CN103938192A - Chemical deposition preparation method of piezoelectric composite metal electrode - Google Patents
Chemical deposition preparation method of piezoelectric composite metal electrode Download PDFInfo
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Abstract
本发明涉及一种压电复合材料金属电极化学沉积制备方法。所述的化学沉积制备方法特别针对PZT陶瓷和聚合物共存的复合材料,按如下制备顺序进行:压电复合材料→清洗→除油→亲水→一步粗化→还原→二步粗化→胶体钯活化→解胶→化学镀→钝化。本发明在压电复合材料表面化学沉积的金属镀层,表面光亮且结晶细致、能均匀地覆盖于陶瓷和聚合物表面、与陶瓷和聚合物均具有良好的结合力。所用中低温工艺,可保证压电复合材料金属电极无变形、无材料脱离。本发明无需昂贵设备,成本低廉,适用于大规模生产。The invention relates to a method for preparing piezoelectric composite metal electrode chemical deposition. The chemical deposition preparation method is especially aimed at the composite material where PZT ceramics and polymers coexist, and is carried out in the following preparation sequence: piezoelectric composite material→cleaning→oil removal→hydrophilic→one-step roughening→reduction→two-step roughening→colloid Palladium activation → degelling → electroless plating → passivation. The metal plating layer chemically deposited on the surface of the piezoelectric composite material has a bright surface and fine crystals, can evenly cover the surfaces of ceramics and polymers, and has good bonding force with ceramics and polymers. The medium and low temperature process used can ensure that the piezoelectric composite metal electrode has no deformation and no material detachment. The invention does not need expensive equipment, has low cost and is suitable for large-scale production.
Description
技术领域technical field
本发明涉及压电复合材料金属电极化学沉积制备方法,属复合材料电极研发领域。The invention relates to a method for preparing piezoelectric composite material metal electrodes by chemical deposition, and belongs to the field of research and development of composite material electrodes.
背景技术Background technique
锆钛酸铅(PZT)陶瓷/聚合物复合材料具有压电系数高、密度低、声阻抗低和机械品质良好等特点,作为换能器元件,在水声换能器、生物医学成像、超声工程等领域中一直占据主导地位。压电复合材料换能器中,电极对元器件性能和使用寿命的影响极大。因此,研制一种在复合材料上获得结合力良好、分布均匀的金属电极的制备方法,成为换能元器件发挥良好性能的关键。Lead zirconate titanate (PZT) ceramic/polymer composite has the characteristics of high piezoelectric coefficient, low density, low acoustic impedance and good mechanical quality. As a transducer element, it is used in underwater acoustic transducers, biomedical imaging, ultrasonic It has always dominated the field of engineering. In piezoelectric composite transducers, electrodes have a great influence on the performance and service life of components. Therefore, developing a preparation method to obtain a metal electrode with good bonding force and uniform distribution on the composite material has become the key to the good performance of the transducing component.
目前,压电复合材料电极制备一般采用磁控溅射薄膜沉积技术。文献1[1]公开了一种磁控溅射制备复合材料电极的方法,但该技术存在以下不足:(1)对设备和场地要求高;(2)电极原材料的利用率和生产效率较低;(3)获得的电极与压电复合材料的结合力较差。At present, magnetron sputtering film deposition technology is generally used in the preparation of piezoelectric composite electrodes. Document 1 [1] discloses a method for preparing composite electrodes by magnetron sputtering, but this technology has the following disadvantages: (1) High requirements on equipment and site; (2) The utilization rate and production efficiency of electrode raw materials are low ; (3) The combination of the obtained electrode and the piezoelectric composite material is poor.
