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CN103933971A - Low-temperature denitration catalyst as well as preparation method and application thereof - Google Patents

Low-temperature denitration catalyst as well as preparation method and application thereof Download PDF

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CN103933971A
CN103933971A CN201410165445.5A CN201410165445A CN103933971A CN 103933971 A CN103933971 A CN 103933971A CN 201410165445 A CN201410165445 A CN 201410165445A CN 103933971 A CN103933971 A CN 103933971A
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ethanol
cordierite
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黄长根
刘建东
侯亚芹
韩小金
李哲
李凯
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Shanxi Institute of Coal Chemistry of CAS
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Shanxi Institute of Coal Chemistry of CAS
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Abstract

本发明一种低温脱硝催化剂及制备方法和应用,一种低温脱硝催化剂是以堇青石蜂窝陶瓷为第一载体,活性二氧化钛为第二载体,负载活性组分锰氧化物和助剂铈氧化物,催化剂重量百分比组成为:TiO2为堇青石蜂窝陶瓷载体的1.7-15.0%,锰铈氧化物为堇青石蜂窝陶瓷载体0.64-2.00%,其中铈氧化物∶锰氧化物质量比=0-2.1∶1。本发明具有制备工艺简单、低成本,低温高活性,具有大规模工业化的优点。The invention relates to a low-temperature denitration catalyst and its preparation method and application. The low-temperature denitration catalyst uses cordierite honeycomb ceramics as the first carrier, active titanium dioxide as the second carrier, and supports the active component manganese oxide and auxiliary agent cerium oxide. The weight percent composition of the catalyst is: TiO2 is 1.7-15.0% of the cordierite honeycomb ceramic carrier, manganese cerium oxide is 0.64-2.00% of the cordierite honeycomb ceramic carrier, and the mass ratio of cerium oxide: manganese oxide = 0-2.1: 1. The invention has the advantages of simple preparation process, low cost, high activity at low temperature and large-scale industrialization.

Description

一种低温脱硝催化剂及制备方法和应用A kind of low temperature denitrification catalyst and its preparation method and application

所属领域Field

本发明涉及一种低温脱除烟气NOx的催化剂及制备方法和应用。The invention relates to a catalyst for removing flue gas NOx at low temperature, a preparation method and application.

背景技术Background technique

氮氧化物(NOx)引起酸雨和光化学烟雾,并对雾霾产生的细颗粒物PM2.5有突出贡献,是主要的空气污染物之一。尤其固定源排放的氮氧化物(NOx)就占60%以上,因此其排放前必须经过控制。目前氨选择性催化还原技术(NH3-SCR)被认为是最有效的技术之一,工业化应用的SCR催化剂主要是V2O5-WO3/TiO2催化剂,其具有较高的脱硝活性,但反应温度必须操作在330~400℃之间。为此,一般需将SCR装置设在锅炉省煤器之后、空气预热器之前,此时由于烟气未作除尘处理,不可避免地存在烟尘和其他杂质对催化剂孔道的堵塞和对活性组分的毒化而缩短催化剂寿命。另外中国现有的大多数锅炉省煤器、空气预热器和锅炉是组装为一体的,该技术高温特性使得与现有锅炉匹配存在一定的困难。为了避免催化剂被SO2和灰尘堵塞和毒化,SCR反应器应该被放置在除尘器和脱硫器之后(烟气温度通常低于150℃)。因此,迫切需要开发低温高活性的SCR催化剂。Nitrogen oxides (NO x ) cause acid rain and photochemical smog, and contribute significantly to PM2.5, which is one of the main air pollutants. In particular, nitrogen oxides (NO x ) emitted from stationary sources account for more than 60%, so they must be controlled before they are emitted. At present, ammonia selective catalytic reduction technology (NH 3 -SCR) is considered to be one of the most effective technologies. The SCR catalyst for industrial application is mainly V 2 O 5 -WO 3 /TiO 2 catalyst, which has high denitrification activity, But the reaction temperature must be operated between 330 and 400°C. For this reason, it is generally necessary to install the SCR device after the boiler economizer and before the air preheater. At this time, since the flue gas has not been dedusted, it is inevitable that soot and other impurities will block the catalyst pores and affect the active components. poisoning and shorten catalyst life. In addition, most existing boiler economizers, air preheaters and boilers in China are assembled as one, and the high-temperature characteristics of this technology make it difficult to match existing boilers. In order to avoid the catalyst being blocked and poisoned by SO2 and dust, the SCR reactor should be placed after the dust collector and desulfurizer (flue gas temperature is usually below 150°C). Therefore, there is an urgent need to develop low-temperature and high-activity SCR catalysts.

近年来,由于MnOx具有很好的低温活性而得到广泛关注。等(J.Phys.Chem.B,2004,108,9927-9936;J.Catal.,2004,221,421-431)(美国物理化学杂志,B辑,2004,108,9927-9936;催化杂志,2004,221,421-431)研究表明在低温120℃下,金属氧化物的催化活性顺序为Mn>Cu≥Cr≥Co>Fe≥V>>Ni。Smirniotis等(Angew.Chem.Int.Edit.,2001,40,2479-2482)(德国应用化学(国际版),2001,40,2479-2482))比较研究了TiO2负载第4周期过渡金属氧化物对NH3-SCR反应性能的影响,发现无论在100℃还是在120℃,MnOx/TiO2催化剂都表现出最高的催化活性。In recent years, MnO x has attracted extensive attention due to its excellent low-temperature activity. etc. (J.Phys.Chem.B,2004,108,9927-9936; J.Catal.,2004,221,421-431) (American Journal of Physical Chemistry, Series B, 2004,108,9927-9936; Journal of Catalysis, 2004 , 221,421-431) studies have shown that at a low temperature of 120 ° C, the order of catalytic activity of metal oxides is Mn>Cu≥Cr≥Co>Fe≥V>>Ni. Smirniotis et al. (Angew.Chem.Int.Edit., 2001, 40, 2479-2482) (German Applied Chemistry (International Edition), 2001, 40, 2479-2482)) comparatively studied the 4th cycle transition metal oxidation of TiO 2 loading According to the influence of substances on the performance of NH 3 -SCR reaction, it was found that MnO x /TiO 2 catalyst showed the highest catalytic activity no matter at 100℃ or 120℃.

