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CN103980761B - A kind of ABS plastic paint remover and stripping method thereof - Google Patents

A kind of ABS plastic paint remover and stripping method thereof Download PDF

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CN103980761B
CN103980761B CN201410219685.9A CN201410219685A CN103980761B CN 103980761 B CN103980761 B CN 103980761B CN 201410219685 A CN201410219685 A CN 201410219685A CN 103980761 B CN103980761 B CN 103980761B
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paint
abs plastic
remover
paint remover
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CN103980761A (en
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雷忠利
焦娜
杨红
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Shaanxi Normal University
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Abstract

The invention discloses a kind of ABS plastic paint remover and stripping method thereof, this paint remover is for main solvent with the mixed solution of phenylcarbinol and butylacetate, take hydrogen peroxide as solubility promoter, be aided with Sodium dodecylbenzene sulfonate simultaneously, Walocel MT 20.000PV, paraffin, deionized water is composite to be formed, low toxicity, safety and environmental protection, during use, first ABS plastic is used acetic acid ultrasonic cleaning, and then use paint remover ultrasonic cleaning, whole process does not need heating, paint stripping rate is fast, can be recycled, can be used for the paint film removing shades of colour and kind, as epoxy-based lacquers, alkyd paint, acrylic paint, polyurethane paint etc., and the degree of injury that can reduce to greatest extent ABS plastic.

Description

一种ABS塑料脱漆剂及其脱漆方法A kind of ABS plastic paint stripper and paint stripping method thereof

技术领域technical field

本发明属于涂料技术领域,具体涉及一种针对于ABS塑料基材的脱漆剂及使用方法。The invention belongs to the technical field of coatings, and in particular relates to a paint remover for ABS plastic substrates and a usage method.

背景技术Background technique

ABS塑料是用途广、用量大、价格低的工程塑料。由于其很容易加工,且产品极具稳定性,具有良好的抗冲击性和耐热度而被广泛应用于汽车、电子电器等。在使用时经常喷涂涂料来达到保护基材和美化外观的目的。涂料在使用过程中,涂层会被损伤或逐渐老化,需要先将陈旧或破损的涂层彻底清除再进行喷涂,否则将影响工件重涂后涂膜的质量,脱漆是涂膜破坏后重新涂装前的表面预处理工艺。为了节约资源,对ABS塑料表面被刮伤或者风化的旧的漆膜进行脱除,再二次涂装投入使用。ABS plastic is an engineering plastic with wide application, large consumption and low price. Because it is easy to process, and the product is extremely stable, it has good impact resistance and heat resistance, so it is widely used in automobiles, electronic appliances, etc. When in use, paint is often sprayed to achieve the purpose of protecting the substrate and beautifying the appearance. During the use of paint, the coating will be damaged or gradually aged. It is necessary to completely remove the old or damaged coating before spraying, otherwise it will affect the quality of the coating film after the workpiece is recoated. Surface pretreatment process before painting. In order to save resources, the old paint film that has been scratched or weathered on the ABS plastic surface is removed, and then repainted and put into use.

