CN103954062B - A kind of mixture throttling refrigerating machine operating mode concentration control system and method thereof - Google Patents
A kind of mixture throttling refrigerating machine operating mode concentration control system and method thereof Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 38
- 239000000203 mixture Substances 0.000 title claims 5
- 238000005057 refrigeration Methods 0.000 claims abstract description 53
- 239000012530 fluid Substances 0.000 claims abstract description 37
- 230000001276 controlling effect Effects 0.000 claims abstract description 6
- 238000001816 cooling Methods 0.000 claims description 27
- 230000008676 import Effects 0.000 claims description 21
- 239000003507 refrigerant Substances 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 16
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- 238000001125 extrusion Methods 0.000 claims 1
- 239000007792 gaseous phase Substances 0.000 claims 1
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- 230000001172 regenerating effect Effects 0.000 abstract description 31
- 230000000875 corresponding effect Effects 0.000 abstract 2
- 239000007788 liquid Substances 0.000 description 10
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 239000012071 phase Substances 0.000 description 7
- 238000000926 separation method Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
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- 230000005514 two-phase flow Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
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Abstract
本发明公开了一种混合工质节流制冷机工况浓度控制系统及其方法,包括压缩机单元、冷凝冷却器单元、回热换热器单元、节流单元、蒸发器单元、可控通路工质循环浓度和流量调节单元、控制单元。其输入参数为制冷机系统压缩机吸气压力、和/或排气压力值、回热换热器入口温度值、回热换热器出口温度值、节流单元入口温度值、节流单元出口温度值、蒸发器出口温度值,输出参数为控制执行单元发生相应动作的指令。对应于混合工质节流制冷机系统不同运行工况和能力调节的要求,根据预先设定值与输入参数比较,通过可控通路工质循环浓度和流量调节单元对制冷机系统工质循环浓度进行控制和调节,使其能适应不同工况的运行要求且保持较高运行效率。
The invention discloses a mixed working medium throttling refrigerator operating condition concentration control system and a method thereof, which include a compressor unit, a condensing cooler unit, a regenerative heat exchanger unit, a throttling unit, an evaporator unit, and a controllable passage Working fluid concentration and flow adjustment unit, control unit. Its input parameters are compressor suction pressure and/or discharge pressure value of the refrigerator system, inlet temperature value of recuperator heat exchanger, outlet temperature value of recuperator heat exchanger, inlet temperature value of throttling unit, outlet temperature value of throttling unit The temperature value, the outlet temperature value of the evaporator, and the output parameters are instructions for controlling the corresponding actions of the execution unit. Corresponding to the different operating conditions and capacity adjustment requirements of the mixed working medium throttling refrigerator system, according to the comparison between the preset value and the input parameters, the circulating concentration of the working medium in the controllable channel and the flow adjustment unit are used to control the circulating concentration of the working medium in the refrigeration system. Control and adjust to make it adapt to the operating requirements of different working conditions and maintain high operating efficiency.
Description
技术领域technical field
本发明涉及工程热物理与能源利用学科领域,尤其涉及一种混合工质节流制冷机工况浓度控制系统及其方法。The invention relates to the subject field of engineering thermophysics and energy utilization, in particular to a concentration control system and a method for working condition concentration of a mixed working medium throttling refrigerator.
背景技术Background technique
利用传统的蒸汽压缩制冷技术,单级的循环可以达到的最低有效制冷温度在-40℃左右,如果要实现更低的制冷温度则需采用多级压缩或多级复叠循环。现有的技术中,采用两级压缩可以达到-60℃左右的制冷温度,采用两级复叠循环可以实现-80℃左右的制冷温度,但是要实现-100℃甚至更低的制冷温度就要采取三级以上复叠循环。因此,随着需求温度的降低,蒸汽压缩制冷技术的制冷系统变得更复杂,可靠性降低,调节难度变大。20世纪80年代后,多元混合工质节流制冷技术取得重要的进展,该技术使得只要能够找到合适的混合工质和工质浓度,即可通过单级压缩节流制冷达到-100℃~-200℃的低温,因此,该技术可在-100℃温区以下替代复叠循环,其具有广阔的应用前景。Using traditional vapor compression refrigeration technology, the minimum effective refrigeration temperature that can be achieved by a single-stage cycle is around -40°C. If you want to achieve a lower refrigeration temperature, you need to use multi-stage compression or multi-stage cascade cycle. In the existing technology, two-stage compression can achieve a refrigeration temperature of about -60°C, and a two-stage cascade cycle can achieve a refrigeration temperature of about -80°C, but to achieve a refrigeration temperature of -100°C or even lower, it is necessary to Take more than three levels of cascade loops. Therefore, as the demand temperature decreases, the refrigeration system of vapor compression refrigeration technology becomes more complex, less reliable, and more difficult to adjust. After the 1980s, important progress has been made in multivariate mixed refrigerant throttling refrigeration technology. This technology enables the throttling refrigeration to reach -100℃~- The low temperature of 200°C, therefore, this technology can replace the cascade cycle in the temperature range below -100°C, and it has broad application prospects.
