CN103973176B - Motor device and motor speed control system - Google Patents
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- CN103973176B CN103973176B CN201410230691.4A CN201410230691A CN103973176B CN 103973176 B CN103973176 B CN 103973176B CN 201410230691 A CN201410230691 A CN 201410230691A CN 103973176 B CN103973176 B CN 103973176B
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Abstract
Description
本申请为申请日为2007年11月16日、申请号为200710186726.9的发明名称为“马达装置及马达控速系统”的申请案的分案申请。This application is a divisional application of the application with the application date of November 16, 2007 and the application number 200710186726.9 entitled "Motor Device and Motor Speed Control System".
技术领域technical field
本发明涉及一种马达装置及马达控速系统。The invention relates to a motor device and a motor speed control system.
背景技术Background technique
现有控制马达装置与用以控制其转动的控制装置之间通常耦接相当大量且连接关系繁复的信号线,举例来说,常见用以控制马达装置(例如用以驱动风扇用的无刷马达)的马达控速系统如图1所示,控制装置12与马达装置14之间耦接正电源信号线161、负电源信号线162以使控制装置12与马达装置14彼此电性连接,此外,控速信号线163将控制装置12产生的控速信号传输至马达装置14,使马达装置14内部的处理器(图未示)能根据控制装置12的控速信号以驱动马达装置14进行特定速度的转动,而耦接在控制装置12与马达装置14之间的转速反馈信号线则是用以将马达装置14内部处理器产生的反馈信号传输至控制装置12内,使控制装置12能根据接收到的反馈信号而确认每一时序下马达装置14的转速是否符合于该时序下控速信号所对应的转速设定。A large number of signal lines with complex connections are usually coupled between the existing control motor device and the control device for controlling its rotation. For example, a common motor device (such as a brushless motor for driving a fan ) motor speed control system as shown in FIG. 1 , the positive power signal line 161 and the negative power signal line 162 are coupled between the control device 12 and the motor device 14 so that the control device 12 and the motor device 14 are electrically connected to each other. In addition, The speed control signal line 163 transmits the speed control signal generated by the control device 12 to the motor device 14, so that the processor (not shown) inside the motor device 14 can drive the motor device 14 to a specific speed according to the speed control signal of the control device 12. rotation, and the speed feedback signal line coupled between the control device 12 and the motor device 14 is used to transmit the feedback signal generated by the internal processor of the motor device 14 to the control device 12, so that the control device 12 can receive According to the received feedback signal, it is confirmed whether the rotational speed of the motor device 14 at each time sequence conforms to the rotational speed setting corresponding to the speed control signal at that time sequence.
由此可知,为了能准确地监控马达装置14的转动,马达装置14与控制其动作的控制装置12之间必须耦接至少四条信号线,亦即上述的正电源信号线161、负电源信号线162、控速信号线163以及转速反馈信号线164,其中,控速信号线163与转速反馈信号线164分别用以传输由控制装置12至马达装置14与由马达装置14至控制装置12的信号,也就是说,控速信号线163与转速反馈信号线164皆为单向传输的信号线。然而,控制装置12与马达装置14之间的控制信号不单只有上述的控速信号、反馈信号,更包括驱动信号、时序信号…等等,为了传输这些信号,在实际的应用上控制装置12与马达装置14之间除了上述四条信号线外更耦接许多的信号线。是以,整体的电路架构不但相当地复杂,且对于元件成本、组装工时以及装置故障率皆有负面的影响。It can be seen that, in order to accurately monitor the rotation of the motor device 14, at least four signal lines must be coupled between the motor device 14 and the control device 12 that controls its action, that is, the above-mentioned positive power signal line 161 and negative power signal line. 162. The speed control signal line 163 and the rotational speed feedback signal line 164, wherein the speed control signal line 163 and the rotational speed feedback signal line 164 are used to transmit signals from the control device 12 to the motor device 14 and from the motor device 14 to the control device 12 respectively That is to say, both the speed control signal line 163 and the speed feedback signal line 164 are signal lines for unidirectional transmission. However, the control signals between the control device 12 and the motor device 14 are not only the above-mentioned speed control signals and feedback signals, but also include drive signals, timing signals, etc. In order to transmit these signals, in actual applications, the control device 12 and the In addition to the above four signal lines, many signal lines are coupled between the motor devices 14 . Therefore, the overall circuit structure is not only quite complicated, but also has a negative impact on component costs, assembly man-hours, and device failure rates.
