CN103982160A - Novel pressure balancing type plug valve - Google Patents
Novel pressure balancing type plug valve Download PDFInfo
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- CN103982160A CN103982160A CN201410225837.6A CN201410225837A CN103982160A CN 103982160 A CN103982160 A CN 103982160A CN 201410225837 A CN201410225837 A CN 201410225837A CN 103982160 A CN103982160 A CN 103982160A
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- 238000005553 drilling Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 239000012530 fluid Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明涉及用于油气井的一种新型压力平衡式旋塞阀,特别是一种方钻杆旋塞阀,属于石油天然气钻井井下装置。它主要由阀体、上阀座、下阀座、阀球、拨块、旋钮、挡块、挡圈、卡环和弹簧组成。所述阀球上端面与阀体之间具有旋塞阀上腔体,所述阀球下端面与阀体之间具有旋塞阀下腔体,所述下阀座与阀球之间安装挡块定位,限制下阀座向上移动;所述阀球设平衡孔,连接旋塞阀上腔体和旋塞阀下腔体,平衡阀球关闭时旋塞阀上腔体和旋塞阀下腔体的压差。本发明结构合理,克服了阀体设平衡通道的复杂工艺,可自动平衡旋塞阀上下腔体的压力,减小开启力矩,避免旋塞阀转动失效的现象,提高了钻井作业的安全性。
The invention relates to a novel pressure-balanced plug valve for oil and gas wells, in particular to a kelly plug valve, which belongs to downhole devices for oil and gas drilling. It is mainly composed of a valve body, an upper valve seat, a lower valve seat, a valve ball, a shift block, a knob, a stopper, a retaining ring, a snap ring and a spring. There is a cock valve upper cavity between the upper end surface of the valve ball and the valve body, a cock lower cavity between the lower end surface of the valve ball and the valve body, and a stopper is installed between the lower valve seat and the valve ball for positioning. , to limit the upward movement of the lower valve seat; the valve ball is provided with a balance hole, which connects the upper cavity of the plug valve and the lower cavity of the plug valve, and balances the pressure difference between the upper cavity of the plug valve and the lower cavity of the plug valve when the valve ball is closed. The invention has a reasonable structure, overcomes the complex process of setting a balance channel on the valve body, can automatically balance the pressure of the upper and lower cavities of the plug valve, reduces the opening moment, avoids the failure of the rotation of the plug valve, and improves the safety of drilling operations.
Description
技术领域technical field
本发明涉及用于油气井的一种新型压力平衡式旋塞阀,特别是一种方钻杆旋塞阀,属于石油天然气钻井井下装置。The invention relates to a novel pressure-balanced cock valve for oil and gas wells, in particular to a kelly cock valve, which belongs to downhole devices for oil and gas drilling.
背景技术Background technique
目前,用于油气井的旋塞阀内防喷工具主要由阀体、上阀座、下阀座、阀球、旋钮开关以及专用旋钮扳手等组成。旋塞阀平时为常开式,当发生井涌或者溢流时,用专用扳手顺时针转动旋钮,通过拨块带动阀球旋转90°,关闭通道,预防高压钻井中井喷事故的发生。At present, the blowout prevention tools in plug valves used in oil and gas wells are mainly composed of valve body, upper valve seat, lower valve seat, valve ball, knob switch and special knob wrench. The plug valve is normally open. When kick or overflow occurs, use a special wrench to turn the knob clockwise, and drive the valve ball to rotate 90° through the dial to close the channel and prevent blowout accidents in high-pressure drilling.
在长期现场使用过程中,阀球关闭之后在遇到井喷高压流体时难以打开,导致了旋塞阀转动失效,因此,设计出一种具有平衡通道的旋塞阀非常必要。目前,平衡旋塞阀上、下腔体压力的主要方法是在阀体上开平衡孔,连通上、下腔体。但是在阀体内部开孔的方式加工难度大,制造工艺复杂,并且会影响阀体的强度,造成阀体断裂事故。因此,需要一种结构简单、自动平衡压力的新型旋塞阀内防喷工具。During the long-term field use, the valve ball is difficult to open when encountering blowout high-pressure fluid after the valve ball is closed, which leads to the rotation failure of the cock valve. Therefore, it is necessary to design a cock valve with a balanced channel. At present, the main method of balancing the pressure of the upper and lower cavities of the plug valve is to open a balance hole on the valve body to communicate with the upper and lower cavities. However, the method of opening holes inside the valve body is difficult to process, the manufacturing process is complicated, and it will affect the strength of the valve body, resulting in a fracture accident of the valve body. Therefore, there is a need for a new blowout prevention tool in a plug valve with a simple structure and automatic pressure balance.
