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CN103957494B - Vibrating membrane and its preparation method and application - Google Patents

Vibrating membrane and its preparation method and application Download PDF

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CN103957494B
CN103957494B CN201410216590.1A CN201410216590A CN103957494B CN 103957494 B CN103957494 B CN 103957494B CN 201410216590 A CN201410216590 A CN 201410216590A CN 103957494 B CN103957494 B CN 103957494B
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metal
vibrating membrane
oxide layer
metal base
metal oxide
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CN103957494A (en
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李金龙
王永欣
王立平
薛群基
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Ningbo Institute of Material Technology and Engineering of CAS
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Ningbo Institute of Material Technology and Engineering of CAS
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Abstract

本发明提供了一种扬声器用振动膜及其制法和应用。具体地,本发明提供了一种振动膜,包括金属基材以及位于所述基材至少一个主表面上的金属氧化物层,其中,所述金属氧化物层具有一个或多个改善音频和/或音质的以下特征:(i)所述金属氧化物层具有纳米管阵列结构;(ii)所述金属氧化物层的硬度和/或弹性模量大于所述金属基材的硬度和/或弹性模量。在金属基材表面通过阳极氧化处理技术直接生成一层氧化层,可以有效提高振动膜的硬度和弹性模量,改善振动膜的音频和音质。

The invention provides a vibrating membrane for a loudspeaker, its preparation method and application. Specifically, the present invention provides a vibrating membrane comprising a metal substrate and a metal oxide layer on at least one major surface of the substrate, wherein the metal oxide layer has one or more audio-improving and/or Or the following characteristics of sound quality: (i) the metal oxide layer has a nanotube array structure; (ii) the hardness and/or elastic modulus of the metal oxide layer are greater than the hardness and/or elasticity of the metal substrate modulus. An oxide layer is directly formed on the surface of the metal substrate through anodic oxidation treatment technology, which can effectively improve the hardness and elastic modulus of the vibrating film, and improve the audio and sound quality of the vibrating film.

Description

振动膜及其制法和应用Vibrating film and its preparation method and application

技术领域technical field

本发明涉及扬声器领域,具体涉及一种振动膜及其制法和应用。The invention relates to the field of loudspeakers, in particular to a vibrating membrane, its preparation method and application.

背景技术Background technique

随着现代音响设备技术的发展,对于放音系统的高频振动膜有着越来越高的要求。传统的扬声器振动膜多为有机塑料材料或其复合材料,但是,这些材料的发音效果不尽如人意,特别是在高音和高频发声下,音质很难满足应用需求。With the development of modern audio equipment technology, there are higher and higher requirements for the high-frequency diaphragm of the playback system. Traditional loudspeaker diaphragms are mostly made of organic plastic materials or their composite materials. However, the pronunciation effect of these materials is not satisfactory, especially in high-pitched and high-frequency sounds, and the sound quality is difficult to meet the application requirements.

目前,高音高频发音领域多选用钛及其合金材料制备振动膜,钛及其合金具有较好的耐腐蚀性和力学性能,是理想的高端振动膜用金属材料。但是,传统钛振动膜的频响范围较窄,灵敏度低,在高频时容易产生分割振动,严重影响其发音效果。At present, in the field of high-pitched and high-frequency pronunciation, titanium and its alloy materials are mostly used to prepare vibrating membranes. Titanium and its alloys have good corrosion resistance and mechanical properties, and are ideal metal materials for high-end vibrating membranes. However, the traditional titanium vibrating membrane has a narrow frequency response range and low sensitivity, and it is prone to split vibration at high frequencies, which seriously affects its pronunciation effect.

综上所述,在现有技术中,尚缺乏令人满意的、具有宽频响范围和高灵敏度的高频振动膜,因此,本领域迫切需要开发能满足高音和高频要求的高频振动膜。In summary, in the prior art, there is still a lack of satisfactory high-frequency vibrating membranes with wide frequency response range and high sensitivity. Therefore, there is an urgent need in this field to develop high-frequency vibrating membranes that can meet the requirements of treble and high frequencies. .

发明内容Contents of the invention

本发明的目的在于提供一种能够满足高音和高频要求的振动膜及其制法和应用。The object of the present invention is to provide a vibrating membrane capable of satisfying high-pitched and high-frequency requirements, its manufacturing method and application.

在本发明的第一方面,提供了一种振动膜,所述振动膜包括金属基材以及位于所述基材至少一个主表面上的金属氧化物层,其中,所述金属氧化物层具有一个或多个改善音频和/或音质的以下特征:In a first aspect of the present invention, a vibrating membrane is provided, the vibrating membrane includes a metal substrate and a metal oxide layer on at least one main surface of the substrate, wherein the metal oxide layer has a or more of the following features to improve audio and/or sound quality:

(i)所述金属氧化物层具有纳米管阵列结构;(i) the metal oxide layer has a nanotube array structure;

(ii)所述金属氧化物层的硬度和/或弹性模量大于所述金属基材的硬度和/或弹性模量。(ii) The hardness and/or elastic modulus of the metal oxide layer are greater than the hardness and/or elastic modulus of the metal substrate.

在另一优选例中,所述金属氧化物层的硬度为4~6GPa。In another preferred example, the hardness of the metal oxide layer is 4-6 GPa.

在另一优选例中,所述基材的硬度为2~5Gpa。In another preferred example, the hardness of the substrate is 2-5 GPa.

在另一优选例中,所述金属氧化物层的弹性模量为140~200GPa。In another preferred example, the elastic modulus of the metal oxide layer is 140-200 GPa.

在另一优选例中,所述基材的弹性模量为70~140Gpa。In another preferred example, the elastic modulus of the base material is 70-140 GPa.

在另一优选例中,所述金属氧化层使得所述振动膜呈现不同的颜色。In another preferred example, the metal oxide layer makes the vibrating membrane display different colors.

在另一优选例中,所述基材金属包括选自下组的金属:纯钛、钛合金、纯铝,铝合金,或其组合。In another preferred example, the base metal includes a metal selected from the group consisting of pure titanium, titanium alloy, pure aluminum, aluminum alloy, or a combination thereof.