因此,如何简化转动装置的控制电路但却不影响控制的效能业已成为控速技术中相当重要的课题之一。Therefore, how to simplify the control circuit of the rotating device without affecting the performance of the control has become one of the very important issues in the speed control technology.
发明内容Contents of the invention
有鉴于上述课题,本发明提供一种马达装置及马达控速系统,其利用可双向传输信号的反馈/控速信号线以简化控制装置与马达装置之间的电路设计,所以,来自控制装置的控速信号以及来自马达装置的反馈信号均藉由同一信号线以进行传输,因此可达到简化线路、降低成本以及装置故障率的目的。In view of the above problems, the present invention provides a motor device and a motor speed control system, which utilizes a feedback/speed control signal line capable of bidirectionally transmitting signals to simplify the circuit design between the control device and the motor device. Both the speed control signal and the feedback signal from the motor device are transmitted through the same signal line, so the purpose of simplifying the circuit, reducing the cost and the failure rate of the device can be achieved.
为达上述目的,首先依据本发明揭露的一种马达控速系统,包括一控制装置、一马达装置以及耦接于控制装置与马达装置之间的多条信号线,其中,信号线包括二电源信号线以及一反馈/控速信号线;是以,当控制装置产生一控速信号后,藉由耦接于控制装置与马达装置之间的反馈/控速信号线传输至马达装置内,而马达装置内的控制电路接收此控速信号后,依据此控速信号以驱动马达装置进行对应的转动并同时产生一反馈信号,并再将此反馈信号通过反馈/控速信号线以反馈至控制装置内,使控制装置根据反馈信号以判断马达装置是否正常地动作。In order to achieve the above purpose, a motor speed control system disclosed in the present invention firstly includes a control device, a motor device and a plurality of signal lines coupled between the control device and the motor device, wherein the signal lines include two power sources signal line and a feedback/speed control signal line; therefore, when the control device generates a speed control signal, it is transmitted to the motor device through the feedback/speed control signal line coupled between the control device and the motor device, and After the control circuit in the motor device receives the speed control signal, it drives the motor device to rotate correspondingly according to the speed control signal and generates a feedback signal at the same time, and then feeds the feedback signal to the controller through the feedback/speed control signal line In the device, the control device is used to judge whether the motor device operates normally according to the feedback signal.
为达上述目的,更依据本发明揭露的一种马达装置,其电性连接于一控制装置,而此马达装置包括一控制电路以及多条信号线,所述信号线耦接于控制电路与控制装置之间,且包括二电源信号线以及一反馈/控速信号线;其中,控制装置产生一控速信号以控制马达装置转动,而马达装置在转动后产生一反馈信号以反馈至控制装置内,且上述的控速信号与反馈信号均通过具有双向传输能力的反馈/控速信号线以传输,其中,该控速信号为一脉冲信号、一脉冲宽度调制信号,或该脉冲信号及该脉冲宽度调制信号的一整合信号,并且该反馈信号为该马达装置的转速信号或频率信号。In order to achieve the above purpose, according to a motor device disclosed in the present invention, it is electrically connected to a control device, and the motor device includes a control circuit and a plurality of signal lines, and the signal lines are coupled between the control circuit and the control device. Between the devices, it includes two power signal lines and a feedback/speed control signal line; wherein, the control device generates a speed control signal to control the rotation of the motor device, and the motor device generates a feedback signal after rotation to feed back into the control device , and the above-mentioned speed control signal and feedback signal are both transmitted through the feedback/speed control signal line with bidirectional transmission capability, wherein the speed control signal is a pulse signal, a pulse width modulation signal, or the pulse signal and the pulse An integrated signal of the width modulation signal, and the feedback signal is a rotational speed signal or a frequency signal of the motor device.
