CN103952766B - A kind of method utilizing ion implanting to prepare potassium titanium oxide phosphate film - Google Patents
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Abstract
本发明涉及一种利用离子注入制备磷酸钛氧钾薄膜的方法,将磷酸钛氧钾晶体分别放入乙醇和丙酮中超声清洗处理;将低能量的轻离子‑H离子或He离子在常温下注入到磷酸钛氧钾材料中,注入离子能量范围是100keV~300keV,注入离子剂量范围1×1016离子/平方厘米~10×1016离子/平方厘米;将注入轻离子后的材料通过树脂胶绑定在衬底上,或将注入轻离子后的材料直接键合在衬底上,注入面粘在衬底上;对上述样品进行退火处理。该方法可以获得晶格结构较好的单晶材料;并且这种方法对于衬底材料的要求不高,很容易实现绑定。
The invention relates to a method for preparing a potassium titanyl phosphate film by ion implantation. The potassium titanyl phosphate crystals are respectively put into ethanol and acetone for ultrasonic cleaning treatment; low-energy light ions-H ions or He ions are implanted at room temperature Into the potassium titanyl phosphate material, the energy range of implanted ions is 100keV-300keV, and the implanted ion dose ranges from 1×10 16 ions/cm² to 10×10 16 ions/cm²; the material after the implantation of light ions is bound by resin glue Fix the material on the substrate, or directly bond the material after implanting light ions on the substrate, and the implanted surface sticks to the substrate; annealing is performed on the above-mentioned samples. This method can obtain a single crystal material with a better lattice structure; and this method does not have high requirements for the substrate material, and it is easy to realize bonding.
Description
技术领域technical field
本发明涉及一种利用离子注入制备磷酸钛氧钾(KTiOPO4)薄膜的方法,属于非线性光学材料技术领域。The invention relates to a method for preparing a potassium titanyl phosphate (KTiOPO 4 ) film by ion implantation, and belongs to the technical field of nonlinear optical materials.
背景技术Background technique
在现代技术中,光学器件逐步替代电子器件应用于光信号处理中,因为,相比较电子器件,光电子器件拥有很多的优势,如带宽较大,波分复用等,所以将更多的光电子器件集成到芯片中成为当今的热门研究。而拥有较大折射率差的波导结构是实现高集成度的光学器件的必要条件。目前有很多种方法可以制作波导结构,如化学气相沉积法,射频溅射法,分子束外延法,和脉冲激光沉积法,但是这些方法都很难制作出高质量的单晶结构材料。另外,如外延生长方法对晶格匹配有限制,这就对衬底材料有严格要求。磷酸钛氧钾材料,具有很好的非线性和电光特性,并且KTP薄膜材料可以被广泛应用于非线性和光电子集成器件中。磷酸钛氧钾晶体的化学组分是KTiOPO4,是结构较为复杂的氧化物光学晶体。传统的薄膜制备技术很难获得单晶薄膜。传统KTP薄膜的制备方法采用机械抛光、外延生长或离子交换等化学方法,成本很高而且外延或化学方法制成的薄膜性能无法达到单晶的要求。离子注入是一种物理方法,制成的薄膜厚度可以在亚微米左右,而且保留了原单晶材料的性质。这些优势是其他方法无法实现的。迄今为止,我们还没有用离子注入方法实现磷酸钛氧钾薄膜剥离的相关报导。In modern technology, optical devices gradually replace electronic devices in optical signal processing, because, compared with electronic devices, optoelectronic devices have many advantages, such as larger bandwidth, wavelength division multiplexing, etc., so more optoelectronic devices Integration into chips has become a hot research topic today. A waveguide structure with a large refractive index difference is a necessary condition for realizing highly integrated optical devices. There are many methods to fabricate waveguide structures, such as chemical vapor deposition, radio frequency sputtering, molecular beam epitaxy, and pulsed laser deposition, but these methods are difficult to produce high-quality single crystal structure materials. In addition, if the epitaxial growth method has restrictions on lattice matching, this has strict requirements on the substrate material. Potassium titanyl phosphate material has good nonlinear and electro-optic properties, and KTP thin film material can be widely used in nonlinear and optoelectronic integrated devices. The chemical composition of potassium titanyl phosphate crystal is KTiOPO 4 , which is an oxide optical crystal with a relatively complex structure. It is difficult to obtain single crystal thin films by traditional thin film preparation techniques. Traditional KTP film preparation methods use chemical methods such as mechanical polishing, epitaxial growth, or ion exchange, which are very costly and the properties of films made by epitaxial or chemical methods cannot meet the requirements of single crystals. Ion implantation is a physical method, and the thickness of the film can be about submicron, and it retains the properties of the original single crystal material. These advantages cannot be achieved by other methods. So far, we have not used the ion implantation method to realize the relevant report of potassium titanyl phosphate thin film peeling.