旧漆膜的脱除有物理和化学两种方法。物理方法包括火焰法、吹砂法、砂磨法等。但对塑料有损伤作用,对基材的伤害性较大。化学方法即使用脱漆剂对漆膜脱除。脱漆剂的脱漆原理是根据“相似相溶”和“溶解度参数相近”原则,通过溶解、渗透、溶胀、剥离和反应等一系列物理、化学过程实现的。常用脱漆剂按成分组成可为酸性脱漆剂、热碱性脱漆剂、溶剂型脱漆剂。酸性脱漆剂主要含有浓硫酸,对金属材质的漆膜脱漆效果良好,但是对操作安全要求比较高,同时对设备密封性要求也比较高,不适用于对ABS塑料基材脱漆。碱性脱漆剂一般含磷酸钠、硅酸钠、苛性钠等,脱漆时间一般较长,对基材腐蚀性较强且需要加热。溶剂型脱漆剂是目前市场上最多、应用最广泛的一类脱漆剂,其一般由主溶剂、助溶剂、增稠剂、抑挥发剂等组成。目前,工业上所用的化学脱漆剂通常含有较多的二氯甲烷、苯酚、易挥发溶剂和其它一些有害物质,从而造成脱漆剂的挥发性和毒性都较大,并且对基材的腐蚀性非常大,这使得基材的回收率大大降低。There are two ways to remove the old paint film, physical and chemical. Physical methods include flame method, sand blowing method, sand grinding method, etc. However, it has a damaging effect on plastics and is more harmful to the substrate. The chemical method is to use a paint remover to remove the paint film. The paint removal principle of the paint remover is realized through a series of physical and chemical processes such as dissolution, penetration, swelling, peeling and reaction according to the principles of "like dissolves like" and "similar solubility parameters". Commonly used paint removers can be acidic paint removers, hot alkaline paint removers, and solvent-based paint removers according to their composition. Acidic paint stripper mainly contains concentrated sulfuric acid, which has a good stripping effect on metal paint films, but has relatively high requirements for operational safety and equipment sealing, and is not suitable for stripping ABS plastic substrates. Alkaline paint strippers generally contain sodium phosphate, sodium silicate, caustic soda, etc. The paint stripping time is generally longer, and they are highly corrosive to the substrate and require heating. Solvent-based paint remover is currently the most widely used type of paint remover on the market. It is generally composed of main solvents, co-solvents, thickeners, and volatile inhibitors. At present, the chemical paint strippers used in industry usually contain more dichloromethane, phenol, volatile solvents and other harmful substances, which cause the paint strippers to be more volatile and toxic, and to corrode the substrate. The reactivity is very large, which greatly reduces the recovery rate of the substrate.

发明内容Contents of the invention

本发明所要解决的技术问题是克服现有脱漆剂存在的缺点,根据“相似相溶”的原则和涂层附着机理以及涂层工艺,提供一种低挥发性、低毒或无毒、对基体安全、对操作人员或环境无害、使用时不需要加热、脱漆速度快、可循环使用的ABS塑料脱漆剂,以及该脱漆剂的使用方法。The technical problem to be solved by the present invention is to overcome the shortcomings of existing paint strippers, and to provide a low-volatility, low-toxicity or non-toxic, non-toxic, The substrate is safe, harmless to operators or the environment, does not need to be heated during use, has a fast paint removal speed, and is a recyclable ABS plastic paint remover, as well as a method for using the paint remover.

解决上述问题所采用的技术方案是它由下述质量百分配比的原料制成:The technical solution adopted to solve the above problems is that it is made of the raw materials of the following mass percentage ratios:

上述的ABS塑料脱漆剂优选由下述质量百分配比的原料制成:Above-mentioned ABS plastic paint stripper is preferably made of the raw material of following mass percentage ratio:

上述的主溶剂是苯甲醇与乙酸丁酯的混合液,其中苯甲醇为60wt.%~80wt.%、乙酸丁酯为20wt.%~40wt.%,优选苯甲醇为74wt.%~80wt.%、乙酸丁酯为20wt.%~26wt.%。The above-mentioned main solvent is a mixture of benzyl alcohol and butyl acetate, wherein benzyl alcohol is 60wt.% to 80wt.%, butyl acetate is 20wt.% to 40wt.%, preferably benzyl alcohol is 74wt.% to 80wt.%. , Butyl acetate is 20wt.%~26wt.%.

上述ABS塑料脱漆剂的制备方法为:按照上述原料的质量百分配比,将苯甲醇和乙酸丁酯混合均匀,然后依次加入双氧水、十二烷基苯磺酸钠、羟甲基纤维素和去离子水,搅拌均匀,最后加入石蜡以封住表层防止溶剂挥发,得到ABS塑料脱漆剂。The preparation method of the above-mentioned ABS plastic paint remover is as follows: according to the mass percentage ratio of the above-mentioned raw materials, benzyl alcohol and butyl acetate are mixed evenly, and then hydrogen peroxide, sodium dodecylbenzenesulfonate, hydroxymethyl cellulose and Deionized water, stirring evenly, and finally adding paraffin to seal the surface to prevent solvent volatilization, to obtain ABS plastic paint remover.