CeO2因其良好的储氧性能和氧化还原性能已得到广泛的研究。CeO2最重要的性质是作为储氧源,它在氧化和还原条件下,通过氧化态Ce3+和Ce4+的改变达到储存和释放氧的目的。Qi等(J.Catal.,2003,217,434-441(催化杂志,2003,217,434-441))研究的MnOx-CeO2催化剂,在120℃时,NO的转化率接近100%。Wu等(J.Hazard.Mater.,2007,145,488-494(危险物质杂志,2007,145,488-494))通过溶胶凝胶法制备的MnOx/TiO2催化剂,也得到了较好的低温效果,进一步添加Ce后催化剂脱硝活性又显著提高(Catal.Commun.,2008,9,2217-2220(催化通讯,2008,9,2217-2220))。由于目前研究的催化剂,大多还是以粉末或者颗粒为主,虽然在实验条件下表现出很好的催化活性,但此种催化剂由于床层压降大等因素限制了其工业应用。 CeO2 has been extensively studied due to its good oxygen storage performance and redox performance. The most important property of CeO 2 is as an oxygen storage source. It achieves the purpose of storing and releasing oxygen through the change of oxidation state Ce 3+ and Ce 4+ under oxidation and reduction conditions. The MnO x -CeO 2 catalyst studied by Qi et al. (J.Catal., 2003, 217, 434-441 (Journal of Catalysis, 2003, 217, 434-441)) has a NO conversion rate close to 100% at 120°C. Wu et al. (J.Hazard.Mater., 2007,145,488-494 (Journal of Hazardous Substances, 2007,145,488-494)) prepared by sol-gel method MnO x /TiO 2 catalyst, also obtained better low temperature effect, After further adding Ce, the denitration activity of the catalyst was significantly improved (Catal. Commun., 2008, 9, 2217-2220 (Catalytic Communications, 2008, 9, 2217-2220)). Since most of the catalysts studied at present are mainly powder or particles, although they show good catalytic activity under experimental conditions, the industrial application of this catalyst is limited due to factors such as large bed pressure drop.

发明内容Contents of the invention

本发明的目的是提供一种制备工艺简单、低成本,低温高活性,具有大规模工业化的烟气脱硝催化剂及制备方法和应用。The purpose of the present invention is to provide a flue gas denitrification catalyst with simple preparation process, low cost, low temperature and high activity, and large-scale industrialization, as well as its preparation method and application.

堇青石蜂窝陶瓷具有强度高、压降小和热稳定性好以及成本低等特点,广泛应用于催化转化等化工和环保领域,但其比表面积通常很小(<1m2/g),要使活性组分在其上面能够充分分散,必须在堇青石表面涂覆载体组分。锐钛矿型TiO2具有较大的比表面积,硫酸根等物质在其表面的稳定性大大低于其它金属氧化物,可保护负载的活性组分,因此TiO2被选作SCR催化剂的载体组分。Cordierite honeycomb ceramics have the characteristics of high strength, small pressure drop, good thermal stability and low cost, and are widely used in chemical and environmental protection fields such as catalytic conversion, but their specific surface The active component can be fully dispersed on it, and the carrier component must be coated on the surface of the cordierite. Anatase TiO2 has a large specific surface area, and the stability of sulfate and other substances on its surface is much lower than that of other metal oxides, which can protect the loaded active components, so TiO2 is selected as the carrier group of SCR catalysts point.

鉴于以上问题和分析,本发明通过溶胶凝胶法制备了TiO2,并将其负载到处理好的蜂窝堇青石上,再通过共浸渍的方法,负载上活性组分Mn和助剂Ce,得到了整体式催化剂。In view of the above problems and analysis, the present invention prepares TiO 2 by sol-gel method, and loads it on the treated honeycomb cordierite, and then loads active component Mn and auxiliary agent Ce by co-impregnation method to obtain monolithic catalyst.

本发明用于低温烟气脱硝的催化剂以堇青石蜂窝陶瓷为第一载体,活性二氧化钛为第二载体,负载活性组分锰氧化物和助剂铈氧化物,催化剂重量百分比组成为:TiO2为堇青石蜂窝陶瓷载体的1.7-15.0%,锰铈氧化物为堇青石蜂窝陶瓷载体0.64-2.00%,其中铈氧化物:锰氧化物质量比=(0-2.1):1。The catalyst used for low-temperature flue gas denitrification in the present invention uses cordierite honeycomb ceramics as the first carrier, active titanium dioxide as the second carrier, and supports the active component manganese oxide and auxiliary agent cerium oxide. The weight percentage of the catalyst is composed of: TiO 2 is 1.7-15.0% of the cordierite honeycomb ceramic carrier, and 0.64-2.00% of the manganese-cerium oxide as the cordierite honeycomb ceramic carrier, wherein the mass ratio of cerium oxide:manganese oxide=(0-2.1):1.

