CN103966887B - A method for reducing the difference between two sides of paper and the paper prepared therefrom - Google Patents
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Abstract
本发明提供一种降低纸张两面差的方法。纸张设计为多层纤维层结构,每层独立地备浆、打浆;浆料进入有多个独立流道的造纸机,在成形区同时层叠抄造成形,其中进入紧邻成形网的流道的浆料I中直径小于1μm的细纤维含量高于其它各层浆料的所述细纤维含量,优选高5~10%。本发明还提供由上述方法制备的低两面差的纸张,尤其是低两面差的玻璃纤维纸,以及含所述低两面差的玻璃纤维纸的聚结式过滤器滤芯。本发明提供的低两面差的玻璃纤维纸,纤维在纸张厚度方向密度均匀,能够显著提高聚结式滤芯的效率和分离能力。
The invention provides a method for reducing the difference between two sides of paper. The paper is designed as a multi-layer fiber layer structure, and each layer is independently prepared and beaten; the pulp enters the paper machine with multiple independent flow channels, and is stacked and formed at the same time in the forming area. The content of fine fibers with a diameter of less than 1 μm in I is higher than that of other layers of slurry, preferably 5-10%. The present invention also provides the low-difference paper prepared by the above method, especially the low-dual-difference glass fiber paper, and the coalescing filter element containing the low-difference glass fiber paper. The glass fiber paper with low two-sided difference provided by the invention has uniform fiber density in the thickness direction of the paper, and can significantly improve the efficiency and separation capacity of the coalescing filter element.
Description
技术领域technical field
本发明属于造纸领域,具体涉及一种降低纸张两面差的方法及其制备的低两面差的纸。The invention belongs to the field of papermaking, and in particular relates to a method for reducing double-sidedness of paper and the prepared paper with low double-sidedness.
背景技术Background technique
造纸湿法成形的过程中,由于受到真空抽吸力的作用,在接近造纸成形网的那一侧,细纤维容易顺着水流穿过成形网的孔隙而流失,使得纸页在成形网侧的细纤维含量低于另一侧,造成明显的两面差现象,也就是纸页厚度方向上纤维均匀程度存在差异。对于细纤维含量高的纸张,例如高精度过滤纸、电池隔膜等,这种两面差现象更为显著。这对于高性能纸张在过滤、分离等领域的应用造成了重要影响。During the wet forming process of papermaking, due to the action of vacuum suction, on the side close to the paper forming wire, the fine fibers are easily lost along the water flow through the pores of the forming wire, so that the paper sheet on the side of the forming wire The fine fiber content is lower than the other side, resulting in obvious two-sidedness phenomenon, that is, there is a difference in the degree of fiber uniformity in the thickness direction of the paper sheet. For paper with high fine fiber content, such as high-precision filter paper, battery separator, etc., this two-sided difference is more obvious. This has had an important impact on the application of high-performance paper in the fields of filtration and separation.
例如,用于气-液分离和液-液分离的聚结式过滤器,滤芯通常使用多层缠绕式的玻璃纤维滤纸。待去除的液体粒子可以通过直径拦截、惯性撞击或布朗运动的方式被细直径的玻璃纤维拦截。一旦纤维上聚结的液滴变得足够大,通过流经滤纸的粘滞力和液滴重力作用,液滴从纤维滤纸表面掉落从而被分离、收集。For example, coalescing filters used for gas-liquid separation and liquid-liquid separation usually use multi-layer wound glass fiber filter paper as filter elements. The liquid particles to be removed can be intercepted by the fine diameter glass fibers by diameter interception, inertial impact or Brownian motion. Once the coalesced droplets on the fibers become large enough, they are separated and collected by falling from the surface of the fibrous filter paper through the viscous forces flowing through the filter paper and the gravity of the droplets.
上述玻璃纤维滤纸以玻璃纤维为原料,通过湿法造纸的方式进行制造。一般来讲,玻璃纤维按照纤维直径分为玻璃纤维短切丝(采用熔融拉丝方法制造,纤维直径大于等于6μm)和玻璃棉纤维(采用火焰喷吹方法制造,纤维平均直径小于3μm);在玻璃棉纤维中,纤维平均直径大于等于1μm的称为粗玻璃棉纤维,纤维平均直径小于1μm的称为细玻璃棉纤维。当纸页成形时,在靠近造纸成形网的那一侧,微小的细玻璃棉纤维就容易受到真空抽吸力的作用而流失,使得纸页在成形网侧的细玻璃棉纤维含量低于另一侧,造成明显的两面差现象。对于具有几层到几十层玻璃纤维滤纸的聚结式过滤器的滤芯而言,如果每张玻璃纤维滤纸都存在两面差,随着滤纸层数的增加,这种纸张厚度方向的纤维均匀度的差异将被扩大,从而导致流体从入流面到出流面聚结能力无法始终保持一致,影响滤芯在有限空间内发挥优异的聚结和分离效率。The above-mentioned glass fiber filter paper is made of glass fiber by wet papermaking. Generally speaking, glass fibers are divided into glass fiber chopped strands (manufactured by melt drawing method, fiber diameter greater than or equal to 6 μm) and glass wool fibers (manufactured by flame blowing method, average fiber diameter is less than 3 μm) according to fiber diameter; Among the cotton fibers, those with an average fiber diameter greater than or equal to 1 μm are called coarse glass wool fibers, and those with an average fiber diameter of less than 1 μm are called fine glass wool fibers. When the paper sheet is formed, on the side close to the paper forming wire, the tiny fine glass wool fibers are easily lost by the vacuum suction force, so that the fine glass wool fiber content of the paper sheet on the forming wire side is lower than that of the other side. One side, resulting in obvious two-sided difference phenomenon. For coalescing filter elements with several to dozens of layers of glass fiber filter paper, if each glass fiber filter paper has two-sided differences, as the number of filter paper layers increases, the fiber uniformity in the thickness direction of the paper will decrease. The difference will be enlarged, resulting in the inability of the coalescing ability of the fluid from the inflow surface to the outflow surface to be consistent all the time, affecting the excellent coalescence and separation efficiency of the filter element in a limited space.