上述ABS塑料脱漆剂的使用方法为:将ABS塑料浸泡于乙酸中,超声洗涤5~10分钟,然后浸泡于ABS塑料脱漆剂中,超声洗涤10~15分钟。The method of using the paint remover for ABS plastics is as follows: soak the ABS plastics in acetic acid, ultrasonically wash them for 5-10 minutes, then soak them in the ABS plastic paint removers, and ultrasonically wash them for 10-15 minutes.

本发明脱漆剂不含亚甲基氯化物,安全环保,使用时不需要加热,可用于脱除各种颜色和种类的漆膜,如环氧漆、醇酸漆、丙烯酸漆、聚氨酯漆等,且能最大限度的减小对ABS塑料的损伤程度,使该脱漆剂具有脱漆速度快、低毒、低挥发性、可循环使用的优点。The paint remover of the present invention does not contain methylene chloride, is safe and environmentally friendly, does not need heating when used, and can be used to remove paint films of various colors and types, such as epoxy paint, alkyd paint, acrylic paint, polyurethane paint, etc. , and can minimize the damage to ABS plastics, so that the paint remover has the advantages of fast paint removal speed, low toxicity, low volatility, and recyclable use.

具体实施方式Detailed ways

下面结合实施例对本发明进一步详细说明,但本发明的保护范围不仅限于这些实施例。The present invention will be further described in detail below in conjunction with the examples, but the protection scope of the present invention is not limited to these examples.

实施例1Example 1

以制备本发明ABS塑料脱漆剂1000g为例,原料组成如下:Taking the preparation of ABS plastic paint remover 1000g of the present invention as an example, the raw materials are composed as follows:

其制备方法为:将408g苯甲醇和102g乙酸丁酯混合均匀,然后依次加入150g双氧水、80g十二烷基苯磺酸钠、40g羟甲基纤维素和200g去离子水,搅拌均匀,最后加入20g石蜡以封住表层防止溶剂挥发,得到ABS塑料脱漆剂。Its preparation method is: mix 408g of benzyl alcohol and 102g of butyl acetate evenly, then add 150g of hydrogen peroxide, 80g of sodium dodecylbenzenesulfonate, 40g of hydroxymethyl cellulose and 200g of deionized water in sequence, stir evenly, and finally add 20g of paraffin is used to seal the surface layer to prevent solvent volatilization to obtain ABS plastic paint remover.

实施例2Example 2

以制备本发明ABS塑料脱漆剂1000g为例,原料组成如下:Taking the preparation of ABS plastic paint remover 1000g of the present invention as an example, the raw materials are composed as follows:

其制备方法与实施例1相同。Its preparation method is identical with embodiment 1.

实施例3Example 3

以制备本发明ABS塑料脱漆剂1000g为例,原料组成如下:Taking the preparation of ABS plastic paint remover 1000g of the present invention as an example, the raw materials are composed as follows:

其制备方法与实施例1相同。Its preparation method is identical with embodiment 1.

实施例4Example 4

以制备本发明ABS塑料脱漆剂1000g为例,原料组成如下:Taking the preparation of ABS plastic paint remover 1000g of the present invention as an example, the raw materials are composed as follows:

其制备方法与实施例1相同。Its preparation method is identical with embodiment 1.

实施例5Example 5

以制备本发明ABS塑料脱漆剂1000g为例,原料组成如下:Taking the preparation of ABS plastic paint remover 1000g of the present invention as an example, the raw materials are composed as follows:

其制备方法与实施例1相同。Its preparation method is identical with embodiment 1.

实施例6Example 6

以制备本发明ABS塑料脱漆剂1000g为例,原料组成如下:Taking the preparation of ABS plastic paint remover 1000g of the present invention as an example, the raw materials are composed as follows:

其制备方法与实施例1相同。Its preparation method is identical with embodiment 1.

实施例7Example 7

将ABS塑料浸泡于乙酸中,超声洗涤5分钟,然后取出,浸泡于ABS塑料脱漆剂中,超声洗涤15分钟。Soak the ABS plastic in acetic acid, ultrasonically wash it for 5 minutes, then take it out, soak it in ABS plastic paint remover, and ultrasonically wash it for 15 minutes.