本发明的制备方法包括如下步骤:The preparation method of the present invention comprises the steps:

(1)堇青石载体预处理:(1) Cordierite carrier pretreatment:

将切割好的堇青石放入含有25wt%氨水中,常温浸泡1-6h,水洗至中性,室温放置2-4h,110-150℃干燥6-12h,400-600℃焙烧3-6h;Put the cut cordierite into 25wt% ammonia water, soak at room temperature for 1-6 hours, wash with water until neutral, place at room temperature for 2-4 hours, dry at 110-150°C for 6-12 hours, and roast at 400-600°C for 3-6 hours;

(2)TiO2涂层的制备:(2) Preparation of TiO2 coating:

将钛酸丁酯和乙醇在快速搅拌下混合均匀1-3h,再缓慢加入已混合均匀的乙醇、冰醋酸、盐酸和水的混合溶液中,继续搅拌1-3h后,室温静置4-8h,得到溶胶,其中,上述物质的体积比为钛酸丁酯:乙醇:水:冰醋酸:盐酸=1:(3.2-6.5):(0.1-0.2):(0.1-0.7):(0.05-0.2),第一次乙醇用量和第二次乙醇用量均为乙醇总量的1/2;Mix butyl titanate and ethanol uniformly under rapid stirring for 1-3 hours, then slowly add to the mixed solution of ethanol, glacial acetic acid, hydrochloric acid and water that has been mixed uniformly, continue stirring for 1-3 hours, and then stand at room temperature for 4-8 hours , to obtain a sol, wherein the volume ratio of the above-mentioned substances is butyl titanate: ethanol: water: glacial acetic acid: hydrochloric acid=1: (3.2-6.5): (0.1-0.2): (0.1-0.7): (0.05-0.2 ), the first ethanol consumption and the second ethanol consumption are 1/2 of the total amount of ethanol;

将预处理的堇青石蜂窝陶瓷载体浸渍在所制得的溶胶中,使溶胶至少完全浸没载体,10-40min后取出,吹尽残留在堇青石孔道中的溶胶,室温放置0.5-2h,100-120℃烘干8-24h,350-450℃焙烧4-8h,即得到负载有TiO2涂层的载体;Immerse the pretreated cordierite honeycomb ceramic carrier in the prepared sol, make the sol at least completely submerge the carrier, take it out after 10-40min, blow off the sol remaining in the cordierite channels, and place it at room temperature for 0.5-2h, 100- Dry at 120°C for 8-24h, and bake at 350-450°C for 4-8h to obtain a carrier loaded with TiO2 coating;

(3)制备催化剂:(3) preparation catalyst:

按氧化铈:氧化锰质量比=(0-2.1):1,将硝酸铈和乙酸锰配制成水溶液,其中乙酸锰:水=1g:12-16ml;将负载有TiO2涂层的载体浸渍于含有硝酸铈和乙酸锰的水溶液中10-40min后取出,吹尽残留在堇青石孔道中的液体,室温放置0.5-2h,于100-120℃烘干8-24h,300-400℃焙烧3-6h,即得到催化剂。According to cerium oxide: manganese oxide mass ratio = (0-2.1): 1, cerium nitrate and manganese acetate are prepared into aqueous solution, wherein manganese acetate: water = 1g: 12-16ml; will be loaded with TiO The carrier of coating is impregnated in Take it out after 10-40min in the aqueous solution containing cerium nitrate and manganese acetate, blow off the liquid remaining in the cordierite channel, place it at room temperature for 0.5-2h, dry it at 100-120°C for 8-24h, and roast it at 300-400°C for 3- 6h, the catalyst was obtained.

本发明所制备的催化剂在以下条件进行烟气脱硝反应:The prepared catalyst of the present invention carries out the flue gas denitrification reaction under the following conditions:

用固定床反应器,反应温度控制在80-145℃,反应压力为常压,反应体积空速控制在1000h-1~18000h-1A fixed bed reactor is used, the reaction temperature is controlled at 80-145°C, the reaction pressure is normal pressure, and the reaction volume space velocity is controlled at 1000h -1 -18000h -1 .

本发明具有如下优点:The present invention has the following advantages:

1.TiO2、活性组分和助剂与堇青石结合比较牢固,不易剥落。1. TiO 2 , active components and additives are firmly bonded to cordierite and are not easy to peel off.

2.催化剂的脱硝活性比较好,尤其是在低温下。2. The denitrification activity of the catalyst is better, especially at low temperature.

3.制备工艺比较简单。3. The preparation process is relatively simple.

4.制备成本比较低。4. The preparation cost is relatively low.

具体实施方式Detailed ways

实施例1Example 1

将切割好的堇青石放入含有25wt%氨水中,常温浸泡1h,水洗至中性,室温放置2h,110℃干燥6h,400℃焙烧3h,冷却后称重备用。将一定量的钛酸丁酯和乙醇在快速搅拌下混合均匀1h,再缓慢加入已混合均匀的一定量的乙醇、冰醋酸、盐酸和水的混合溶液,继续搅拌1h后,室温静置4h,得到透明溶胶。其中,上述物质的体积比为,钛酸丁酯:乙醇:水:冰醋酸:盐酸=1:3.2:0.1:0.1:0.05,第一次乙醇用量和第二次乙醇用量均为乙醇总量的1/2。将预处理的堇青石蜂窝陶瓷载体浸渍在所制得的溶胶中,10min后取出,吹尽残留在堇青石孔道中的溶胶,室温放置1h,100℃烘干8h,450℃焙烧4h后称重,TiO2上载量(相对于堇青石蜂窝陶瓷载体的初始质量)为1.73%。将负载有涂层的堇青石载体浸渍于含有5.8824g乙酸锰的70ml水溶液中,10min后取出,吹尽残留在堇青石孔道中的液体,于室温放置0.5h,100℃烘干12h,300℃焙烧6h后,制得活性组分锰氧化物含量为0.64%(相对于堇青石蜂窝陶瓷载体的初始质量),TiO2含量(相对于堇青石蜂窝陶瓷载体的初始质量)为1.73%的整体式催化剂。在模拟烟气组成为500ppmNO,500ppmNH3,5.0%O2,N2为平衡器。控制反应温度为80℃,空速为1000h-1时,NO的转化率为82%。Put the cut cordierite into 25wt% ammonia water, soak it at room temperature for 1 hour, wash it with water until neutral, place it at room temperature for 2 hours, dry it at 110°C for 6 hours, roast it at 400°C for 3 hours, and weigh it for later use after cooling. Mix a certain amount of butyl titanate and ethanol uniformly under rapid stirring for 1 hour, then slowly add a certain amount of mixed solution of ethanol, glacial acetic acid, hydrochloric acid and water that has been mixed uniformly, continue stirring for 1 hour, and then stand at room temperature for 4 hours. A transparent sol was obtained. Wherein, the volume ratio of the above-mentioned substances is, butyl titanate: ethanol: water: glacial acetic acid: hydrochloric acid = 1: 3.2: 0.1: 0.1: 0.05, the amount of ethanol used for the first time and the amount of ethanol used for the second time are both the total amount of ethanol 1/2. Immerse the pretreated cordierite honeycomb ceramic carrier in the prepared sol, take it out after 10 minutes, blow off the sol remaining in the cordierite channels, leave it at room temperature for 1 hour, dry it at 100°C for 8 hours, bake it at 450°C for 4 hours, and weigh it , TiO 2 loading amount (relative to the initial mass of the cordierite honeycomb ceramic carrier) was 1.73%. Immerse the coated cordierite carrier in 70ml of aqueous solution containing 5.8824g of manganese acetate, take it out after 10min, blow off the liquid remaining in the cordierite channels, place it at room temperature for 0.5h, dry at 100°C for 12h, and then dry it at 300°C After firing for 6 hours, the active component manganese oxide content was 0.64% (relative to the initial mass of the cordierite honeycomb ceramic carrier), and the TiO content (relative to the initial mass of the cordierite honeycomb ceramic carrier) was 1.73%. catalyst. The simulated flue gas composition is 500ppmNO, 500ppmNH 3 , 5.0%O 2 , and N 2 is the balancer. When the reaction temperature is controlled at 80°C and the space velocity is 1000h -1 , the conversion rate of NO is 82%.

