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CN103983219B - In-situ measurement method for large-size flatness - Google Patents

In-situ measurement method for large-size flatness Download PDF

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CN103983219B
CN103983219B CN201410249777.1A CN201410249777A CN103983219B CN 103983219 B CN103983219 B CN 103983219B CN 201410249777 A CN201410249777 A CN 201410249777A CN 103983219 B CN103983219 B CN 103983219B
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李�杰
吴时彬
曹学东
朱文
杨杰
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Institute of Optics and Electronics of CAS
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Abstract

本发明提供一种大尺寸平面度的在位测量方法,包括步骤如下:在被测平面附近布置两站激光跟踪仪,且两站激光跟踪仪之间相对被测平面具有一高度差;对两站激光跟踪仪的系统误差进行自校准;将两站激光跟踪仪位于被测平面附近不同的两位置,并分别测量被测平面上相同被测点的坐标,分别得到两站激光跟踪仪的第一位置坐标数据和第二位置坐标数据;使用第一位置坐标数据对第二位置坐标数据进行误差补偿,得到补偿后的坐标数据;对补偿后的坐标数据进行计算,获得被测平面的平面度。本方法使用一站对另外一站测量数据误差补偿,提升平面度测量精度。本发明测量简单高效且易于实现,尤其对加工过程中大尺寸平面度的在位检测有重要的应用价值。

The present invention provides an on-site measurement method for large-scale flatness, comprising the following steps: arranging two laser trackers near the measured plane, and there is a height difference between the two laser trackers relative to the measured plane; The system error of the station laser tracker is self-calibrated; the two station laser trackers are located at two different positions near the measured plane, and the coordinates of the same measured point on the measured plane are respectively measured to obtain the first position of the two station laser trackers First position coordinate data and second position coordinate data; use the first position coordinate data to perform error compensation on the second position coordinate data to obtain compensated coordinate data; calculate the compensated coordinate data to obtain the flatness of the measured plane . The method uses one station to compensate the measurement data error of another station to improve the flatness measurement accuracy. The measurement of the invention is simple, efficient and easy to realize, and especially has important application value for the on-site detection of large-size flatness in the processing process.

Description

一种大尺寸平面度的在位测量方法An in-situ measurement method for large-scale flatness

技术领域technical field

本发明属于精密测量领域,涉及一种大尺寸平面度高精度测量方法,尤其适用于加工过程中大尺寸平面度的高精度在位检测。The invention belongs to the field of precision measurement and relates to a high-precision measurement method for large-size flatness, and is especially suitable for high-precision on-site detection of large-size flatness during processing.

背景技术Background technique

大尺寸平面是指几米乃至几十米的平面,相比于常规尺寸,大型工件难以移动,因此检测场合已经从计量实验室转向干扰因素众多的大型工业制造现场,测量设备、系统必须在现场进行组建、校准和量值传递。同时,极高的测量精度需求(微米级)、被测对象多样性、测量效率等也是进行大尺寸平面度测量时所面对的重要挑战,因此大尺寸平面度精密测量技术也一直是学术界、工业界关注和追求的目标。当前发展势头最好的几个重装技术及应用领域,如地基大型天文望远镜、电力能源设备制造及安装、船舶制造等,都对大尺寸平面度精密测量技术提出了迫切需求。在重大技术装备涉及的关键技术中,大尺寸平面度精密测量技术是其中的基础支撑技术之一,它为系统设计、制造工艺改进与完善、质量保证以及运行安全提供了必须的测量数据支持。A large-sized plane refers to a plane of several meters or even tens of meters. Compared with the conventional size, large workpieces are difficult to move. Therefore, the testing occasion has shifted from the metrology laboratory to the large-scale industrial manufacturing site with many interference factors. The measuring equipment and system must be carried out on site. Formation, calibration and value transfer. At the same time, extremely high measurement accuracy requirements (micron level), diversity of measured objects, and measurement efficiency are also important challenges in large-scale flatness measurement. Therefore, large-scale flatness precision measurement technology has always been an academic field , The goal that the industry pays attention to and pursues. Several reinstallation technologies and application fields with the best development momentum at present, such as ground-based large-scale astronomical telescopes, electric energy equipment manufacturing and installation, shipbuilding, etc., have put forward urgent needs for large-scale flatness precision measurement technology. Among the key technologies involved in major technical equipment, large-scale flatness precision measurement technology is one of the basic supporting technologies, which provides necessary measurement data support for system design, manufacturing process improvement and perfection, quality assurance and operation safety.