在另一优选例中,所述具有纳米管阵列结构的金属氧化物层包括氧化钛和/或氧化铝。In another preferred example, the metal oxide layer having a nanotube array structure includes titanium oxide and/or aluminum oxide.

在另一优选例中,所述纳米管的平均长度为1μm~50μm;和/或所述纳米管的平均直径为20~150nm。In another preferred example, the average length of the nanotubes is 1 μm-50 μm; and/or the average diameter of the nanotubes is 20-150 nm.

在本发明的第二方面,提供了一种扬声器,所述扬声器包括本发明第一方面所述的振动膜。In a second aspect of the present invention, a speaker is provided, the speaker comprising the diaphragm described in the first aspect of the present invention.

在本发明的第三方面,提供了一种本发明第一方面所述的振动膜的制备方法,该方法包括以下步骤:In a third aspect of the present invention, there is provided a method for preparing the vibrating membrane described in the first aspect of the present invention, the method comprising the following steps:

(a)提供金属基材;(a) provide a metal substrate;

(b)在所述金属基材的至少一个主表面上生成具有纳米管阵列结构的第一金属氧化物层;(b) forming a first metal oxide layer having a nanotube array structure on at least one major surface of the metal substrate;

(c)将所述第一金属氧化物层的纳米管剥离,得到主表面具有纳米管阵列结构模板的金属基材;(c) peeling off the nanotubes of the first metal oxide layer to obtain a metal substrate having a nanotube array structure template on the main surface;

(d)在金属基材具有所述纳米管阵列模板的主表面上生成具有纳米管阵列结构的第二金属氧化物层,得到所述振动膜。(d) forming a second metal oxide layer having a nanotube array structure on the main surface of the metal substrate having the nanotube array template to obtain the vibrating membrane.

在另一优选例中,所述步骤(b)包括:In another preference, the step (b) includes:

配置含有氟离子的电解质水溶液;Configure an aqueous electrolyte solution containing fluoride ions;

在所述含有氟离子的电解质水溶液中,以所述金属基材为阳极,对所述金属基材进行阳极氧化处理,从而在所述金属基材的至少一个主表面上生成具有纳米管阵列结构的第一金属氧化物层;In the aqueous electrolyte solution containing fluoride ions, the metal substrate is used as an anode, and the metal substrate is subjected to anodic oxidation treatment, thereby forming a nanotube array structure on at least one main surface of the metal substrate the first metal oxide layer;

和/或,所述步骤(c)包括:And/or, said step (c) comprises:

通过机械振动将所述第一金属氧化物层中的纳米管剥离,在所述金属基材的所述主表面上生成纳米管阵列模板,得到主表面具有纳米管阵列结构模板的金属基材;peeling off the nanotubes in the first metal oxide layer by mechanical vibration, generating a nanotube array template on the main surface of the metal substrate, and obtaining a metal substrate with a nanotube array structure template on the main surface;

和/或,所述步骤(d)包括:And/or, said step (d) comprises:

在所述的氟离子电解质水溶液中,以主表面具有所述纳米管阵列模板的金属基材为阳极,对该金属基材进行阳极氧化处理,在所述主表面生成具有纳米管阵列结构的第二金属氧化物层,得到所述振动膜。In the fluoride ion electrolyte aqueous solution, the metal substrate having the nanotube array template on the main surface is used as an anode, and the metal substrate is subjected to anodic oxidation treatment, and the first nanotube array template with the nanotube array structure is generated on the main surface. two metal oxide layers to obtain the vibrating membrane.

在另一优选例中,在生成所述的振动膜后,将所述振动膜在丙酮溶液中超声波清洗处理时间为5~10min。In another preferred example, after the vibrating membrane is produced, the vibrating membrane is ultrasonically cleaned in an acetone solution for 5-10 minutes.

在另一优选例中,在所述配置含有氟离子的电解质水溶液的步骤之前,还包括以下步骤:In another preferred example, before the step of configuring the aqueous electrolyte solution containing fluoride ions, the following steps are also included:

对所述金属基材进行表面预处理。Surface pretreatment is performed on the metal substrate.

在另一优选例中,所述对所述金属基材进行表面预处理包括:In another preferred example, the surface pretreatment of the metal substrate includes:

在碱洗液中对所述金属基材进行除油和除锈活化处理;和/或Degreasing and derusting activation treatment of the metal substrate in an alkaline washing solution; and/or

在酸洗液中对所述金属基材进行除油和除锈活化处理;和/或degreasing and descaling activation of said metal substrate in a pickling solution; and/or

在丙酮溶液中对所述金属基材进行超声波清洗,然后将所述金属基材风干。Ultrasonic cleaning is performed on the metal substrate in an acetone solution, and then the metal substrate is air-dried.

在另一优选例中,所述碱洗液为氢氧化钠水溶液。In another preferred example, the alkaline washing solution is an aqueous sodium hydroxide solution.

在另一优选例中,所述氢氧化钠碱洗液的浓度为5~20wt.%。In another preferred example, the concentration of the sodium hydroxide alkaline washing solution is 5-20 wt.%.

在另一优选例中,所述酸洗液包括选自下组的酸:氢氟酸、硝酸、或其组合。In another preferred embodiment, the pickling solution includes an acid selected from the group consisting of hydrofluoric acid, nitric acid, or a combination thereof.

在另一优选例中,所述酸洗液的体积比为:氢氟酸:硝酸:去离子水=0.1~10:0.4~40:3~300。In another preferred example, the volume ratio of the pickling solution is: hydrofluoric acid: nitric acid: deionized water=0.1-10:0.4-40:3-300.

在另一优选例中,所述含有氟离子的电解质水溶液包括选自下组的氟化物:氟化铵、氟化钾、氟化钠、或其组合;和/或In another preferred example, the aqueous electrolyte solution containing fluoride ions includes a fluoride selected from the group consisting of ammonium fluoride, potassium fluoride, sodium fluoride, or a combination thereof; and/or

所述含有氟离子的电解质水溶液包括选自下组的添加剂:去离子水、丙三醇、乙二醇、甲醇、或其组合。The aqueous electrolyte solution containing fluoride ions includes additives selected from the group consisting of deionized water, glycerol, ethylene glycol, methanol, or combinations thereof.

