CN103977477A - Laser micro-flow automatic control device - Google Patents
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Abstract
Description
技术领域 technical field
本发明属微流量自动控制技术的一个领域。 The invention belongs to the field of micro flow automatic control technology.
背景技术 Background technique
在化工自动控制、医疗、实验室等很多技术领域,都需要对微流量的液体进行流量检测和长时间的自动控制。但是,由于是微流量,所以它的流速非常缓慢、单位时间的流量非常少,其流动力甚至不足以推动仪器运转,所以现有的常规技术手段,几乎无法准确地对它进行检测和计量。检测和计量是自动控制的基础,无法检测和计量根本谈不上自动控制。在上述的这些特殊场合,目前大多数都只能采用人工经验计量和手动控制的传统方法。但是,由于人工经验计量和手动控制的精确度低和稳定性差等原因,常常也需要专人人工长时间的监测,这样就大大增加了工人的劳动强度和出错的机率。这些场合,特别需要对微流量的药液进行检测计量,同时需要能对它进行精确的自动控制的技术,以便能减轻工人的劳动强度和减小出错的机率。 In many technical fields such as chemical automatic control, medical treatment, laboratory, etc., flow detection and long-term automatic control of micro-flow liquids are required. However, due to the micro-flow rate, its flow rate is very slow, the flow rate per unit time is very small, and its flow force is not even enough to drive the instrument to operate. Therefore, it is almost impossible to detect and measure it accurately by existing conventional technical means. Detection and measurement are the basis of automatic control, and there is no automatic control without detection and measurement. In the above-mentioned special occasions, most of them can only adopt the traditional methods of artificial empirical measurement and manual control at present. However, due to the low accuracy and poor stability of manual empirical measurement and manual control, it is often necessary to monitor for a long time manually, which greatly increases the labor intensity of workers and the probability of error. In these occasions, it is especially necessary to detect and measure the micro-flow liquid medicine, and at the same time, it is necessary to carry out precise automatic control technology, so as to reduce the labor intensity of workers and reduce the probability of error.
另一方面,在现有技术中使用的流量计不但无法计量药液的微流量,而且它们都需要被计量的药液流经流量计,这样很容易造成药液的污染和对流量计的腐蚀等损害。对医疗用药来说是不允许的。因此,在现有技术中,医疗等技术领域到目前都找不到合适的微流量检测和自动控制装置。 On the other hand, the flowmeters used in the prior art are not only unable to measure the micro-flow rate of the liquid medicine, but they all need the liquid medicine to be metered to flow through the flowmeter, which is easy to cause pollution of the liquid medicine and corrosion of the flowmeter and other damage. Not allowed for medical use. Therefore, in the prior art, no suitable micro-flow detection and automatic control device can be found in technical fields such as medical treatment.
发明内容 Contents of the invention
为了能够实现对微流量液体的流量自动控制,本发明采取了如下措施:在透明点滴筒的两边分别安装激光发射管和激光接收头,激光发射管连接激光信号发生器,激光接收头连接激光信号处理电路,激光信号处理电路连接单片机,单片机连接键盘、显示屏和驱动电路, 驱动电路连接电动机械流量控制装置中的电磁铁或电动机;这里所述的激光信号处理电路是指,能够将激光接收头输出的,水滴流经透明点滴筒时产生的电信号转变为单片机可以识别的电信号的电路装置;这里所述的电动机械流量控制装置是指,利用电动机或电磁铁驱动机械装置,控制胶管内液体流量大小的电动机械装置。 In order to realize automatic control of the flow rate of the micro-flow liquid, the present invention takes the following measures: a laser emitting tube and a laser receiving head are respectively installed on both sides of the transparent drip tube, the laser emitting tube is connected to the laser signal generator, and the laser receiving head is connected to the laser signal generator. Processing circuit, the laser signal processing circuit is connected to the single-chip microcomputer, the single-chip computer is connected to the keyboard, the display screen and the driving circuit, and the driving circuit is connected to the electromagnet or the motor in the electromechanical flow control device; the laser signal processing circuit mentioned here means that it can receive laser light Outputted by the head, the electrical signal generated when the water drop flows through the transparent drip tube is converted into a circuit device that can be recognized by the single-chip microcomputer; the electromechanical flow control device mentioned here refers to the use of a motor or an electromagnet to drive a mechanical device to control the rubber hose. An electromechanical device with the size of the liquid flow in it.