从文献调研情况来看,大尺寸平面度主要有以下几种测量方法:Judging from the literature research, there are mainly the following measurement methods for large-scale flatness:

利用三坐标测量机测量平面度具有较高的测量精度和相对较大的检测范围,可以编程自动完成测量,但仅可在实验室条件下对可移动工件进行测量并且仪器成本非常昂贵。Measuring flatness with a three-coordinate measuring machine has high measurement accuracy and a relatively large detection range. It can be programmed to automatically complete the measurement, but it can only be measured on movable workpieces under laboratory conditions and the instrument cost is very expensive.

激光跟踪仪是基于球坐标原理的柔性坐标测量仪器,通过测量仪器原点至靶标的距离及相对水平、俯仰角度,得到靶标的相对空间坐标位置。利用激光跟踪仪测量大尺寸平面度的方法具体又可分为单站激光跟踪仪法及多站激光跟踪仪法。单站激光跟踪仪法即利用激光跟踪仪球坐标测量功能直接测量平面度,这种测量方法相对来说较为简单,但往往受限于其测角误差,精度较差。多站激光跟踪仪法基于多边原理解算空间坐标,具备潜在的精度,但需要4台以上的激光跟踪仪同时进行测量,检测成本较高;同时该测量方法对各激光跟踪仪布站位置有严格的限制条件,检测过程相对复杂,还需进一步进行研究。The laser tracker is a flexible coordinate measuring instrument based on the principle of spherical coordinates. By measuring the distance from the origin of the instrument to the target and the relative horizontal and pitch angles, the relative spatial coordinate position of the target is obtained. The method of using laser tracker to measure large-scale flatness can be divided into single-station laser tracker method and multi-station laser tracker method. The single-station laser tracker method uses the spherical coordinate measurement function of the laser tracker to directly measure the flatness. This measurement method is relatively simple, but it is often limited by its angle measurement error and has poor accuracy. The multi-station laser tracker method is based on the multilateral principle to understand the spatial coordinates, which has potential accuracy, but requires more than 4 laser trackers to measure at the same time, and the detection cost is high. Strict restrictions and a relatively complicated detection process require further research.

转台-旋臂法依靠高精度转台及悬臂产生“理论”平面,并采用测微仪接触待测表面获取各点高差信息,通过数据处理获取平面度。这种检测方法相对比较简单,精度较高,适用于环状面平面度检测;在整面检测时校正、拼接程序较为复杂;同时在大尺寸检测时,由于悬臂过长会影响机械稳定性,进而损失测量精度。The turntable-arm method relies on a high-precision turntable and cantilever to generate a "theoretical" plane, and uses a micrometer to contact the surface to be measured to obtain height difference information at each point, and obtains flatness through data processing. This detection method is relatively simple and has high precision, and is suitable for the flatness detection of annular surfaces; the correction and splicing procedures are more complicated in the whole surface detection; at the same time, in the large-scale detection, because the cantilever is too long, it will affect the mechanical stability. Then the measurement accuracy is lost.

三点支承法以被测表面自为基准,不需要与任何基准相比较。该方法操作方便,检测结果直观,特别适合于加工人员使用,但是测量大圆环面时,机械工装质量较大不易操作,且该方法只能测量一个环带。The three-point support method takes the measured surface as its own benchmark and does not need to be compared with any benchmark. This method is easy to operate and the detection results are intuitive, and is especially suitable for processing personnel. However, when measuring a large torus, the quality of the mechanical tooling is large and difficult to operate, and this method can only measure one ring.

液面测量法基于连通器等高原理,通过测量两个容器液面高度差变化进而计算平面度,是一种低成本的测量方法。液面测量法受温度等环境因素影响较大,液面稳定时间随着容器间的距离拉大不断增加,所以液面法测量效率、精度较低;同时液面法的使用约束条件较为严格,要求被测件调平,不能广泛应用。The liquid level measurement method is based on the principle of the equal height of the connecting device, and calculates the flatness by measuring the change of the liquid level difference between two containers, which is a low-cost measurement method. The liquid level measurement method is greatly affected by environmental factors such as temperature, and the liquid level stabilization time increases with the distance between containers, so the measurement efficiency and accuracy of the liquid level method are low; at the same time, the use of the liquid level method is relatively strict. It requires leveling of the tested part and cannot be widely used.

