CN103920904B - A kind of general airframe curved track punching device and method - Google Patents
A kind of general airframe curved track punching device and method Download PDFInfo
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Abstract
本发明公开了一种通用的飞机机身弧形轨制孔装置,包括绕置在飞机机身外的圆形轨道模块,沿所述圆形轨道模块滑动配合的弧形轨道模块,和滑动配合在弧形轨道模块上的自动制孔单元;飞机机身沿圆形轨道模块被划分为若干待制孔区域,自动制孔单元用于完成弧形轨道模块所对应的待制孔区域的制孔任务;圆形轨道模块包括两条圆形轨道,每条圆形轨道由多段圆形轨道组件拼接而成,每段圆形轨道组件朝向机身的一侧设有高度可调的支撑脚。本发明适应性好,可以应用于双曲面机身;可满足孔位置精度、表面粗糙度和孔径尺寸精度的设计要求;钻孔锪窝加工范围可以覆盖整个机身段周向区域,工作效率高。本发明还公开了一种通用的飞机机身弧形轨制孔方法。
The invention discloses a general arc-shaped rail hole-making device for an aircraft fuselage, which comprises a circular rail module wound around the outside of the aircraft fuselage, an arc-shaped rail module slidingly fitted along the circular rail module, and a slidingly fitted Automatic hole-making unit on the curved track module; the aircraft fuselage is divided into several areas to be drilled along the circular track module, and the automatic hole-making unit is used to complete the hole making in the area to be drilled corresponding to the curved track module Task: The circular track module includes two circular tracks, each circular track is spliced by multiple circular track components, and each circular track component is provided with a height-adjustable support foot on the side facing the fuselage. The invention has good adaptability and can be applied to a hyperboloid fuselage; it can meet the design requirements of hole position accuracy, surface roughness and aperture size accuracy; the processing range of drilling and spot facing can cover the entire circumferential area of the fuselage section, and the work efficiency is high . The invention also discloses a general method for making holes on arc-shaped rails of the aircraft fuselage.
Description
技术领域technical field
本发明属于飞机数字化装配自动化制孔领域,尤其涉及一种适用于飞机机身自动适应蒙皮曲率变化的弧形轨制孔装置及方法。The invention belongs to the field of automatic hole-making for aircraft digital assembly, and in particular relates to an arc-shaped rail hole-making device and method suitable for automatically adapting to skin curvature changes of an aircraft fuselage.
背景技术Background technique
飞机装配是飞机制造过程中的主要环节,飞机装配工作量约占整个飞机制造工作量的40%~50%,装配工作量主要以制孔、锪窝和铆接为主。飞机大部件的精确制孔问题一直以来都是航空制造业的一个棘手问题,迄今还没有一个适用于多种结构部件的完全令人满意的解决方案。Aircraft assembly is the main link in the aircraft manufacturing process. The aircraft assembly workload accounts for about 40% to 50% of the entire aircraft manufacturing workload. The assembly workload mainly consists of hole making, countersinking and riveting. The problem of precise hole making of large aircraft parts has always been a thorny problem in the aviation industry, and so far there is no completely satisfactory solution for various structural parts.