因此,以聚结式滤芯为代表的高精度过滤,对纸张厚度方向的均匀性提出了很高的要求。但是已公开的技术文献,鲜有关注纸页厚度方向的均匀性及消除纸张两面差的方法。Therefore, the high-precision filtration represented by the coalescing filter element puts forward high requirements on the uniformity of the paper thickness direction. However, the disclosed technical documents rarely pay attention to the uniformity of the thickness direction of the paper sheet and the method for eliminating the difference between the two sides of the paper.
中国实用新型专利(公告号CN203284679U,公告日2013年11月13日)公开了一种能够调节纸张两侧面的差异性的顶网成型器。通过设置独立的顶网吸水箱和底网吸水箱来调节纸页向上和向下的脱水量,进而改善纸页两侧外观的差异性,但是整个纸页厚度方向上纤维组成仍有差异,均匀性问题并没有得到解决。Chinese Utility Model Patent (notification number CN203284679U, date of announcement on November 13, 2013) discloses a top wire former capable of adjusting the difference between the two sides of the paper. Adjust the upward and downward dehydration of the paper sheet by setting independent top wire suction box and bottom wire suction box, thereby improving the difference in appearance on both sides of the paper sheet, but there are still differences in the fiber composition in the thickness direction of the entire paper sheet, uniform Sexual issues were not resolved.
发明内容Contents of the invention
针对上述问题,本发明的一个目的在于提供一种降低纸张两面差的方法,使纸张,尤其是玻璃纤维滤纸在纸张厚度方向上纤维组成更均匀一致;从而提升多层缠绕聚结式滤芯的聚结和分离性能。In view of the above problems, an object of the present invention is to provide a method for reducing the difference between the two sides of the paper, so that the fiber composition of the paper, especially the glass fiber filter paper, is more uniform in the thickness direction of the paper; knot and breakaway properties.
为了实现上述发明目的,本发明采用了如下的技术方案:In order to realize the foregoing invention object, the present invention adopts following technical scheme:
一种降低纸张两面差的方法,纸张设计为多层纤维层结构,每层独立地备浆、打浆;浆料进入有多个独立流道的造纸机,在成形区同时层叠抄造成形,其中进入紧邻成形网的流道的浆料I中直径小于1μm的细纤维的含量高于其它各层浆料的所述细纤维含量。A method to reduce the difference between two sides of paper. The paper is designed as a multi-layer fiber layer structure, and each layer is independently prepared and beaten; the pulp enters a paper machine with multiple independent flow channels, and is laminated and formed in the forming area at the same time. The content of fine fibers with a diameter of less than 1 μm in the slurry I next to the flow channel of the forming wire is higher than that of the other layers of slurry.
优选的,浆料I中所述细纤维的含量比其它各层浆料的所述细玻纤维含量高5~10%。Preferably, the content of the fine fiber in the slurry I is 5-10% higher than the content of the fine glass fiber in the other layers of slurry.
优选的,在抄造前,还包括浆料的整流,使浆料呈现高强微湍的流动状态。Preferably, before papermaking, the rectification of the slurry is also included, so that the slurry presents a high-strength micro-turbulent flow state.
优选的,每层浆料的纤维种类相同;更优选的,除所述浆料I外,其它各层浆料的纤维组成及重量配比相同。Preferably, the fiber types of each layer of slurry are the same; more preferably, except for the slurry I, the fiber composition and weight ratio of each layer of slurry are the same.
作为本发明的一个优选的实施方式,每层浆料的纤维组成为无碱玻璃纤维短切丝,有机粘结剂和含有直径小于1μm的细玻璃棉纤维的玻璃棉纤维,所述浆料I中细玻璃棉纤维的含量比其它各层浆料的细玻璃棉纤维含量高,进一步优选高5~10%。As a preferred embodiment of the present invention, the fiber composition of each layer of slurry is alkali-free glass fiber chopped strands, organic binder and glass wool fibers containing fine glass wool fibers with a diameter less than 1 μm, and the slurry I The content of medium and fine glass wool fibers is higher than that of the fine glass wool fibers of other layers of slurry, and is more preferably 5-10% higher.
优选的,所述玻璃棉纤维还包括直径大于等于1μm但小于3μm的粗玻璃棉纤维。Preferably, the glass wool fibers further include coarse glass wool fibers with a diameter greater than or equal to 1 μm but less than 3 μm.
优选的,所述玻璃棉纤维选自硼酸盐玻璃棉纤维或无碱玻璃棉纤维。;Preferably, the glass wool fibers are selected from borate glass wool fibers or alkali-free glass wool fibers. ;
上述优选实施方式中,更优选的,备浆时,以每层纤维总干重量为基准,各种纤维的重量百分比为:In the above-mentioned preferred embodiment, more preferably, during stock preparation, based on the total dry weight of each layer of fibers, the weight percentages of various fibers are:
无碱玻璃纤维短切丝15~25%,粗玻璃棉纤维0~65%,细玻璃棉纤维10~65%,有机粘结剂5~10%;其中,所述浆料I中细玻璃棉纤维的含量比其它各层浆料的细玻璃棉纤维含量高,进一步优选高5~10%。15-25% of alkali-free glass fiber chopped strands, 0-65% of coarse glass wool fibers, 10-65% of fine glass wool fibers, and 5-10% of organic binders; wherein, the fine glass wool in the slurry I The fiber content is higher than the fine glass wool fiber content of other layers of slurry, and is more preferably 5-10% higher.