发明内容Contents of the invention
本发明的目的是为了克服现有技术的不足,提供一种新型压力平衡式旋塞阀,实现平衡旋塞阀关闭时上下腔体的压差,克服目前阀球因压差过大而导致的转动失效以及具有平衡通道导致阀体断裂的问题,提高方钻杆旋塞阀的可靠性和合理性,保障钻井作业的安全。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a new type of pressure balanced plug valve, which can balance the pressure difference between the upper and lower chambers when the plug valve is closed, and overcome the rotation failure of the current valve ball caused by the excessive pressure difference. As well as the problem of valve body fracture due to the balance channel, the reliability and rationality of the kelly plug valve are improved, and the safety of drilling operations is ensured.
本发明采取的技术方案为:The technical scheme that the present invention takes is:
本发明一种新型压力平衡式旋塞阀,主要由阀体、上阀座、下阀座、阀球、拨块、旋钮、挡块、挡圈、卡环和弹簧组成。所述阀球上端面与阀体之间具有旋塞阀上腔体,所述阀球下端面与阀体之间具有旋塞阀下腔体;所述下阀座的底端由阀体的台阶定位,在下阀座与阀体定位台阶处设置弹簧;所述阀球和下阀座之间设置挡块限制下阀座向上移动,挡块由旋钮、阀体的台阶定位;所述阀球设平衡孔,连接旋塞阀上腔体和旋塞阀下腔体,平衡阀球关闭时旋塞阀上腔体和旋塞阀下腔体的压差。The invention is a novel pressure balanced plug valve, mainly composed of a valve body, an upper valve seat, a lower valve seat, a valve ball, a dial block, a knob, a stop block, a retaining ring, a snap ring and a spring. There is a plug valve upper cavity between the upper end surface of the valve ball and the valve body, and a lower plug valve cavity between the lower end surface of the valve ball and the valve body; the bottom end of the lower valve seat is positioned by the steps of the valve body , a spring is set at the lower valve seat and the positioning step of the valve body; a stopper is set between the valve ball and the lower valve seat to limit the upward movement of the lower valve seat, and the stopper is positioned by the knob and the steps of the valve body; the valve ball is balanced The hole connects the upper cavity of the plug valve and the lower cavity of the plug valve, and balances the pressure difference between the upper cavity of the plug valve and the lower cavity of the plug valve when the valve ball is closed.
本发明的优点及有益效果:1、本发明结构合理,克服了阀体设平衡通道的复杂工艺;2、阀球上设平衡孔连接上、下腔体,避免了下阀座与阀球密封不严时,流体经过其间隙进入阀球和上、下阀座之间的腔体,造成旋钮处于高压状态的现象;3、本发明可以自动平衡压力,阀球关闭之后,下阀座在挡块的限制作用下不能向上移动,阀球在井底高压作用下向上移动一定距离,脱离下阀座,流体经过下阀座与阀球的间隙进入阀球与上、下阀座之间的腔体,通过阀球上开的小孔进入旋塞阀上腔体,自动平衡阀球上下腔体的压差,减小开启力矩;避免旋塞阀转动失效的现象,提高了钻井作业的安全性。Advantages and beneficial effects of the present invention: 1. The structure of the present invention is reasonable, which overcomes the complex process of setting a balance channel on the valve body; 2. A balance hole is set on the valve ball to connect the upper and lower chambers, avoiding the sealing between the lower valve seat and the valve ball. When it is not tight, the fluid enters the cavity between the valve ball and the upper and lower valve seats through the gap, causing the knob to be in a high-pressure state; 3. The present invention can automatically balance the pressure. After the valve ball is closed, the lower valve seat is in the blocking position. The valve ball cannot move upward under the restriction of the block, and the valve ball moves upward for a certain distance under the high pressure at the bottom of the well, breaking away from the lower valve seat, and the fluid enters the cavity between the valve ball and the upper and lower valve seats through the gap between the lower valve seat and the valve ball The body enters the upper chamber of the plug valve through the small hole on the valve ball, automatically balances the pressure difference between the upper and lower chambers of the valve ball, and reduces the opening torque; avoids the failure of the plug valve to rotate, and improves the safety of drilling operations.