但是,由于混合工质节流制冷技术所采用的混合工质的特性,如果不采用相应的技术手段加以控制的话,会存在以下一些缺陷:(1)多元混合工质深冷制冷系统,由于采用强非共沸工质,工质在冷凝器内基本为气相放热,冷凝器出口具有一定干度,不会过冷。系统运行的高压基本不受环境温度控制,而由工质充注量和系统结构参数决定。在制冷系统启动过程初期,整个系统基本均处于较高的温度,大部分的充灌工质还处于气相状态,因此会出现排气压力过高的现象;(2)当混合工质制冷系统进入正常制冷工况后,由于大部分的沸点较高的工质已经液化,此时便会出现系统压力急剧下降,制冷量急剧减少的严重现象;(3)混合工质在实际循环过程中存在浓度滑移现象。多元混合工质制冷系统由启动工况降温到最低温度的过程中,由于系统温度的不断下降,工质不断液化,工质液化的特点是由高温到低温的过程中高沸点的工质比低沸点的工质更先液化下来,而气液两相流速又存在速度滑移的特点,即液相工质流动速度要低于气相工质流动速度,此时会出现工质液相积存。对于多元混合工质制冷系统由于液相积存现象的存在,制冷系统的工质实际循环浓度就会偏离实际的充灌浓度,即工质浓度滑移。由于此缺点,一方面,混合工质实际循环浓度受实际运行工况、系统大小等因素的影响,实际运行的工质循环浓度难以根据一定的混合工质充灌量和充灌浓度预测,也就是说混合工质的最佳充灌量和浓度难以确定,对于使用三元或三元以上混合工质的制冷系统更难确定其最佳充灌量和充灌浓度,不同型号的系统均需要通过大量的试验充灌才能得出最终的充灌量和浓度,生产成本高。另一方面,即使相同系统,在不同的温区工况下,制冷系统需要不同的浓度才能达到该温区的最佳效率,工质循环浓度偏离该温区工况最优浓度,就会使得系统效率急剧下降,甚至温度降不下去。However, due to the characteristics of the mixed working medium used in the mixed working medium throttling refrigeration technology, if the corresponding technical means are not used to control it, there will be some defects as follows: (1) The multi-component mixed working medium cryogenic refrigeration system, due to the use of Strong non-azeotropic working fluid, the working fluid is basically exothermic in the gas phase in the condenser, and the outlet of the condenser has a certain dryness and will not be overcooled. The high pressure of the system operation is basically not controlled by the ambient temperature, but is determined by the working fluid charge and system structural parameters. In the initial stage of the refrigeration system start-up process, the entire system is basically at a relatively high temperature, and most of the charging fluid is still in the gas phase state, so the exhaust pressure will be too high; (2) When the mixed fluid refrigeration system enters After normal refrigeration working conditions, because most of the working fluid with higher boiling point has been liquefied, the system pressure will drop sharply at this time, and the cooling capacity will decrease sharply; Slip phenomenon. In the process of cooling the multi-component mixed working fluid refrigeration system from the start-up condition to the lowest temperature, due to the continuous drop of the system temperature, the working fluid is continuously liquefied. The working medium is liquefied first, and the gas-liquid two-phase flow rate has the characteristics of velocity slip, that is, the flow rate of the liquid-phase working medium is lower than that of the gas-phase working medium, and the liquid-phase accumulation of the working medium will occur at this time. Due to the existence of the phenomenon of liquid phase accumulation in multi-component mixed refrigerant refrigeration systems, the actual circulating concentration of refrigerants in the refrigeration system will deviate from the actual charging concentration, that is, the concentration of refrigerants will slip. Due to this shortcoming, on the one hand, the actual circulating concentration of the mixed working fluid is affected by factors such as the actual operating conditions and the size of the system. That is to say, it is difficult to determine the optimal filling volume and concentration of the mixed working fluid, and it is even more difficult to determine the optimal filling volume and filling concentration for refrigeration systems using ternary or more mixed working fluids. Different types of systems require The final filling amount and concentration can only be obtained through a large number of test fillings, and the production cost is high. On the other hand, even for the same system, under different working conditions in the temperature zone, the refrigeration system needs different concentrations to achieve the best efficiency in the temperature zone. The efficiency of the system drops sharply, and even the temperature cannot drop.
针对前两个缺陷,中国发明专利ZL200510042730.9报道了一种具有可切换气库的混合工质低温节流制冷系统,其核心思想是通过电磁阀的通断以控制与高低压管路相连的气库来调节系统的参与循环工质量来控制高低压和系统的工况。该方法虽然可以控制高低压在合理的范围内,但是由于气库的气体的进出造成实际参与制冷循环的工质浓度发生不可控的变化,会造成制冷系统制冷性能严重下降;In response to the first two defects, Chinese invention patent ZL200510042730.9 reports a low-temperature throttling refrigeration system with a mixed working medium with a switchable gas storehouse. The air storage is used to adjust the quality of the system's participating cycle work to control the high and low pressure and the working conditions of the system. Although this method can control the high and low pressure within a reasonable range, the concentration of the working medium that actually participates in the refrigeration cycle will change uncontrollably due to the gas entering and exiting the gas storage, which will cause a serious decline in the refrigeration performance of the refrigeration system;
中国发明专利ZL201110061458.4报道了一种深冷混合工质节流制冷系统能力、工况调节及控制方法。其核心思想是通过控制高压气体进入一个可控通路稳定罐来防止开机工况的压缩机排气压力过高,并通过控制可控通路稳定罐的气体进出调节低压,使得低压在低温工况下不至于过低;此外该可控通路稳定罐在启动工况及快速降温工况时,通过管路旁通以减少制冷系统的制冷剂循环量,在正常制冷工况时可控通路稳定罐的制冷剂参与制冷循环以加大制冷系统的流量,使得功率维持在较高水平,即通过控制该可控通路稳定罐制冷剂的进出可实现制冷系统能力和工况的调节。缺点是切换储气罐气体是否参与循环和调节高低压的情况下制冷系统的工质循环浓度都会发生一定的变化,这会让系统在特定的工况下由于工质循环浓度偏离最优循环浓度,导致效率下降,尤其是在快速降温过程,在这个过程刚开始的时候蒸发温度较高,在高温工况下系统的工质循环浓度要求重组分的比例较大才能达到较优的循环浓度。Chinese invention patent ZL201110061458.4 reports a cryogenic mixed working fluid throttling refrigeration system capacity, working condition adjustment and control method. Its core idea is to prevent the exhaust pressure of the compressor from being too high in the start-up condition by controlling the high-pressure gas to enter a controllable passage stabilizing tank, and to adjust the low pressure by controlling the gas in and out of the controllable passage stabilizing tank, so that the low pressure is stable under low temperature conditions. In addition, the controllable passage stabilizing tank is bypassed through the pipeline to reduce the refrigerant circulation of the refrigeration system under the start-up condition and the rapid cooling condition. The refrigerant participates in the refrigeration cycle to increase the flow rate of the refrigeration system, so that the power is maintained at a high level, that is, the capacity and working conditions of the refrigeration system can be adjusted by controlling the entry and exit of the refrigerant in the controllable path stabilization tank. The disadvantage is that the circulating concentration of the working medium in the refrigeration system will change to a certain extent when switching whether the gas in the gas storage tank participates in the cycle and adjusting the high and low pressure, which will cause the system to deviate from the optimal circulating concentration of the working medium under certain working conditions. , leading to a decrease in efficiency, especially in the rapid cooling process. At the beginning of the process, the evaporation temperature is high. Under high temperature conditions, the circulating concentration of the working fluid of the system requires a large proportion of heavy components to achieve a better circulating concentration.
对于第三个缺点,还没有报道相关的方法或手段去控制或者利用其向有益的方向发展。For the third shortcoming, there is no report on related methods or means to control or utilize it to develop in a beneficial direction.