传统的湿法化学沉积技术,能够在形状复杂的零件上获得结合力良好、均匀一致的镀层,同时该方法工艺简单,成本低。复合材料中既含有锆钛酸铅(PZT)陶瓷又含有有机聚合物。对于聚合物材料,采用常规湿法化学沉积技术,其预处理过程需要经过几到几十分钟60~75℃的粗化处理。聚合物材料粗化处理后,压电复合材料易产生变形、复合材料中PZT陶瓷和聚合物脱离。公开号为102337526的发明专利[2]申请公开一种压电复合材料镍电极的制备方法,该方法采用常温混合无机酸(盐酸、硫酸、硝酸和高氯酸等)粗化,再进行敏化、活化和化学沉积镍膜处理,获得压电复合材料的镍电极。但,无机酸仅能粗化PZT陶瓷,无法对聚合物材料进行有效的粗化。因此,通过该方法粗化压电复合材料,化学沉积的镍膜与PZT陶瓷可以获得良好的结合力,无法与聚合物材料获得良好的结合力。The traditional wet chemical deposition technology can obtain a well-bonded and uniform coating on parts with complex shapes. At the same time, the method is simple in process and low in cost. The composite contains both lead zirconate titanate (PZT) ceramics and organic polymers. For polymer materials, conventional wet chemical deposition technology is used, and the pretreatment process requires a roughening treatment at 60-75°C for several to tens of minutes. After the polymer material is coarsened, the piezoelectric composite material is prone to deformation, and the PZT ceramics and polymer in the composite material are separated. The invention patent [2] with the publication number of 102337526 discloses a preparation method of a piezoelectric composite nickel electrode. , activation and chemical deposition of nickel film treatment to obtain nickel electrodes of piezoelectric composite materials. However, inorganic acids can only roughen PZT ceramics, but cannot effectively roughen polymer materials. Therefore, by roughening the piezoelectric composite material by this method, the chemically deposited nickel film can obtain a good bonding force with the PZT ceramic, but cannot obtain a good bonding force with the polymer material.
1.万媛媛,李莉,王丽坤,秦雷,魏兵.1-3型压电复合材料电极的制备[J].功能材料,2007,38(02),738-740.1. Yuanyuan Wan, Li Li, Likun Wang, Lei Qin, Bing Wei. Preparation of Type 1-3 Piezoelectric Composite Electrodes[J]. Functional Materials, 2007, 38(02), 738-740.
2.程新,张颖,黄世峰,孙敏,周美娟,郝超.一种压电复合材料镍电极的制备方法[P].CN102337526.2. Cheng Xin, Zhang Ying, Huang Shifeng, Sun Min, Zhou Meijuan, Hao Chao. A preparation method of piezoelectric composite nickel electrode [P].CN102337526.
发明内容Contents of the invention
本发明的目的在于避免背景技术中不足之处,发明一种压电复合材料金属电极化学沉积制备方法。The purpose of the present invention is to avoid the deficiencies in the background technology, and to invent a method for preparing a piezoelectric composite metal electrode by chemical deposition.
本发明解决技术问题采用的技术方案是:一种压电复合材料金属电极的化学沉积制备方法,按如下制备顺序进行:The technical scheme adopted by the present invention to solve the technical problem is: a method for preparing a piezoelectric composite metal electrode by chemical deposition, which is carried out in the following preparation order:
压电复合材料→清洗→除油→亲水→一步粗化→还原→二步粗化→胶体钯活化→解胶→化学镀→钝化。制备顺序的各步骤间,先后用自来水和去离子水清洗干净。Piezoelectric composite material→cleaning→oil removal→hydrophilic→one-step roughening→reduction→two-step roughening→colloidal palladium activation→degelling→electroless plating→passivation. Between each step of the preparation sequence, wash with tap water and deionized water successively.
其具体步骤为:The specific steps are:
1.清洗:将压电复合材料先后用自来水和去离子水清洗干净。清洗的目的在于清洁复合材料表面附着的污染物。1. Cleaning: Clean the piezoelectric composite material with tap water and deionized water successively. The purpose of cleaning is to clean the pollutants attached to the surface of the composite material.
2.除油:30~40℃除油液中,除油5~10分钟。除油液按下列配方比例配制:无水碳酸钠(Na2CO3)40-60g/L,磷酸钠(Na3PO4·12H2O)40-60g/L,氢氧化钠(NaOH)10~50g/L,硅酸钠(Na2SiO3·9H2O)5~20g/L,OP-10乳化剂1~3ml/L。除油的目的在于清除复合材料表面的皂化油和矿物油。2. Degreasing: Degreasing in the degreasing liquid at 30-40°C for 5-10 minutes. The oil removal solution is prepared according to the following formula ratio: anhydrous sodium carbonate (Na 2 CO 3 ) 40-60g/L, sodium phosphate (Na 3 PO 4 12H 2 O) 40-60g/L, sodium hydroxide (NaOH) 10 ~50g/L, sodium silicate (Na 2 SiO 3 ·9H 2 O) 5~20g/L, OP-10 emulsifier 1~3ml/L. The purpose of degreasing is to remove saponified oil and mineral oil from the composite surface.