水平仪-跨桥法是一种基于斜率测量平面度的方法,将固定有水平仪的桥板置于被测平面上,按一定的布点形式首尾衔接地拖动桥板,测出被测平面上相邻两点连线相对测量基面的倾斜角,通过数据处理求出平面度。该方法适用于大、中型平面的平面度误差测量,精度较高;不足之处是测量效率较低,仅可测量连续型平面。The level meter-bridge method is a method of measuring flatness based on the slope. Place the bridge plate fixed with the level meter on the measured plane, and drag the bridge plate end to end according to a certain arrangement of points to measure the phase of the measured plane. The inclination angle of the line connecting two adjacent points relative to the base surface is measured, and the flatness is obtained through data processing. This method is suitable for flatness error measurement of large and medium-sized planes, and has high precision; the disadvantage is that the measurement efficiency is low, and only continuous planes can be measured.

综上所述,现有的大尺寸平面度检测方法由于适用尺寸、效率、精度、成本、技术等原因,已无法满足亟待解决的检测任务和测量难题。To sum up, the existing large-scale flatness detection methods cannot meet the urgent detection tasks and measurement problems due to the applicable size, efficiency, precision, cost, technology and other reasons.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

为了克服现有技术存在的不足,本发明提供一种基于双站激光跟踪仪高精度的大尺寸平面度的在位测量方法。In order to overcome the deficiencies in the prior art, the present invention provides an on-site measurement method for large-size flatness based on a dual-station laser tracker with high precision.

(二)技术方案(2) Technical solution

为达成所述目的,本发明提供的一种基于双站激光跟踪仪的大尺寸平面度的在位测量方法,解决问题的技术方案是通过以下步骤完成:In order to achieve the stated purpose, the present invention provides a method for in-situ measurement of large-scale flatness based on a dual-station laser tracker. The technical solution to the problem is accomplished through the following steps:

步骤S1:在被测平面附近布置两站激光跟踪仪,且两站激光跟踪仪之间相对被测平面具有一高度差;Step S1: Arrange two laser trackers near the measured plane, and there is a height difference between the two laser trackers relative to the measured plane;

步骤S2:对两站激光跟踪仪的系统误差进行自校准;Step S2: self-calibrating the systematic errors of the laser trackers at two stations;

步骤S3:将两站激光跟踪仪位于被测平面附近不同的两位置,并分别测量被测平面上相同被测点的坐标,分别得到两站激光跟踪仪的第一位置坐标数据和第二位置坐标数据;Step S3: Place the laser trackers at two stations at two different positions near the measured plane, and measure the coordinates of the same measured point on the measured plane respectively, and obtain the first position coordinate data and the second position of the two laser trackers respectively coordinate data;

步骤S4:使用第一位置坐标数据对第二位置坐标数据进行误差补偿,得到补偿后的坐标数据;Step S4: Using the first position coordinate data to perform error compensation on the second position coordinate data to obtain the compensated coordinate data;

步骤S5:对补偿后的坐标数据进行计算,获得被测平面的平面度。Step S5: Calculate the coordinate data after compensation to obtain the flatness of the measured plane.

(三)有益效果(3) Beneficial effects

本发明基于双站激光跟踪仪的大尺寸平面度高精度的在位测量方法,是基于误差补偿原理的测量方法,用一站激光跟踪仪测量数据补偿另一站激光跟踪仪的测量数据,从而达到高精度检测的目的。相对于传统测量方法,本发明测量测量过程中不需移动被测件,可以实现在位测量;仅需要二台激光跟踪仪(最少一台),节省了检测成本;测量无需复杂的调整,采样时间快,提高了检测效率;基于误差补偿原理,测量精度高。本发明的方法测量简单高效且易于实现,尤其对加工过程中大尺寸平面度的高精度在位检测有重要的应用价值。The present invention is based on the large-size flatness and high-precision in-situ measurement method of the dual-station laser tracker, and is a measurement method based on the principle of error compensation. The measurement data of the laser tracker at one station is used to compensate the measurement data of the laser tracker at the other station, thereby To achieve the purpose of high-precision detection. Compared with the traditional measurement method, the present invention does not need to move the measured piece during the measurement process, and can realize on-site measurement; only two laser trackers (at least one) are needed, which saves the detection cost; the measurement does not require complicated adjustments, sampling The time is fast, which improves the detection efficiency; based on the principle of error compensation, the measurement accuracy is high. The method of the invention is simple, efficient and easy to implement, especially has important application value for high-precision on-site detection of large-scale flatness in the processing process.