附图说明Description of drawings
图1为本发明一种新型压力平衡式旋塞阀的结构示意图;Fig. 1 is the structural representation of a kind of novel pressure balance type plug valve of the present invention;
图2为本发明的阀球关闭之后在井底高压作用下的局部视图。Fig. 2 is a partial view of the valve ball of the present invention under high pressure at the bottom of the well after it is closed.
图中:1.阀体,2.旋塞阀上腔体,3.卡环,4.挡圈,5.上阀座,6、挡块,7.旋钮,8.拨块,9.阀球,10.挡块,11.下阀座,12.弹簧,13.旋塞阀下腔体,14.平衡孔,15.平衡孔。In the figure: 1. Valve body, 2. Upper cavity of plug valve, 3. Snap ring, 4. Retaining ring, 5. Upper valve seat, 6. Block, 7. Knob, 8. Shift block, 9. Valve ball , 10. Block, 11. Lower valve seat, 12. Spring, 13. Lower cavity of plug valve, 14. Balance hole, 15. Balance hole.
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1、图2所示,本发明一种新型压力平衡式旋塞阀,主要由阀体1、旋塞阀上腔体2、卡环3、挡圈4、上阀座5、挡块(6、10)、旋钮7、拨块8、阀球9、下阀座11、弹簧12、旋塞阀下腔体13组成。所述阀球9上端面与阀体1之间具有旋塞阀上腔体2,所述阀球9下端面与阀体1之间具有旋塞阀下腔体13;所述下阀座11的底端由阀体1的台阶定位,在下阀座11与阀体1定位台阶处设置弹簧12,减缓钻井过程中由振动造成的阀球9、上阀座5和下阀座11冲击磨损。As shown in Figures 1 and 2, a novel pressure-balanced plug valve of the present invention is mainly composed of a valve body 1, an upper chamber body 2 of the plug valve, a snap ring 3, a retaining ring 4, an upper valve seat 5, a stopper (6 , 10), knob 7, dial block 8, valve ball 9, lower valve seat 11, spring 12, cavity body 13 under the cock valve. There is a cock valve upper cavity 2 between the upper end surface of the valve ball 9 and the valve body 1, and a cock lower cavity 13 between the lower end surface of the valve ball 9 and the valve body 1; the bottom of the lower valve seat 11 The end is positioned by the step of the valve body 1, and a spring 12 is set at the positioning step of the lower valve seat 11 and the valve body 1 to slow down the impact wear of the valve ball 9, the upper valve seat 5 and the lower valve seat 11 caused by vibration during drilling.
如图1、图2所示,所述阀球9和下阀座11之间设置挡块10限制下阀座11向上移动,所述挡块10由旋钮7、阀体1的台阶定位,在井底高压流体作用下保证阀球9与下阀座11之间的间隙,保证阀球9与上阀座5下端面、下阀座11上端面以及阀体1之间的空隙腔体与旋塞阀下腔体13连通,井底流体能够进入阀球9的中心通道。所述阀球9设平衡孔14,连接旋塞阀上腔体2和旋塞阀下腔体13,平衡阀球9关闭时旋塞阀上腔体2和旋塞阀下腔体13的压差。As shown in Figures 1 and 2, a stopper 10 is set between the valve ball 9 and the lower valve seat 11 to limit the upward movement of the lower valve seat 11, and the stopper 10 is positioned by the knob 7 and the steps of the valve body 1. Under the action of high-pressure fluid at the bottom of the well, ensure the gap between the valve ball 9 and the lower valve seat 11, and ensure the gap between the valve ball 9 and the lower end surface of the upper valve seat 5, the upper end surface of the lower valve seat 11, and the valve body 1. The cavity 13 under the valve is connected, and the bottom hole fluid can enter the central channel of the valve ball 9 . The valve ball 9 is provided with a balance hole 14 to connect the upper cavity 2 of the cock valve and the lower cavity 13 of the cock valve to balance the pressure difference between the upper cavity 2 of the cock valve and the lower cavity 13 of the cock valve when the valve ball 9 is closed.