实施例2Example 2

将切割好的堇青石放入含有25wt%氨水中,常温浸泡2h,水洗至中性,室温放置3h,120℃干燥8h,500℃焙烧4h,冷却后称重备用。将一定量的钛酸丁酯和乙醇在快速搅拌下混合均匀2h,再缓慢加入已混合均匀的一定量的乙醇、冰醋酸、盐酸和水的混合溶液,继续搅拌2h后,室温静置6h,得到透明溶胶。其中,上述物质的体积比为,钛酸丁酯:乙醇:水:冰醋酸:盐酸=1:4:0.15:0.2:0.1,第一次乙醇用量和第二次乙醇用量均为乙醇总量的1/2。将预处理的堇青石蜂窝陶瓷载体浸渍在所制得的溶胶中,20min后取出,吹尽残留在堇青石孔道中的溶胶,室温放置1h,110℃烘干8h,450℃焙烧6h后称重,TiO2上载量(相对于堇青石蜂窝陶瓷载体的初始质量)为2.08%。将负载有涂层的堇青石载体浸渍于含有5.8824g乙酸锰和0.5211g硝酸铈的75ml水溶液中,20min后取出,吹尽残留在堇青石孔道中的液体,于室温放置1h,110℃烘干12h,350℃焙烧5h后,制得锰氧化物含量为0.65%,铈氧化物含量为0.17%(相对于堇青石蜂窝陶瓷载体的初始质量),TiO2含量(相对于堇青石蜂窝陶瓷载体的初始质量)为2.02%的整体式催化剂。在模拟烟气组成为500ppmNO,500ppmNH3,5.0%O2,N2为平衡器。控制反应温度为100℃,空速为3000h-1时,NO的转化率为87%。Put the cut cordierite into 25wt% ammonia water, soak at room temperature for 2 hours, wash with water until neutral, place at room temperature for 3 hours, dry at 120°C for 8 hours, roast at 500°C for 4 hours, and weigh after cooling for later use. Mix a certain amount of butyl titanate and ethanol uniformly under rapid stirring for 2 hours, then slowly add a certain amount of mixed solution of ethanol, glacial acetic acid, hydrochloric acid and water that has been uniformly mixed, continue to stir for 2 hours, and then stand at room temperature for 6 hours. A transparent sol was obtained. Wherein, the volume ratio of the above-mentioned substances is, butyl titanate: ethanol: water: glacial acetic acid: hydrochloric acid = 1: 4: 0.15: 0.2: 0.1, the amount of ethanol for the first time and the amount of ethanol for the second time are both the total amount of ethanol 1/2. Immerse the pretreated cordierite honeycomb ceramic carrier in the prepared sol, take it out after 20 minutes, blow off the sol remaining in the cordierite channels, place it at room temperature for 1 hour, dry it at 110°C for 8 hours, bake it at 450°C for 6 hours, and weigh it , TiO 2 loading amount (relative to the initial mass of the cordierite honeycomb ceramic carrier) was 2.08%. Immerse the coated cordierite carrier in 75ml aqueous solution containing 5.8824g manganese acetate and 0.5211g cerium nitrate, take it out after 20min, blow off the liquid remaining in the cordierite channel, place it at room temperature for 1h, and dry it at 110°C 12h, after 350 ℃ of roasting 5h, the obtained manganese oxide content is 0.65%, and cerium oxide content is 0.17% (relative to the initial mass of cordierite honeycomb ceramic carrier), TiO 2 content (relative to cordierite honeycomb ceramic carrier Initial mass) of 2.02% monolithic catalyst. The simulated flue gas composition is 500ppmNO, 500ppmNH 3 , 5.0%O 2 , and N 2 is the balancer. When the reaction temperature is controlled at 100°C and the space velocity is 3000h -1 , the conversion rate of NO is 87%.