实际上,根据不同温区工况制冷系统对于最优工质循环浓度的要求,如果能通过控制手段来调节高温工况的工质循环浓度偏重一些,这样会让工质循环浓度更接近最优浓度,提高效率,增加制冷量,使得高温区的降温时间进一步缩短;同样道理,在快速降温的过程中,温度降到中温区工况的时候,系统的最优工质循环浓度已不再是高温区工况的浓度,它要求此时的工质循环浓度中重组分比例下降才可以使得回热器换热曲线匹配得更好,因此,此时也需要根据工况通过控制手段调节制冷系统的工质循环浓度,使得工质循环浓度更适合这一温区的工况。这样通过调节合适的浓度确保系统的效率较高,一般来说,调节浓度后系统的功率变化不大,但是效率可以提高;而不做浓度调整,只是增加流量去增加功率可能因为浓度发生了变化,制冷效率无法提高,显然,这种做法与调整浓度相比效果不好而且不具有节能性。因此,在快速降温阶段,就可以通过调整工质循环浓度更接近最优的浓度以大大加快不同温区的降温速度,整个降温时间就会大大缩短。In fact, according to the requirements of the refrigeration system for the optimal circulating concentration of working fluid in different temperature regions, if the circulating concentration of working medium in high temperature conditions can be adjusted by means of control, it will make the circulating concentration of working medium closer to the optimal Concentration, improve efficiency, increase cooling capacity, further shorten the cooling time in the high temperature zone; similarly, in the process of rapid cooling, when the temperature drops to the working condition of the medium temperature zone, the optimal working fluid concentration of the system is no longer The concentration of the working condition in the high temperature area requires that the proportion of heavy components in the circulating concentration of the working fluid at this time should be reduced to make the heat transfer curve of the regenerator match better. Therefore, at this time, it is also necessary to adjust the refrigeration system through control means according to the working condition The circulating concentration of working fluid makes the circulating concentration of working fluid more suitable for the working conditions in this temperature zone. In this way, the efficiency of the system is ensured by adjusting the appropriate concentration. Generally speaking, the power of the system does not change much after adjusting the concentration, but the efficiency can be improved; instead of adjusting the concentration, just increasing the flow to increase the power may be due to changes in the concentration. , the refrigeration efficiency cannot be improved. Obviously, this method is not effective compared with adjusting the concentration and is not energy-saving. Therefore, in the rapid cooling stage, the cooling speed in different temperature zones can be greatly accelerated by adjusting the circulating concentration of the working fluid closer to the optimal concentration, and the entire cooling time will be greatly shortened.
所以,无论是为了使得制冷系统降温下去,还是使得制冷系统能够在每一个温区都运行在较优的工质浓度下,对系统的工质循环浓度采取一定的技术手段进行控制很有必要。Therefore, whether it is to cool down the refrigeration system or enable the refrigeration system to operate at a better concentration of working fluid in each temperature zone, it is necessary to take certain technical means to control the circulating concentration of working fluid in the system.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的缺点和不足,提供一种混合工质节流制冷机工况浓度控制系统及其方法,实现制冷系统快速降温,并保持高效率稳定运行。The purpose of the present invention is to overcome the shortcomings and deficiencies of the above-mentioned prior art, and provide a mixed working medium throttling refrigerator operating condition concentration control system and its method, so as to realize rapid cooling of the refrigeration system and maintain high efficiency and stable operation.
本发明通过下述技术方案实现:The present invention realizes through following technical scheme:
一种混合工质节流制冷机工况浓度控制系统,包括压缩机单元1、冷凝冷却器单元2、回热换热器单元3、节流单元4、蒸发器单元5、可控通路工质循环浓度和流量调节单元6、控制单元7;A mixed working medium throttling refrigerator operating condition concentration control system, including a compressor unit 1, a condensing cooler unit 2, a heat recovery heat exchanger unit 3, a throttling unit 4, an evaporator unit 5, and a controllable channel working medium Circulation concentration and flow adjustment unit 6, control unit 7;
所述可控通路工质循环浓度和流量调节单元(6)包括:可控主回路阀V1、可控旁通进罐阀V2、可控工质出罐阀V3、出罐单向阀V4和可控低压出罐阀V5;The controllable passage working medium circulation concentration and flow adjustment unit (6) includes: a controllable main circuit valve V1, a controllable bypass tank inlet valve V2, a controllable working medium outlet valve V3, a tank outlet one-way valve V4 and Controllable low-pressure tank outlet valve V5;
其间由管路进行连接,连接方式为:所述可控主回路阀V1进口端连接三通管件A的第一个出口,该三通管件A的第二个出口连接可控旁通进罐阀V2的进口端;It is connected by pipelines, and the connection method is: the inlet port of the controllable main circuit valve V1 is connected to the first outlet of the three-way fitting A, and the second outlet of the three-way fitting A is connected to the controllable bypass tank inlet valve Import port of V2;
所述可控旁通进罐阀V2的出口端与气液分离罐S的高压进口端相通;The outlet end of the controllable bypass tank inlet valve V2 communicates with the high-pressure inlet end of the gas-liquid separation tank S;
所述可控主回路阀V1的出口端连接三通管件B的第一个进口,该三通管件B的第二个进口与出罐单向阀V4的出口端相连;The outlet end of the controllable main circuit valve V1 is connected to the first inlet of the three-way pipe fitting B, and the second inlet of the three-way pipe fitting B is connected to the outlet end of the tank outlet check valve V4;
所述出罐单向阀V4的进口端连接三通管件C的第一个出口,该三通管件C的进口与气液分离罐S的顶部气相出口端相通;The inlet end of the tank outlet check valve V4 is connected to the first outlet of the three-way pipe fitting C, and the inlet of the three-way pipe fitting C communicates with the top gas phase outlet end of the gas-liquid separation tank S;
所述可控工质出罐阀V3的进口端与储液罐S底部出口端连接;The inlet end of the controllable working medium outlet valve V3 is connected to the outlet end at the bottom of the liquid storage tank S;
所述可控工质出罐阀V3的出口端与回热换热器单元3的低压管路进口连通;The outlet end of the controllable working medium outlet valve V3 communicates with the inlet of the low-pressure pipeline of the recuperation heat exchanger unit 3;
所述可控低压出罐阀V5的进口端连接三通管件C的第二个出口,可控低压出罐阀V5的出口端与制冷机低压回路管路连通;The inlet end of the controllable low-pressure tank outlet valve V5 is connected to the second outlet of the three-way pipe fitting C, and the outlet end of the controllable low-pressure tank outlet valve V5 is connected with the low-pressure circuit pipeline of the refrigerator;
所述的三通管件A的进口端与冷凝冷却器单元2的高压制冷剂侧出口端相连;The inlet end of the three-way pipe fitting A is connected to the outlet end of the high-pressure refrigerant side of the condensing cooler unit 2;
所述的三通管件B的出口端与回热换热器单元(3)高压制冷剂侧进口端相连;The outlet end of the three-way pipe fitting B is connected to the inlet end of the high-pressure refrigerant side of the regenerative heat exchanger unit (3);
所述回热换热器单元3的低压制冷剂侧进口端与蒸发器单元5的出口端相连;所述蒸发器单元5进口端与节流单元4出口端相连;The inlet end of the low-pressure refrigerant side of the regenerative heat exchanger unit 3 is connected to the outlet end of the evaporator unit 5; the inlet end of the evaporator unit 5 is connected to the outlet end of the throttling unit 4;
所述节流单元4进口端与回热换热器单元3高压制冷剂侧出口端相连。The inlet end of the throttling unit 4 is connected to the outlet end of the high-pressure refrigerant side of the regenerative heat exchanger unit 3 .