按照国家标准HG/T2881-1997《脱漆剂脱漆效率测定法》测定脱漆剂的脱漆效率(即规定时间内漆膜膨胀和起皱的面积百分数),脱漆效率计算公式如下:According to the national standard HG/T2881-1997 "Determination of Paint Stripping Efficiency of Paint Strippers", the paint stripping efficiency of the paint stripper (that is, the area percentage of the paint film swelling and wrinkling within the specified time) is measured. The formula for calculating the stripping efficiency is as follows:

试验结果见表1。The test results are shown in Table 1.

表1本发明脱漆剂的脱漆效率The paint stripping efficiency of table 1 paint remover of the present invention

脱漆剂paint remover 实施例1Example 1 实施例2Example 2 实施例3Example 3 实施例4Example 4 实施例5Example 5 实施例6Example 6 脱漆效率Paint removal efficiency 90%90% 75%75% 80%80% 75%75% 70%70% 80%80%

为了确定本发明的最佳原料配比,发明人进行了大量的实验室研究试验,各种试验情况如下:In order to determine the best raw material proportioning of the present invention, inventor has carried out a large amount of laboratory research experiments, and various test conditions are as follows:

1、主溶剂和助溶剂的选择1. Selection of main solvent and co-solvent

分别选择不同的助溶剂(15g)和主溶剂(50g),具体见表2~4,然后混合8g十二烷基苯磺酸钠、4g羟甲基纤维素、2g石蜡以及20g去离子水,复配出溶解度分别为9.0、10.0、11.0的复合溶剂。按照实施例7的方法对ABS塑料基材脱漆,试验效果见表2~4。Select different co-solvents (15g) and main solvents (50g) respectively, see Tables 2-4 for details, then mix 8g sodium dodecylbenzenesulfonate, 4g hydroxymethyl cellulose, 2g paraffin and 20g deionized water, Compound solvents with solubility of 9.0, 10.0 and 11.0 were formulated. According to the method of Example 7, the ABS plastic substrate was stripped of paint, and the test results are shown in Tables 2-4.

表2主溶剂和助溶剂对脱漆效果的影响The influence of table 2 main solvent and cosolvent on stripping effect

由表2可见,在复合溶剂溶解度为9.0、10.0、11.0三种不同情况下,以苯甲醇和乙酸丁酯的混合液为主溶剂、双氧水为助溶剂时,脱漆效果相对较好,其中复合溶剂溶解度为11.0时,主溶剂中苯甲醇占71%、乙酸丁酯占29%时,脱漆效果最好,15分钟之内可脱掉80%左右的漆膜,且对基材伤害性最小。It can be seen from Table 2 that under the three different conditions of composite solvent solubility of 9.0, 10.0, and 11.0, when the mixed solution of benzyl alcohol and butyl acetate is used as the main solvent and hydrogen peroxide is used as the auxiliary solvent, the paint removal effect is relatively good. When the solvent solubility is 11.0, benzyl alcohol accounts for 71% and butyl acetate accounts for 29% in the main solvent, the paint removal effect is the best, and about 80% of the paint film can be removed within 15 minutes, and the damage to the substrate is minimal .

表3主溶剂和助溶剂对脱漆效果的影响The influence of table 3 main solvent and cosolvent on stripping effect

由表3可见,以二甲亚砜、乙二醇单丁醚、异丙醇的混合液为主溶剂,无法配成溶解度为9.0的复合溶剂。在主溶剂溶解度10.0、11.0两种不同情况下,分别以乙酸、双氧水、苯酚为助溶剂,脱漆效果均较差。As can be seen from Table 3, the mixed solution of dimethyl sulfoxide, ethylene glycol monobutyl ether, and isopropanol as the main solvent cannot be formulated into a composite solvent with a solubility of 9.0. Under the two different conditions of main solvent solubility of 10.0 and 11.0, respectively, acetic acid, hydrogen peroxide, and phenol were used as auxiliary solvents, and the paint removal effect was poor.