3.亲水:30~40℃亲水液中,搅拌浸泡3~5分钟。亲水液按下列配方以体积比例配制:乙腈(C2H3N)10~20%,二氯甲烷(CH2Cl2)5~10%,N,N-二甲基甲酰胺(C3H7NO)70~85%。亲水的目的在于提高复合材料表面的亲水性。3. Hydrophilic: Stir and soak in the hydrophilic liquid at 30-40°C for 3-5 minutes. The hydrophilic liquid is prepared according to the following formula in volume ratio: acetonitrile (C 2 H 3 N) 10-20%, dichloromethane (CH 2 Cl 2 ) 5-10%, N,N-dimethylformamide (C 3 H 7 NO) 70-85%. The purpose of hydrophilicity is to improve the hydrophilicity of the composite surface.
4.一步粗化:40~50℃一步粗化液中,浸泡2~3分钟。一步粗化液按下列配方比例配制:铬酐(CrO3)350~400g/L,硫酸(H2SO4)250~300ml/L,氢氟酸(HF40%)4~10ml/L。一步粗化的目的在于主要刻蚀和微粗化有机聚合物,并使有机聚合物表面亲水性提高。4. One-step roughening: soak in one-step roughening solution at 40-50°C for 2-3 minutes. The one-step roughening solution is prepared according to the following formula ratio: chromic anhydride (CrO 3 ) 350-400g/L, sulfuric acid (H 2 SO 4 ) 250-300ml/L, hydrofluoric acid (HF40%) 4-10ml/L. The purpose of one-step roughening is mainly to etch and micro-roughen the organic polymer, and to improve the hydrophilicity of the organic polymer surface.
5.还原:还原液中,常温浸泡0.5-1.5分钟。还原液按下列配方比例配制:焦亚硫酸钠(Na2S2O6)5~20g/L。还原的目的在于,将附着于复合材料表面的六价铬还原为三价铬。5. Reduction: In the reduction solution, soak at room temperature for 0.5-1.5 minutes. The reducing solution is prepared according to the following formula ratio: sodium metabisulfite (Na 2 S 2 O 6 ) 5-20g/L. The purpose of the reduction is to reduce the hexavalent chromium attached to the surface of the composite material to trivalent chromium.
6.二步粗化:二步粗化液中,常温下浸泡3~5分钟。二步粗化液按下列配方比例配制:氢氟酸(HF40%)100~250ml/L,氟化氢铵(NH4·HF2)10~20g/L。二步粗化的目的在于主要刻蚀和微粗化PZT陶瓷,并使陶瓷表面亲水性提高。6. Two-step roughening: Soak in the second-step roughening solution for 3 to 5 minutes at room temperature. The two-step roughening solution is prepared according to the following formula ratio: hydrofluoric acid (HF40%) 100-250ml/L, ammonium bifluoride (NH 4 ·HF 2 ) 10-20g/L. The purpose of the second-step roughening is to mainly etch and micro-roughen the PZT ceramics, and to improve the hydrophilicity of the ceramic surface.
7.胶体钯活化:胶体钯溶液中,在30~35℃下浸泡3~5分钟。胶体钯活化液按下列配方比例配制:二氯二氨钯(Pd(NH3)2Cl2)0.05~1.0g/L,氯化亚锡(SnCl2·2H2O)8~16g/L,盐酸10~60ml/L,锡酸钠(Na2SnO3·3H2O)0.4-0.8g/L,氯化钠(NaCl)100~150g/L。胶体钯活化的目的在于,使得复合材料表面附着钯胶体。7. Colloidal palladium activation: soak in colloidal palladium solution for 3-5 minutes at 30-35°C. The colloidal palladium activation solution is prepared according to the following formula ratio: dichlorodiammine palladium (Pd(NH 3 ) 2 Cl 2 ) 0.05~1.0g/L, stannous chloride (SnCl 2 2H 2 O) 8~16g/L, Hydrochloric acid 10-60ml/L, sodium stannate (Na 2 SnO 3 ·3H 2 O) 0.4-0.8g/L, sodium chloride (NaCl) 100-150g/L. The purpose of the colloidal palladium activation is to make the palladium colloid adhere to the surface of the composite material.