如图2所示,所述阀球9上设置平衡孔(14、15),旋塞阀开启时,平衡孔15的作用为平衡水眼和阀球9与上阀座5、下阀座11之间腔体的压差,减小旋塞阀关闭时的扭矩;旋塞阀关闭之后,阀球9在井底高压流体的作用下会向上移动一定距离,下阀座11受到挡块10的限制不能向上移动,下阀座11与阀球9之间有一定的间隙。在阀球9上设置平衡孔14连接旋塞阀上腔体2,旋塞阀下腔体13的高压经过平衡孔14泄压,降低了旋塞阀上腔体2和旋塞阀下腔体13的压差,减小阀球9的开启力矩,避免旋塞阀出现打不开的现象。所述平衡孔14设置在旋塞9上,制造工艺简单,克服了在阀体1上开孔导致的阀体1强度降低问题。As shown in Figure 2, a balance hole (14, 15) is set on the valve ball 9. When the cock valve is opened, the balance hole 15 is used to balance the water eye and the gap between the valve ball 9 and the upper valve seat 5 and the lower valve seat 11. The pressure difference between the cavities reduces the torque when the plug valve is closed; after the plug valve is closed, the valve ball 9 will move upward for a certain distance under the action of the high-pressure fluid at the bottom of the well, and the lower valve seat 11 is restricted by the stopper 10 and cannot move upward. Move, there is a certain gap between the lower valve seat 11 and the valve ball 9. A balance hole 14 is set on the valve ball 9 to connect the upper cavity 2 of the plug valve, and the high pressure of the lower cavity 13 of the plug valve is released through the balance hole 14, which reduces the pressure difference between the upper cavity 2 of the plug valve and the lower cavity 13 of the plug valve , reduce the opening torque of the valve ball 9, and avoid the phenomenon that the plug valve cannot be opened. The balance hole 14 is arranged on the cock 9 , the manufacturing process is simple, and the problem of reducing the strength of the valve body 1 caused by opening holes on the valve body 1 is overcome.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104806199A (en) * | 2015-04-14 | 2015-07-29 | 西南石油大学 | Bevel unloading low-opening-fore square drilling rod plug valve |
CN105003682A (en) * | 2015-07-30 | 2015-10-28 | 盐城市大冈石油工具厂有限责任公司 | Pressure-regulating self-opened plug valve |
CN110094181A (en) * | 2018-01-30 | 2019-08-06 | 东营市创元石油机械制造有限公司 | The efficient plug valve of oil drilling |
CN111456660A (en) * | 2020-04-15 | 2020-07-28 | 盐城市大冈石油工具厂有限责任公司 | Balanced type full-bore high-pressure control valve |
CN117005819A (en) * | 2023-10-07 | 2023-11-07 | 牡丹江通用石油工具有限公司 | Kelly no-pressure-difference switchable plug valve |
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CN201615239U (en) * | 2009-07-24 | 2010-10-27 | 盐城华跃石油机械制造有限公司 | Pressure balancing plug valve |
CN201835792U (en) * | 2010-07-13 | 2011-05-18 | 杜爱莲 | Kelly cock valve |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104806199A (en) * | 2015-04-14 | 2015-07-29 | 西南石油大学 | Bevel unloading low-opening-fore square drilling rod plug valve |
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CN110094181A (en) * | 2018-01-30 | 2019-08-06 | 东营市创元石油机械制造有限公司 | The efficient plug valve of oil drilling |
CN111456660A (en) * | 2020-04-15 | 2020-07-28 | 盐城市大冈石油工具厂有限责任公司 | Balanced type full-bore high-pressure control valve |
CN117005819A (en) * | 2023-10-07 | 2023-11-07 | 牡丹江通用石油工具有限公司 | Kelly no-pressure-difference switchable plug valve |
CN117005819B (en) * | 2023-10-07 | 2024-01-09 | 牡丹江通用石油工具有限公司 | Kelly no-pressure-difference switchable plug valve |
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Application publication date: 20140813 |