发明内容Contents of the invention
本发明的目的是克服现有技术不足而提供一种利用离子注入制备磷酸钛氧钾薄膜的方法,采用离子注入和绑定方法剥离下一层厚度不到1微米的磷酸钛氧钾薄膜。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a method for preparing a potassium titanyl phosphate film by ion implantation. The ion implantation and binding method is used to peel off the potassium titanyl phosphate film with a thickness of less than 1 micron.
本发明采取的技术方案:The technical scheme that the present invention takes:
一种利用离子注入制备磷酸钛氧钾薄膜的方法,包括步骤如下:A kind of method utilizing ion implantation to prepare potassium titanyl phosphate film, comprises steps as follows:
(1)将磷酸钛氧钾晶体分别放入乙醇和丙酮中超声清洗处理后,用氮气吹干;(1) Put the potassium titanyl phosphate crystals into ethanol and acetone for ultrasonic cleaning treatment respectively, and blow dry with nitrogen;
(2)将低能量的轻离子-H离子或He离子在常温下注入到磷酸钛氧钾材料中,注入离子能量范围是100keV~300keV,注入离子剂量范围1×1016离子/平方厘米~10×1016离子/平方厘米;注入离子束流密度是3~4微安/平方厘米;(2) Implant low-energy light ions-H ions or He ions into the potassium titanyl phosphate material at room temperature. The implanted ion energy range is 100keV~300keV, and the implanted ion dose ranges from 1×10 16 ions/square centimeter to 10 ×10 16 ions/square centimeter; the implanted ion beam density is 3-4 microamps/square centimeter;
(3)将注入轻离子后的材料通过树脂胶绑定在衬底上,或将注入轻离子后的材料直接键合在衬底上,注入面粘在衬底上;(3) Bind the light-ion-implanted material to the substrate through resin glue, or directly bond the light-ion-implanted material to the substrate, and stick the implanted surface to the substrate;
(4)对上述样品在空气中进行退火处理,退火温度由室温逐步升高,退火的高温范围为200~600℃,退火总时间2~6小时。(4) Perform annealing treatment on the above samples in air, the annealing temperature is gradually increased from room temperature, the high temperature range of annealing is 200-600°C, and the total annealing time is 2-6 hours.