所述可控主回路阀V1、可控旁通进罐阀V2、可控低压出罐阀V5均为通断电磁阀。The controllable main circuit valve V1, the controllable bypass tank inlet valve V2, and the controllable low pressure tank outlet valve V5 are all on-off solenoid valves.
所述可控工质出罐阀V3为电动或手动无级调节开度的阀门。The controllable working medium outlet valve V3 is a valve with electric or manual stepless adjustment of opening.
上述混合工质节流制冷机工况浓度控制系统的控制方法,包括如下步骤:The above-mentioned control method for the concentration control system of the working condition of the mixed working medium throttling refrigerator includes the following steps:
所述控制单元7接收所述压缩机单元1的吸气压力值、压缩机单元1排气压力值、节流单元4的进口温度值、节流单元4的出口温度值、节流单元4进出口温度值之差、蒸发器单元5的出口温度值、回热器换热器单元3进口温度值、回热换热器单元3出口温度值、回热换热器单元3进出口温度值之差或上述任意参数的组合;控制单元7输出控制参数以指令可控通路工质循环浓度和流量调节单元6的各个阀门部件的开启/关闭或开度调节:The control unit 7 receives the suction pressure value of the compressor unit 1, the discharge pressure value of the compressor unit 1, the inlet temperature value of the throttling unit 4, the outlet temperature value of the throttling unit 4, and the inlet temperature value of the throttling unit 4. Difference of outlet temperature value, outlet temperature value of evaporator unit 5, inlet temperature value of regenerator heat exchanger unit 3, outlet temperature value of regenerative heat exchanger unit 3, difference between inlet and outlet temperature values of regenerative heat exchanger unit 3 difference or a combination of any of the above parameters; the control unit 7 outputs the control parameters to instruct the controllable channel working medium circulation concentration and the opening/closing or opening adjustment of each valve part of the flow regulating unit 6:
(1)启动工况过程:(1) Start-up working condition process:
可控主回路阀V1处于开启状态,可控旁通进罐阀V2、可控工质出罐阀V3和可控低压出罐阀V5均处于关闭状态;控制单元7根据蒸发器出口温度或者压缩机排气压力参数是否达到设定值,判断是否转向受控降温工况过程;The controllable main circuit valve V1 is in the open state, the controllable bypass tank inlet valve V2, the controllable working medium outlet valve V3 and the controllable low pressure outlet valve V5 are all in the closed state; Check whether the engine exhaust pressure parameter reaches the set value, and judge whether to turn to the controlled cooling process;
(2)受控降温工况过程:(2) Process of controlled cooling condition:
2-1)控制单元7根据输入蒸发器出口温度或者压缩机排气压力的参数与设定值对比进行判断,如果控制系统处于受控降温工况的高温工况,调节方法如下:可控主回路阀V1处于开启状态、可控旁通进罐阀V2和可控低压出罐阀V5处于关闭状态、可控工质出罐阀V3的开度状态由控制单元7根据蒸发器出口温度或者压缩机排气压力的参数决定,具体为:2-1) The control unit 7 judges according to the parameter of the input evaporator outlet temperature or compressor discharge pressure and the set value. If the control system is in the high temperature condition of the controlled cooling condition, the adjustment method is as follows: the controllable main The circuit valve V1 is in the open state, the controllable bypass inlet valve V2 and the controllable low pressure outlet valve V5 are in the closed state, and the opening state of the controllable working medium outlet valve V3 is determined by the control unit 7 according to the evaporator outlet temperature or compression The parameters of the engine exhaust pressure are determined, specifically:
a)回热换热器单元进出口温差小于该进出口温差的设定值,可控工质出罐阀V3开度调大;回热换热器单元进出口温差大于该进出口温差的设定值,可控工质出罐阀V3开度调小;a) The temperature difference between the inlet and outlet of the regenerative heat exchanger unit is less than the set value of the inlet and outlet temperature difference, and the opening of the controllable working fluid outlet valve V3 is increased; the temperature difference between the inlet and outlet of the regenerative heat exchanger unit is greater than the set value of the inlet and outlet temperature difference Fixed value, the opening of the controllable working medium outlet valve V3 is adjusted to be small;
b)节流单元4进出口温差大于该进出口温差的设定值,可控工质出罐阀V3开度调大;节流单元4进出口温差小于该进出口温差的设定值,可控工质出罐阀V3开度调小。b) The temperature difference between the inlet and outlet of the throttling unit 4 is greater than the set value of the inlet and outlet temperature difference, and the opening of the controllable working medium outlet valve V3 is increased; the temperature difference between the inlet and outlet of the throttling unit 4 is smaller than the set value of the inlet and outlet temperature difference, and The opening of V3 of the quality control tank valve is adjusted down.
2-2)控制单元7根据输入蒸发器出口温度或者压缩机排气压力的参数对比进行判断,如果控制系统处于受控降温工况的中温工况,调节方法如下:可控旁通进罐阀V2处于开启状态,可控主回路阀V1和可控低压出罐阀V5处于关闭状态,可控工质出罐阀V3的开度状态由控制单元7根据输入参数定,具体为:2-2) The control unit 7 judges according to the parameter comparison of the input evaporator outlet temperature or compressor exhaust pressure. If the control system is in the medium temperature working condition of the controlled cooling condition, the adjustment method is as follows: controllable bypass tank inlet valve V2 is in the open state, the controllable main circuit valve V1 and the controllable low-pressure tank outlet valve V5 are in the closed state, and the opening state of the controllable working fluid outlet valve V3 is determined by the control unit 7 according to the input parameters, specifically:
a)回热换热器单元进出口温差小于该进出口温差的设定值,可控工质出罐阀V3开度调大;回热换热器单元进出口温差大于该进出口温差的设定值,可控工质出罐阀V3开度调小;a) The temperature difference between the inlet and outlet of the regenerative heat exchanger unit is less than the set value of the inlet and outlet temperature difference, and the opening of the controllable working fluid outlet valve V3 is increased; the temperature difference between the inlet and outlet of the regenerative heat exchanger unit is greater than the set value of the inlet and outlet temperature difference Fixed value, the opening of the controllable working medium outlet valve V3 is adjusted to be small;
b)节流单元4进出口温差大于该进出口温差的设定值,可控工质出罐阀V3开度调大;节流单元4进出口温差小于该进出口温差的设定值,可控工质出罐阀V3开度调小。b) The temperature difference between the inlet and outlet of the throttling unit 4 is greater than the set value of the inlet and outlet temperature difference, and the opening of the controllable working medium outlet valve V3 is increased; the temperature difference between the inlet and outlet of the throttling unit 4 is smaller than the set value of the inlet and outlet temperature difference, and The opening of V3 of the quality control tank valve is adjusted down.