实施例3Example 3

将切割好的堇青石放入含有25wt%氨水中,常温浸泡3h,水洗至中性,室温放置4h,130℃干燥10h,600℃焙烧5h,冷却后称重备用。将一定量的钛酸丁酯和乙醇在快速搅拌下混合均匀3h,再缓慢加入已混合均匀的一定量的乙醇、冰醋酸、盐酸和水的混合溶液,继续搅拌3h后,室温静置8h,得到透明溶胶。其中,上述物质的体积比为,钛酸丁酯:乙醇:水:冰醋酸:盐酸=1:5:0.2:0.3:0.2,第一次乙醇用量和第二次乙醇用量均为乙醇总量的1/2。将预处理的堇青石蜂窝陶瓷载体浸渍在所制得的溶胶中,30min后取出,吹尽残留在堇青石孔道中的溶胶,室温放置1.5h,120℃烘干8h,450℃焙烧8h。重复以上步骤,涂覆两次后称重,TiO2上载量(相对于堇青石蜂窝陶瓷载体的初始质量)为4.13%。将负载有涂层的堇青石载体浸渍于含有5.8824g乙酸锰和1.0422g硝酸铈的80ml水溶液中,30min后取出,吹尽残留在堇青石孔道中的液体,于室温放置2h,120℃烘干15h,400℃焙烧4h后,制得锰氧化物含量为0.61%,铈氧化物含量为0.29%(相对于堇青石蜂窝陶瓷载体的初始质量),TiO2含量(相对于堇青石蜂窝陶瓷载体的初始质量)为4.13%的整体式催化剂。在模拟烟气组成为500ppmNO,500ppmNH3,5.0%O2,N2为平衡器。控制反应温度为120℃,空速为6000h-1时,NO的转化率为94%。Put the cut cordierite into 25wt% ammonia water, soak it at room temperature for 3 hours, wash it with water until neutral, place it at room temperature for 4 hours, dry it at 130°C for 10 hours, roast it at 600°C for 5 hours, and weigh it for later use after cooling. Mix a certain amount of butyl titanate and ethanol uniformly under rapid stirring for 3 hours, then slowly add a certain amount of mixed solution of ethanol, glacial acetic acid, hydrochloric acid and water that has been uniformly mixed, continue stirring for 3 hours, and then stand at room temperature for 8 hours. A transparent sol was obtained. Wherein, the volume ratio of the above-mentioned substances is, butyl titanate: ethanol: water: glacial acetic acid: hydrochloric acid = 1: 5: 0.2: 0.3: 0.2, the amount of ethanol for the first time and the amount of ethanol for the second time are both the total amount of ethanol 1/2. Immerse the pretreated cordierite honeycomb ceramic carrier in the prepared sol, take it out after 30 minutes, blow off the sol remaining in the cordierite channels, leave it at room temperature for 1.5 hours, dry at 120°C for 8 hours, and bake at 450°C for 8 hours. Repeat the above steps, weigh after coating twice, and the TiO 2 loading amount (relative to the initial mass of the cordierite honeycomb ceramic carrier) is 4.13%. Immerse the coated cordierite carrier in 80ml aqueous solution containing 5.8824g manganese acetate and 1.0422g cerium nitrate, take it out after 30min, blow off the liquid remaining in the cordierite channels, place it at room temperature for 2h, and dry it at 120°C 15h, after 400 ℃ of roasting 4h, the obtained manganese oxide content is 0.61%, and cerium oxide content is 0.29% (relative to the initial mass of cordierite honeycomb ceramic carrier), TiO 2 content (relative to cordierite honeycomb ceramic carrier initial mass) of 4.13% monolithic catalyst. The simulated flue gas composition is 500ppmNO, 500ppmNH 3 , 5.0%O 2 , and N 2 is the balancer. When the reaction temperature is controlled at 120°C and the space velocity is 6000h -1 , the conversion rate of NO is 94%.

实施例4Example 4

将切割好的堇青石放入含有25wt%氨水中,常温浸泡4h,水洗至中性,室温放置2h,140℃干燥6h,400℃焙烧6h,冷却后称重备用。将一定量的钛酸丁酯和乙醇在快速搅拌下混合均匀1h,再缓慢加入已混合均匀的一定量的乙醇、冰醋酸、盐酸和水的混合溶液,继续搅拌2h后,室温静置4h,得到透明溶胶。其中,上述物质的体积比为,钛酸丁酯:乙醇:水:冰醋酸:盐酸=1:5:0.1:0.4:0.05,第一次乙醇用量和第二次乙醇用量均为乙醇总量的1/2。将预处理的堇青石蜂窝陶瓷载体浸渍在所制得的溶胶中,40min后取出,吹尽残留在堇青石孔道中的溶胶,室温放置2h,110℃烘干12h,450℃焙烧4h。重复以上步骤,涂覆三次后称重,TiO2上载量(相对于堇青石蜂窝陶瓷载体的初始质量)为6.02%。将负载有涂层的堇青石载体浸渍于含有5.8824g乙酸锰和1.5633g硝酸铈的85ml水溶液中,40min后取出,吹尽残留在堇青石孔道中的液体,于室温放置2h,110℃烘干12h,300℃焙烧6h后,制得锰氧化物含量为0.59%,铈氧化物含量为0.44%(相对于堇青石蜂窝陶瓷载体的初始质量),TiO2含量(相对于堇青石蜂窝陶瓷载体的初始质量)为6.02%的整体式催化剂。在模拟烟气组成为500ppmNO,500ppmNH3,5.0%O2,N2为平衡器。控制反应温度为145℃,空速为9000h-1时,NO的转化率为95%。The cut cordierite was put into 25wt% ammonia water, soaked at room temperature for 4 hours, washed with water until neutral, left at room temperature for 2 hours, dried at 140°C for 6 hours, roasted at 400°C for 6 hours, and weighed after cooling for later use. Mix a certain amount of butyl titanate and ethanol uniformly under rapid stirring for 1 hour, then slowly add a certain amount of mixed solution of ethanol, glacial acetic acid, hydrochloric acid and water that has been uniformly mixed, continue to stir for 2 hours, and then stand at room temperature for 4 hours. A transparent sol was obtained. Wherein, the volume ratio of the above-mentioned substances is, butyl titanate: ethanol: water: glacial acetic acid: hydrochloric acid = 1: 5: 0.1: 0.4: 0.05, the amount of ethanol for the first time and the amount of ethanol for the second time are both the total amount of ethanol 1/2. Immerse the pretreated cordierite honeycomb ceramic carrier in the prepared sol, take it out after 40 minutes, blow off the sol remaining in the cordierite channels, leave it at room temperature for 2 hours, dry it at 110°C for 12 hours, and bake it at 450°C for 4 hours. Repeat the above steps, weigh after coating three times, and the amount of TiO 2 loaded (relative to the initial mass of the cordierite honeycomb ceramic carrier) is 6.02%. Immerse the coated cordierite carrier in 85ml aqueous solution containing 5.8824g manganese acetate and 1.5633g cerium nitrate, take it out after 40min, blow off the liquid remaining in the cordierite channels, place it at room temperature for 2h, and dry it at 110°C 12h, after 300 ℃ of roasting 6h, the obtained manganese oxide content is 0.59%, and cerium oxide content is 0.44% (relative to the initial mass of cordierite honeycomb ceramic carrier), TiO 2 content (relative to cordierite honeycomb ceramic carrier Initial mass) of 6.02% monolithic catalyst. The simulated flue gas composition is 500ppmNO, 500ppmNH 3 , 5.0%O 2 , and N 2 is the balancer. When the reaction temperature is controlled at 145°C and the space velocity is 9000h -1 , the conversion rate of NO is 95%.