表4主溶剂和助溶剂对脱漆效果的影响The influence of table 4 main solvent and cosolvent on stripping effect

由表4可见,分别以乙酸、双氧水、苯酚为助溶剂,以二甲苯和正丁醇的混合液为主溶剂,在主溶剂溶解度为9.0、10.0、11.0三种不同情况下,脱漆效果显然不够理想。As can be seen from Table 4, acetic acid, hydrogen peroxide, and phenol are used as cosolvents respectively, and the mixed solution of xylene and n-butanol is used as the main solvent. Under the three different conditions of main solvent solubility of 9.0, 10.0, and 11.0, the paint removal effect is obviously not enough ideal.

综合上述试验,本发明选择以苯甲醇和乙酸丁酯的混合液为主溶剂,以双氧水为助溶剂。Based on the above tests, the present invention selects the mixed solution of benzyl alcohol and butyl acetate as the main solvent, and hydrogen peroxide as the auxiliary solvent.

2、确定苯甲醇和乙酸丁酯配比2. Determine the ratio of benzyl alcohol and butyl acetate

采用双氧水(15g)为助溶剂,与苯甲醇和乙酸丁酯的混合液为主溶剂(50g),然后混合8g十二烷基苯磺酸钠、3g羟甲基纤维素、2g石蜡以及20g去离子水,分别复配出溶解度为10.5、10.7、10.9、11.0、11.2、11.5的复合溶剂,具体见表5。将ABS塑料先在乙酸中超声洗涤5分钟,然后浸泡于复合溶剂中,超声洗涤15分钟。试验结果见表5。Adopting hydrogen peroxide (15g) is cosolvent, and the mixed solution of benzyl alcohol and butyl acetate is main solvent (50g), mixes 8g sodium dodecylbenzene sulfonate, 3g hydroxymethyl cellulose, 2g paraffin and 20g desulphate then Ionized water, compound solvents with solubility of 10.5, 10.7, 10.9, 11.0, 11.2, 11.5 respectively, see Table 5 for details. The ABS plastic was ultrasonically washed in acetic acid for 5 minutes, then soaked in a complex solvent, and ultrasonically washed for 15 minutes. The test results are shown in Table 5.

表5苯甲醇和乙酸丁酯配比对脱漆效果的影响The impact of table 5 benzyl alcohol and butyl acetate ratio on the paint stripping effect

由表5可见,复合溶剂的溶解度在10.5~11.5范围内脱漆效果均较好,15分钟之内可脱掉至少一半的漆膜,其中复合溶剂的溶解度为11.0~11.5时,脱漆效果较好,因此本发明的主溶剂优选由74wt.%~80wt.%苯甲醇与20wt.%~26wt.%乙酸丁酯组成。It can be seen from Table 5 that the paint removal effect is better when the solubility of the composite solvent is in the range of 10.5 to 11.5, and at least half of the paint film can be removed within 15 minutes. When the solubility of the composite solvent is 11.0 to 11.5, the paint removal effect is better. Well, so the main solvent of the present invention is preferably composed of 74wt.%-80wt.% benzyl alcohol and 20wt.%-26wt.% butyl acetate.

3、脱漆方法的确定3. Determination of paint removal method

方案1:取黑、红、蓝、黄的漆片各两个,浸泡于实施例1制备的脱漆剂中,匀速搅拌15分钟。Scheme 1: Take two black, red, blue and yellow paint flakes, soak them in the paint remover prepared in Example 1, and stir them at a constant speed for 15 minutes.

方案2:取黑、红、蓝、黄的漆片各两个,先在乙酸中浸泡5分钟,然后浸泡于实施例1制备的脱漆剂中,搅拌15分钟。Scheme 2: Take two black, red, blue and yellow paint flakes, soak them in acetic acid for 5 minutes, then soak them in the paint remover prepared in Example 1, and stir for 15 minutes.

方案3:取黑、红、蓝、黄的漆片各两个,先在乙酸中超声洗涤5分钟,然后在实施例1制备的脱漆剂超声洗涤15分钟。Option 3: Take two black, red, blue, and yellow paint flakes, first ultrasonically wash them in acetic acid for 5 minutes, and then ultrasonically wash them with the paint remover prepared in Example 1 for 15 minutes.