承上所述,本发明的一种马达装置及马达控速系统利用具有双向传输能力的信号线以传输来自控制装置与马达装置的信号。所以,相较于现有技术而言,本发明的马达装置及马达控速系统不但具有较为简化的电路设计,且控制装置仍可精准地控制马达装置的转速,同时马达装置亦可执行转速的反馈,以确保马达能够正常地动作。Based on the above, a motor device and a motor speed control system of the present invention utilize a signal line with bidirectional transmission capability to transmit signals from the control device and the motor device. Therefore, compared with the prior art, the motor device and the motor speed control system of the present invention not only have a relatively simplified circuit design, but the control device can still accurately control the rotation speed of the motor device, and the motor device can also execute the rotation speed control. Feedback to ensure that the motor can operate normally.
附图说明Description of drawings
图1为现有的马达控速系统的方块示意图;FIG. 1 is a schematic block diagram of an existing motor speed control system;
图2为本发明的马达控速系统的方块示意图;Fig. 2 is a schematic block diagram of the motor speed control system of the present invention;
图3为应用本发明的马达控速系统的无刷马达的方块结构示意图;及Fig. 3 is a schematic block diagram of a brushless motor applying the motor speed control system of the present invention; and
图4为应用本发明的马达控速系统的无刷马达的另一方块结构示意图。FIG. 4 is another block diagram of a brushless motor applying the motor speed control system of the present invention.
附图符号说明Description of reference symbols
12、22:控制装置 14、24:马达装置12, 22: Control device 14, 24: Motor device
161:正电源信号线 162:负电源信号线161: Positive power signal line 162: Negative power signal line
163:控速信号线 164:反馈信号线163: Speed control signal line 164: Feedback signal line
2:马达控速系统 241:控制电路2: Motor speed control system 241: Control circuit
242:转动体 261:正电源信号线242: Rotating body 261: Positive power signal line
262:负电源信号线 263:反馈/控速信号线262: Negative power supply signal line 263: Feedback/speed control signal line
34:无刷马达 341:微处理器34: Brushless motor 341: Microprocessor
342:风扇 42:二极管342: Fan 42: Diode
44:电容器 46:开关元件44: Capacitor 46: Switching element
521:高通滤波器 522:低通滤波器。521: high pass filter 522: low pass filter.
具体实施方式detailed description
以下将参照相关图式,说明依据本发明较佳实施例的一种马达装置及马达控速系统,其中,相同的元件将以相同的元件符号加以说明。A motor device and a motor speed control system according to preferred embodiments of the present invention will be described below with reference to related drawings, wherein the same components will be described with the same component symbols.
请参照图2所示,其为本发明揭露的一种马达控速系统的方块示意图,马达控速系统2包括一控制装置22、一马达装置24以及耦接于控制装置22与马达装置24之间的一正电源信号线261、一负电源信号线262与一反馈/控速信号线263。是以,控制装置22控制马达装置24,并进一步使得马达装置24能够驱动与其连结的转动体242的动作,同时马达装置24亦同时反馈转动体242的转动状态至控制装置22,以使控制装置22可同时监控马达装置24与转动体242的动作。Please refer to FIG. 2, which is a schematic block diagram of a motor speed control system disclosed in the present invention. The motor speed control system 2 includes a control device 22, a motor device 24, and a device coupled to the control device 22 and the motor device 24. There is a positive power signal line 261 , a negative power signal line 262 and a feedback/speed control signal line 263 . Therefore, the control device 22 controls the motor device 24, and further enables the motor device 24 to drive the action of the rotating body 242 connected thereto. At the same time, the motor device 24 also feeds back the rotation state of the rotating body 242 to the control device 22, so that the control device 22 can simultaneously monitor the actions of the motor device 24 and the rotating body 242 .