优选的,所述其他各层浆料的配方相同。Preferably, the formulations of the other layers of slurry are the same.
进一步优选的,备浆时,以每层纤维总干重量为基准,各种纤维的重量百分比为:Further preferably, when preparing pulp, based on the total dry weight of each layer of fibers, the weight percentages of various fibers are:
无碱玻璃纤维短切丝15~25%,粗玻璃棉纤维40~60%,细玻璃棉纤维15~30%,有机粘结剂5~10%;其中,所述浆料I中细玻璃棉纤维的含量比其它各层浆料的细玻璃棉纤维含量高,进一步优选高5~10%。15-25% of alkali-free glass fiber chopped strands, 40-60% of coarse glass wool fibers, 15-30% of fine glass wool fibers, and 5-10% of organic binders; wherein, the fine glass wool in the slurry I The fiber content is higher than the fine glass wool fiber content of other layers of slurry, and is more preferably 5-10% higher.
优选的,所述其他各层浆料的配方相同。Preferably, the formulations of the other layers of slurry are the same.
本发明的另一个目的在于提供一种低两面差的纸,具有多层纤维层结构,通过上述方法制备得到,其中,第一层由所述浆料I紧靠成形网操造成形。Another object of the present invention is to provide a paper with low two-sidedness, having a multilayer fibrous layer structure, prepared by the above method, wherein the first layer is formed by the operation of said slurry I next to the forming wire.
本发明还提供一种低两面差的玻璃纤维纸,具有多层纤维层结构,其中第一层由进入紧邻成形网的流道的浆料I操造成形;每层浆料的纤维组成为无碱玻璃纤维短切丝,有机粘结剂、和含有直径小于1μm的细玻璃棉纤维的玻璃棉纤维;所述浆料I中细玻璃棉纤维的含量比其它各层浆料的细玻璃棉纤维含量高,进一步优选高5~10%。The present invention also provides a glass fiber paper with low two-sided difference, which has a multi-layer fiber layer structure, wherein the first layer is formed by the slurry I entering the flow channel next to the forming wire; the fiber composition of each layer of slurry is free Alkali glass fiber chopped strands, organic binder, and glass wool fibers containing fine glass wool fibers with a diameter less than 1 μm; the content of fine glass wool fibers in the slurry I is higher than that of the fine glass wool fibers of other layers of slurry The content is high, more preferably 5 to 10%.
优选的,所述玻璃棉纤维还包括直径大于等于1μm但小于3μm的粗玻璃棉纤维。Preferably, the glass wool fibers further include coarse glass wool fibers with a diameter greater than or equal to 1 μm but less than 3 μm.
优选的,所述玻璃棉纤维选自硼酸盐玻璃棉纤维或无碱玻璃棉纤维。Preferably, the glass wool fibers are selected from borate glass wool fibers or alkali-free glass wool fibers.
上述优选实施方式中,更优选的,备浆时,以各层纤维总干重量为基准,各种纤维的重量百分比为:In the above-mentioned preferred embodiment, more preferably, during pulp preparation, based on the total dry weight of fibers of each layer, the weight percentages of various fibers are:
无碱玻璃纤维短切丝15~25%,粗玻璃棉纤维0~65%,细玻璃棉纤维10~65%,有机粘结剂5~10%;其中,所述浆料I中细玻璃棉纤维的含量比其它各层浆料的细玻璃棉纤维含量高,进一步优选高5~10%。15-25% of alkali-free glass fiber chopped strands, 0-65% of coarse glass wool fibers, 10-65% of fine glass wool fibers, and 5-10% of organic binders; wherein, the fine glass wool in the slurry I The fiber content is higher than the fine glass wool fiber content of other layers of slurry, and is more preferably 5-10% higher.
优选的,所述其他各层浆料的配方相同。Preferably, the formulations of the other layers of slurry are the same.
进一步优选的,备浆时,以每层纤维总干重量为基准,各种纤维的重量百分比为:Further preferably, when preparing pulp, based on the total dry weight of each layer of fibers, the weight percentages of various fibers are:
无碱玻璃纤维短切丝15~25%,粗玻璃棉纤维40~60%,细玻璃棉纤维15~30%,有机粘结剂5~10%;所述浆料I中细玻璃棉纤维的含量比其它各层浆料的细玻璃棉纤维含量高,进一步优选高5~10%。15-25% of alkali-free glass fiber chopped strands, 40-60% of coarse glass wool fibers, 15-30% of fine glass wool fibers, and 5-10% of organic binders; The content is higher than the fine glass wool fiber content of other layers of slurry, and is more preferably 5-10% higher.
优选的,所述其他各层浆料的配方相同。Preferably, the formulations of the other layers of slurry are the same.
上述优选实施方式中,更优选的,所述第一层占所述低两面差的玻璃纤维纸总重量的15~30%,进一步优选为20~25%。In the preferred embodiment above, more preferably, the first layer accounts for 15-30% of the total weight of the low double-sided difference glass fiber paper, and more preferably 20-25%.
本发明还有一个目的在于提供上述低两面差的玻璃纤维纸在制备过滤器滤芯中的应用;优选的,所述滤芯为聚结式滤芯。Yet another object of the present invention is to provide the above-mentioned application of the glass fiber paper with low two-sided difference in the preparation of a filter element; preferably, the filter element is a coalescing filter element.