附图说明Description of drawings

图1为本发明大尺寸平面度测量方法的流程图;Fig. 1 is the flowchart of large-scale flatness measuring method of the present invention;

图2为本发明双站激光跟踪仪布站示意图;Fig. 2 is a schematic diagram of station arrangement of a dual-station laser tracker of the present invention;

图3为本发明双站激光跟踪仪布站原理图;Fig. 3 is a schematic diagram of station arrangement of a dual-station laser tracker of the present invention;

具体实施方式detailed description

下面结合附图详细说明本发明技术方案中涉及的各个细节问题。应指出的是,所描述的实施案例仅旨在便于对本发明的理解,而不起任何限定作用。Various details involved in the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be noted that the described embodiments are only intended to facilitate the understanding of the present invention, and do not serve as any limitation.

如图1示出本发明基于双站激光跟踪仪的大尺寸平面度高精度在位测量方法,本方法是基于激光跟踪仪球坐标原理及高精度测距特性,在平面度测量时,利用合理布站,使用其中一站测量数据对另外一站测量数据进行误差补偿,从而提升平面度测量精度。本发明方法实施实施例如下:该方法通过以下步骤完成:Figure 1 shows the large-scale flatness high-precision in-situ measurement method based on the dual-station laser tracker of the present invention. This method is based on the spherical coordinate principle of the laser tracker and the high-precision ranging characteristics. Station layout, using the measurement data of one station to compensate the error of the measurement data of the other station, so as to improve the flatness measurement accuracy. The embodiment of the inventive method is as follows: the method is completed through the following steps:

步骤S2:在被测平面3附近布置两站激光跟踪仪,且两站激光跟踪仪之间相对被测平面3具有一高度差;Step S2: Arrange two laser trackers near the measured plane 3, and there is a height difference between the two laser trackers relative to the measured plane 3;

其中,所述两站激光跟踪仪为在被测平面附近的第一位置布置一台第一站激光跟踪仪1,之后将第一站激光跟踪仪1移站至被测平面附近的第二位置称之为第二站激光跟踪仪2。Wherein, the two-station laser tracker is to arrange a first station laser tracker 1 at a first position near the measured plane, and then move the first station laser tracker 1 to a second position near the measured plane Call it the second station laser tracker 2.

其中,所述两站激光跟踪仪为使用两台激光跟踪仪,所述两台激光跟踪仪包括第一站激光跟踪仪1和第二站激光跟踪仪2。Wherein, the two-station laser tracker uses two laser trackers, and the two laser trackers include a first-station laser tracker 1 and a second-station laser tracker 2 .

请见图2示出本发明方法在被测平面附近对双站激光跟踪仪进行合理布站的具体实施例做法为:Please refer to Fig. 2 and show that the method of the present invention carries out the specific embodiment method of rationally distributing stations to the dual-station laser tracker near the measured plane as follows:

两站激光跟踪仪应相对被测平面3应满足一高度差。两站激光跟踪仪包括第一站激光跟踪仪和第二站激光跟踪仪,其中:第一站激光跟踪仪,用以增加测量第一站激光跟踪仪1与被测点连线在被测平面3内投影长度的精度;第二站激光跟踪仪2与被测点连线在被测平面3的法向上具有一高度差及角度,可提高测量第二站激光跟踪仪2与被测量点连线在被测平面3法向的高度差的精度。The laser trackers at the two stations should meet a height difference relative to the measured plane 3 . The two-station laser tracker includes the first-station laser tracker and the second-station laser tracker, wherein: the first-station laser tracker is used to increase the measurement of the line between the first-station laser tracker 1 and the measured point on the measured plane 3, the accuracy of the projection length; the second station laser tracker 2 and the measured point have a height difference and angle in the normal direction of the measured plane 3, which can improve the measurement of the second station laser tracker 2 and the measured point. The accuracy of the height difference of the line in the 3-normal direction of the measured plane.