为了能够精准地控制马达装置24的转速,控制装置22产生一控速信号,而转动后的马达装置24根据转动的状态而产生对应的反馈信号,所以,当控制装置22产生控速信号后,藉由反馈/控速信号线263以将控速信号传输至马达装置24内的控制电路241,经过控制电路241的运算后则以对应的转速驱动马达装置24进行转动进而带动转动体242的动作,接续,控制电路241再根据马达装置242的实际转速(或根据转动装置切换动作的频率信号、或根据频率信号以换算而得的转速信号)以产生对应的反馈信号,并通过反馈/控速信号线263以反馈至控制装置22,因此,控制装置22可根据接收到的反馈信号以判断马达装置24是否在特定的时序下以正确的转速进行动作。In order to accurately control the rotational speed of the motor device 24, the control device 22 generates a speed control signal, and the rotated motor device 24 generates a corresponding feedback signal according to the state of rotation. Therefore, when the control device 22 generates the speed control signal, The speed control signal is transmitted to the control circuit 241 in the motor device 24 through the feedback/speed control signal line 263, and after the calculation of the control circuit 241, the motor device 24 is driven to rotate at a corresponding speed to drive the movement of the rotating body 242 , then, the control circuit 241 generates a corresponding feedback signal according to the actual rotational speed of the motor device 242 (or the frequency signal of the switching action of the rotating device, or the rotational speed signal converted from the frequency signal), and through the feedback/speed control The signal line 263 is fed back to the control device 22 , so the control device 22 can judge whether the motor device 24 operates at a correct rotational speed at a specific time sequence according to the received feedback signal.
其中,该控制装置22产生的控速信号可为控制装置22所产生的脉冲信号(例如电压信号或压控信号)、脉冲宽度调制信号、或是上述脉冲信号与脉冲宽度调制信号的整合信号。马达装置24可为无刷马达,与马达装置24连结的转动体242可为风扇;而马达装置24产生的反馈信号可为马达装置24的转速信号或频率信号;控制电路241运算信号与数据则可藉由其内部的马达驱动芯片、微处理器…等控制元件以实现,并且更可藉由开关元件(未绘示于本图)以耦接于控制元件与反馈/控速信号线之间。Wherein, the speed control signal generated by the control device 22 can be a pulse signal generated by the control device 22 (such as a voltage signal or a voltage control signal), a pulse width modulation signal, or an integrated signal of the above pulse signal and the pulse width modulation signal. The motor device 24 can be a brushless motor, and the rotating body 242 connected with the motor device 24 can be a fan; and the feedback signal generated by the motor device 24 can be a rotational speed signal or a frequency signal of the motor device 24; It can be realized by its internal motor drive chip, microprocessor... and other control elements, and it can also be coupled between the control element and the feedback/speed control signal line through a switch element (not shown in this figure) .
以下则再根据本发明揭露的马达装置及马达控速系统以提出两种不同的实施态样,请分别参照图3与图4所示。In the following, two different implementations are proposed according to the motor device and the motor speed control system disclosed in the present invention, please refer to FIG. 3 and FIG. 4 respectively.
首先请参照图3所示,其为应用本发明的一种无刷马达34,其连结一风扇342并驱动此风扇342以进行转动,且无刷马达34藉由一正电源信号线261、一负电源信号线262及一反馈/控速信号线263以耦接于一控制装置22。其中,该控制装置22产生用以控制无刷马达34的控速信号并通过反馈/控速信号线263以传输至无刷马达34,且本实施态样中的控速信号为电压信号,当无刷马达34接收到控速的电压信号后,其内部的控制元件,如马达驱动IC或微处理器341则根据此电压信号与驱动电压(例如:满位的Vcc)之间的关系以运算出对应的转速,并利用运算出的转速以驱动无刷马达34,进而带动风扇342转动,同时微处理器341更藉由一相位检测电路(未绘示于图中)检测无刷马达34实际的切换频率(亦即风扇342的实际转动速度),以产生对应的反馈信号(例如频率信号),再藉由反馈/控速信号线263以将反馈信号传输至控制装置22。First please refer to Fig. 3, which is a brushless motor 34 of the present invention, which is connected to a fan 342 and drives the fan 342 to rotate, and the brushless motor 34 is connected by a positive power signal line 261, a The negative power signal line 262 and a feedback/speed control signal line 263 are coupled to a control device 22 . Wherein, the control device 22 generates a speed control signal for controlling the brushless motor 34 and transmits it to the brushless motor 34 through the feedback/speed control signal line 263, and the speed control signal in this embodiment is a voltage signal, when After the brushless motor 34 receives the speed control voltage signal, its internal control components, such as the motor driver IC or the microprocessor 341, calculate according to the relationship between the voltage signal and the driving voltage (for example: full Vcc). The corresponding rotating speed is obtained, and the calculated rotating speed is used to drive the brushless motor 34, thereby driving the fan 342 to rotate. At the same time, the microprocessor 341 detects the actual state of the brushless motor 34 through a phase detection circuit (not shown in the figure). The switching frequency (that is, the actual rotation speed of the fan 342 ) is used to generate a corresponding feedback signal (such as a frequency signal), and then the feedback signal is transmitted to the control device 22 through the feedback/speed control signal line 263 .