8.解胶:解胶液中,在45-55℃下浸泡2~3分钟。解胶液按下列配方比例配制:硫酸(H2SO4)150~250ml/L。解胶的目的在于,使得复合材料表面裸露出具有催化活性的纳米钯颗粒。8. Degumming: Soak in the degumming solution for 2 to 3 minutes at 45-55°C. The degumming solution is prepared according to the following formula ratio: sulfuric acid (H 2 SO 4 ) 150~250ml/L. The purpose of degumming is to expose the nano palladium particles with catalytic activity on the surface of the composite material.
9.化学镀:化学沉积铜溶液中,在30~40℃下化学镀10~60分钟。化学沉积溶液按下列配方比例配制:硫酸铜(CuSO4·5H2O)10~15g/L,乙二胺四乙酸二钠(EDTA·2Na)29~44g/L,乙醛酸(C2H2O3)7~12g/L,亚铁氰化钾10~20mg/L,a,a’-联吡啶10~30mg/L,pH13-14。化学镀的目的在于,在复合材料表面沉积出铜镀层。铜镀层表面光亮且结晶细致、能均匀地覆盖于陶瓷和聚合物表面、与陶瓷和聚合物均具有良好的结合力。9. Electroless plating: Electroless plating at 30-40°C for 10-60 minutes in the electroless copper solution. The chemical deposition solution is prepared according to the following formula ratio: copper sulfate (CuSO 4 5H 2 O) 10-15g/L, disodium ethylenediaminetetraacetic acid (EDTA 2Na) 29-44g/L, glyoxylic acid (C 2 H 2 O 3 ) 7~12g/L, potassium ferrocyanide 10~20mg/L, a,a'-bipyridine 10~30mg/L, pH13-14. The purpose of electroless plating is to deposit copper plating on the surface of composite materials. The surface of the copper coating is bright and crystallized finely, can evenly cover the surface of ceramics and polymers, and has good bonding force with both ceramics and polymers.
10.钝化:钝化液中,常温下钝化1~5分钟。钝化液按下列配方比例配制:钼酸钠(Na2MoO4·2H2O)1~5g/L,硝酸铈(Ce(NO3)3·6H2O)0.5~2g/L,苯并三氮唑(BTA)0.2~3g/L。钝化的目的在于:提高化学镀铜层的防腐蚀和抗变色能力。10. Passivation: in passivation solution, passivation at room temperature for 1 to 5 minutes. The passivation solution is prepared according to the following formula ratio: sodium molybdate (Na 2 MoO 4 2H 2 O) 1~5g/L, cerium nitrate (Ce(NO 3 ) 3 6H 2 O) 0.5~2g/L, benzo Triazole (BTA) 0.2-3g/L. The purpose of passivation is to improve the corrosion resistance and discoloration resistance of the electroless copper plating layer.
上述各步骤中均用去离子水配制溶液。In each of the above steps, deionized water was used to prepare the solution.
压电复合材料经过一步粗化和二步粗化后,必须控制有机聚合物材料表面均匀出现直径小于200nm的凹坑,从而使得化学沉积层与复合材料产生“锚”效应,保证所获得的金属电极与复合材料的结合力良好。凹坑更佳的范围为60-150nm。After the piezoelectric composite material undergoes one-step roughening and two-step roughening, it is necessary to control the uniform occurrence of pits with a diameter less than 200nm on the surface of the organic polymer material, so that the chemical deposition layer and the composite material have an "anchor" effect, ensuring that the obtained metal The bonding force between the electrode and the composite material is good. The more preferable range of pits is 60-150nm.