2-3)控制单元7根据输入蒸发器出口温度或者压缩机排气压力参数对比进行判断,如果系统处于受控降温工况的低温工况,调节方法如下:可控主回路阀V1处于开启状态,可控旁通进罐阀V2处于关闭状态;可控工质出罐阀V3和可控低压出罐阀V5的开度状态,由控制单元7根据蒸发器出口温度或者压缩机排气压力参数决定,具体为:2-3) The control unit 7 judges according to the comparison of input evaporator outlet temperature or compressor exhaust pressure parameters. If the system is in the low-temperature working condition of the controlled cooling condition, the adjustment method is as follows: the controllable main circuit valve V1 is in the open state , the controllable bypass inlet valve V2 is in the closed state; the opening state of the controllable working medium outlet valve V3 and the controllable low pressure outlet valve V5 is determined by the control unit 7 according to the parameters of the evaporator outlet temperature or compressor exhaust pressure decide, specifically:
a)回热换热器单元进出口温差小于该进出口温差的设定值,可控工质出罐阀V3开度调大;回热换热器单元进出口温差大于该进出口温差的设定值,可控工质出罐阀V3开度调小;a) The temperature difference between the inlet and outlet of the regenerative heat exchanger unit is less than the set value of the inlet and outlet temperature difference, and the opening of the controllable working fluid outlet valve V3 is increased; the temperature difference between the inlet and outlet of the regenerative heat exchanger unit is greater than the set value of the inlet and outlet temperature difference Fixed value, the opening of the controllable working medium outlet valve V3 is adjusted to be small;
b)节流单元4进出口温差大于该进出口温差的设定值,可控工质出罐阀V3开度调大;节流单元4进出口温差小于该进出口温差的设定值,可控工质出罐阀V3开度调小;b) The temperature difference between the inlet and outlet of the throttling unit 4 is greater than the set value of the inlet and outlet temperature difference, and the opening of the controllable working medium outlet valve V3 is increased; the temperature difference between the inlet and outlet of the throttling unit 4 is smaller than the set value of the inlet and outlet temperature difference, and Adjust the opening of V3 of the quality control tank valve;
c)压缩机吸气压力降至压缩机吸气压力的设定值,可控低压出罐阀V5开启;压缩机吸气压力高于压缩机吸气压力的设定值,可控低压出罐阀V5关闭;c) The suction pressure of the compressor drops to the set value of the suction pressure of the compressor, and the controllable low-pressure tank outlet valve V5 opens; the suction pressure of the compressor is higher than the set value of the compressor suction pressure, and the controllable low-pressure tank outlet Valve V5 is closed;
(3)制冷系统制冷过程:(3) Refrigeration system refrigeration process:
可控主回路阀V1处于开启状态,可控旁通进罐阀V2处于关闭状态,可控工质出罐阀V3和可控低压出罐阀V5均处于关闭状态;The controllable main circuit valve V1 is in the open state, the controllable bypass tank inlet valve V2 is in the closed state, the controllable working fluid outlet valve V3 and the controllable low pressure tank outlet valve V5 are both in the closed state;
(4)制冷系统受控升温或恒温工况:(4) Controlled heating or constant temperature working conditions of the refrigeration system:
可控主回路阀V1处于开启状态,可控工质出罐阀V3处于关闭状态,可控旁通进罐阀V2和可控低压出罐阀V5的开启/关闭状态由控制单元7根据所需制冷状态确定开启/关闭状态;The controllable main circuit valve V1 is in the open state, the controllable working medium outlet valve V3 is in the closed state, the opening/closing state of the controllable bypass inlet valve V2 and the controllable low pressure outlet valve V5 is controlled by the control unit 7 according to the requirements. Refrigeration status determines on/off status;
压缩机吸气压力降至压缩机吸气压力的设定值,可控旁通进罐阀V2和可控低压出罐阀V5同时开启;直至压缩机吸气压力高于压缩机吸气压力的设定值,可控旁通进罐阀V2和可控低压出罐阀V5同时关闭;When the compressor suction pressure drops to the set value of the compressor suction pressure, the controllable bypass inlet valve V2 and the controllable low pressure outlet valve V5 are opened at the same time; until the compressor suction pressure is higher than the compressor suction pressure Set value, the controllable bypass tank inlet valve V2 and the controllable low pressure tank outlet valve V5 are closed at the same time;
(5)制冷系统非受控升温工况:(5) Uncontrolled heating conditions of the refrigeration system:
可控旁通进罐阀V2和可控低压出罐阀V5处于开启状态;可控主回路阀V1和可控工质出罐阀V3处于关闭状态。The controllable bypass tank inlet valve V2 and the controllable low pressure tank outlet valve V5 are in the open state; the controllable main circuit valve V1 and the controllable working medium outlet valve V3 are in the closed state.
本发明相对于现有技术,具有如下的优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
对于混合工质节流制冷系统,其在刚启动阶段,由于系统的各部件温度较高,系统内充灌的工质基本为气相,而且由于节流元件的通流面积较小,气相工质的通过能力差,因此系统刚开机时,往往会出现高压很高,低压很低,压缩压比过大的情况,高压超出系统硬件的耐压极限,压缩机电机过载和过热,导致无法正常开机,甚至会引起压缩烧毁。因此,本发明不但能够根据不同工况,调节系统工质的循环浓度以使得系统在不同的温区都能够运行在较优工质浓度下,而且能够克服开机高压过高、压缩机压比过大的的情况。同时,在低温工况下,能自动调节低压不至于过低,实现制冷系统快速降温,并保持高效率稳定运行。For the mixed working fluid throttling refrigeration system, at the initial start-up stage, due to the high temperature of each part of the system, the working fluid filled in the system is basically in the gas phase, and because the flow area of the throttling element is small, the gas phase working fluid Therefore, when the system is first started, the high pressure is very high, the low pressure is very low, and the compression ratio is too large. The high pressure exceeds the withstand voltage limit of the system hardware, and the compressor motor is overloaded and overheated, resulting in failure to start normally. , and even cause compression to burn. Therefore, the present invention can not only adjust the circulation concentration of the working fluid of the system according to different working conditions so that the system can operate at a better working fluid concentration in different temperature zones, but also can overcome the problems of high starting high pressure and excessive compressor pressure ratio. big case. At the same time, under low temperature conditions, it can automatically adjust the low pressure so that it will not be too low, realize the rapid cooling of the refrigeration system, and maintain high efficiency and stable operation.