在另一优选例中,所述氟化物为氟化铵,所述含有氟离子的电解质水溶液中氟化铵的含量为0.01~2.5wt.%。In another preferred example, the fluoride is ammonium fluoride, and the content of ammonium fluoride in the aqueous electrolyte solution containing fluoride ions is 0.01-2.5 wt.%.

在另一优选例中,所述含有氟离子的电解质水溶液中包含0.2~20wt.%的去离子水。In another preferred example, the aqueous electrolyte solution containing fluoride ions contains 0.2-20 wt.% deionized water.

在另一优选例中,所述含有氟离子的电解质水溶液中包含0.01~99.9wt.%的乙二醇。In another preferred example, the aqueous electrolyte solution containing fluoride ions contains 0.01-99.9 wt.% ethylene glycol.

在另一优选例中,所述阳极氧化处理包括选自下组的一个或多个特征:In another preferred embodiment, the anodizing treatment includes one or more features selected from the following group:

所述阳极氧化处理的阳极氧化电压为5V~100V;The anodizing voltage of the anodizing treatment is 5V~100V;

所述阳极氧化处理的氧化时间为20min~150min;The oxidation time of the anodic oxidation treatment is 20min~150min;

所述阳极氧化处理的电解质温度为10℃~80℃;The temperature of the electrolyte for the anodic oxidation treatment is 10°C to 80°C;

所述阳极氧化处理的对电极为石墨或金属。The counter electrode of the anodic oxidation treatment is graphite or metal.

在本发明的第四方面,提供了一种本发明第一方面所述的振动膜的制备方法,该方法包括以下步骤:In a fourth aspect of the present invention, there is provided a method for preparing the vibrating membrane described in the first aspect of the present invention, the method comprising the following steps:

(a1)提供金属基材;(a1) provide a metal substrate;

(b1)在磷酸电解质水溶液中,以所述金属基材为阳极,对所述金属基材进行阳极氧化处理,在所述金属基材的至少一个主表面上生成金属氧化物层,得到所述振动膜。(b1) In an aqueous phosphoric acid electrolyte solution, using the metal substrate as an anode, anodize the metal substrate to form a metal oxide layer on at least one main surface of the metal substrate, thereby obtaining the diaphragm.

在另一优选例中,生成的所述金属氧化层为氧化钛层,且所述氧化钛层的厚度为10nm~200nm。In another preferred example, the formed metal oxide layer is a titanium oxide layer, and the thickness of the titanium oxide layer is 10 nm to 200 nm.

在另一优选例中,所述阳极氧化处理具有选自下组的一个或多个特征:In another preferred embodiment, the anodic oxidation treatment has one or more characteristics selected from the following group:

所述阳极氧化处理的电压为5V~100V;The voltage of the anodizing treatment is 5V~100V;

所述阳极氧化处理的氧化时间为5min~60min;The oxidation time of the anodic oxidation treatment is 5min~60min;

所述阳极氧化处理的电解质温度为10℃~80℃;The temperature of the electrolyte for the anodic oxidation treatment is 10°C to 80°C;

所述阳极氧化处理的对电极为石墨或金属。The counter electrode of the anodic oxidation treatment is graphite or metal.

在另一优选例中,所述磷酸电解质溶液的配比为0.1~20wt.%H3PO4水溶液,溶剂为去离子水。In another preferred example, the proportion of the phosphoric acid electrolyte solution is 0.1-20 wt.% H 3 PO 4 aqueous solution, and the solvent is deionized water.

在另一优选例中,在所述配置磷酸电解质水溶液的步骤之前,还包括以下步骤:In another preferred example, before the step of configuring the aqueous phosphoric acid electrolyte solution, the following steps are also included:

对所述金属基材进行表面预处理。Surface pretreatment is performed on the metal substrate.

在另一优选例中,所述对所述金属基材进行表面预处理包括:In another preferred example, the surface pretreatment of the metal substrate includes:

在碱洗液中对所述金属基材进行除油和除锈活化处理;和/或Degreasing and derusting activation treatment of the metal substrate in an alkaline washing solution; and/or

在酸洗液中对所述金属基材进行除油和除锈活化处理;和/或degreasing and descaling activation of said metal substrate in a pickling solution; and/or

在丙酮溶液中对所述金属基材进行超声波清洗,然后将所述金属基材风干。Ultrasonic cleaning is performed on the metal substrate in an acetone solution, and then the metal substrate is air-dried.

在另一优选例中,所述碱洗液为氢氧化钠水溶液。In another preferred example, the alkaline washing solution is an aqueous sodium hydroxide solution.

在另一优选例中,所述氢氧化钠碱洗液的浓度为5~20wt.%。In another preferred example, the concentration of the sodium hydroxide alkaline washing solution is 5-20 wt.%.

在另一优选例中,所述酸洗液包括选自下组的酸:氢氟酸、硝酸、或其组合。In another preferred embodiment, the pickling solution includes an acid selected from the group consisting of hydrofluoric acid, nitric acid, or a combination thereof.

在另一优选例中,所述酸洗液的体积比为:氢氟酸:硝酸:去离子水=0.1~10:0.4~40:3~300。In another preferred example, the volume ratio of the pickling solution is: hydrofluoric acid: nitric acid: deionized water=0.1-10:0.4-40:3-300.

应理解,在本发明范围内中,本发明的上述各技术特征和在下文(如实施例)中具体描述的各技术特征之间都可以互相组合,从而构成新的或优选的技术方案。限于篇幅,在此不再一一累述。It should be understood that within the scope of the present invention, the above-mentioned technical features of the present invention and the technical features specifically described in the following (such as embodiments) can be combined with each other to form new or preferred technical solutions. Due to space limitations, we will not repeat them here.