除上述激光跟踪仪进行布站方式之外,布站组合方式还是如下的一组组合方式:(a)第一站激光跟踪仪靠近被测平面3,第二站激光跟踪仪2位于被测平面3上;(b)第二站激光跟踪仪2靠近被测平面3,第一站激光跟踪仪1位于被测平面3上。In addition to the above-mentioned laser tracker station layout method, the site layout combination method is still a group of combination methods as follows: (a) The first station laser tracker is close to the measured plane 3, and the second station laser tracker 2 is located on the measured plane 3; (b) The laser tracker 2 of the second station is close to the measured plane 3, and the laser tracker 1 of the first station is located on the measured plane 3.

为方便说明,将三维测量进行二维简化,具体原理如附图3所示:Δz为被测点的高差测量不确定度,Δd为被测点在平面上径向投影长度的测量不确定度,第一站激光跟踪仪1或第二站激光跟踪仪2的测量距离ρ在被测平面3中的投影长度l为:For the convenience of explanation, the three-dimensional measurement is simplified in two dimensions. The specific principle is shown in Figure 3: Δz is the measurement uncertainty of the height difference of the measured point, and Δd is the measurement uncertainty of the radial projection length of the measured point on the plane degrees, the projection length l of the measurement distance ρ of the laser tracker 1 at the first station or the laser tracker 2 at the second station in the measured plane 3 is:

l=ρsinθ,其投影长度的测量不确定度ul表示如下:l = ρsinθ, the measurement uncertainty u l of its projection length is expressed as follows:

uu ll == (( uu ρρ sinsin θθ )) 22 ++ (( ρρ coscos θuθu θθ )) 22 ,,

其中uρ为测距误差,uθ为测角误差,θ为测量距离ρ在与被测平面3法向的夹角。当第一站激光跟踪仪1接近被测平面3放置时,投影长度的测量不确定度ul≈uρ,由于激光跟踪仪采用干涉测量测距,因此对被测平面3内投影长度具备较高的测量精度。Where u ρ is the distance measurement error, u θ is the angle measurement error, and θ is the angle between the measured distance ρ and the normal direction of the measured plane. When the first station laser tracker 1 is placed close to the measured plane 3, the measurement uncertainty u l ≈ u ρ of the projected length, since the laser tracker adopts interferometric distance measurement, it has a relatively high degree of projection length in the measured plane 3 High measurement accuracy.

第一站激光跟踪仪1或第二站激光跟踪仪2测量被测平面3内被测点的高差z表示如下:The height difference z of the measured points in the measured plane 3 measured by the first station laser tracker 1 or the second station laser tracker 2 is expressed as follows:

z=ρcosθ,z = ρ cos θ,

其高差z的测量不确定度uz表示如下:The measurement uncertainty u z of its height difference z is expressed as follows:

uu zz == (( uu ρρ coscos θθ )) 22 ++ (( ρρ sinsin θuθ u θθ )) 22 ≈≈ ρρ sinsin θuθu θθ ,,

当第二站激光跟踪仪2远离被测平面3并与其保持一角度时,高差z的测量不确定度uz显著减小,因此对与被测平面3的高差具备较高的测量精度。When the second station laser tracker 2 is far away from the measured plane 3 and maintains an angle with it, the measurement uncertainty u z of the height difference z is significantly reduced, so the height difference with the measured plane 3 has a high measurement accuracy .

第一站激光跟踪仪1或第二站激光跟踪仪2布站位置的选择应遵循以上原则,但并无严格空间位置要求,在实际测量时,可根据实际检测精度需求及条件选择布站距离。The selection of the location of the first station laser tracker 1 or the second station laser tracker 2 should follow the above principles, but there is no strict space location requirement. In actual measurement, the station layout distance can be selected according to the actual detection accuracy requirements and conditions. .

步骤S2:对第一站激光跟踪仪1及第二站激光跟踪仪2的系统误差进行自校准,具体的做法为:Step S2: Carry out self-calibration for the system error of the first station laser tracker 1 and the second station laser tracker 2, the specific method is as follows:

通过第一站激光跟踪仪1及第二站激光跟踪仪2的自校准软件进行系统误差补偿,如利用API激光跟踪仪的Tracker cal软件进行单点快速误差补偿或全范围补偿或FARO激光跟踪仪MetroPro软件的自补偿功能实现系统误差自补偿,并通过正反视测量功能检查补偿效果。System error compensation is performed through the self-calibration software of the first station laser tracker 1 and the second station laser tracker 2, such as using the Tracker cal software of the API laser tracker for single-point fast error compensation or full range compensation or FARO laser tracker The self-compensation function of MetroPro software realizes system error self-compensation, and checks the compensation effect through the front and back measurement function.