虽然用以控速的电压信号以及反馈信号均藉由反馈/控速信号线263以传输,不过由于两种信号的传输方向、性质以及频率均不相同,因此并不会造成两种信号之间的干扰,也不会影响控制装置22对无刷马达34转速的控制效率、或是无刷马达34反馈相对转速的正确率。Although both the voltage signal and the feedback signal used for speed control are transmitted through the feedback/speed control signal line 263, since the transmission directions, properties and frequencies of the two signals are different, there will be no gap between the two signals. The interference of the brushless motor 34 will not affect the control efficiency of the control device 22 on the rotational speed of the brushless motor 34 or the accuracy of the relative rotational speed fed back by the brushless motor 34 .
此外,在此实施态样中的无刷马达34产生反馈信号所采用的电路架构为开集极回路(open collector)设计,因此,其中包括一二极管42与一电容器44,二极管42的一端耦接于反馈/控速信号线263,而电容器44的一端耦接于二极管42的另一端再耦接至无刷马达34内的微处理器341,且电容器44的另一端则为接地;且,微处理器341更与一开关元件46耦接,其中开关元件46可以为一晶体管,举例来说,在实际的应用上开关元件46可为但非限定为一NPN型双载子接面晶体管。惟上述的电路架构仅为此一实施态样的其中一种实现方法,并非为限定本发明在实际应用时的电路设计,亦即,与上述电路设计等效或相似的电路架构皆可视为本发明涵盖的范围。In addition, the circuit structure adopted by the brushless motor 34 in this embodiment to generate the feedback signal is an open collector design, therefore, it includes a diode 42 and a capacitor 44, and one end of the diode 42 is coupled to In the feedback/speed control signal line 263, one end of the capacitor 44 is coupled to the other end of the diode 42 and then coupled to the microprocessor 341 in the brushless motor 34, and the other end of the capacitor 44 is grounded; and, the microprocessor The processor 341 is further coupled to a switch element 46 , wherein the switch element 46 may be a transistor. For example, in practical application, the switch element 46 may be but not limited to be an NPN bipolar junction transistor. However, the above-mentioned circuit structure is only one of the implementation methods of this embodiment, and it is not intended to limit the circuit design of the present invention in practical application, that is, any circuit structure equivalent or similar to the above-mentioned circuit design can be regarded as The scope covered by the present invention.
接续请参照图4所示,其亦为应用本发明的一种无刷马达,与图3所示的实施态样相似,而不同之处则在于反馈/控速信号线263更在控制装置22与无刷马达34之间耦接一滤波单元,其中此滤波单元包括一高通滤波器521以及一低通滤波器522,且高通滤波器521整合在无刷马达34内并与其内部的微处理器341耦接,低通滤波器522则整合在控制装置22内。Please refer to FIG. 4 for continuation. It is also a brushless motor applying the present invention, which is similar to the implementation shown in FIG. A filtering unit is coupled between the brushless motor 34, wherein the filtering unit includes a high-pass filter 521 and a low-pass filter 522, and the high-pass filter 521 is integrated in the brushless motor 34 and its internal microprocessor 341, and the low-pass filter 522 is integrated in the control device 22.