附图说明Description of drawings

图1示出了本发明中在不同阳极氧化电压下生成的具有纯钛层-致密氧化钛层结构的振动膜,阳极氧化电压分别为:Fig. 1 shows the vibrating membrane with pure titanium layer-dense titanium oxide layer structure generated under different anodizing voltages in the present invention, and the anodizing voltages are respectively:

(a)10V、(b)30V、(c)50V;(a) 10V, (b) 30V, (c) 50V;

图2示出了本发明中(a)纯钛层上生成的类碗状的纳米管阵列模板和(b)纯钛层上生成的纳米管阵列;Fig. 2 shows among the present invention (a) the nanotube array template of the class bowl shape that generates on the pure titanium layer and (b) the nanotube array that generates on the pure titanium layer;

图3示出了本发明实施例中一振动膜的硬度和弹性模量随压入深度的变化曲线。Fig. 3 shows the change curve of the hardness and elastic modulus of a vibrating membrane with the pressing depth in the embodiment of the present invention.

具体实施方式detailed description

本发明人经过广泛而深入的研究,通过反复试验,发现在作为高频振动膜的金属基材表面生成一层该金属基材的氧化物,可以有效提高高频振动膜的硬度和弹性模量。在这一思路的帮助下,本发明人发现通过先进的多步阳极氧化处理技术,可以在金属基材的表面构筑高度有序的金属氧化物纳米管阵列,通过对纳米管阵列中纳米管的直径和长度的调控,可有效改善振动膜的音频和音质。同时,通过阳极氧化处理技术,还可以在金属基材的表面生成多色彩的致密金属氧化层,该氧化层具有优于原金属基材的硬度和弹性模量,可作为优质的振动膜使用。在此基础上完成了本发明。After extensive and in-depth research, the inventor found that a layer of oxide of the metal substrate is formed on the surface of the metal substrate as the high-frequency vibrating film through repeated tests, which can effectively improve the hardness and elastic modulus of the high-frequency vibrating film. . With the help of this idea, the inventors found that a highly ordered array of metal oxide nanotubes can be constructed on the surface of the metal substrate through an advanced multi-step anodizing treatment technology. The adjustment of diameter and length can effectively improve the audio frequency and sound quality of the vibrating membrane. At the same time, through the anodic oxidation treatment technology, a multi-color dense metal oxide layer can also be formed on the surface of the metal substrate. The oxide layer has a hardness and elastic modulus superior to that of the original metal substrate, and can be used as a high-quality vibration film. The present invention has been accomplished on this basis.

振动膜diaphragm

本发明的振动膜包括金属基材和在该金属基材表面通过阳极氧化处理生成的金属氧化物层,生成的金属氧化物层能够提高本体金属基材的硬度和弹性模量,显著改善使用该振动膜的扬声器的音频和音质。The vibrating membrane of the present invention includes a metal substrate and a metal oxide layer formed by anodic oxidation on the surface of the metal substrate. The generated metal oxide layer can increase the hardness and elastic modulus of the bulk metal substrate, significantly improving the use of the metal substrate. Diaphragm speakers for audio and sound quality.

金属氧化物层metal oxide layer

本发明的金属氧化物层是直接在金属基材的表面通过阳极氧化处理制得的,其中,所述金属氧化物层具有一个或多个改善音频和/或音质的以下特征:The metal oxide layer of the present invention is directly prepared on the surface of the metal substrate through anodic oxidation treatment, wherein the metal oxide layer has one or more of the following features for improving audio and/or sound quality:

(i)所述金属氧化物层具有纳米管阵列结构;(i) the metal oxide layer has a nanotube array structure;

(ii)所述金属氧化物层的硬度和/或弹性模量大于所述金属基材的硬度和/或弹性模量。(ii) The hardness and/or elastic modulus of the metal oxide layer are greater than the hardness and/or elastic modulus of the metal substrate.

纳米管阵列结构nanotube array structure

本发明的纳米管阵列结构是指在金属基材的表面,高度有序的排列有一层金属氧化物纳米管,这些纳米管的径向方向与金属基材的表面的夹角为70~90°。The nanotube array structure of the present invention refers to a layer of metal oxide nanotubes arranged in a highly orderly manner on the surface of the metal substrate, and the included angle between the radial direction of these nanotubes and the surface of the metal substrate is 70-90° .

阳极氧化处理Anodizing

金属表面自然氧化生成的氧化层既软又薄且易腐蚀,因此经常采用阳极氧化处理的方法在金属表面生成一层耐腐蚀硬度高的阳极氧化膜。本发明的阳极氧化处理是指将金属基材作为阳极置于相应的电解液中,在特定条件和外加电流作用下,进行电解,在作为阳极的金属基材表面生成一层该金属的氧化物薄层。The oxide layer formed by the natural oxidation of the metal surface is soft, thin and easy to corrode. Therefore, anodic oxidation treatment is often used to form an anodic oxide film with high corrosion resistance and hardness on the metal surface. The anodic oxidation treatment of the present invention refers to placing the metal substrate as the anode in the corresponding electrolyte, and under the action of specific conditions and an applied current, electrolysis is carried out, and a layer of oxide of the metal is formed on the surface of the metal substrate as the anode. TLC.

振动膜的制备方法Preparation method of vibrating membrane

本发明还提供了本发明振动膜的制备方法。通常,该方法包括:The invention also provides a preparation method of the vibrating film of the invention. Typically, this method includes:

提供金属基材;Provide metal substrate;

在该金属基材的至少一个主表面上生成金属氧化物层,得到所述振动膜,具体地,一种优选的振动膜的制备方法,包括以下步骤:Generating a metal oxide layer on at least one main surface of the metal substrate to obtain the vibrating film, specifically, a preferred method for preparing the vibrating film, comprising the following steps:

在金属基材进行表面预处理,先后在碱洗液和酸洗液中进行除油和除锈活化处理,随后在丙酮溶液中采用超声波清洗,取出后风干;Carry out surface pretreatment on the metal substrate, successively carry out degreasing and derusting activation treatment in alkaline washing solution and pickling solution, then use ultrasonic cleaning in acetone solution, take it out and air dry;