实施例5Example 5

将切割好的堇青石放入含有25wt%氨水中,常温浸泡5h,水洗至中性,室温放置3h,150℃干燥6h,500℃焙烧4h,冷却后称重备用。将一定量的钛酸丁酯和乙醇在快速搅拌下混合均匀1h,再缓慢加入已混合均匀的一定量的乙醇、冰醋酸、盐酸和水的混合溶液,继续搅拌3h后,室温静置6h,得到透明溶胶。其中,上述物质的体积比为,钛酸丁酯:乙醇:水:冰醋酸:盐酸=1:6.5:0.15:0.5:0.05,第一次乙醇用量和第二次乙醇用量均为乙醇总量的1/2。将预处理的堇青石蜂窝陶瓷载体浸渍在所制得的溶胶中,10min后取出,吹尽残留在堇青石孔道中的溶胶,室温放置0.5h,110℃烘干112h,400℃焙烧6h。重复以上步骤,涂覆四次后称重,TiO2上载量(相对于堇青石蜂窝陶瓷载体的初始质量)为8.07%。将负载有涂层的堇青石载体浸渍于含有5.8824g乙酸锰和2.0844g硝酸铈的90ml水溶液中,10min后取出,吹尽残留在堇青石孔道中的液体,于室温放置0.5h,110℃烘干18h,350℃焙烧5h后,制得锰氧化物含量为0.60%,铈氧化物含量为0.49%(相对于堇青石蜂窝陶瓷载体的初始质量),TiO2含量(相对于堇青石蜂窝陶瓷载体的初始质量)为8.07%的整体式催化剂。在模拟烟气组成为500ppmNO,500ppmNH3,5.0%O2,N2为平衡器。控制反应温度为80℃,空速为12000h-1时,NO的转化率为65%。The cut cordierite was put into 25wt% ammonia water, soaked at room temperature for 5 hours, washed with water until neutral, left at room temperature for 3 hours, dried at 150°C for 6 hours, calcined at 500°C for 4 hours, weighed after cooling for later use. Mix a certain amount of butyl titanate and ethanol uniformly under rapid stirring for 1 hour, then slowly add a certain amount of mixed solution of ethanol, glacial acetic acid, hydrochloric acid and water that has been mixed uniformly, continue to stir for 3 hours, and then stand at room temperature for 6 hours. A transparent sol was obtained. Wherein, the volume ratio of the above-mentioned substances is, butyl titanate: ethanol: water: glacial acetic acid: hydrochloric acid = 1: 6.5: 0.15: 0.5: 0.05, the amount of ethanol for the first time and the amount of ethanol for the second time are both the total amount of ethanol 1/2. Immerse the pretreated cordierite honeycomb ceramic carrier in the prepared sol, take it out after 10 minutes, blow off the sol remaining in the cordierite channels, leave it at room temperature for 0.5h, dry at 110°C for 112h, and bake at 400°C for 6h. Repeat the above steps, weigh after coating four times, and the amount of TiO 2 loaded (relative to the initial mass of the cordierite honeycomb ceramic carrier) is 8.07%. Immerse the coated cordierite carrier in 90ml of aqueous solution containing 5.8824g of manganese acetate and 2.0844g of cerium nitrate, take it out after 10min, blow off the liquid remaining in the cordierite channels, place it at room temperature for 0.5h, and bake at 110°C After drying for 18 hours and firing at 350°C for 5 hours, the manganese oxide content was 0.60%, the cerium oxide content was 0.49% (relative to the initial mass of the cordierite honeycomb ceramic carrier), and the TiO2 content (relative to the cordierite honeycomb ceramic carrier initial mass) of 8.07% monolithic catalyst. The simulated flue gas composition is 500ppmNO, 500ppmNH 3 , 5.0%O 2 , and N 2 is the balancer. When the reaction temperature is controlled at 80°C and the space velocity is 12000h -1 , the conversion rate of NO is 65%.