步骤S3:将第一站激光跟踪仪1及第二站激光跟踪仪2位于被测平面3附近不同的两位置,使用第一站激光跟踪仪1及第二站激光跟踪仪2分别测量被测平面3上相同被测点的坐标,得到第一位置坐标数据和第二位置坐标数据。具体的做法有以下两种:Step S3: Place the first-station laser tracker 1 and the second-station laser tracker 2 at two different positions near the measured plane 3, and use the first-station laser tracker 1 and the second-station laser tracker 2 to measure the measured The coordinates of the same measured point on plane 3 are used to obtain the first position coordinate data and the second position coordinate data. There are two specific methods:

1、当使用单台激光跟踪仪通过移站实现双站测量时,所述的第一站激光跟踪仪1位于被测平面附近的第一位置,测量被测平面上被测点的坐标,得到第一位置坐标数据;所述第二站激光跟踪仪2位于被测平面附近的第二位置,再次对测量被测平面上所述被测点的坐标,得到第二位置坐标数据。需借助工装复现被测点,工装在转站前后固定不动,第一站激光跟踪仪1及第二站激光跟踪仪2的靶标4可借助工装获取与被测平面3相关联的重复测量被测点。1. When a single laser tracker is used to realize dual-station measurement by shifting stations, the first station laser tracker 1 is located at the first position near the measured plane, and measures the coordinates of the measured point on the measured plane to obtain First position coordinate data; the second station laser tracker 2 is located at a second position near the measured plane, and measures the coordinates of the measured point on the measured plane again to obtain second position coordinate data. It is necessary to reproduce the measured point with the help of tooling, and the tooling is fixed before and after the transfer station. The target 4 of the laser tracker 1 at the first station and the laser tracker 2 at the second station can obtain repeated measurements associated with the measured plane 3 with the help of tooling Measured point.

2、当使用第一站激光跟踪仪1及第二站激光跟踪仪2同时测量平面上的相同的被测点时,所述第一站激光跟踪仪1位于被测平面附近的第一位置,第二站激光跟踪仪2位于被测平面附近的第二位置,第一站激光跟踪仪1和第二站激光跟踪仪2分别测量被测平面上相同被测点的坐标,得到第一位置坐标数据和第二位置坐标数据。因选择静态测量模式,待靶标4稳定后,同时触发第一站激光跟踪仪1及第二站激光跟踪仪2对相同的被测点进行采样。2. When the first station laser tracker 1 and the second station laser tracker 2 are used to simultaneously measure the same measured point on the plane, the first station laser tracker 1 is located at the first position near the measured plane, The second station laser tracker 2 is located at the second position near the measured plane. The first station laser tracker 1 and the second station laser tracker 2 respectively measure the coordinates of the same measured point on the measured plane to obtain the first position coordinates data and second location coordinate data. Because the static measurement mode is selected, after the target 4 is stabilized, the first station laser tracker 1 and the second station laser tracker 2 are simultaneously triggered to sample the same measured point.

在采样时均应使用激光跟踪仪干涉测距模式以实现高精度测量距离。The interferometric ranging mode of the laser tracker should be used in sampling to achieve high-precision distance measurement.

步骤S4:使用第一站激光跟踪仪1测量的第一位置坐标数据对第二站激光跟踪仪2测量的第二位置坐标数据进行误差补偿,得到补偿后的坐标数据,具体的做法为:Step S4: Use the first position coordinate data measured by the first station laser tracker 1 to perform error compensation on the second position coordinate data measured by the second station laser tracker 2 to obtain the compensated coordinate data. The specific method is as follows:

1、分别用第一站激光跟踪仪1的第一位置坐标数据及第二站激光跟踪仪2测量的第一位置坐标数据拟合被测平面,得到拟合平面A、B;计算第一站激光跟踪仪1测量距离ρ1i在拟合平面A面上投影长度l1i。以拟合平面B法向为坐标系Z轴,第二站激光跟踪仪2自身原点在拟合平面B上投影点为坐标系原点建立坐标系,导出第二站激光跟踪仪2测量球坐标的格式坐标数据(ρ2i,θ2i,σ2i)及在拟合平面B上投影坐标(x2i,y2i);1. Use the first position coordinate data of the first station laser tracker 1 and the first position coordinate data measured by the second station laser tracker 2 to fit the measured plane to obtain the fitting planes A and B; calculate the first station The laser tracker 1 measures the projected length l 1i of the distance ρ 1i on the fitting plane A. Taking the normal direction of the fitting plane B as the Z axis of the coordinate system, the origin of the laser tracker 2 of the second station is projected on the fitting plane B as the origin of the coordinate system to establish a coordinate system, and derive the spherical coordinates measured by the laser tracker 2 of the second station Format coordinate data (ρ 2i , θ 2i , σ 2i ) and projected coordinates (x 2i , y 2i ) on the fitting plane B;