这样做的好处是:本发明激光微流量自动控装置,由于采用了激光检测法检测液体的微流量,检测装置检测液体流量时对被检测的液体是非接触的。这样就可以避免对被检测的液体带来二次污染,同时也避免了液体对仪器的腐蚀和沉积阻塞;另一方面,本装置装有电动机械流量控制装置。单片机可根据两滴液体之间的时间距离与设定的时间距离相比,利用比较结果控制电动机械流量控制装置,由电动机械流量控制装置对胶管内的液体的流量实施精确的控制,使它符合设定要求,这样就实现了对液体微流量的自动控制。 The advantage of this is that the laser micro-flow automatic control device of the present invention adopts the laser detection method to detect the micro-flow of the liquid, and the detection device is non-contact to the liquid to be detected when detecting the liquid flow. In this way, the secondary pollution to the liquid to be tested can be avoided, and the corrosion and deposition of the liquid to the instrument can also be avoided; on the other hand, the device is equipped with an electromechanical flow control device. The single-chip microcomputer can compare the time distance between two drops of liquid with the set time distance, and use the comparison result to control the electromechanical flow control device. The electromechanical flow control device can precisely control the flow of the liquid in the hose, so that it Meet the set requirements, thus realizing the automatic control of the liquid micro-flow.
附图说明 Description of drawings
图1是采用电磁动力的激光微流量自动控制装置外结构示意图。 Figure 1 is a schematic diagram of the external structure of a laser micro-flow automatic control device using electromagnetic power.
图2是采用电磁动力的激光微流量自动控制装置内结构示意图。 Fig. 2 is a schematic diagram of the internal structure of the laser micro-flow automatic control device using electromagnetic power.
图3是采用电机动力的激光微流量自动控制装置外结构示意图。 Fig. 3 is a schematic diagram of the external structure of the laser micro-flow automatic control device powered by a motor.
图4是采用电机动力的激光微流量自动控制装置内结构示意图。 Fig. 4 is a schematic diagram of the internal structure of the laser micro-flow automatic control device powered by a motor.
图中:激光发射管1、透明点滴筒2、柱头3、压臂4、胶管5、铁芯6、键盘7、底座8、显示屏9、激光接收头10、固定勾11、滑块12、螺杆13、电机14、电磁铁15。 In the figure: laser emitting tube 1, transparent drip tube 2, stigma 3, pressing arm 4, rubber hose 5, iron core 6, keyboard 7, base 8, display screen 9, laser receiving head 10, fixed hook 11, slider 12, Screw rod 13, motor 14, electromagnet 15.
具体实施方式 Detailed ways
为了能够实现对微流量液体的流量自动控制,本发明采取了如下结构:在透明点滴筒2的两边分别安装激光发射管1和激光接收头10,激光发射管1连接激光信号发生器,激光接收头10连接激光信号处理电路,激光信号处理电路连接单片机,单片机连接键盘7、显示屏9和驱动电路, 驱动电路连接电动机械流量控制装置中的电磁铁15或电动机14。 In order to be able to realize automatic control of the flow of the micro-flow liquid, the present invention adopts the following structure: a laser emitting tube 1 and a laser receiving head 10 are respectively installed on both sides of the transparent drip tube 2, the laser emitting tube 1 is connected to the laser signal generator, and the laser receiving The head 10 is connected to the laser signal processing circuit, the laser signal processing circuit is connected to the single-chip microcomputer, the single-chip microcomputer is connected to the keyboard 7, the display screen 9 and the driving circuit, and the driving circuit is connected to the electromagnet 15 or the motor 14 in the electromechanical flow control device.
要实现微流量的流量自动控制,首先要能够检测出受控液体的流量。为此本发明采用了激光微流量检测装置。激光微流量检测装置的结构是:在透明点滴筒的两边分别安装激光发射管和激光接收头,激光发射管连接激光信号发生器,激光接收头连接激光信号处理电路,激光信号处理电路连接单片机,单片机连接键盘、显示屏,如图1所示。这里所述的激光信号处理电路是指,能够将激光接收头输出的,水滴流经透明点滴筒时产生的电信号,转变为单片机可以识别的电信号的电路装置;本发明对激光信号处理电路没有特别要求,激光信号处理电路的形式是有多种多样,它们可以有不同的结构和不同的组合,而且它们都适合本发明使用。 In order to realize automatic flow control of micro-flow, it is first necessary to be able to detect the flow of the controlled liquid. For this reason, the present invention adopts a laser micro-flow detection device. The structure of the laser micro-flow detection device is: a laser emitting tube and a laser receiving head are respectively installed on both sides of the transparent drip tube, the laser emitting tube is connected to the laser signal generator, the laser receiving head is connected to the laser signal processing circuit, and the laser signal processing circuit is connected to the single-chip microcomputer. The microcontroller is connected to the keyboard and display screen, as shown in Figure 1. The laser signal processing circuit described here refers to the circuit device that can output the laser receiving head, and the electrical signal generated when the water drop flows through the transparent drip tube, and convert it into an electrical signal that can be recognized by the single-chip microcomputer; There is no special requirement, there are various forms of laser signal processing circuits, they can have different structures and different combinations, and they are all suitable for use in the present invention.