实施例6Example 6

将切割好的堇青石放入含有25wt%氨水中,常温浸泡6h,水洗至中性,室温放置4h,110℃干燥12h,600℃焙烧3h,冷却后称重备用。将一定量的钛酸丁酯和乙醇在快速搅拌下混合均匀2h,再缓慢加入已混合均匀的一定量的乙醇、冰醋酸、盐酸和水的混合溶液,继续搅拌3h后,室温静置8h,得到透明溶胶。其中,上述物质的体积比为,钛酸丁酯:乙醇:水:冰醋酸:盐酸=1:4.5:0.2:0.6:0.1,第一次乙醇用量和第二次乙醇用量均为乙醇总量的1/2。将预处理的堇青石蜂窝陶瓷载体浸渍在所制得的溶胶中,20min后取出,吹尽残留在堇青石孔道中的溶胶,室温放置1h,120℃烘干12h,450℃焙烧4h。重复以上步骤,涂覆两次后称重,TiO2上载量(相对于堇青石蜂窝陶瓷载体的初始质量)为5.03%。将负载有涂层的堇青石载体浸渍于含有5.8824g乙酸锰和4.1688g硝酸铈的80ml水溶液中,20min后取出,吹尽残留在堇青石孔道中的液体,于室温放置1h,120℃烘干10h,400℃焙烧3h后,制得锰,氧化物含量为0.58%,铈氧化物含量为0.82%(相对于堇青石蜂窝陶瓷载体的初始质量),TiO2含量(相对于堇青石蜂窝陶瓷载体的初始质量)为5.03%的整体式催化剂。在模拟烟气组成为500ppmNO,500ppmNH3,5.0%O2,N2为平衡器。控制反应温度为120℃,空速为15000h-1时,NO的转化率为78%。Put the cut cordierite into 25wt% ammonia water, soak it at room temperature for 6 hours, wash it with water until neutral, place it at room temperature for 4 hours, dry it at 110°C for 12 hours, roast it at 600°C for 3 hours, and weigh it for later use after cooling. Mix a certain amount of butyl titanate and ethanol uniformly under rapid stirring for 2 hours, then slowly add a certain amount of mixed solution of ethanol, glacial acetic acid, hydrochloric acid and water that has been uniformly mixed, continue stirring for 3 hours, and then stand at room temperature for 8 hours. A transparent sol was obtained. Wherein, the volume ratio of the above-mentioned substances is, butyl titanate: ethanol: water: glacial acetic acid: hydrochloric acid = 1: 4.5: 0.2: 0.6: 0.1, the amount of ethanol for the first time and the amount of ethanol for the second time are both the total amount of ethanol 1/2. Immerse the pretreated cordierite honeycomb ceramic carrier in the prepared sol, take it out after 20 minutes, blow off the sol remaining in the cordierite channels, leave it at room temperature for 1 hour, dry it at 120°C for 12 hours, and bake it at 450°C for 4 hours. Repeat the above steps, weigh after coating twice, and the TiO 2 loading amount (relative to the initial mass of the cordierite honeycomb ceramic carrier) is 5.03%. Immerse the coated cordierite carrier in 80ml of aqueous solution containing 5.8824g of manganese acetate and 4.1688g of cerium nitrate, take it out after 20min, blow off the liquid remaining in the cordierite channels, place it at room temperature for 1h, and dry it at 120°C After 10h, 400 ℃ roasting 3h, obtained manganese, oxide content is 0.58%, cerium oxide content is 0.82% (relative to the initial mass of cordierite honeycomb ceramic carrier), TiO 2 content (relative to cordierite honeycomb ceramic carrier initial mass) of 5.03% monolithic catalyst. The simulated flue gas composition is 500ppmNO, 500ppmNH 3 , 5.0%O 2 , and N 2 is the balancer. When the reaction temperature is controlled at 120°C and the space velocity is 15000h -1 , the conversion rate of NO is 78%.

实施例7Example 7

将切割好的堇青石放入含有25wt%氨水中,常温浸泡2h,水洗至中性,室温放置3h,120℃干燥10h,400℃焙烧6h,冷却后称重备用。将一定量的钛酸丁酯和乙醇在快速搅拌下混合均匀3h,再缓慢加入已混合均匀的一定量的乙醇、冰醋酸、盐酸和水的混合溶液,继续搅拌3h后,室温静置6h,得到透明溶胶。其中,上述物质的体积比为,钛酸丁酯:乙醇:水:冰醋酸:盐酸=1:5.5:0.1:0.7:0.1,第一次乙醇用量和第二次乙醇用量均为乙醇总量的1/2。将预处理的堇青石蜂窝陶瓷载体浸渍在所制得的溶胶中,30min后取出,吹尽残留在堇青石孔道中的溶胶,室温放置1h,100℃烘干24h,400℃焙烧6h。重复以上步骤,涂覆三次后称重,TiO2上载量(相对于堇青石蜂窝陶瓷载体的初始质量)为7.19%。将负载有涂层的堇青石载体浸渍于含有5.8824g乙酸锰和8.3376g硝酸铈的80ml水溶液中,30min后取出,吹尽残留在堇青石孔道中的液体,于室温放置1h,110℃烘干12h,400℃焙烧5h后,制得锰氧化物含量为0.60%,铈氧化物含量为1.26%(相对于堇青石蜂窝陶瓷载体的初始质量),TiO2含量(相对于堇青石蜂窝陶瓷载体的初始质量)为7.19%的整体式催化剂。在模拟烟气组成为500ppmNO,500ppmNH3,5.0%O2,N2为平衡器。控制反应温度为145℃,空速为18000h-1时,NO的转化率为81%。The cut cordierite was put into 25wt% ammonia water, soaked at room temperature for 2 hours, washed with water until neutral, left at room temperature for 3 hours, dried at 120°C for 10 hours, roasted at 400°C for 6 hours, and weighed after cooling for later use. Mix a certain amount of butyl titanate and ethanol uniformly under rapid stirring for 3 hours, then slowly add a certain amount of mixed solution of ethanol, glacial acetic acid, hydrochloric acid and water that has been mixed uniformly, continue stirring for 3 hours, and then stand at room temperature for 6 hours. A transparent sol was obtained. Wherein, the volume ratio of the above-mentioned substances is, butyl titanate: ethanol: water: glacial acetic acid: hydrochloric acid = 1: 5.5: 0.1: 0.7: 0.1, the amount of ethanol used for the first time and the amount of ethanol used for the second time are both the total amount of ethanol 1/2. Immerse the pretreated cordierite honeycomb ceramic carrier in the prepared sol, take it out after 30 minutes, blow off the sol remaining in the cordierite channels, leave it at room temperature for 1 hour, dry it at 100°C for 24 hours, and bake it at 400°C for 6 hours. Repeat the above steps, weigh after coating three times, and the amount of TiO 2 loaded (relative to the initial mass of the cordierite honeycomb ceramic carrier) is 7.19%. Immerse the coated cordierite carrier in 80ml aqueous solution containing 5.8824g manganese acetate and 8.3376g cerium nitrate, take it out after 30min, blow off the liquid remaining in the cordierite channels, place it at room temperature for 1h, and dry it at 110°C 12h, after 400 ℃ of roasting 5h, the obtained manganese oxide content is 0.60%, and cerium oxide content is 1.26% (relative to the initial mass of cordierite honeycomb ceramic carrier), TiO 2 content (relative to cordierite honeycomb ceramic carrier Initial mass) of 7.19% monolithic catalyst. The simulated flue gas composition is 500ppmNO, 500ppmNH 3 , 5.0%O 2 , and N 2 is the balancer. When the reaction temperature is controlled at 145°C and the space velocity is 18000h -1 , the conversion rate of NO is 81%.