上述制备方法中步骤(2)所述的轻离子注入面是抛光面,且注入面分有两种切向,X切向和Z切向,两种切向都可。图1中给出X和Z两种不同切向的样品示意图。相同条件的离子注入到不同切向的样品中会有不同的结果。注入过程中要求注入束流范围是3~4微安/平方厘米,以减小热沉积导致的晶体表面损伤。注入温度为常温。选择注入离子的能量大小决定了最终剥离下来的薄膜的厚度,能量越大,薄膜厚度越大。本发明中涉及的注入能量较小,损伤层的厚度在注入表面以下1微米左右,这样可以剥离下较薄的晶体材料薄膜。注入剂量越大,引发的晶格损伤就越大,从而会加大薄膜剥离的可能性。但同时,高剂量注入过程中引起的热效应也可能促使损伤晶格的恢复。所以需要尝试多种注入条件,确定实现薄膜剥离的最佳条件。优选轻离子为H离子注入到X切向。注入离子能量范围优选100keV~200keV,注入离子剂量范围5×1016离子/平方厘米~8×1016离子/平方厘米。The light ion implantation surface described in step (2) in the above preparation method is a polished surface, and the implantation surface has two kinds of tangential directions, X tangential direction and Z tangential direction, both tangential directions are acceptable. Figure 1 shows schematic diagrams of samples in two different tangential directions, X and Z. Ions implanted under the same conditions into samples with different tangential directions will have different results. During the implantation process, the injection beam current range is required to be 3-4 microampere/square centimeter, so as to reduce the crystal surface damage caused by thermal deposition. The injection temperature was normal temperature. Selecting the energy of the implanted ions determines the thickness of the finally stripped film, the greater the energy, the greater the thickness of the film. The implantation energy involved in the present invention is small, and the thickness of the damaged layer is about 1 micron below the implanted surface, so that a relatively thin crystal material film can be peeled off. The larger the implant dose, the greater the induced lattice damage, which will increase the possibility of film peeling. But at the same time, the thermal effect caused by the high-dose implantation process may also promote the recovery of the damaged lattice. Therefore, it is necessary to try a variety of injection conditions to determine the best conditions to achieve film peeling. Preferably, the light ions are H ions implanted in the X tangential direction. The implanted ion energy range is preferably 100keV-200keV, and the implanted ion dose ranges from 5×10 16 ions/cm² to 8×10 16 ions/cm².
上述步骤(3)中提到树脂胶的组成为:环氧树脂和硬化剂按照质量比10:1混合在一起,从而达到很好的粘性,环氧树脂和硬化剂均为常规原料。我们用的衬底为硅片或二氧化硅片,硅片衬底材料的厚度在0.5毫米左右,而样品的厚度是1毫米,因此,我们将两片硅衬底用树脂胶粘在一起,再与样品的注入面绑定在一起,以确保衬底的厚度与样品的厚度接近。如果用直接键合的方法,即将清洁后的KTP晶体注入面与清洁后的衬底材料直接压合,利用两材料之间的分子力将两者绑定在一起,则对样品表面的光洁和平整度有较高的要求,而且衬底材料的热膨胀系数要与样品材料的系数匹配。The composition of the resin glue mentioned in the above step (3) is: the epoxy resin and the hardener are mixed together according to the mass ratio of 10:1, so as to achieve good viscosity, and the epoxy resin and the hardener are conventional raw materials. The substrate we use is a silicon wafer or a silicon dioxide wafer. The thickness of the silicon wafer substrate material is about 0.5 mm, while the thickness of the sample is 1 mm. Therefore, we glue the two silicon substrates together with resin, It is then bonded to the injection surface of the sample to ensure that the thickness of the substrate is close to that of the sample. If the direct bonding method is used, that is, the cleaned KTP crystal injection surface is directly pressed with the cleaned substrate material, and the molecular force between the two materials is used to bind the two together, the smoothness and cleanliness of the sample surface will be greatly improved. There are high requirements for flatness, and the coefficient of thermal expansion of the substrate material must match that of the sample material.
上述步骤(4)所述的退火过程中,温度以室温为起点,逐渐增加退火温度,最高可至600℃。根据注入的条件不同,合适的退火温度有所不同。总的退火时间是2~6小时。在退火过程中,有的样品会自动剥裂,有的则需要稍微施加外力,材料薄膜就会剥落下来。退火过程优选条件是从室温升到200℃,退火时间是4个小时。In the annealing process described in the above step (4), the temperature starts at room temperature, and gradually increases the annealing temperature up to 600°C. Depending on the conditions of implantation, the appropriate annealing temperature is different. The total annealing time is 2-6 hours. During the annealing process, some samples will peel off automatically, while others need to apply a little external force, and the material film will peel off. The preferred condition of the annealing process is to rise from room temperature to 200° C., and the annealing time is 4 hours.