本发明还提供一种聚结式过滤器滤芯,包括上述的低两面差的玻璃纤维纸。The present invention also provides a coalescing filter element, comprising the above-mentioned glass fiber paper with low two-sided difference.
本发明所述有机粘结剂,可以选自本领域常用的,如丙烯酸树脂、酚醛树脂等。The organic binder in the present invention can be selected from commonly used ones in this field, such as acrylic resin, phenolic resin and the like.
本发明所述低两面差的纸以及低两面差的玻璃纤维纸,各层抄造成形前,纸浆稀释至常规的固体重量百分比浓度;抄造成形后,还要经过施胶、干燥、卷曲等常规的步骤。为了便于调节纸张透气性,本发明所述低两面差的玻璃纤维纸优选加入直径大于所述细玻璃棉纤维的粗玻璃棉纤维。The low two-sidedness paper and the low two-sidedness glass fiber paper of the present invention, before each layer is formed, the pulp is diluted to a conventional solid weight percentage concentration; step. In order to adjust the air permeability of the paper, the glass fiber paper with low two-sided difference of the present invention is preferably added with coarse glass wool fibers having a diameter larger than that of the fine glass wool fibers.
对于采用传统的湿法造纸的纸页,当纸页成形时,在靠近造纸成形网的那一侧,受到真空脱水抽吸力的作用,微小的直径小于1μm的细纤维容易顺着水流穿过成形网的孔隙而流失,使得纸页在成形网侧的细纤维含量低于另一侧。图1显示的就是现有技术中,在成形网上的两面差的纸页纤维分布示意图,其中1表示成形的纸页,2表示细纤维,3表示成形网。紧靠成形网3侧的细纤维2的密度低于远离成形网的一侧。普通的聚结式滤芯,即是采用上述现有技术方法制备得到的两面差的玻璃纤维纸,经多层缠绕方式获到的。图2显示的是所述滤芯的结构示意图,其中4表示入流面,5表示出流面。从图2可以看出,流体从入流面4到出流面5的过程中,由于纤维的密度不均匀,滤纸对流体的聚结能力会出现波动性上升和下降,影响滤芯的分离能力。For the paper sheet using the traditional wet papermaking method, when the paper sheet is formed, the side close to the paper forming wire is subjected to the suction force of vacuum dehydration, and the tiny fibers with a diameter of less than 1 μm are easy to pass through along the water flow. The pores of the forming wire are lost so that the fine fiber content of the sheet is lower on the forming wire side than on the other side. What Fig. 1 shows is exactly in the prior art, the paper sheet fiber distribution schematic diagram of difference on both sides of the forming wire, wherein 1 represents the formed paper sheet, 2 represents fine fibers, 3 represents the forming wire. The density of the fine fibers 2 on the side close to the forming wire 3 is lower than that on the side away from the forming wire. The common coalescing filter element is obtained by winding the double-sided glass fiber paper prepared by the above-mentioned method in the prior art. Fig. 2 shows a schematic structural view of the filter element, wherein 4 indicates an inflow surface, and 5 indicates an outflow surface. It can be seen from Figure 2 that during the process of the fluid from the inflow surface 4 to the outflow surface 5, due to the uneven density of the fibers, the coalescence ability of the filter paper to the fluid will fluctuate up and down, which will affect the separation ability of the filter element.
本发明在纸的设计上采用多层结构,每层独立备浆、打浆,通过多流道造纸成形技术实现多层同时抄造成形脱水;靠近成形网的流道内的浆料I在配方中较其它流道内的浆料增加一定比例的细纤维。这样,浆料I中较高比例的细纤维可以弥补脱水时流失的细纤维,各层之间纤维组成接近均匀一致,使得成形后纸页在厚度方向上细纤维比例不会发生很大变化,从而降低纸页两面差。本发明所述方法制备得到的低两面差的纸页的纤维分布示意图见图3,其中1表示成形的纸页,2表示细纤维,3表示成形网。纸页1厚度方向上,细纤维2的分布均匀性得到了极大地改善。以本发明所述方法制备得到的低两面差的玻璃纤维纸,以多层缠绕方式获得的聚结式滤芯的结构示意图,如图4所示,其中4表示入流面,5表示出流面。从图4可以看出,流体从入流面4到出流面5的过程中,纤维的密度基本保持一致,因此,克服了现有技术中普通聚结式滤芯聚结能力的波动,提高了滤芯的分离能力。试验例1的结果表明,采用普通聚结式滤芯的空压机工作4000h后,润滑油液位即降至警戒线以下,空压机无法安全稳定地运行,需要重新添加润滑油。而使用本发明方法制造的低两面差玻璃纤维纸,制成相同规格尺寸的聚结式过滤器,在同等条件下,空压机工作时间可以达到5000h,降低了润滑油添加的频率。说明本发明方法制造的低两面差玻璃纤维纸,有效提高了压缩空气中润滑油液滴的聚结效率。The present invention adopts a multi-layer structure in the design of the paper, each layer is independently prepared and beaten, and realizes multi-layer papermaking and dehydration at the same time through the multi-channel papermaking forming technology; The slurry in the runner increases a certain proportion of fine fibers. In this way, the higher proportion of fine fibers in the slurry I can make up for the loss of fine fibers during dehydration, and the fiber composition between the layers is close to uniform, so that the proportion of fine fibers in the thickness direction of the paper sheet after forming will not change greatly. Thereby reducing the difference between the two sides of the paper. The schematic diagram of the fiber distribution of the low two-sidedness paper prepared by the method of the present invention is shown in Figure 3, wherein 1 represents the formed paper, 2 represents the fine fibers, and 3 represents the forming wire. In the thickness direction of the paper sheet 1, the distribution uniformity of the fine fibers 2 has been greatly improved. The glass fiber paper with low two-sided difference prepared by the method of the present invention, the structural schematic diagram of the coalescing filter element obtained by multi-layer winding, as shown in Figure 4, wherein 4 indicates the inflow surface, and 5 indicates the outflow surface. It can be seen from Fig. 4 that the density of the fibers is basically consistent during the process of the fluid from the inflow surface 4 to the outflow surface 5. Therefore, the fluctuation of the coalescence ability of the common coalescing filter element in the prior art is overcome, and the filter element is improved. separation ability. The results of Test Example 1 show that after 4000 hours of operation of the air compressor using the ordinary coalescing filter element, the lubricating oil level drops below the warning line, and the air compressor cannot operate safely and stably, and the lubricating oil needs to be added again. However, the low two-sidedness glass fiber paper manufactured by the method of the present invention is used to make a coalescing filter of the same specification and size. Under the same conditions, the working time of the air compressor can reach 5000h, reducing the frequency of lubricating oil addition. It shows that the low two-sidedness glass fiber paper manufactured by the method of the present invention effectively improves the coalescence efficiency of lubricating oil droplets in compressed air.