附图说明Description of drawings
图1为本发明控制系统结构方框示意图;Fig. 1 is the structural block diagram of control system of the present invention;
图中:301表示压缩机进气压力传感器;302表示回热换热器进口温度传感器;303表示回热换热器出口温度传感器;304表示蒸发器出口温度传感器;In the figure: 301 represents the air inlet pressure sensor of the compressor; 302 represents the inlet temperature sensor of the recuperator heat exchanger; 303 represents the outlet temperature sensor of the recuperator heat exchanger; 304 represents the outlet temperature sensor of the evaporator;
图2是可控通路工质循环浓度和流量调节单元(带可控阀门开度控制液位功能气液分离罐)结构示意;Figure 2 is a schematic diagram of the structure of the controllable channel working medium circulation concentration and flow adjustment unit (gas-liquid separation tank with controllable valve opening degree control liquid level function);
图3某三元混合工质单级压缩回热式制冷系统不同温区工况下较优工质循环浓度情况。Fig. 3 The circulating concentration of the better working medium in a ternary mixed working medium single-stage compression regenerative refrigeration system under different temperature zones.
具体实施方式detailed description
下面结合具体实施例对本发明作进一步具体详细描述。The present invention will be described in further detail below in conjunction with specific embodiments.
实施例Example
如图所示。本发明一种混合工质节流制冷机工况浓度控制系统,包括压缩机单元1、冷凝冷却器单元2、回热换热器单元3、节流单元4、蒸发器单元5、可控通路工质循环浓度和流量调节单元6、控制单元7;as the picture shows. The present invention is a mixed working medium throttling refrigerator operating condition concentration control system, comprising a compressor unit 1, a condensing cooler unit 2, a recuperation heat exchanger unit 3, a throttling unit 4, an evaporator unit 5, and a controllable passage Working fluid concentration and flow adjustment unit 6, control unit 7;
所述可控通路工质循环浓度和流量调节单元6包括:可控主回路阀V1、可控旁通进罐阀V2、可控工质出罐阀V3、出罐单向阀V4和可控低压出罐阀V5;The controllable passage working medium circulation concentration and flow adjustment unit 6 includes: a controllable main circuit valve V1, a controllable bypass tank inlet valve V2, a controllable working medium outlet valve V3, a tank outlet one-way valve V4 and a controllable Low pressure tank valve V5;
其间由管路进行连接,连接方式为:所述可控主回路阀V1进口端连接三通管件A的第一个出口,该三通管件A的第二个出口连接可控旁通进罐阀V2的进口端;It is connected by pipelines, and the connection method is: the inlet port of the controllable main circuit valve V1 is connected to the first outlet of the three-way fitting A, and the second outlet of the three-way fitting A is connected to the controllable bypass tank inlet valve Import port of V2;
所述可控旁通进罐阀V2的出口端与气液分离罐S(带可控阀门开度大小控制液位功能)的高压进口端相通;The outlet port of the controllable bypass tank inlet valve V2 communicates with the high-pressure inlet port of the gas-liquid separation tank S (with the function of controlling the liquid level through the controllable valve opening);
所述可控主回路阀V1的出口端连接三通管件B的第一个进口,该三通管件B的第二个进口与出罐单向阀V4的出口端相连;The outlet end of the controllable main circuit valve V1 is connected to the first inlet of the three-way pipe fitting B, and the second inlet of the three-way pipe fitting B is connected to the outlet end of the tank outlet check valve V4;
所述出罐单向阀V4的进口端连接三通管件C的第一个出口,该三通管件C的进口与气液分离罐S的顶部气相出口端相通;The inlet end of the tank outlet check valve V4 is connected to the first outlet of the three-way pipe fitting C, and the inlet of the three-way pipe fitting C communicates with the top gas phase outlet end of the gas-liquid separation tank S;
所述可控工质出罐阀V3的进口端与储液罐S底部出口端连接;The inlet end of the controllable working medium outlet valve V3 is connected to the outlet end at the bottom of the liquid storage tank S;
所述可控工质出罐阀V3的出口端与回热换热器单元3的低压管路进口连通;The outlet end of the controllable working medium outlet valve V3 communicates with the inlet of the low-pressure pipeline of the recuperation heat exchanger unit 3;
所述可控低压出罐阀V5的进口端连接三通管件C的第二个出口,可控低压出罐阀V5的出口端与制冷机低压回路管路连通;The inlet end of the controllable low-pressure tank outlet valve V5 is connected to the second outlet of the three-way pipe fitting C, and the outlet end of the controllable low-pressure tank outlet valve V5 is connected with the low-pressure circuit pipeline of the refrigerator;
所述的三通管件A的进口端与冷凝冷却器单元2的高压制冷剂侧出口端(或者与回热换热器单元3高压制冷剂侧出口端)相连;The inlet end of the three-way pipe fitting A is connected to the outlet end of the high-pressure refrigerant side of the condensing cooler unit 2 (or to the outlet end of the high-pressure refrigerant side of the regenerative heat exchanger unit 3);
所述的三通管件B的出口端与回热换热器单元(3)高压制冷剂侧进口端相连;The outlet end of the three-way pipe fitting B is connected to the inlet end of the high-pressure refrigerant side of the regenerative heat exchanger unit (3);
所述回热换热器单元3的低压制冷剂侧进口端与蒸发器单元5的出口端相连;所述蒸发器单元5进口端与节流单元4出口端相连;The inlet end of the low-pressure refrigerant side of the regenerative heat exchanger unit 3 is connected to the outlet end of the evaporator unit 5; the inlet end of the evaporator unit 5 is connected to the outlet end of the throttling unit 4;
所述节流单元4进口端与回热换热器单元3高压制冷剂侧出口端相连。The inlet end of the throttling unit 4 is connected to the outlet end of the high-pressure refrigerant side of the regenerative heat exchanger unit 3 .
所述可控主回路阀V1、可控旁通进罐阀V2、可控低压出罐阀V5均为通断电磁阀。The controllable main circuit valve V1, the controllable bypass tank inlet valve V2, and the controllable low pressure tank outlet valve V5 are all on-off solenoid valves.
所述可控工质出罐阀V3为电动或手动无级调节开度的阀门。The controllable working medium outlet valve V3 is a valve with electric or manual stepless adjustment of opening.