本发明制备方法特别针对PZT陶瓷和环氧树脂聚合物共存的压电复合材料,能够对复合材料中的聚合物和PZT陶瓷都进行均匀粗化。通过化学沉积,在压电复合材料表面沉积的金属镀层,表面光亮且结晶细致、能均匀地覆盖于陶瓷和聚合物表面、与陶瓷和聚合物均具有良好的结合力。所用中低温工艺,可保证压电复合材料金属电极无变形、无材料脱离。本发明化学沉积制备的压电复合材料金属电极,成本低廉,无需昂贵设备,可实现大规模生产。The preparation method of the invention is especially aimed at the piezoelectric composite material in which PZT ceramics and epoxy resin polymers coexist, and can uniformly roughen both the polymer and the PZT ceramics in the composite material. Through chemical deposition, the metal coating deposited on the surface of the piezoelectric composite material has a bright surface and fine crystallization, can evenly cover the surface of ceramics and polymers, and has good bonding force with both ceramics and polymers. The medium and low temperature process used can ensure that the piezoelectric composite metal electrode has no deformation and no material detachment. The metal electrode of the piezoelectric composite material prepared by the chemical deposition of the invention has low cost, does not need expensive equipment, and can realize large-scale production.
通过上述方法获得压电复合材料的铜电极镀层表面光亮且结晶细致,能均匀地覆盖于陶瓷和聚合物表面、有较好的防腐蚀和抗变色能力、与陶瓷和聚合物均具有良好的结合力。The copper electrode coating of the piezoelectric composite material obtained by the above method has a bright and fine crystal surface, can evenly cover the surface of ceramics and polymers, has good anti-corrosion and anti-discoloration capabilities, and has a good combination with both ceramics and polymers. force.
本发明所述的压电复合材料中,聚合物优选为环氧树脂类物质;陶瓷优选为锆钛酸铅(PZT)陶瓷。In the piezoelectric composite material of the present invention, the polymer is preferably epoxy resin; the ceramic is preferably lead zirconate titanate (PZT) ceramics.
采用本发明可以在压电复合材料表面制备金属电极。本发明所用工艺采用中低温技术,可保证金属电极制备过程压电复合材料无变形、聚合物与陶瓷间无互相脱离。所获得电极镀层光亮且均匀,与PZT陶瓷和聚合物材料基底同时具有良好的结合力。此外,本发明无需昂贵设备,成本低廉,适用于大规模生产。The invention can prepare metal electrodes on the surface of the piezoelectric composite material. The technology used in the invention adopts medium and low temperature technology, which can ensure that the piezoelectric composite material is not deformed and the polymer and ceramics are not separated from each other during the preparation process of the metal electrode. The obtained electrode coating is bright and uniform, and has good bonding force with PZT ceramic and polymer material substrates. In addition, the present invention does not need expensive equipment, has low cost, and is suitable for large-scale production.
附图说明Description of drawings
图1为压电复合材料金相图;Fig. 1 is the metallographic diagram of the piezoelectric composite material;
图2为压电复合材料化学沉积的铜电极金相图;Fig. 2 is the metallographic diagram of the copper electrode of piezoelectric composite material chemical deposition;
具体实施方式Detailed ways
下面通过实施实例对本发明进行进一步的阐述,需要理解到的是,下述实例只是对本发明的简要说明,而不是对本发明的限制,任何不超出本发明实质精神内的发明创造,均落入本发明的保护范围内。Below, the present invention is further elaborated by implementing examples. It should be understood that the following examples are only brief descriptions of the present invention, rather than limitations of the present invention. within the scope of protection of the invention.
压电复合材料(图1)金属电极为锆钛酸铅陶瓷和环氧树脂聚合物复合而成的圆片,圆片直径约为5cm。Piezoelectric composite material (Figure 1) The metal electrode is a disc made of lead zirconate titanate ceramics and epoxy resin polymer, and the diameter of the disc is about 5cm.
按如下制备顺序进行:将压电复合材料洗净,置于35℃除油液中,除油10分钟;35℃下亲水液中,亲水处理5分钟;45℃一步粗化液中,浸泡2分钟;还原液中,常温浸泡1分钟;二步粗化液中,常温下浸泡3分钟;35℃胶体钯溶液中,浸泡3分钟;50℃解胶液中,浸泡2分钟;40℃化学沉积铜溶液中,化学镀30分钟;钝化液中,常温下钝化5分钟。The preparation sequence is as follows: clean the piezoelectric composite material, put it in a degreasing solution at 35°C, and remove oil for 10 minutes; in a hydrophilic solution at 35°C, treat it for 5 minutes; Soak for 2 minutes; in the reducing solution, soak for 1 minute at room temperature; in the two-step roughening solution, soak for 3 minutes at room temperature; in the colloidal palladium solution at 35°C, soak for 3 minutes; In the chemical deposition copper solution, the electroless plating is 30 minutes; in the passivation solution, the passivation is at room temperature for 5 minutes.