2、根据投影坐标x2i,y2i、投影长度l1i,计算第一站激光跟踪仪1、第二站激光跟踪仪2自身坐标原点在拟合平面A、B上投影点在拟合平面A、B的转换关系,表示如下:2. According to the projection coordinates x 2i , y 2i , and the projection length l 1i , calculate the coordinate origin of the laser tracker 1 of the first station and the laser tracker 2 of the second station on the fitting plane A and B, and the projection point on the fitting plane A , The conversion relationship of B is expressed as follows:

minmin →&Right Arrow; ΣΣ ii == 11 nno (( (( xx 22 ii ×× aa ++ ythe y 22 ii ×× bb ++ cc )) 22 ++ (( -- xx 22 ii ×× bb ++ ythe y 22 ii ×× aa ++ dd )) 22 -- ll 11 ii ))

其中i为被测点数,i=1,2,3…n,a、b为平面坐标旋转系数,c、d为平面坐标变换平移系数。Among them, i is the number of measured points, i=1, 2, 3...n, a, b are plane coordinate rotation coefficients, c, d are plane coordinate transformation translation coefficients.

3、将拟合平面B上投影坐标(x2i,y2i)进行坐标变换,得到变换坐标(x3i,y3i)表示如下:3. Perform coordinate transformation on the projected coordinates (x 2i , y 2i ) on the fitting plane B, and obtain the transformed coordinates (x 3i , y 3i ) as follows:

xx 33 ii == xx 22 ii aa ++ ythe y 22 ii bb ++ cc ythe y 33 ii == -- xx 22 ii bb ++ ythe y 22 ii aa ++ dd

4、将变换坐标(x3i,y3i)转换成长度,获得并计算转换后长度与基准长度的偏差Δli4. Convert the transformation coordinates (x 3i , y 3i ) into length, obtain and calculate the deviation Δl i between the converted length and the reference length:

ΔlΔl ii == xx 33 ii 22 ++ ythe y 33 ii 22 -- ll lili

5、补偿第二站激光跟踪仪2的俯仰角度偏差,得到最终俯仰角度θi5. Compensate the pitch angle deviation of the laser tracker 2 at the second station to obtain the final pitch angle θi :

θi=asin((ρ2isinθ2i-Δli)/ρ2i)θ i =asin((ρ 2i sinθ 2i -Δl i )/ρ 2i )

6、对最终俯仰角度θi进行计算,得到补偿后坐标数据值(xi,yi,zi)6. Calculate the final pitch angle θ i to obtain the coordinate data value ( xi , y, zi ) after compensation

x i = ρ 2 i sin θ i sin σ 2 i y i = ρ 2 i sin θ i cos σ 2 i z i = ρ 2 i cos θ i , 其中σ2i为第二站激光跟踪仪2测量的水平角。 x i = ρ 2 i sin θ i sin σ 2 i the y i = ρ 2 i sin θ i cos σ 2 i z i = ρ 2 i cos θ i , Where σ 2i is the horizontal angle measured by the laser tracker 2 at the second station.

步骤S5:对补偿后的坐标数据进行计算,获得被测平面的平面度,具体的做法为:可将补偿后的数据导入激光跟踪仪测量软件计算平面度或自行编制程序进行最小二乘平面拟合并得到平面度数据。Step S5: Calculate the coordinate data after compensation to obtain the flatness of the measured plane. The specific method is: import the compensated data into the laser tracker measurement software to calculate the flatness or compile a program by yourself for least squares plane simulation Merge to obtain flatness data.

以上所述,仅为本发明中的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉该技术的人在本发明所揭露的技术范围内,可理解想到的变换或替换,都应涵盖在本发明的包含范围之内。The above is only a specific implementation mode in the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technology can understand the conceivable transformation or replacement within the technical scope disclosed in the present invention. All should be covered within the scope of the present invention.