本发明方法采用的多流道造纸机,可以采用发明专利申请(公开号CN103137931A,公开日2013年6月5日)中公开的结构。以三流道斜网造纸机为例,结构示意图见图5。其中A为斜网纸机的布浆器,布浆器A分为相互独立的三个流道,分别用1、2、3表示,浆料进入其中不会发生混合。B为纸机的整流区,也分为三个流道,与布浆器A的流道1、2和相匹配。整流区B的作用是把来自于布浆器A的浆料整流,产生高强微湍的流动状态,不产生涡流,从而使浆料的流态稳定,这样才可以保证三层浆料在成形的时候不发生混合且得到很好的均匀度。浆料通过整流区B之后到达斜网纸机的脱水成形区C处,通过真空脱水使来自于整流区B的三层浆料在脱水成形C区处脱水成形。本发明所述浆料I即进入布浆器A的流道3,其它各层的浆料分别进入流道1或2。这样,浆料I紧靠成形网成形,其相对较高的细纤维含量弥补了脱水时细纤维的流失,从而使纸张在厚度方向上纤维分布均匀,减少了两面差。The multi-channel paper machine used in the method of the present invention can adopt the structure disclosed in the invention patent application (publication number CN103137931A, publication date June 5, 2013). Taking the three-channel inclined-wire paper machine as an example, the structural diagram is shown in Figure 5. Among them, A is the pulp distributor of the inclined wire paper machine. The pulp distributor A is divided into three independent flow channels, which are represented by 1, 2 and 3 respectively, and the pulp will not mix when entering it. B is the rectification area of the paper machine, which is also divided into three flow channels, which match the flow channels 1 and 2 of the pulp distributor A. The function of the rectification area B is to rectify the slurry from the slurry distributor A to produce a high-strength micro-turbulent flow state without eddy currents, so that the flow state of the slurry is stable, so as to ensure that the three-layer slurry is formed. No mixing takes place and good homogeneity is obtained. After passing through the rectification zone B, the pulp reaches the dewatering forming zone C of the inclined wire paper machine, and the three-layer pulp from the rectifying zone B is dehydrated and formed at the dewatering forming zone C by vacuum dehydration. The slurry I of the present invention enters the flow channel 3 of the slurry distributor A, and the slurry of other layers enters the flow channel 1 or 2 respectively. In this way, the pulp I is formed close to the forming wire, and its relatively high fine fiber content makes up for the loss of fine fibers during dehydration, so that the fiber distribution of the paper in the thickness direction is uniform, and the two-sided difference is reduced.
附图说明Description of drawings
以下,结合附图来详细说明本发明的实施方案,其中:Below, describe embodiment of the present invention in detail in conjunction with accompanying drawing, wherein:
图1显示的是现有技术中,在成形网上的两面差的纸页纤维分布示意图,其中1表示成形的两面差的纸页,2表示细纤维,3表示成形网。Figure 1 shows a schematic diagram of the fiber distribution of a double-sided paper sheet on a forming wire in the prior art, wherein 1 indicates a formed double-sided paper sheet, 2 indicates fine fibers, and 3 indicates a forming wire.
图2显示的是采用两面差的玻璃纤维纸制备的聚结式滤芯的结构示意图,其中4表示入流面,5表示出流面,箭头方向表示流体的流动方法。Figure 2 shows a schematic structural view of a coalescing filter element made of glass fiber paper with two-sided difference, in which 4 indicates the inflow surface, 5 indicates the outflow surface, and the direction of the arrow indicates the flow method of the fluid.
图3显示的是本发明所述方法制备得到的,在成形网上的低两面差的纸页纤维分布图,其中1表示成形的低两面差的纸页,2表示细纤维,3表示成形网。Figure 3 shows the fiber distribution diagram of the paper sheet with low double-sided difference on the forming wire prepared by the method of the present invention, wherein 1 represents the formed low double-sidedness paper sheet, 2 represents fine fibers, and 3 represents the forming wire.
图4显示的是采用低两面差的玻璃纤维纸制备的聚结式滤芯的结构示意图,其中4表示入流面,5表示出流面,箭头方向表示流体的流动方法。Figure 4 shows a schematic structural view of a coalescing filter element made of glass fiber paper with low two-sided difference, in which 4 indicates the inflow surface, 5 indicates the outflow surface, and the direction of the arrow indicates the flow method of the fluid.