另一方面,本申请所述的驱动电路是指可根据单片机的指令,控制电动机械流量控制装置中的电磁铁拉力的大小或驱动电机正反转及其转动量的电路。由于本发明对驱动电路没有特殊要求,所以可使用的驱动电路的形式和结构有多种多样。 On the other hand, the driving circuit mentioned in this application refers to a circuit that can control the magnitude of the pulling force of the electromagnet in the electromechanical flow control device or drive the forward and reverse rotation of the motor and its rotation amount according to the instructions of the single-chip microcomputer. Since the present invention has no special requirements on the driving circuit, there are various forms and structures of the driving circuit that can be used.
这里所述的电动机械流量控制装置是指,可利用电磁铁或电动机驱动机械装置,控制胶管内液体流量大小的电动机械装置。本电动机械流量控制装置可使用的机械装置的形式和结构有多种多样,它们有不同的结构和不同的组合形式。同时每一种结构和组合形式都可以使用电磁或电机驱动,而且它们都适合本发明使用。 The electromechanical flow control device mentioned here refers to an electromechanical device that can use an electromagnet or a motor to drive a mechanical device to control the flow rate of the liquid in the rubber hose. There are various forms and structures of mechanical devices that can be used in the electromechanical flow control device, and they have different structures and different combinations. At the same time, each structure and combined form can be driven by electromagnetic or motor, and they are all suitable for use in the present invention.
本实施例以打吊针的自动控制为例,说明本发明的实施方式和工作原理。要实现打吊针的流量自动控制,关键是能够检测得到打吊针时药水的实际微流量(每分钟的滴数),同时能根据实际流量与设置流量之差,通过电动机械流量控制装置控制实际流量,使它与设置的流量相符。 This embodiment takes the automatic control of lifting needles as an example to illustrate the implementation and working principle of the present invention. To realize the automatic control of the flow rate of the injection needle, the key is to be able to detect the actual micro-flow of the liquid medicine (the number of drops per minute) during the injection injection, and at the same time, according to the difference between the actual flow rate and the set flow rate, it can be controlled by the electromechanical flow control device Actual flow, so that it matches the set flow.
例1,本例的电动机械流量控制装置主要由柱头3、压臂4、底座8、铁芯6、电磁铁15组成。柱头3和底座8固定安装在机壳上,压臂4的一端活动安装在柱头3上,另一端活动安装在铁芯6上,铁芯6是电磁铁15的一部份,如图1和图2所示;首先把药瓶吊挂上挂勾,连接好点滴胶管,把透明点滴筒2夹在激光发射管1与激光接收头10之间,然后把胶管5夹在压臂4与底座8之间,如图1所示。电磁铁15在驱动电路的驱动下,铁芯6就会产生拉力拉动压臂4。使压臂4压紧胶管5,控制胶管5的开度即流通面积,从而控制胶管内液体的流量。当护士小姐放走胶管5内的空气并把针头连接到病人的静脉血管后,这时药液开始从透明点滴筒2的上面滴落下面。打开本装置的电源开关,通过键盘7向单片机输入需要的流量后,电路开始工作。当药液水滴从透明点滴筒2的上面往下滴时落时,水滴流过了激光的发射路径,当激光照射到水滴上时,水滴引起了激光的散射和折射。它使原来穿过透明点滴筒2到达激光接收头的激光发生了偏转、折射,其能量大幅度减小。到达激光接收头的激光能量的减小,使激光接收头输出的电信号发生了变化。这些变化能真实准确地反映了液滴的流经。激光接收头连接激光信号处理电路,激光信号处理电路连接单片机。激光信号处理电路把激光接收头输出的电信号转变为单片机能识别的,代表了水滴流经的脉冲电信号后送往单片机。单片机按既定程序,根据两液滴之间的时间距离,计算出每分钟的滴数并通过显示屏9显示出来。同时单片机把当前流量与设定流量相比较,根据对比结果通过驱动电路,控制通过电磁铁15的电流强度。其工作过程是:若当前流量大于设定流量时,单片机通过驱动电路加大电磁铁15的驱动电流,使铁芯6产生更大的拉力通过压臂4把胶管5加力压紧。使胶管5的通流面积减小,从而液体的流量也减小。若当前流量小于设定流量时,上述过程相反,使胶管的通流面积加大。这一过程可以把当前的实际流量自动调节到设定的流量,而且全程自动控制,从而大大减轻了护士的劳动强度。另一方面单片机可设置报警程序。例如当一定的时间内没有检测到流量时,可认为是胶管受压被堵塞或药水打完,单片机可马上启动报警程序报警交由护士处理。 Example 1, the electromechanical flow control device of this example is mainly composed of a column head 3 , a pressing arm 4 , a base 8 , an iron core 6 , and an electromagnet 15 . The column head 3 and the base 8 are fixedly installed on the casing, one end of the pressing arm 4 is movably installed on the column head 3, and the other end is movably installed on the iron core 6, which is a part of the electromagnet 15, as shown in Figure 1 and As shown in Figure 2; first hang the medicine bottle on the hook, connect the drip tube, clamp the transparent drip tube 2 between