配置用于阳极氧化处理的含有氟离子的电解质水溶液;An aqueous electrolyte solution containing fluoride ions is configured for anodic oxidation treatment;

在所述含有氟离子的电解质水溶液中,以所述金属基材为阳极,对所述金属基材进行阳极氧化处理,从而在金属基材至少一个主表面生成具有纳米管阵列结构的第一金属氧化物层,阳极氧化处理所用的对电极为金属或石墨板;In the aqueous electrolyte solution containing fluoride ions, the metal substrate is used as an anode, and the metal substrate is subjected to anodic oxidation treatment, thereby generating a first metal having a nanotube array structure on at least one main surface of the metal substrate. Oxide layer, the counter electrode used in anodizing treatment is a metal or graphite plate;

将所述第一金属氧化物层中的纳米管从所述金属基材的表面剥离,得到主表面具有纳米管阵列模板的金属基材;peeling the nanotubes in the first metal oxide layer from the surface of the metal substrate to obtain a metal substrate with a nanotube array template on the main surface;

在所述的电解质水溶液中,以所述主表面具有纳米管阵列模板的金属基材为阳极,对该金属基材进行阳极氧化处理,在所述主表面生成具有纳米管阵列结构的第二金属氧化物层,得到所述振动膜,阳极氧化处理所用的对电极为金属或石墨板;In the aqueous electrolyte solution, the metal substrate having a nanotube array template on the main surface is used as an anode, and the metal substrate is anodized to generate a second metal having a nanotube array structure on the main surface. an oxide layer to obtain the vibrating membrane, and the counter electrode used for anodic oxidation treatment is a metal or graphite plate;

将生成的具有金属基材-具有纳米管阵列结构的第二金属氧化物层结构的振动膜在丙酮溶液中进行后续的超声波清洗处理。The resulting vibrating membrane having a metal substrate-second metal oxide layer structure with a nanotube array structure is subjected to subsequent ultrasonic cleaning treatment in an acetone solution.

较佳地,上述阳极氧化处理的阳极氧化电压为5V~100V,氧化时间为20min~150min,电解质温度为10℃~100℃。Preferably, the anodizing voltage of the above-mentioned anodizing treatment is 5V-100V, the oxidation time is 20min-150min, and the electrolyte temperature is 10°C-100°C.

此外,在本发明中,另一种优选的振动膜的制备方法,包括以下步骤:In addition, in the present invention, another preferred method for preparing the vibrating membrane includes the following steps:

对金属基材进行表面预处理,先后在碱洗液和酸洗液中进行除油和除锈活化处理,随后在丙酮溶液中采用超声波清洗,取出后风干;Carry out surface pretreatment on the metal substrate, successively carry out degreasing and derusting activation treatment in alkaline washing solution and pickling solution, then use ultrasonic cleaning in acetone solution, take it out and air dry;

配置磷酸电解质水溶液;Configure phosphoric acid electrolyte solution;

在所述电解质水溶液中以所述金属基材为阳极,对金属基材进行阳极氧化处理,从而在该金属基材的表面生成金属氧化物层,得到所述振动膜,其中,生成的金属氧化层呈现不同的颜色。Using the metal substrate as an anode in the aqueous electrolyte solution, the metal substrate is subjected to anodic oxidation treatment, thereby generating a metal oxide layer on the surface of the metal substrate to obtain the vibrating film, wherein the generated metal is oxidized Layers are rendered in different colors.

将生成的上述振动膜在丙酮溶液中进行后续的超声波清洗处理。Subsequent ultrasonic cleaning treatment is performed on the generated above-mentioned vibrating membrane in an acetone solution.

应用application

本发明的振动膜可以用于常用的各种电声换能器件,如扬声器等,在各种发声的电子电器设备中都可以使用。更佳的,在高音和高频发声器件中,发声效果更好。The vibrating membrane of the present invention can be used in various commonly used electroacoustic transducers, such as loudspeakers, and can be used in various sound-generating electronic and electrical equipment. Even better, in treble and high-frequency sound-generating devices, the sound effect is better.

本发明的主要优点包括:The main advantages of the present invention include:

(a)在金属基材表面通过阳极氧化处理技术直接生成一层氧化层,可以有效提高振动膜的硬度和弹性模量,改善振动膜的音频和音质。(a) An oxide layer is directly formed on the surface of the metal substrate through anodic oxidation treatment technology, which can effectively increase the hardness and elastic modulus of the vibrating film, and improve the audio frequency and sound quality of the vibrating film.

(b)本发明的具有纳米管阵列结构的金属氧化层是通过多步阳极氧化处理技术制备的,将初次生成的纳米管从金属基材表面剥离后作为模板,进行二次或多次生成,生成的金属氧化物纳米管在机械振动下不易掉落,具有更高的强度和耐腐蚀性,作为振动膜的表面能够使其具有更优的声学性能。(b) The metal oxide layer with a nanotube array structure of the present invention is prepared by a multi-step anodic oxidation treatment technique, and the nanotubes generated for the first time are peeled off from the surface of the metal substrate as a template for secondary or multiple generation, The generated metal oxide nanotubes are not easy to fall under mechanical vibration, have higher strength and corrosion resistance, and can be used as the surface of the vibrating membrane to have better acoustic performance.

(c)钛或铝及其合金材料具有高强度、优异的耐腐蚀和力学性能,通过先进的多步阳极氧化处理技术,可以在钛或铝合金振动膜表面构筑高度有序的纳米管阵列,该纳米管阵列对扬声器的音频和音质也会产生显著影响,通过调控纳米管阵列中纳米管的直径和长度也可以改善振动膜的音频和音质,是能够满足高音和高频应用需求的振动膜。(c) Titanium or aluminum and its alloy materials have high strength, excellent corrosion resistance and mechanical properties. Through advanced multi-step anodic oxidation treatment technology, highly ordered nanotube arrays can be constructed on the surface of titanium or aluminum alloy diaphragms. The nanotube array will also have a significant impact on the audio and sound quality of the speaker. By adjusting the diameter and length of the nanotubes in the nanotube array, the audio and sound quality of the vibrating membrane can also be improved. It is a vibrating membrane that can meet the needs of high-pitched and high-frequency applications. .