上述工序所使用溶液配方如下:The solution formula used in the above-mentioned operation is as follows:
1、除油液按下列配方比配制:1. The degreasing liquid is prepared according to the following formula ratio:
2、亲水液按下列配方比配制:2. The hydrophilic liquid is prepared according to the following formula ratio:
乙腈(C2H3N) 15%,Acetonitrile (C 2 H 3 N) 15%,
二氯甲烷(CH2Cl2) 10%,Dichloromethane (CH 2 Cl 2 ) 10%,
N,N-二甲基甲酰胺(C3H7NO) 75%。N,N-Dimethylformamide (C 3 H 7 NO) 75%.
3、粗化液按下列配方比配制:3. The coarsening solution is prepared according to the following formula ratio:
铬酐(CrO3) 350g/L,Chromic anhydride (CrO 3 ) 350g/L,
硫酸(H2SO4) 250ml/L,Sulfuric acid (H 2 SO 4 ) 250ml/L,
氢氟酸(HF40%) 5ml/L。Hydrofluoric acid (HF40%) 5ml/L.
4、还原液按下列配方比配制:4. The reducing solution is prepared according to the following formula ratio:
焦亚硫酸钠(Na2S2O6) 5g/L。Sodium metabisulfite (Na 2 S 2 O 6 ) 5g/L.
5、二步粗化液按下列配方比配制:5. The two-step coarsening solution is prepared according to the following formula ratio:
氢氟酸(HF40%) 200ml/L,Hydrofluoric acid (HF40%) 200ml/L,
氟化氢铵(NH4·HF2) 20g/L。Ammonium bifluoride (NH 4 ·HF 2 ) 20g/L.
6、胶体钯液按下列配方比配制:6. The colloidal palladium solution is prepared according to the following formula ratio:
7、解胶7. Degumming
硫酸(H2SO4) 250ml/L。Sulfuric acid (H 2 SO 4 ) 250ml/L.
8、化学沉积溶液按下列配方比配制:8. The chemical deposition solution is prepared according to the following formula ratio:
9、钝化液按下列配方比配制:9. The passivation solution is prepared according to the following formula ratio:
钼酸钠(Na2MoO4·2H2O) 2g/L,Sodium molybdate (Na 2 MoO 4 2H 2 O) 2g/L,
硝酸铈(Ce(NO3)3·6H2O) 1g/L,Cerium nitrate (Ce(NO 3 ) 3 6H 2 O) 1g/L,
苯并三氮唑(BTA) 2g/L。Benzotriazole (BTA) 2g/L.
通过上述方法获得的压电复合材料的铜电极镀层,表面光亮且结晶细致、能均匀地覆盖于陶瓷和聚合物表面(图2);压电复合材料金属电极无变形、陶瓷和聚合物之间无相互脱离;结合力测试表明镀层无剥离现象,结合力良好。The copper electrode coating of the piezoelectric composite material obtained by the above method has a bright surface and fine crystallization, and can evenly cover the surface of ceramics and polymers (Figure 2); the metal electrode of the piezoelectric composite material has no deformation, and the gap between ceramics and polymers No detachment from each other; the bonding force test shows that the coating has no peeling phenomenon, and the bonding force is good.
结合力测试方法:将一种纤维粘胶带(粘胶带的附着强度值大约是每25mm的宽度为8N)粘附在镀层上,用橡胶滚筒在上面滚压,以除去粘结面内的空气泡。间隔10s后,用垂直于镀层的拉力使胶带剥离,镀层无剥离现象说明结合力良好。本发明所获得压电复合材料金属电极镀层经过上述测试方法,镀层无剥离现象,镀层结合力良好。Bonding force test method: Adhere a fiber adhesive tape (adhesion strength value of the adhesive tape is about 8N per 25mm width) on the coating, and roll it on it with a rubber roller to remove air bubbles. After an interval of 10s, use a pulling force perpendicular to the coating to peel off the tape. If the coating does not peel off, it means that the bonding force is good. The metal electrode coating of the piezoelectric composite material obtained in the present invention passes through the above test method, and the coating has no peeling phenomenon, and the coating has good bonding force.
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