上述混合工质节流制冷机工况浓度控制系统的控制方法,包括如下步骤:The above-mentioned control method for the concentration control system of the working condition of the mixed working medium throttling refrigerator includes the following steps:
所述控制单元7接收所述压缩机单元1的吸气压力值、压缩机单元1排气压力值、节流单元4的进口温度值、节流单元4的出口温度值、节流单元4进出口温度值之差、蒸发器单元5的出口温度值、回热器换热器单元3进口温度值、回热换热器单元3出口温度值、回热换热器单元3进出口温度值之差或上述任意参数的组合;控制单元7输出控制参数以指令可控通路工质循环浓度和流量调节单元6的各个阀门部件的开启/关闭或开度调节如下:The control unit 7 receives the suction pressure value of the compressor unit 1, the discharge pressure value of the compressor unit 1, the inlet temperature value of the throttling unit 4, the outlet temperature value of the throttling unit 4, and the inlet temperature value of the throttling unit 4. Difference of outlet temperature value, outlet temperature value of evaporator unit 5, inlet temperature value of regenerator heat exchanger unit 3, outlet temperature value of regenerative heat exchanger unit 3, difference between inlet and outlet temperature values of regenerative heat exchanger unit 3 difference or a combination of any of the above parameters; the control unit 7 outputs control parameters to instruct the controllable channel working medium circulation concentration and the opening/closing or opening adjustment of each valve part of the flow regulating unit 6 as follows:
(1)启动工况过程:(1) Start-up working condition process:
可控主回路阀V1处于开启状态,可控旁通进罐阀V2、可控工质出罐阀V3和可控低压出罐阀V5均处于关闭状态;控制单元7根据蒸发器出口温度或者压缩机排气压力参数(或者蒸发器出口温度、压缩机排气压力参数的组合)是否达到设定值,判断是否转向受控降温工况过程;The controllable main circuit valve V1 is in the open state, the controllable bypass tank inlet valve V2, the controllable working medium outlet valve V3 and the controllable low pressure outlet valve V5 are all in the closed state; Whether the compressor exhaust pressure parameter (or the combination of the evaporator outlet temperature and the compressor exhaust pressure parameter) reaches the set value, and judge whether to turn to the controlled cooling process;
(2)受控降温工况过程:(2) Process of controlled cooling condition:
2-1)控制单元7根据输入蒸发器出口温度或者压缩机排气压力的参数(或者蒸发器出口温度和压缩机排气压力参数的组合)与设定值对比进行判断,如果控制系统处于受控降温工况的高温工况,调节方法如下:可控主回路阀V1处于开启状态、可控旁通进罐阀V2和可控低压出罐阀V5处于关闭状态、可控工质出罐阀V3的开度状态由控制单元7根据蒸发器出口温度或者压缩机排气压力的参数决定,具体为:2-1) The control unit 7 compares the input parameters of the evaporator outlet temperature or compressor discharge pressure (or the combination of evaporator outlet temperature and compressor discharge pressure parameters) with the set value to make a judgment. For the high-temperature working condition of the controlled cooling condition, the adjustment method is as follows: the controllable main circuit valve V1 is in the open state, the controllable bypass tank inlet valve V2 and the controllable low-pressure tank outlet valve V5 are in the closed state, and the controllable working fluid outlet valve is in the closed state. The opening state of V3 is determined by the control unit 7 according to the parameters of the outlet temperature of the evaporator or the discharge pressure of the compressor, specifically:
a)回热换热器单元进出口温差小于该进出口温差的设定值(或该进出口温差设定值加上回热换热器单元进出口温差控制回差),可控工质出罐阀V3开度调大;回热换热器单元进出口温差大于该进出口温差的设定值(或该进出口温差设定值加上回热换热器单元进出口温差控制回差),可控工质出罐阀V3开度调小;a) The temperature difference between the inlet and outlet of the regenerative heat exchanger unit is less than the set value of the inlet and outlet temperature difference (or the set value of the inlet and outlet temperature difference plus the temperature difference control return difference between the inlet and outlet of the regenerative heat exchanger unit), and the controllable working medium output The opening of the tank valve V3 is increased; the temperature difference between the inlet and outlet of the regenerative heat exchanger unit is greater than the set value of the inlet and outlet temperature difference (or the set value of the inlet and outlet temperature difference plus the return difference controlled by the temperature difference between the inlet and outlet of the regenerative heat exchanger unit) , the opening of the controllable working medium outlet valve V3 is adjusted to be small;
b)节流单元4进出口温差大于该进出口温差的设定值(或该进出口温差设定值加上节流阀单元进出口温差控制回差),可控工质出罐阀V3开度调大;节流单元4进出口温差小于该进出口温差的设定值(或该进出口温差设定值加上节流阀单元进出口温差控制回差),可控工质出罐阀V3开度调小。b) The temperature difference between the inlet and outlet of the throttle unit 4 is greater than the set value of the temperature difference between the inlet and outlet (or the set value of the temperature difference between the inlet and outlet plus the return difference controlled by the temperature difference between the inlet and outlet of the throttle unit), and the controllable working medium outlet valve V3 opens The temperature difference between the inlet and outlet of the throttle unit 4 is less than the set value of the temperature difference between the inlet and outlet (or the set value of the temperature difference between the inlet and outlet plus the temperature difference between the inlet and outlet of the throttle unit to control the hysteresis), the controllable working medium outlet valve The opening of V3 is adjusted down.
2-2)控制单元7根据输入蒸发器出口温度或者压缩机排气压力的参数(或者蒸发器出口温度和压缩机排气压力的参数)对比进行判断,如果控制系统处于受控降温工况的中温工况,调节方法如下:可控旁通进罐阀V2处于开启状态,可控主回路阀V1和可控低压出罐阀V5处于关闭状态,可控工质出罐阀V3的开度状态由控制单元7根据输入参数定,具体为:2-2) The control unit 7 judges according to the comparison of the input parameters of the evaporator outlet temperature or the compressor discharge pressure (or the parameters of the evaporator outlet temperature and the compressor discharge pressure). For medium temperature conditions, the adjustment method is as follows: the controllable bypass tank inlet valve V2 is in the open state, the controllable main circuit valve V1 and the controllable low pressure tank outlet valve V5 are in the closed state, and the opening of the controllable working fluid outlet valve V3 is in the state Determined by the control unit 7 according to the input parameters, specifically:
a)回热换热器单元进出口温差小于该进出口温差的设定值(或该进出口温差设定值加上回热换热器单元进出口温差控制回差),可控工质出罐阀V3开度调大;回热换热器单元进出口温差大于该进出口温差的设定值(或该进出口温差设定值加上回热换热器单元进出口温差控制回差),可控工质出罐阀V3开度调小;a) The temperature difference between the inlet and outlet of the regenerative heat exchanger unit is less than the set value of the inlet and outlet temperature difference (or the set value of the inlet and outlet temperature difference plus the temperature difference control return difference between the inlet and outlet of the regenerative heat exchanger unit), and the controllable working medium output The opening of the tank valve V3 is increased; the temperature difference between the inlet and outlet of the regenerative heat exchanger unit is greater than the set value of the inlet and outlet temperature difference (or the set value of the inlet and outlet temperature difference plus the return difference controlled by the temperature difference between the inlet and outlet of the regenerative heat exchanger unit) , the opening of the controllable working medium outlet valve V3 is adjusted to be small;
b)节流单元4进出口温差大于该进出口温差的设定值(或该进出口温差设定值加上节流阀单元进出口温差控制回差),可控工质出罐阀V3开度调大;节流单元4进出口温差小于该进出口温差的设定值(或该进出口温差设定值加上节流阀单元进出口温差控制回差),可控工质出罐阀V3开度调小。b) The temperature difference between the inlet and outlet of the throttle unit 4 is greater than the set value of the temperature difference between the inlet and outlet (or the set value of the temperature difference between the inlet and outlet plus the return difference controlled by the temperature difference between the inlet and outlet of the throttle unit), and the controllable working medium outlet valve V3 opens The temperature difference between the inlet and outlet of the throttle unit 4 is less than the set value of the temperature difference between the inlet and outlet (or the set value of the temperature difference between the inlet and outlet plus the temperature difference between the inlet and outlet of the throttle unit to control the hysteresis), the controllable working medium outlet valve The opening of V3 is adjusted down.