(d)钛合金表面通过电化学阳极氧化处理,不但可以在其表面形成具有丰富色彩的氧化物层,而且该氧化物层具有高于本体材料的硬度和弹性模量,可显著改善扬声器的音频和音质。(d) The surface of titanium alloy is treated by electrochemical anodizing, which not only can form a richly colored oxide layer on the surface, but also has a hardness and elastic modulus higher than that of the bulk material, which can significantly improve the audio frequency of the speaker and sound quality.

实施实例1Implementation Example 1

振动膜No.1Diaphragm No.1

下面以纯钛为金属基材制备振动膜,包括以下步骤:Next, the vibrating membrane is prepared with pure titanium as the metal substrate, including the following steps:

(1)对纯钛金属基材进行表面预处理,先后在5~20wt.%氢氧化钠水溶液中清洗2~10min,氢氧化钠洗液温度为40~150℃。将金属基材用清水清洗后,放入酸洗液中清洗2~10min,酸洗液配比为氢氟酸(10ml)+硝酸(40ml)+去离子水(300ml)。酸洗后的振动膜随后在丙酮溶液中超声波清洗,取出后风干。(1) Perform surface pretreatment on the pure titanium metal base material, successively wash in 5-20wt.% sodium hydroxide aqueous solution for 2-10 minutes, and the temperature of the sodium hydroxide washing solution is 40-150°C. After cleaning the metal substrate with clean water, put it into the pickling solution for cleaning for 2-10 minutes. The proportion of the pickling solution is hydrofluoric acid (10ml) + nitric acid (40ml) + deionized water (300ml). The acid-washed vibrating membrane was then ultrasonically cleaned in acetone solution, removed and air-dried.

(2)配置用于电化学阳极氧化的3wt.%磷酸电解质水溶液。(2) Prepare a 3wt.% phosphoric acid electrolyte aqueous solution for electrochemical anodic oxidation.

(3)在电解质水溶液中对纯钛金属基材进行阳极氧化处理,阳极氧化处理所用对电极为石墨电极。阳极氧化电压分别为20V、30V和50V,氧化时间为10min,氧化过程中电解质温度为20℃。(3) Perform anodic oxidation treatment on the pure titanium metal substrate in an aqueous electrolyte solution, and the counter electrode used in the anodic oxidation treatment is a graphite electrode. The anodic oxidation voltages were 20V, 30V and 50V respectively, the oxidation time was 10min, and the electrolyte temperature during the oxidation process was 20°C.

(4)振动膜表面阳极氧化后在丙酮溶液中对其进行后续的超声波清洗处理。作为振动膜No.1。(4) The surface of the vibrating membrane is subjected to subsequent ultrasonic cleaning treatment in an acetone solution after anodic oxidation. As diaphragm No.1.

本实施例1所制备的振动膜如附图1所示,通过电压的改变,即可以在振动膜表面形成不同颜色的氧化物层,氧化物层的厚度约为10~200nm,该氧化物层具有明显高于基体的硬度和弹性模量,可提高扬声器的频响特性,有效改善其音质。The vibrating film prepared in Example 1 is shown in Figure 1. By changing the voltage, oxide layers of different colors can be formed on the surface of the vibrating film. The thickness of the oxide layer is about 10-200 nm. The hardness and elastic modulus are significantly higher than those of the substrate, which can improve the frequency response characteristics of the speaker and effectively improve its sound quality.

实施实例2Implementation Example 2

振动膜No.2Diaphragm No.2

下面以纯钛为金属基材制备振动膜,包括以下步骤:Next, the vibrating membrane is prepared with pure titanium as the metal substrate, including the following steps:

(1)对纯钛金属基材进行表面预处理,先在5~20wt.%氢氧化钠水溶液中清洗2~10min,碱洗液温度为40~150℃。用清水清洗后,放入酸洗液中清洗2~10min,酸洗液配比为氢氟酸(10ml)+硝酸(40ml)+去离子水(300ml)。酸洗后的纯钛金属基材随后在丙酮溶液中超声波清洗,取出后风干。(1) Perform surface pretreatment on the pure titanium metal base material, first wash in 5-20wt.% sodium hydroxide aqueous solution for 2-10 minutes, and the temperature of the alkaline washing solution is 40-150°C. After washing with water, put it into the pickling solution for 2-10 minutes. The proportion of the pickling solution is hydrofluoric acid (10ml) + nitric acid (40ml) + deionized water (300ml). The pure titanium metal substrate after pickling is then ultrasonically cleaned in acetone solution, taken out and air-dried.

(2)配置用于电化学阳极氧化的氟化物电解液,电解液中NH4F含量为0.25wt.%,去离子水含量为2wt.%,其余成份为乙二醇。(2) Prepare a fluoride electrolyte solution for electrochemical anodic oxidation, the content of NH 4 F in the electrolyte is 0.25wt.%, the content of deionized water is 2wt.%, and the rest is ethylene glycol.

(3)在电解质水溶液中对纯钛振动膜片进行阳极氧化处理,阳极氧化处理所用对电极为石墨电极,氧化过程中电解质温度为20℃。阳极氧化分两步进行,第一步阳极氧化电压为60V,氧化时间60min,随后通过机械振动可把形成的纳米管氧化物剥离,在基体上形成类碗状的纳米管阵列模板,如附图2a所示。第二步阳极氧化,是在类碗状的纳米管阵列模板上继续进行阳极氧化,氧化时间为60min,即可制备长度为20μm,高度有序的钛氧化物纳米管阵列,如附图2b所示。(3) Perform anodic oxidation treatment on the pure titanium vibrating diaphragm in an aqueous electrolyte solution, the counter electrode used in the anodic oxidation treatment is a graphite electrode, and the electrolyte temperature during the oxidation process is 20°C. Anodizing is carried out in two steps. The first step is anodizing voltage of 60V and oxidation time of 60 minutes. Then, the formed nanotube oxide can be peeled off by mechanical vibration, and a bowl-like nanotube array template is formed on the substrate, as shown in the attached figure. 2a shown. The second step of anodizing is to continue anodizing on the bowl-like nanotube array template. The oxidation time is 60 minutes, and a highly ordered titanium oxide nanotube array with a length of 20 μm can be prepared, as shown in Figure 2b. Show.