图5显示的是三流道斜网造纸机的结构示意图,其中A表示斜网纸机的布浆器,1、2、3表示布浆器A的三个独立流道,B表示整流区,C表示成形区,D表示成形后的多层纸。Figure 5 shows a schematic diagram of the structure of the three-channel inclined wire paper machine, where A represents the pulp distributor of the inclined wire paper machine, 1, 2, and 3 represent the three independent flow channels of the pulp distributor A, B represents the rectification area, and C Indicates the forming area, and D indicates the formed multilayer paper.
具体实施方式detailed description
以下参照具体的实施例来说明本发明。本领域技术人员能够理解,这些实施例仅用于说明本发明,其不以任何方式限制本发明的范围。The present invention will be described below with reference to specific examples. Those skilled in the art can understand that these examples are only used to illustrate the present invention and do not limit the scope of the present invention in any way.
下述实施例中的实验方法,如无特殊说明,均为常规方法。下述实施例中所用的药材原料、试剂材料等,如无特殊说明,均为市售购买产品。The experimental methods in the following examples are conventional methods unless otherwise specified. The medicinal raw materials, reagent materials, etc. used in the following examples are all commercially available products unless otherwise specified.
其中,无碱玻璃纤维短切丝直径为6μm;Among them, the diameter of the alkali-free glass fiber chopped strands is 6 μm;
硼酸盐粗玻璃棉纤维平均直径为2.6μm,牌号为475;The average diameter of borate coarse glass wool fibers is 2.6μm, and the grade is 475;
无碱粗玻璃棉纤维平均直径为2.6μm;The average diameter of alkali-free coarse glass wool fibers is 2.6 μm;
硼酸盐细玻璃棉纤维平均直径为0.8μm,牌号为475;The average diameter of borate fine glass wool fibers is 0.8μm, and the grade is 475;
无碱细玻璃棉纤维平均直径为0.8μm;The average diameter of alkali-free fine glass wool fibers is 0.8 μm;
针叶木纤维为闪急干燥硫酸盐针叶木浆;The softwood fiber is flash-dried kraft softwood pulp;
阔叶木纤维为鹦鹉桉木阔叶木浆;The hardwood fiber is parrot eucalyptus hardwood pulp;
聚酯纤维为金丝路牌PET纤维,细度1.67dtex,长度3mm;The polyester fiber is Jinsilu brand PET fiber, with a fineness of 1.67dtex and a length of 3mm;
丙烯酸树脂A由广州五维特种材料开发有限公司生产,牌号G408;Acrylic resin A is produced by Guangzhou Wuwei Special Material Development Co., Ltd., brand G408;
丙烯酸树脂B由广州五维特种材料开发有限公司生产,牌号PR3647;Acrylic resin B is produced by Guangzhou Wuwei Special Material Development Co., Ltd., brand PR3647;
氟碳树脂由日本大金氟化工有限公司生产,牌号TG580。Fluorocarbon resin is produced by Japan Daikin Fluorochemical Co., Ltd., brand TG580.
实施例1一种低两面差的玻璃纤维纸 Embodiment 1 A kind of glass fiber paper with low two-sided difference
一种低两面差的玻璃纤维纸,定量85g/m2,由2层纤维层构成,通过如下方法制备得到:A glass fiber paper with low two-sidedness, with a basis weight of 85g/m 2 , consisting of two fiber layers, prepared by the following method:
1.每层分别备浆、流送1. Each layer is prepared and flowed separately
将原料按照表1所示配方与水混合、分散、稀释至固体重量百分比浓度为0.8%,得到浆料I和浆料II,其中浆料I中硼酸盐细玻璃棉纤维的含量比浆料II多7.5%;The raw materials are mixed with water according to the formula shown in Table 1, dispersed and diluted to a solid weight percent concentration of 0.8%, to obtain slurry I and slurry II, wherein the content of borate fine glass wool fibers in slurry I is higher than that of slurry 7.5% more II;
2.抄造成形2. Copy into shape
将浆料I和II分别送入多流道斜网造纸机,其中浆料I进入紧靠成形区的流道,两层同时抄造成形,经过脱水处理、施胶、干燥、卷曲,即得到目标产品。所述低两面差的玻璃纤维纸第一层由浆料I成形,第二层由浆料II成形。Slurry I and II are respectively sent to the multi-channel inclined wire paper machine, wherein the slurry I enters the flow channel close to the forming area, and the two layers are simultaneously sheeted and formed, and after dehydration treatment, sizing, drying, and curling, the target paper is obtained. product. The first layer of the glass fiber paper with low double-sided difference is formed by slurry I, and the second layer is formed by slurry II.
实施例2一种低两面差的玻璃纤维纸 Embodiment 2 A kind of glass fiber paper with low two-sided difference
一种低两面差的玻璃纤维纸,定量85g/m2,由3层纤维层构成,通过如下方法制备得到:A glass fiber paper with low two-sidedness, with a basis weight of 85g/m 2 , consisting of 3 fiber layers, prepared by the following method:
1.各层分别备浆、流送1. Each layer is prepared and flowed separately
将原料按照表1所示配方与水混合、分散、稀释至固体重量百分比浓度为0.67%,得到浆料I、浆料II和浆料III,其中浆料I中硼酸盐细玻璃棉纤维的含量比浆料II和浆料III多7.5%;The raw material is mixed with water according to the formula shown in Table 1, dispersed, diluted to a solid weight percent concentration of 0.67%, to obtain slurry I, slurry II and slurry III, wherein the borate fine glass wool fiber in slurry I Content is 7.5% more than slurry II and slurry III;
2.抄造成形2. Copy into shape
将浆料I、II、III分别送入多流道斜网造纸机,其中浆料I进入紧靠成形区的流道,三层同时抄造成形,经过脱水处理、施胶、干燥、卷曲,即得到目标产品。所述低两面差的玻璃纤维纸,第一层由浆料I成形,第二层由浆料II成形,第三层由浆料III成形。Slurries I, II, and III are sent to the multi-channel inclined-wire paper machine respectively, and the slurry I enters the flow channel close to the forming area, and the three layers are simultaneously copied and formed. After dehydration treatment, sizing, drying, and curling, that is get the target product. For the glass fiber paper with low two-sided difference, the first layer is formed by slurry I, the second layer is formed by slurry II, and the third layer is formed by slurry III.