上述制作磷酸钛氧钾薄膜的方法步骤在图2中有示范说明。The steps of the method for making the potassium titanyl phosphate thin film are illustrated in FIG. 2 .
我们按照上述步骤将不同条件的离子分别注入到X切向和Z切向的磷酸钛氧钾样品中,然后进行薄膜剥离。其中,将氢离子(H+)注入到样品中后实现了薄膜剥离。将能量为117keV,剂量是6×1016离子/平方厘米的氢离子沿着样品Z晶向注入,在注入完成后样品表面就发生了薄膜剥裂的现象。相同条件的氢离子沿着样品X晶向注入时并没有出现剥裂现象,但是通过绑定和退火加工,依然可以剥离下一层薄膜。在图3中有我们剥离下来的磷酸钛氧钾薄膜的扫描电镜图片,图中显示薄膜的厚度是900多纳米。将不同条件的氦离子(He+)注入到样品后,我们通过透射电子显微镜观察到在离子射程末端出现了很多的裂痕,说明如果对样品进行绑定和退火处理,应该也会出现薄膜剥离现象。We implanted ions under different conditions into the X-tangential and Z-tangential potassium titanyl phosphate samples according to the above steps, and then carried out film stripping. Among them, the thin film exfoliation was achieved after injecting hydrogen ions (H + ) into the sample. Hydrogen ions with an energy of 117keV and a dose of 6×10 16 ions/square centimeter were implanted along the Z crystal direction of the sample, and the film peeled off on the surface of the sample after the implantation was completed. There is no peeling phenomenon when hydrogen ions are implanted along the X crystal direction of the sample under the same conditions, but the next layer of film can still be peeled off through bonding and annealing. In Figure 3, there is a scanning electron microscope picture of the potassium titanyl phosphate film that we peeled off. The figure shows that the thickness of the film is more than 900 nanometers. After injecting different conditions of helium ions (He + ) into the sample, we observed a lot of cracks at the end of the ion range through transmission electron microscopy, indicating that if the sample is bound and annealed, the film peeling phenomenon should also occur .
本发明用离子注入和绑定方法可以制作出高单晶特性的薄膜,其原理是:将高剂量(1016~1017离子/平方厘米)的轻离子(如H+或He +)注入到样品中,再把样品绑定在衬底材料上后经过一系列的退火过程,样品会在离子注入射程末端,即损伤最大位置处剥裂,从而剥离下一层晶格结构较好的材料薄膜。 The present invention can produce thin films with high single- crystal characteristics by means of ion implantation and binding. After the sample is bound to the substrate material and undergoes a series of annealing processes, the sample will be peeled off at the end of the ion implantation range, that is, the position where the damage is the largest, thereby peeling off the next layer of material with a better lattice structure film.
与现有的获得材料薄膜的方法相比,本发明的优点和积极效果是:利用离子注入和退火方法可以获得晶格结构较好的单晶材料;并且这种方法对于衬底材料的要求不高,很容易实现绑定。我们通过这种方法获得了单晶特性较好的磷酸钛氧钾薄膜,通过能谱仪我们探测到了样品组成元素信号,而薄膜的X射线衍射图谱给出了较好的单晶衍射峰。表明剥离的薄膜具有与单晶KTP晶体相似的性质。薄膜的X射线衍射谱见图4。衍射峰的峰值所在位置与单晶一致,较宽的衍射峰意味着晶体结构有损伤,这是离子注入晶体后引起的普遍结果,通常需要注入后的退火处理来消除。图5是注入后的透射电镜图,可以清楚地看出在注入深度区晶体出现了断裂,借助绑定的方法可以将这层晶体剥落。Compared with the existing methods for obtaining thin films of materials, the present invention has the advantages and positive effects that: a single crystal material with a better crystal lattice structure can be obtained by using ion implantation and annealing methods; and this method has no requirements for substrate materials High, it is easy to achieve binding. Through this method, we obtained potassium titanyl phosphate thin film with better single crystal properties. We detected the signal of the constituent elements of the sample by energy spectrometer, and the X-ray diffraction pattern of the thin film gave better single crystal diffraction peaks. It is shown that the exfoliated films have similar properties to single crystal KTP crystals. The X-ray diffraction spectrum of the film is shown in Figure 4. The peak position of the diffraction peak is consistent with that of a single crystal, and a wider diffraction peak means that the crystal structure is damaged. This is a common result caused by ion implantation into the crystal, and usually requires post-implantation annealing to eliminate it. Figure 5 is a transmission electron microscope image after implantation. It can be clearly seen that the crystal is broken in the implantation depth region, and this layer of crystal can be peeled off by means of bonding.