Claims (9)

1. a kind of on-position measure method of large scale flatness it is characterised in that: the method is completed by following steps:
Step s1: it is disposed about two station laser trackers in tested plane, and relatively tested plane between two station laser trackers There is a difference in height;
Step s2: self calibration is carried out to the systematic error of two station laser trackers;
Step s3: two station laser trackers are located at tested plane two positions different nearby, and measure respectively in tested plane The coordinate of identical measured point, respectively obtains primary importance coordinate data and the second position coordinate data of two station laser trackers;
Step s4: using primary importance coordinate data, error compensation is carried out to second position coordinate data, the seat after being compensated Mark data;
Step s5: the coordinate data after compensating is calculated, obtains the flatness of tested plane.
2. large scale flatness according to claim 1 on-position measure method it is characterised in that described two station laser with Track instrument is that the primary importance near tested plane arranges a first stop laser tracker, afterwards by first stop laser tracker The second position near tested plane for the station transfer is referred to as second station laser tracker.
3. the on-position measure method of large scale flatness according to claim 2 is it is characterised in that described first stop swashs Optical tracker system is located at the primary importance near tested plane, measures the coordinate of measured point in tested plane, obtains primary importance and sits Mark data;Described second station laser tracker is located at the second position near tested plane, again to institute in the tested plane of measurement State the coordinate of measured point, obtain second position coordinate data.
4. the on-position measure method of large scale flatness according to claim 1 is it is characterised in that described laser tracker It is using two laser trackers, described two laser trackers include first stop laser tracker and second station laser is followed the tracks of Instrument.
5. the on-position measure method of large scale flatness according to claim 4 is it is characterised in that described first stop laser Tracker is located at the primary importance near tested plane, and second station laser tracker is located at the second position near tested plane, First stop laser tracker measures the coordinate of identical measured point in tested plane respectively with second station laser tracker, obtains first Position coordinate data and second position coordinate data.
6. the on-position measure method of the large scale flatness according to claim 3 or 5 any one is it is characterised in that described First stop laser tracker is placed near tested plane, in order to increase measurement first stop laser tracker with measured point line in quilt Survey the precision of projected length in plane.
7. the on-position measure method of the large scale flatness according to claim 3 and 5 any one is it is characterised in that described Second station laser tracker and measured point line have a difference in height and angle, in order to increase measurement in the normal direction of tested plane Second station laser tracker and measured point line are in tested planar process difference in height precision upwards.
8. large scale flatness according to claim 1 on-position measure method it is characterised in that it is characterized in that, institute State laser tracker distance measurement mode and elect interfeerometry ranging pattern as.
9. the on-position measure method of the large scale flatness according to claim 3 and 5 any one is it is characterised in that it is special Levy and be, the step of error compensation described in step s4 includes:
Step s41: use the primary importance coordinate data of first stop laser tracker and the measurement of second station laser tracker respectively The tested plane of second position coordinate data matching, obtains fit Plane a, b;Calculate first stop laser tracker measurement distance ρ1i? Projected length l on fit Plane a face1i;With fit Plane b normal direction for coordinate system z-axis, second station laser tracker own coordinate is former Point subpoint on fit Plane b face sets up coordinate system for coordinate origin, derives second station laser tracker measurement second Frame coordinate data (the ρ of Place coordinate2i, θ2i, σ2i) and in fit Plane b projection coordinate (x2i, y2i);
Step s42: according to projection coordinate (x2i, y2i), projected length l1i, calculate first stop laser tracker, second station laser with Track instrument own coordinate initial point subpoint in fit Plane a, b, in the transformational relation of fit Plane a, b, is expressed as follows:
Wherein i is tested points, i=1,2,3 ... n, and a, b are tested plane coordinates coefficient of rotary, and c, d are that tested plane coordinates becomes Change translation coefficient;
Step s43: by projection coordinate (x in fit Plane b2i, y2i) carry out coordinate transform, obtain coordinate transforming (x3i, y3i):
Step s44: by coordinate transforming (x3i, y3i) it is converted into length, obtain and calculate length after conversionWith benchmark The deviation δ l of length computationi:
Step s45: compensate the luffing angle deviation of second station laser tracker, obtain final luffing angle θi:
Step s46: to final luffing angle θiCalculated, be compensated rear coordinate data values (xi, yi, zi), and obtain second Horizontal angle σ of laser tracker of standing measurement2i.
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