the laser emitting tube 1 and the laser receiving head 10, and then clamp the rubber tube 5 between the pressing arm 4 and the base 8, as shown in Figure 1. The electromagnet 15 is driven by the driving circuit, and the iron core 6 will generate a pulling force to pull the pressing arm 4 . The pressing arm 4 is pressed against the rubber hose 5 to control the opening of the rubber hose 5 , that is, the flow area, thereby controlling the flow of liquid in the rubber hose. After the nurse let go the air in the sebific tube 5 and connected the needle to the patient's venous blood vessel, at this moment the medicinal liquid began to drip down from the top of the transparent drip tube 2 . Turn on the power switch of the device, and after inputting the required flow to the single chip microcomputer through the keyboard 7, the circuit starts to work. When the liquid medicine droplet drops from the top of the transparent drip tube 2, the droplet flows through the emitting path of the laser, and when the laser light hits the droplet, the droplet causes the scattering and refraction of the laser light. It deflects and refracts the laser light that originally passes through the transparent drip tube 2 and reaches the laser receiving head, and its energy is greatly reduced. The reduction of laser energy reaching the laser receiving head changes the electrical signal output by the laser receiving head. These changes can truly and accurately reflect the flow of droplets. The laser receiving head is connected with a laser signal processing circuit, and the laser signal processing circuit is connected with a single-chip microcomputer. The laser signal processing circuit converts the electrical signal output by the laser receiving head into an electrical signal that can be recognized by the single-chip microcomputer, which represents the pulse electrical signal that the water droplet flows through, and then sends it to the single-chip microcomputer. According to the established procedure, the single-chip microcomputer calculates the number of drops per minute according to the time distance between the two droplets and displays it through the display screen 9 . Simultaneously, the single-chip microcomputer compares the current flow rate with the set flow rate, and controls the current intensity passing through the electromagnet 15 through the driving circuit according to the comparison result. Its working process is: if the current flow rate is greater than the set flow rate, the single-chip microcomputer increases the driving current of the electromagnet 15 through the drive circuit, so that the iron core 6 generates a greater pulling force and compresses the rubber hose 5 through the pressing arm 4. The flow area of the rubber tube 5 is reduced, so that the flow rate of the liquid is also reduced. If the current flow rate is less than the set flow rate, the above process is reversed to increase the flow area of the hose. This process can automatically adjust the current actual flow to the set flow, and the whole process is automatically controlled, thereby greatly reducing the labor intensity of nurses. On the other hand, the single-chip microcomputer can set the alarm program. For example, when the flow is not detected within a certain period of time, it can be considered that the rubber hose is blocked by pressure or the liquid medicine is finished, and the single-chip microcomputer can immediately start the alarm program and send the alarm to the nurse for processing.