控制装置22产生用以控制无刷马达34的控速信号并通过反馈/控速信号线263以传输至无刷马达34,且本实施态样中的控速信号为具有较高频率的脉冲宽度调制信号,因此,当无刷马达34接收到高频的脉冲宽度调制信号后,先利用其内部的高通滤波器521以将其它较低频率的信号予以滤除后再进入至微处理器341内,使微处理器341可根据此脉冲宽度调制信号以运算出对应的转速,并利用运算出的转速以驱动无刷马达34进行转动进而带动风扇342转动,同时微处理器341更根据无刷马达34实际的切换频率以产生对应的反馈信号(例如:频率信号)并藉由反馈/控速信号线263以传输,且相较于脉冲宽度调制信号而言,反馈信号的频率较脉冲宽度调制信号为低,因此,来自于无刷马达34的反馈信号可先经由低通滤波器522以滤除其它频率的噪声后再进入至控制装置22。The control device 22 generates a speed control signal for controlling the brushless motor 34 and transmits it to the brushless motor 34 through the feedback/speed control signal line 263, and the speed control signal in this embodiment is a pulse width with a relatively high frequency modulation signal, therefore, when the brushless motor 34 receives a high-frequency pulse width modulation signal, it first uses its internal high-pass filter 521 to filter out other lower-frequency signals before entering the microprocessor 341 , so that the microprocessor 341 can calculate the corresponding rotational speed according to the pulse width modulation signal, and use the calculated rotational speed to drive the brushless motor 34 to rotate and then drive the fan 342 to rotate. 34 the actual switching frequency to generate a corresponding feedback signal (for example: frequency signal) and transmit it through the feedback/speed control signal line 263, and compared with the pulse width modulation signal, the frequency of the feedback signal is higher than that of the pulse width modulation signal Therefore, the feedback signal from the brushless motor 34 can pass through the low-pass filter 522 to filter out other frequency noises before entering the control device 22 .
另外,由于上述两种实施态样皆为无刷马达的应用,其中用以将无刷马达的实际转速换算成反馈信号的相位信号取样电路可为霍尔感应器,是以,可藉由霍尔感应器以先检测出无刷马达的切换频率,进而将检测到的切换频率回传至无刷马达内控制电路的控制元件以进行运算并转换成控制装置可读取的反馈信号。由于此一信号的检测与转换方法为现有的技术,故不在此赘述。In addition, since the above two implementations are all applications of brushless motors, the phase signal sampling circuit used to convert the actual rotational speed of the brushless motor into a feedback signal can be a Hall sensor. Therefore, the Hall sensor can be used to The sensor first detects the switching frequency of the brushless motor, and then sends the detected switching frequency back to the control element of the control circuit in the brushless motor for calculation and conversion into a feedback signal that can be read by the control device. Since the detection and conversion method of this signal is an existing technology, it will not be repeated here.
根据上述揭露的技术特征可知,本发明提出的一种马达装置及马达控速系统利用具有双向传输能力的信号线传输控速信号以及反馈信号,使整体电路架构得以简化,同时降低整体硬件成本的支出、减少组装的工时,并由于构件的减少而可降低单一元件失效而导致整体架构故障的机率。According to the technical features disclosed above, it can be known that a motor device and a motor speed control system proposed by the present invention use a signal line with bidirectional transmission capability to transmit speed control signals and feedback signals, which simplifies the overall circuit structure and reduces the overall hardware cost. Expenses, reduced man-hours for assembly, and the probability of failure of a single component that leads to failure of the overall structure can be reduced due to the reduction of components.
以上所述仅为举例性,而非为限制性者。任何未脱离本发明的精神与范畴,而对其进行的等效修改或变更,均应包含在本发明的申请专利范围中。The above descriptions are illustrative only, not restrictive. Any equivalent modification or change made without departing from the spirit and scope of the present invention shall be included in the patent scope of the present invention.
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