Claims (3)

1.一种低温脱硝催化剂,其特征在于催化剂以堇青石蜂窝陶瓷为第一载体,活性二氧化钛为第二载体,负载活性组分锰氧化物和助剂铈氧化物,催化剂重量百分比组成为:TiO2为堇青石蜂窝陶瓷载体的1.7-15.0%,锰铈氧化物为堇青石蜂窝陶瓷载体0.64-2.00%,其中铈氧化物:锰氧化物质量比=0-2.1:1。 1. A low-temperature denitration catalyst, characterized in that the catalyst uses cordierite honeycomb ceramics as the first carrier, active titanium dioxide as the second carrier, and supports the active component manganese oxide and auxiliary agent cerium oxide. The catalyst weight percentage is composed of: TiO 2 is 1.7-15.0% of the cordierite honeycomb ceramic carrier, manganese cerium oxide is 0.64-2.00% of the cordierite honeycomb ceramic carrier, and the mass ratio of cerium oxide: manganese oxide is 0-2.1:1. 2.如权利要求1所述的一种低温脱硝催化剂的制备方法,其特征在于包括如下步骤: 2. the preparation method of a kind of low-temperature denitration catalyst as claimed in claim 1, is characterized in that comprising the steps: (1)堇青石载体预处理: (1) Cordierite carrier pretreatment: 将切割好的堇青石放入含有25wt%氨水中,常温浸泡1-6h,水洗至中性,室温放置2-4h,110-150℃干燥6-12h,400-600℃焙烧3-6h; Put the cut cordierite into 25wt% ammonia water, soak at room temperature for 1-6 hours, wash with water until neutral, place at room temperature for 2-4 hours, dry at 110-150°C for 6-12 hours, and roast at 400-600°C for 3-6 hours; (2)TiO2涂层的制备: (2) Preparation of TiO2 coating: 将钛酸丁酯和乙醇在快速搅拌下混合均匀1-3h,再缓慢加入已混合均匀的乙醇、冰醋酸、盐酸和水的混合溶液中,继续搅拌1-3h后,室温静置4-8h,得到溶胶,其中,上述物质的体积比为钛酸丁酯:乙醇:水:冰醋酸:盐酸=1:3.2-6.5:0.1-0.2:0.1-0.7:0.05-0.2,第一次乙醇用量和第二次乙醇用量均为乙醇总量的1/2; Mix butyl titanate and ethanol uniformly under rapid stirring for 1-3 hours, then slowly add to the mixed solution of ethanol, glacial acetic acid, hydrochloric acid and water that has been mixed uniformly, continue stirring for 1-3 hours, and then stand at room temperature for 4-8 hours , to obtain a sol, wherein, the volume ratio of the above substances is butyl titanate: ethanol: water: glacial acetic acid: hydrochloric acid = 1: 3.2-6.5: 0.1-0.2: 0.1-0.7: 0.05-0.2, the amount of ethanol for the first time and The amount of ethanol for the second time is 1/2 of the total amount of ethanol; 将预处理的堇青石蜂窝陶瓷载体浸渍在所制得的溶胶中,使溶胶至少完全浸没载体,10-40min后取出,吹尽残留在堇青石孔道中的溶胶,室温放置0.5-2h,100-120℃烘干8-24h,350-450℃焙烧4-8h,即得到负载有TiO2涂层的载体; Immerse the pretreated cordierite honeycomb ceramic carrier in the prepared sol, make the sol at least completely submerge the carrier, take it out after 10-40min, blow off the sol remaining in the cordierite channels, and place it at room temperature for 0.5-2h, 100- Dry at 120°C for 8-24h, and bake at 350-450°C for 4-8h to obtain a carrier loaded with TiO2 coating; (3)制备催化剂: (3) Preparation of catalyst: 按氧化铈:氧化锰质量比=0-2.1:1,将硝酸铈和乙酸锰配制成水溶液,其中乙酸锰:水=1g:12-16ml;将负载有TiO2涂层的载体浸渍于含有硝酸铈和乙酸锰的水溶液中10-40min后取出,吹尽残留在堇青石孔道中的液体,室温放置0.5-2h,于100-120℃烘干8-24h,300-400℃焙烧3-6h,即得到催化剂。 According to the mass ratio of cerium oxide: manganese oxide = 0-2.1: 1, prepare cerium nitrate and manganese acetate into an aqueous solution, wherein manganese acetate: water = 1g: 12-16ml; impregnate the carrier loaded with TiO2 coating in the solution containing nitric acid After 10-40min in the aqueous solution of cerium and manganese acetate, take it out, blow off the liquid remaining in the cordierite channels, place it at room temperature for 0.5-2h, dry it at 100-120°C for 8-24h, and bake it at 300-400°C for 3-6h. That is, a catalyst is obtained. 3.如权利要求1所述的一种低温脱硝催化剂的应用,其特征在于包括如下步骤: 3. the application of a kind of low-temperature denitration catalyst as claimed in claim 1, is characterized in that comprising the steps: 催化剂用于固定床反应器,反应温度控制在80-145℃,反应压力为常压,反应体积空速为1000h-1~18000 h-1The catalyst is used in a fixed-bed reactor, the reaction temperature is controlled at 80-145°C, the reaction pressure is normal pressure, and the reaction volume space velocity is 1000h -1 to 18000h -1 .
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Application publication date: 20140723