2-3)控制单元7根据输入蒸发器出口温度或者压缩机排气压力参数(或者输入蒸发器出口温度和压缩机排气压力参数)对比进行判断,如果系统处于受控降温工况的低温工况,调节方法如下:可控主回路阀V1处于开启状态,可控旁通进罐阀V2处于关闭状态;可控工质出罐阀V3和可控低压出罐阀V5的开度状态,由控制单元7根据蒸发器出口温度或者压缩机排气压力参数决定,具体为:2-3) The control unit 7 judges according to the comparison of the input evaporator outlet temperature or the compressor discharge pressure parameter (or the input evaporator outlet temperature and the compressor discharge pressure parameter), if the system is in the low temperature working condition of the controlled cooling condition The adjustment method is as follows: the controllable main circuit valve V1 is in the open state, the controllable bypass tank inlet valve V2 is in the closed state; the opening status of the controllable working medium outlet valve V3 and the controllable low pressure outlet valve V5 The control unit 7 is determined according to the temperature at the outlet of the evaporator or the discharge pressure of the compressor, specifically:
a)回热换热器单元进出口温差小于该进出口温差的设定值(或该进出口温差设定值加上回热换热器单元进出口温差控制回差),可控工质出罐阀V3开度调大;回热换热器单元进出口温差大于该进出口温差的设定值(或该进出口温差设定值加上回热换热器单元进出口温差控制回差),可控工质出罐阀V3开度调小;a) The temperature difference between the inlet and outlet of the regenerative heat exchanger unit is less than the set value of the inlet and outlet temperature difference (or the set value of the inlet and outlet temperature difference plus the temperature difference control return difference between the inlet and outlet of the regenerative heat exchanger unit), and the controllable working medium output The opening of the tank valve V3 is increased; the temperature difference between the inlet and outlet of the regenerative heat exchanger unit is greater than the set value of the inlet and outlet temperature difference (or the set value of the inlet and outlet temperature difference plus the return difference controlled by the temperature difference between the inlet and outlet of the regenerative heat exchanger unit) , the opening of the controllable working medium outlet valve V3 is adjusted to be small;
b)节流单元4进出口温差大于该进出口温差的设定值(或该进出口温差设定值加上节流阀单元进出口温差控制回差),可控工质出罐阀V3开度调大;节流单元4进出口温差小于该进出口温差的设定值(或该进出口温差设定值加上节流阀单元进出口温差控制回差),可控工质出罐阀V3开度调小;b) The temperature difference between the inlet and outlet of the throttle unit 4 is greater than the set value of the temperature difference between the inlet and outlet (or the set value of the temperature difference between the inlet and outlet plus the return difference controlled by the temperature difference between the inlet and outlet of the throttle unit), and the controllable working medium outlet valve V3 opens The temperature difference between the inlet and outlet of the throttle unit 4 is less than the set value of the temperature difference between the inlet and outlet (or the set value of the temperature difference between the inlet and outlet plus the temperature difference between the inlet and outlet of the throttle unit to control the hysteresis), the controllable working medium outlet valve V3 opening reduced;
c)压缩机吸气压力降至压缩机吸气压力的设定值(或者该设定值加上吸气压力控制回差),可控低压出罐阀V5开启;压缩机吸气压力高于压缩机吸气压力的设定值(或者该设定值加上吸气压力控制回差),可控低压出罐阀V5关闭;c) The suction pressure of the compressor drops to the set value of the suction pressure of the compressor (or the set value plus the suction pressure control hysteresis), and the controllable low-pressure tank outlet valve V5 opens; the suction pressure of the compressor is higher than The set value of the suction pressure of the compressor (or the set value plus the suction pressure control hysteresis), the controllable low-pressure tank outlet valve V5 is closed;
(3)制冷系统制冷过程:(3) Refrigeration system refrigeration process:
可控主回路阀V1处于开启状态,可控旁通进罐阀V2处于关闭状态,可控工质出罐阀V3和可控低压出罐阀V5均处于关闭状态;The controllable main circuit valve V1 is in the open state, the controllable bypass tank inlet valve V2 is in the closed state, the controllable working fluid outlet valve V3 and the controllable low pressure tank outlet valve V5 are both in the closed state;
(4)制冷系统受控升温或恒温工况:(4) Controlled heating or constant temperature working conditions of the refrigeration system:
可控主回路阀V1处于开启状态,可控工质出罐阀V3处于关闭状态,可控旁通进罐阀V2和可控低压出罐阀V5的开启/关闭状态由控制单元(7)根据所需制冷状态确定开启/关闭状态;The controllable main circuit valve V1 is in the open state, the controllable working medium outlet valve V3 is in the closed state, the opening/closing state of the controllable bypass inlet valve V2 and the controllable low pressure outlet valve V5 is controlled by the control unit (7) according to Desired cooling state determines on/off state;
压缩机吸气压力降至压缩机吸气压力的设定值(或者该设定值加上吸气压力控制回差),可控旁通进罐阀V2和可控低压出罐阀V5同时开启;直至压缩机吸气压力高于压缩机吸气压力的设定值(或者该设定值加上吸气压力控制回差),可控旁通进罐阀V2和可控低压出罐阀V5同时关闭;When the suction pressure of the compressor drops to the set value of the compressor suction pressure (or the set value plus the suction pressure control hysteresis), the controllable bypass tank inlet valve V2 and the controllable low pressure tank outlet valve V5 are opened at the same time ;Until the compressor suction pressure is higher than the set value of the compressor suction pressure (or the set value plus the suction pressure control hysteresis), the controllable bypass tank inlet valve V2 and the controllable low pressure tank outlet valve V5 close at the same time;
(5)制冷系统非受控升温工况:(5) Uncontrolled heating conditions of the refrigeration system:
可控旁通进罐阀V2和可控低压出罐阀V5处于开启状态;可控主回路阀V1和可控工质出罐阀V3处于关闭状态。The controllable bypass tank inlet valve V2 and the controllable low pressure tank outlet valve V5 are in the open state; the controllable main circuit valve V1 and the controllable working medium outlet valve V3 are in the closed state.
如上所述,便可较好地实现本发明。As described above, the present invention can be preferably carried out.
本发明的实施方式并不受上述实施例的限制,其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The implementation of the present invention is not limited by the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods, and are included in within the protection scope of the present invention.
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