实施例3一种低两面差的玻璃纤维纸 Embodiment 3 A kind of glass fiber paper with low two-sided difference
一种低两面差的玻璃纤维纸,定量85g/m2,由3层纤维层构成,通过如下方法制备得到:A glass fiber paper with low two-sidedness, with a basis weight of 85g/m 2 , consisting of 3 fiber layers, prepared by the following method:
1.各层分别备浆、流送1. Each layer is prepared and flowed separately
按照表1所示配方准备各原料,然后与水混合、分散、稀释至固体重量百分比浓度为0.67%,得到浆料I、浆料II和浆料III,其中浆料I中无碱细玻璃棉纤维的含量比浆料II和浆料III多5%;Prepare each raw material according to the formula shown in Table 1, then mix with water, disperse, and dilute to a solid weight percentage concentration of 0.67%, to obtain slurry I, slurry II and slurry III, wherein the alkali-free fine glass wool in slurry I The fiber content is 5% more than pulp II and pulp III;
2.抄造成形2. Copy into shape
将浆料I、II、III分别送入多流道斜网造纸机,其中浆料I进入紧靠成形区的流道,三层同时抄造成形,经过脱水处理、施胶、干燥、卷曲,即得到目标产品。所述低两面差的玻璃纤维纸,第一层由浆料I成形,第二层由浆料II成形,第三层由浆料III成形。Slurries I, II, and III are sent to the multi-channel inclined-wire paper machine respectively, and the slurry I enters the flow channel close to the forming area, and the three layers are simultaneously copied and formed. After dehydration treatment, sizing, drying, and curling, that is get the target product. For the glass fiber paper with low two-sided difference, the first layer is formed by slurry I, the second layer is formed by slurry II, and the third layer is formed by slurry III.
实施例4一种低两面差的玻璃纤维纸 Embodiment 4 A kind of glass fiber paper with low two-sided difference
一种低两面差的玻璃纤维纸,定量100g/m2,由3层纤维层构成,通过如下方法制备得到:A glass fiber paper with low two-sidedness, with a basis weight of 100g/m 2 , consisting of 3 fiber layers, prepared by the following method:
1.各层分别备浆、流送1. Each layer is prepared and flowed separately
按照表1所示配方准备各原料,然后与水混合、分散、稀释至固体重量百分比浓度为0.67%,得到浆料I、浆料II和浆料III,其中浆料I中无碱细玻璃棉纤维的含量比浆料II和浆料III多10%;Prepare each raw material according to the formula shown in Table 1, then mix with water, disperse, and dilute to a solid weight percentage concentration of 0.67%, to obtain slurry I, slurry II and slurry III, wherein the alkali-free fine glass wool in slurry I The fiber content is 10% more than that of pulp II and pulp III;
2.抄造成形2. Copy into shape
将浆料I、II、III分别送入多流道斜网造纸机,其中浆料I进入紧靠成形区的流道,三层同时抄造成形,经过脱水处理、施胶、干燥、卷曲,即得到目标产品。所述低两面差的玻璃纤维纸,第一层由浆料I成形,第二层由浆料II成形,第三层由浆料III成形。Slurries I, II, and III are sent to the multi-channel inclined-wire paper machine respectively, and the slurry I enters the flow channel close to the forming area, and the three layers are simultaneously copied and formed. After dehydration treatment, sizing, drying, and curling, that is get the target product. For the glass fiber paper with low two-sided difference, the first layer is formed by slurry I, the second layer is formed by slurry II, and the third layer is formed by slurry III.
表1实施例1-4的纤维干重配方(重量百分比,%)The fiber dry weight formula (weight percent, %) of table 1 embodiment 1-4
实施例5一种低两面差的发动机空滤纸 Embodiment 5 A kind of engine air filter paper with low double-sided difference
一种低两面差的发动机空滤纸,定量120g/m2,由3层纤维层构成,通过如下方法制备得到:An engine air filter paper with low two-sidedness, with a basis weight of 120g/m 2 , composed of 3 fiber layers, prepared by the following method:
1.各层分别备浆、流送1. Each layer is prepared and flowed separately
按照表2所示配方准备各原料,然后与水混合、分散、稀释至固体重量百分比浓度为2.0%,得到浆料I、浆料II和浆料III,其中浆料I中无碱细玻璃棉纤维的含量比浆料II和浆料III多5%;Prepare each raw material according to the formula shown in Table 2, then mix with water, disperse, and dilute to a solid weight percentage concentration of 2.0%, to obtain slurry I, slurry II and slurry III, wherein the alkali-free fine glass wool in slurry I The fiber content is 5% more than pulp II and pulp III;
2.抄造成形2. Copy into shape
将浆料I、II、III分别送入多流道斜网造纸机,其中浆料I进入紧靠成形区的流道,三层同时抄造成形,经过脱水处理、前干燥、施胶、后干燥、卷曲,即得到目标产品。所述低两面差的发动机空滤纸,第一层由浆料I成形,第二层由浆料II成形,第三层由浆料III成形。Slurries I, II, and III are sent to the multi-channel inclined-wire paper machine respectively, and the slurry I enters the flow channel close to the forming area, and the three layers are formed at the same time. After dehydration treatment, pre-drying, sizing, and post-drying , curly, the target product is obtained. The engine air filter paper with low two-sided difference, the first layer is formed by slurry I, the second layer is formed by slurry II, and the third layer is formed by slurry III.