附图说明Description of drawings
图1为本发明中所用到的X和Z两种不同切向的样品示意图;Fig. 1 is used in the present invention X and Z two kinds of sample schematic diagrams of different tangents;
图2为本发明中所用到的方法流程图;Fig. 2 is the method flowchart used in the present invention;
图3为本发明实施例1中2#产品的形貌图。Fig. 3 is the topography diagram of 2# product in the embodiment 1 of the present invention.
图4为利用本发明获得的磷酸钛氧钾薄膜的X射线衍射谱。Fig. 4 is the X-ray diffraction spectrum of the potassium titanyl phosphate film obtained by the present invention.
图5位本发明实施例3中13#产品的透射电镜图。Fig. 5 is the transmission electron microscope picture of 13# product in embodiment 3 of the present invention.
具体实施方式detailed description
下面结合实施例进一步说明。其中,实施例1中的注入条件与实施例2中的一样,只是样品的切向不同,实施例1中样品切向是X切向,而实施例2中样品的切向是Z切向。Below in conjunction with embodiment further illustrate. Wherein, the injection conditions in Example 1 are the same as those in Example 2, except that the tangential direction of the sample is different, the tangential direction of the sample in Example 1 is the X tangential direction, and the tangential direction of the sample in Example 2 is the Z tangential direction.
实施例1Example 1
采用能量为117keV的H离子常温下注入到X切向的磷酸钛氧钾材料中,注入剂量范围:5×1016离子/平方厘米~8×1016离子/平方厘米;注入后将样品与硅衬底用树脂胶绑定并进行退火处理,退火温度由室温逐步升到200℃,退火总时间:4小时。测试结果如下:H ions with an energy of 117keV are implanted into the X-tangential potassium titanyl phosphate material at room temperature. The substrate is bound with resin glue and annealed. The annealing temperature is gradually increased from room temperature to 200°C. The total annealing time is 4 hours. The test results are as follows:
实施例2Example 2
采用能量为117keV的H离子常温下注入到Z切向的磷酸钛氧钾材料中,注入剂量范围:5×1016离子/平方厘米~8×1016离子/平方厘米;注入后将样品与硅衬底用树脂胶绑定并进行退火处理,退火温度由室温逐步升到200℃,退火总时间:2小时。测试结果如下:H ions with an energy of 117keV are implanted into the Z-tangential potassium titanyl phosphate material at room temperature. The substrate is bound with resin glue and annealed. The annealing temperature is gradually increased from room temperature to 200°C. The total annealing time is 2 hours. The test results are as follows:
实施例3Example 3
采用能量为200keV的He离子常温下注入到X和Z切向的磷酸钛氧钾材料中,注入剂量范围:1×1016离子/平方厘米~10×1016离子/平方厘米;注入后将样品与硅衬底用树脂胶绑定并进行退火处理,退火温度由室温逐步升到600℃,退火总时间:6小时。测试结果如下:He ions with an energy of 200keV are implanted into the X and Z tangential potassium titanyl phosphate materials at room temperature, and the implantation dose ranges from 1×10 16 ions/cm² to 10×10 16 ions/cm²; after implantation, the sample Bond with the silicon substrate with resin glue and perform annealing treatment. The annealing temperature is gradually increased from room temperature to 600°C. The total annealing time: 6 hours. The test results are as follows:
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