方案4:取黑、红、蓝、黄的漆片各两个,先在乙酸中超声洗涤10分钟,然后在实施例1制备的脱漆剂超声洗涤20分钟。Scheme 4: Take two black, red, blue, and yellow paint flakes, first ultrasonically wash them in acetic acid for 10 minutes, and then ultrasonically wash them with the paint remover prepared in Example 1 for 20 minutes.

试验结果显示,方案3的脱漆效果最佳,在乙酸中超声洗涤5分钟即能完全脱掉漆膜较薄的漆片,然后在实施例1制备的脱漆剂超声洗涤15分钟即可脱掉未脱掉的漆膜较厚的漆片,并且对ABS塑料基材的损伤度非常小。而方案4中的脱漆时间过长,对于基材的损伤较大,因此不予采取。The test results show that the paint removal effect of scheme 3 is the best, and the thinner paint flakes of the paint film can be completely removed by ultrasonic washing in acetic acid for 5 minutes, and then the paint remover prepared in Example 1 can be removed by ultrasonic washing for 15 minutes. It can remove the paint flakes with a thicker paint film that has not been taken off, and the damage to the ABS plastic substrate is very small. However, the paint stripping time in Scheme 4 is too long, and the damage to the base material is relatively large, so it is not adopted.

为了证明本发明的有益效果,发明人采用实施例1的脱漆剂按照实施例7的方法对不同种类的漆膜进行脱漆,试验结果见表6。In order to prove the beneficial effects of the present invention, the inventor used the paint remover of Example 1 to remove paint from different types of paint films according to the method of Example 7, and the test results are shown in Table 6.

表6实施例1制备的ABS塑料脱漆剂对不同漆膜的脱漆效率The ABS plastic paint stripper prepared by the embodiment 1 of table 6 is to the paint stripping efficiency of different paint films

漆膜种类Type of paint film 聚氨酯树脂Polyurethane resin 丙烯酸树脂Acrylic 聚甲基丙烯酸甲酯Polymethylmethacrylate 环氧树脂epoxy resin 醇酸树脂Alkyd resin 脱漆效率Paint removal efficiency 100%100% 100%100% 95%95% 95%95% 98%98%

由表6可见,本发明脱漆剂不仅对ABS塑料上的漆膜清除效率高,而且可以有效清除其他各种漆膜,同时试验结果显示其对其他各种颜色种类的漆膜的基材均无明显腐蚀现象。As can be seen from Table 6, the paint remover of the present invention is not only highly efficient to the removal of paint films on ABS plastics, but also can effectively remove other various paint films, and the test results show that it has no effect on the substrates of paint films of other various color types. No obvious corrosion phenomenon.

Claims (2)

1.一种ABS塑料脱漆剂,其特征在于它由下述质量百分配比的原料制成:1. an ABS plastic paint remover is characterized in that it is made from the raw material of following mass percentage ratio: 上述的主溶剂是苯甲醇与乙酸丁酯的混合液,其中苯甲醇为74wt.%~80wt.%、乙酸丁酯为20wt.%~26wt.%。The above-mentioned main solvent is a mixed solution of benzyl alcohol and butyl acetate, wherein the benzyl alcohol is 74wt.%-80wt.%, and the butyl acetate is 20wt.%-26wt.%. 2.一种采用权利要求1的ABS塑料脱漆剂脱漆的方法,其特征在于:将ABS塑料浸泡于乙酸中,超声洗涤5~10分钟,然后浸泡于ABS塑料脱漆剂中,超声洗涤10~15分钟。2. A method for removing paint using the ABS plastic paint remover of claim 1, characterized in that: the ABS plastic is soaked in acetic acid, ultrasonically washed for 5 to 10 minutes, then soaked in the ABS plastic paint remover, ultrasonically washed 10-15 minutes.
CN201410219685.9A 2014-05-22 2014-05-22 A kind of ABS plastic paint remover and stripping method thereof Expired - Fee Related CN103980761B (en)

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