例2,本例的电动机械流量控制装置主要由、固定勾11、滑块12、螺杆13、电机14、齿轮等组成。固定勾11固定安装在机壳上,在它对应的机壳上开有一个方孔。滑块12的一端穿过方孔与固定勾11一起把胶管5夹紧。滑块12的另一端加工有内螺纹并与螺杆13螺纹连接在一起。螺杆13上装有齿轮并与电动机上的齿轮齿合在一起,如图3、图4所示;把药瓶吊挂上挂勾,连接好点滴胶管,再把透明点滴筒2夹在激光发射管1与激光接收头10之间。然后把胶管5夹在固定勾11与滑块12之间,如图3所示。电动机转动时,能通过齿轮带动螺杆转动。转动的螺杆通过螺纹带动滑块12轴向运动,把胶管5压紧或放松。当护士小姐放走胶管5内的空气并把针头连接到病人的静脉血管后,这时药液开始从透明点滴筒2的上面滴落下面。打开本装置的电源开关,通过键盘7向单片机输入需要的流量数据,设置好需要的流量后,电路开始工作。当药液从透明点滴筒2的上面往下滴时落时,水滴流过了激光的发射路径,当激光照射到水滴上时,水滴引起了激光的散射和折射。它使原来穿过透明点滴筒2到达激光接收头10的激光发生了偏转、折射,使其能量大幅度减小。到达激光接收头10的激光能量的减小,使激光接收头输出的电信号发生了变化。这些变化能真实准确地反映了液滴的流经。激光接收头连接激光信号处理电路,激光信号处理电路连接单片机。激光信号处理电路把激光接收头输出的电信号转变为单片机能识别的,代表了水滴流经的脉冲电信号后送往单片机。单片机按既定程序,根据两液滴之间的时间距离,计算出每分钟的滴数(当前流量)并通过显示屏9显示出来。单片机把当前流量与设定流量相比较,若当前流量大于设定流量时,单片机通过驱动电路,驱动电机14、螺杆13和滑块12向压紧胶管5的方向运动。使胶管5的通流面积减小。胶管5内的液体流量也跟着减小。若当前流量小于设定流量时,上述过程相反,胶管5内的通流面积加大,其流量也加大。这一过程能使当前的实际流量自动调节到设定的流量。这样就大大减轻了护士的劳动强度。另一方面单片机可设置报警程序。例如当一定的时间没有检测到流量时,可认为是胶管受压被堵塞或药水打完,单片机可马上启动报警程序报警交由护士处理。 Example 2, the electromechanical flow control device of this example is mainly composed of a fixed hook 11, a slider 12, a screw 13, a motor 14, gears and the like. Fixed hook 11 is fixedly installed on the casing, has a square hole on its corresponding casing. One end of the slide block 12 passes through the square hole and the fixed hook 11 clamps the rubber hose 5 together. The other end of the slider 12 is processed with an internal thread and is screwed together with the screw rod 13 . The screw rod 13 is equipped with a gear and is combined with the gear teeth on the motor, as shown in Figure 3 and Figure 4; hang the medicine bottle on the hook, connect the drip hose, and clamp the transparent drip tube 2 on the laser emitting tube 1 and the laser receiving head 10. Then clamp the rubber hose 5 between the fixed hook 11 and the slider 12, as shown in Figure 3 . When the motor rotates, the gear can drive the screw to rotate. The rotating screw rod drives the slide block 12 to move axially through threads, and the rubber hose 5 is compressed or loosened. After the nurse let go the air in the sebific tube 5 and connected the needle to the patient's venous blood vessel, at this moment the medicinal liquid began to drip down from the top of the transparent drip tube 2 . Turn on the power switch of the device, input the required flow data to the single-chip microcomputer through the keyboard 7, and after setting the required flow, the circuit starts to work. When the liquid medicine drops from the top of the transparent drip tube 2, the water droplets flow through the emission path of the laser light. When the laser light hits the water droplets, the water droplets cause the scattering and refraction of the laser light. It deflects and refracts the laser light that originally passes through the transparent drip tube 2 and reaches the laser receiving head 10, so that its energy is greatly reduced. The reduction of the laser energy reaching the laser receiving head 10 changes the electrical signal output by the laser receiving head. These changes can truly and accurately reflect the flow of droplets. The laser receiving head is connected with a laser signal processing circuit, and the laser signal processing circuit is connected with a single-chip microcomputer. The laser signal processing circuit converts the electrical signal output by the laser receiving head into an electrical signal that can be recognized by the single-chip microcomputer, which represents the pulse electrical signal that the water droplet flows through, and then sends it to the single-chip microcomputer. The single-chip microcomputer calculates the number of drops per minute (the current flow rate) according to the established program and according to the time distance between the two droplets, and displays it through the display screen 9 . The single-chip microcomputer compares the current flow rate with the set flow rate. If the current flow rate is greater than the set flow rate, the single-chip microcomputer drives the motor 14, the screw rod 13 and the slide block 12 to move in the direction of compressing the rubber hose 5 through the drive circuit. The flow area of the hose 5 is reduced. The liquid flow rate in the sebific tube 5 also reduces thereupon. If the current flow rate is less than the set flow rate, the above process is reversed, the flow area in the rubber hose 5 increases, and the flow rate also increases. This process enables the current actual flow to be automatically adjusted to the set flow. This greatly reduces the labor intensity of nurses. On the other hand, the single-chip microcomputer can set the alarm program. For example, when the flow is not detected within a certain period of time, it can be considered that the rubber hose is blocked by pressure or the liquid medicine is finished, and the single-chip microcomputer can immediately start the alarm program and send the alarm to the nurse for handling.
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