(4)振动膜表面阳极氧化后在丙酮溶液中对其进行后续的超声波清洗处理。作为振动膜No.2。(4) The surface of the vibrating membrane is subjected to subsequent ultrasonic cleaning treatment in an acetone solution after anodic oxidation. As diaphragm No.2.

该实施例2所制备的振动膜表面氧化物具有高度有序氧化物纳米管阵列的独特结构,该结构明显可显著影响扬声器的音频和音质效果。The oxide on the surface of the vibrating film prepared in Example 2 has a unique structure of highly ordered oxide nanotube arrays, which obviously can significantly affect the audio frequency and sound quality of the speaker.

测试实施例Test Example

1.振动膜No.1的硬度和弹性模量的测试数据。1. The test data of hardness and elastic modulus of diaphragm No.1.

振动膜No.1的氧化钛层厚度为100nm,如图3所示,压入深度在0~100nm之间时,振动膜保持较高的硬度,压入深度高于100nm后,特别是在150nm以后,振动膜的硬度开始快速下降,说明振动膜氧化钛层的硬度明显高于基材。同时,振动膜的弹性模量在压入深度高于100nm后也急剧下降(如图3b所示)。说明采用磷酸电解质水溶液产生的氧化层具有明显高于基体的硬度和弹性模量。The thickness of the titanium oxide layer of vibrating membrane No.1 is 100nm. As shown in Figure 3, when the indentation depth is between 0 and 100nm, the vibrating membrane maintains a high hardness. After the indentation depth is higher than 100nm, especially at 150nm Afterwards, the hardness of the vibrating membrane began to decrease rapidly, indicating that the hardness of the titanium oxide layer of the vibrating membrane was significantly higher than that of the substrate. At the same time, the elastic modulus of the vibrating membrane also drops sharply after the indentation depth is higher than 100nm (as shown in Figure 3b). It shows that the oxide layer produced by phosphoric acid electrolyte solution has a hardness and elastic modulus significantly higher than that of the matrix.

2.纯钛层、振动膜No.1和振动膜No.2为振动膜制作扬声器No.1、扬声器No.2和扬声器No.3的音质测评。2. The pure titanium layer, the vibrating film No.1 and the vibrating film No.2 are the sound quality evaluation of the speaker No.1, the speaker No.2 and the speaker No.3 made of the vibrating film.

分别以上述纯钛层、振动膜No.1和振动膜No.2为振动膜制作扬声器No.1、扬声器No.2和扬声器No.3。以下将测试扬声器No.1、扬声器No.2和扬声器No.3的音质。Loudspeaker No. 1, loudspeaker No. 2, and loudspeaker No. 3 were manufactured using the above-mentioned pure titanium layer, vibrating membrane No. 1, and vibrating membrane No. 2 as vibrating membranes, respectively. The sound quality of speaker No.1, speaker No.2 and speaker No.3 will be tested below.

音质评价项目和标度设置:设置5个项目,分别为立体感、定位感、空间感、层次感以及厚度感。其中,立体感主要由声音的空间感(环绕感)、定位感(方向感)、层次感(厚度感)等所构成的听感,具有这些听感的声音称为立体声;定位感是指声源以左右、上下、前后不同方位录音后发送,而接收者接收重放的声音,将原声场中声源的方位重现出来的感觉;空间感是指滞后直达声的一次反射声和多次反射混响声从四面八方到达两耳,对听觉判断周围空间大小产生重要影响,使人耳产生被环绕包围的感觉;层次感是指声音高、中、低频频响均衡,高音谐音丰富,清澈纤细而不刺耳,中音明亮突出,丰满充实而不生硬,低音厚实而无鼻音;厚度感是指低音沉稳有力,重厚而不浑浊,高音不缺,音量适中,有一定亮度,混响合适,失真小。Sound quality evaluation items and scale setting: set 5 items, namely three-dimensional sense, positioning sense, space sense, layering sense and thickness sense. Among them, the three-dimensional sense is mainly composed of the sense of space (surrounding sense), positioning (direction), and layering (thickness) of the sound. The sound with these senses of hearing is called stereo; The source is recorded in different directions of left and right, up and down, and front and back, and then the receiver receives the replayed sound and reproduces the direction of the sound source in the original sound field; the sense of space refers to the one-time reflection of the delayed direct sound and the multiple times The reflected reverberation sound reaches the two ears from all directions, which has an important impact on the auditory judgment of the size of the surrounding space, and makes the human ear feel surrounded; the sense of layering refers to the balanced frequency response of the high, middle and low frequencies of the sound, rich high-pitched harmonics, clear, slender and Not harsh, the midrange is bright and prominent, full and full but not harsh, the bass is thick but not nasal; the sense of thickness refers to the bass is calm and powerful, thick but not muddy, the treble is not lacking, the volume is moderate, there is a certain brightness, the reverberation is appropriate, and the distortion is small .

上述每个项目的最大标度都为9,各项目均以1分计分单元,对应于各项目各标度值的意义见表1。The maximum scale of each of the above items is 9, and each item is scored as a unit of 1 point. The meaning of each scale value corresponding to each item is shown in Table 1.

检验程序;向评音专家提供样品和检验表,要求评音专家按照表格要求对各项指标进行评价。所进行的评价结果只针对上述三种振动膜的横向比较。Inspection procedures: provide samples and inspection forms to the evaluation experts, and require the evaluation experts to evaluate various indicators according to the requirements of the form. The evaluation results conducted are only for the lateral comparison of the above three diaphragms.

结果统计:所有评音员的评价结果均有效,将各评音员的单项评价结果求算术平均值,结果保留至一位小数,并对各单项的算术平均值加和,得到总分,结果保留至一位小数。Result statistics: The evaluation results of all commentators are valid. Calculate the arithmetic mean of the individual evaluation results of each commentator, and keep the result to one decimal place, and add the arithmetic mean of each individual item to get the total score. The result Rounded to one decimal place.