表2实施例5的纤维干重配方(重量百分比,%)The fiber dry weight formula (percentage by weight, %) of the fiber dry weight formula of table 2 embodiment 5
实施例6一种聚结式滤芯 Embodiment 6 A coalescing filter element
实施例2和实施例3的低两面差的玻璃纤维纸,按照本领域常规方式,实施例2的玻璃纤维滤纸先缠绕10层,接着用实施例3的玻璃纤维滤纸缠绕4层,制备得到多层缠绕式聚结式滤芯,滤芯为圆筒形,内径Φ110mm,外径Φ150mm,高度200mm。For the glass fiber paper with low two-sided difference of embodiment 2 and embodiment 3, according to the conventional method in the art, the glass fiber filter paper of embodiment 2 is first wound 10 layers, and then wound 4 layers with the glass fiber filter paper of embodiment 3 to prepare multi-layer Layer-wound coalescing filter element, the filter element is cylindrical, with an inner diameter of Φ110mm, an outer diameter of Φ150mm, and a height of 200mm.
试验例1聚结式滤芯性能测试 Test Example 1 Coalescing filter element performance test
测试对象:Test object:
1)本发明所述低两面差的玻璃纤维纸制备的聚结式滤芯(以下简称“低两面差滤芯”):实施例6制备1) Coalescing filter element (hereinafter referred to as "low two-sidedness filter element") prepared from glass fiber paper with low two-sidedness difference according to the present invention: Preparation in Example 6
2)现有技术中两面差的玻璃纤维纸制备的聚结式滤芯(以下简称“两面差滤芯”):圆筒形滤芯,内径Φ110mm,外径Φ150mm,高度200mm,按照本领域常规方式,使用美国H&V公司1399型号玻璃纤维滤纸先缠绕10层,接着用美国H&V公司1477型号玻璃纤维滤纸缠绕4层。2) Coalescing filter element (hereinafter referred to as "two-sided filter element") prepared from double-sided glass fiber paper in the prior art: a cylindrical filter element with an inner diameter of Φ110mm, an outer diameter of Φ150mm, and a height of 200mm. According to a conventional method in the art, use American H&V Company 1399 type glass fiber filter paper is first wound 10 layers, and then US H&V Company 1477 type glass fiber filter paper is wound 4 layers.
测试方法:testing method:
将装有上述测试对象的喷油式螺杆空压机,在电机功率为37kW、工作压力为0.8MPa、容积流量为6m3/min、润滑油为壳牌确能立S3R(46#)的条件下,连续工作,记录润滑油液位降至警戒线以下的工作时间。Put the oil-injected screw air compressor equipped with the above test object under the conditions of motor power of 37kW, working pressure of 0.8MPa, volumetric flow rate of 6m 3 /min, and Shell Corena S3R (46#) as lubricating oil. , work continuously, and record the working time when the lubricating oil level drops below the warning line.
测试结果:Test Results:
1)低两面差滤芯:5000小时1) Low two-sided difference filter element: 5000 hours
2)两面差滤芯:4000小时2) Two-sided difference filter element: 4000 hours
结论:in conclusion:
本发明所述的低两面差的玻璃纤维纸,由于在纸的厚度方向纤维密度更均匀,可以显著提高聚结效率,提升聚结式滤芯的分离能力。The low two-sidedness glass fiber paper of the present invention has more uniform fiber density in the thickness direction of the paper, can significantly improve the coalescence efficiency, and improve the separation ability of the coalescing filter element.
总之,本发明提供一种降低纸张两面差的方法,以及由此制备的低两面差的纸张,特别是低两面差的玻璃纤维纸。通过本发明所述方法,使纸张在厚度方向纤维的分布更加均匀。本发明提供的低两面差的玻璃纤维纸制备的多层缠绕式聚结式滤芯,能够避免因纤维密度分布不均造成的对流体聚结能力的波动。实验证明,本发明所述低两面差的玻璃纤维纸能够显著提高聚结式滤芯的效率和分离能力。In conclusion, the present invention provides a method for reducing double-sidedness of paper, and the paper with low double-sidedness prepared therefrom, especially glass fiber paper with low double-sidedness. Through the method of the invention, the fiber distribution in the thickness direction of the paper is more uniform. The multi-layer winding coalescing filter element made of glass fiber paper with low two-sided difference provided by the invention can avoid the fluctuation of fluid coalescing ability caused by uneven distribution of fiber density. Experiments have proved that the glass fiber paper with low two-sided difference of the present invention can significantly improve the efficiency and separation capacity of the coalescing filter element.
以上对本发明具体实施方式的描述并不限制本发明,本领域技术人员可以根据本发明做出各种改变或变形,只要不脱离本发明的精神,均应属于本发明所附权利要求的范围。The above description of the specific embodiments of the present invention does not limit the present invention, and those skilled in the art can make various changes or deformations according to the present invention, as long as they do not depart from the spirit of the present invention, all should belong to the scope of the appended claims of the present invention.
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CN106368073A (en) * | 2016-08-30 | 2017-02-01 | 苏州华泰空气过滤器有限公司 | Composite reinforced filter paper |
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