表1对应于各项目各标度值的意义Table 1 corresponds to the significance of each scale value of each item

分值Score 立体感Stereoscopic 定位感positioning sense 空间感Sense of space 层次感Layering 厚度感Thickness 99 很好very good 很好very good 很强very strong 很清晰very clear 很好very good 88 it is good it is good powerful 清晰clear it is good 77 较好better 较好better 较强stronger 较清晰clearer 较好better 66 稍好slightly better 稍好slightly better 稍强slightly stronger 稍清晰slightly clearer 稍好slightly better 55 middle middle middle middle middle 44 稍差slightly worse 稍差slightly worse 稍弱slightly weaker 稍模糊slightly blurred 稍差slightly worse 33 较差poor 较差poor 较弱weaker 较模糊more vague 较差poor 22 Difference Difference weak 模糊blurry Difference 11 很差very poor 很差very poor 很弱very weak 很模糊very vague 很差very poor

表2感官评价结果Table 2 Sensory evaluation results

样品sample 立体感Stereoscopic 定位感positioning sense 空间感Sense of space 层次感Layering 厚度感Thickness 合计total 扬声器No.1Speaker No.1 55 55 55 55 55 55 扬声器No.2Speaker No.2 66 55 55 66 77 55 扬声器No.3Speaker No.3 66 77 66 66 55 55

由表2可知磷酸氧化后的振动膜的立体感,厚度感和层次感要优于未处理的振动膜,而制备高度有序纳米管阵列的振动膜的立体感,定位感,空间感和层次感要明显优于未处理的振动膜。It can be seen from Table 2 that the three-dimensionality, thickness and layering of the vibrating membrane after phosphoric acid oxidation are better than that of the untreated vibrating membrane, and the three-dimensionality, positioning, space and layering of the vibrating membrane prepared with highly ordered nanotube arrays The feel is significantly better than the untreated diaphragm.

在本发明提及的所有文献都在本申请中引用作为参考,就如同每一篇文献被单独引用作为参考那样。此外应理解,在阅读了本发明的上述讲授内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。All documents mentioned in this application are incorporated by reference in this application as if each were individually incorporated by reference. In addition, it should be understood that after reading the above teaching content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

Claims (10)

1. a kind of vibrating membrane, it is characterised in that the vibrating membrane includes metal base and positioned at least one master of the base material Metal oxide layer on surface, wherein, the metal oxide layer has one or more improvement acoustic characteristics and/or tonequality Following characteristics:
(i) metal oxide layer has orderly nano-tube array structure;
(ii) hardness of the metal oxide layer and/or modulus of elasticity are more than the hardness and/or springform of the metal base Amount;
And the metal oxide layer is generated by anodized.
2. vibrating membrane according to claim 1, it is characterised in that the substrate metal includes the metal being selected from the group:It is pure Titanium, titanium alloy, fine aluminium, aluminium alloy, or its combination.
3. vibrating membrane according to claim 1, it is characterised in that the metal oxide with nano-tube array structure Layer includes titanium oxide and/or aluminum oxide.
4. vibrating membrane according to claim 3, it is characterised in that the average length of the nanotube is 1 μm~50 μm; And/or the average diameter of the nanotube is 20~150nm.
5. a kind of loudspeaker, it is characterised in that the loudspeaker includes the vibrating membrane described in any one of Claims 1-4.
6. a kind of preparation method of vibrating membrane as claimed in claim 1, it is characterised in that comprise the following steps:
(a) metal base is provided;
(b) first metal oxide of the generation with nano-tube array structure at least one main surface of the metal base Layer;
(c) nanotube of first metal oxide layer is peeled off, obtaining main surface has nano-tube array structure template Metal base;
(d) second with nano-tube array structure is generated on main surface of the metal base with the nano-tube array template Metal oxide layer, obtain the vibrating membrane.
7. the preparation method of vibrating membrane according to claim 6, it is characterised in that the step (b) includes:
Configure the electrolyte aqueous solution containing fluorine ion;
In the electrolyte aqueous solution containing fluorine ion, using the metal base as anode, the metal base is carried out Anodized, so as to which generation has the first of nano-tube array structure at least one main surface of the metal base Metal oxide layer;
And/or the step (c) includes:
The nanotube in first metal oxide layer is peeled off by mechanical oscillation, in the main table of the metal base Nano-tube array template is generated on face, obtaining main surface has the metal base of nano-tube array structure template;
And/or the step (d) includes:
In described fluorine ion electrolyte aqueous solution, there is the metal base of the nano-tube array template as sun using main surface Pole, anodized is carried out to the metal base, there is the second metal of nano-tube array structure in the main Surface Creation Oxide skin(coating), obtain the vibrating membrane.
8. preparation method according to claim 7, it is characterised in that the electrolyte aqueous solution containing fluorine ion includes The fluoride being selected from the group:Ammonium fluoride, potassium fluoride, sodium fluoride or its combination;And/or
The electrolyte aqueous solution containing fluorine ion includes the additive being selected from the group:Deionized water, glycerine, ethylene glycol, Methanol or its combination.
9. preparation method according to claim 8, it is characterised in that the fluoride is ammonium fluoride, it is described containing fluorine from The content of ammonium fluoride is 0.01~2.5wt.% in the electrolyte aqueous solution of son.
10. a kind of preparation method of vibrating membrane as claimed in claim 1, it is characterised in that comprise the following steps:
(a1) metal base is provided;
(b1) in the phosphoric acid electrolyte aqueous solution, using the metal base as anode, anodic oxidation is carried out to the metal base Processing, generates metal oxide layer at least one main surface of the metal base, obtains the vibrating membrane.
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CN101288336A (en) * 2005-10-14 2008-10-15 Kh化学有限公司 Acoustic diaphragm and speakers having the same
CN101187043A (en) * 2007-09-17 2008-05-28 西北有色金属研究院 Preparation method of ultralong titania nanotube arrays with photocatalytic properties

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