以大飞机机身对接段装配为例,在对接段环形区域,加工孔的数量巨大,随着飞机结构材料中复合材料、钛合金等难加工材料比重大幅上升,制孔工作量也迅速增加,并且在一些情况下制孔区域的工作空间还会受到限制。在机身对接段环形区域的制孔工作中,若采用传统的人工制孔方式,工人的劳动强度大,制孔质量无法保证,制孔效率低;若采用机器人制孔方式,由于飞机外形尺寸大,飞机机身结构和工装的约束,使得制孔设备工作空间受限,机器人可达工作空间无法覆盖全部环形制孔区域;若采用专用机床制孔方式,则机床外形尺寸大,精度高,势必带来机床制造成本很高,因此机床制孔方式也不适合。Taking the assembly of the docking section of the fuselage of a large aircraft as an example, the number of machining holes is huge in the annular area of the docking section. As the proportion of difficult-to-machine materials such as composite materials and titanium alloys in aircraft structural materials has increased significantly, the workload of hole making has also increased rapidly. And in some cases the working space in the hole making area will be limited. In the hole-making work in the ring area of the fuselage docking section, if the traditional manual hole-making method is adopted, the labor intensity of the workers is high, the quality of the hole-making cannot be guaranteed, and the hole-making efficiency is low; if the robot hole-making method is used, due to the size of the aircraft Large, the constraints of the aircraft fuselage structure and tooling make the working space of the drilling equipment limited, and the reachable working space of the robot cannot cover all the circular drilling areas; It is bound to bring that the manufacturing cost of the machine tool is very high, so the hole making method of the machine tool is not suitable.
在这个背景下,国外首先提出并发展了柔性轨道自动制孔技术。波音公司首先开发了大型飞机机身段对接区域柔性轨道自动制孔设备,该设备通过安装于导轨上的真空吸盘,直接吸附在飞机等值段机身曲面上进行自动制孔,安装于导轨上的轻便制孔执行器可一次性完成钻孔和锪窝功能。该设备适用于等值段飞机机身表面制孔加工,具有重量轻、效率高、灵活方便以及自动化程度高等特点,取消了大型制孔及定位设备的介入,降低了飞机装配的制造成本,缩短了制孔周期。但由于柔性轨道采用真空吸盘与机身蒙皮吸附的定位方式,制孔执行器重量轻,导致系统整体刚度较差,加工稳定性不足。除此之外,该柔性轨道自动制孔设备不能适应机身曲率变化大的曲面。In this context, foreign countries first proposed and developed the flexible track automatic hole-making technology. Boeing first developed the automatic hole-making equipment for the flexible track in the docking area of the fuselage section of the large aircraft. The equipment is directly adsorbed on the curved surface of the fuselage of the equivalent section of the aircraft through the vacuum suction cup installed on the guide rail for automatic hole-making, and is installed on the guide rail. The lightweight hole making actuator can complete the drilling and spot facing functions at one time. This equipment is suitable for hole making on the surface of the aircraft fuselage in the equivalent section. It has the characteristics of light weight, high efficiency, flexibility and convenience, and a high degree of automation. hole making cycle. However, since the flexible track adopts the positioning method of vacuum suction cup and the skin of the fuselage, the hole-making actuator is light in weight, resulting in poor overall rigidity of the system and insufficient processing stability. In addition, the flexible rail automatic hole-making equipment cannot adapt to the curved surface with large curvature changes of the fuselage.
目前,我国飞机机身段装配过程中的连接装配与国外差距较大,仍以手工钻铆为主,质量稳定性较差,成本高,制孔效率低。本发明针对我国飞机装配的现状以及国外柔性轨道设备刚度不足的缺点,发明了飞机机身弧形轨制孔方法,该方法可以适用于双曲面机身型面,定位精度高,一次安装可完成机身部分环形区域内的全部制孔任务,特别适合机身段对接装配中连接区域的制孔;同时,设备结构简单,占用空间小,成本低。综合看来,大型飞机机身弧形轨道制孔方法在自动化精密制孔方面有着突破性的意义,对提升我国航空航天制造装备业自动化水平有着重大意义。At present, there is a large gap between my country's aircraft fuselage section assembly process and foreign countries in the connection assembly process. Manual drilling and riveting is still the main method, with poor quality stability, high cost, and low hole-making efficiency. Aiming at the current situation of aircraft assembly in my country and the shortcomings of insufficient rigidity of foreign flexible track equipment, the present invention invents a method for making holes in the curved track of the aircraft fuselage. All the drilling tasks in the annular area of the fuselage part are especially suitable for the drilling of the connecting area in the butt joint assembly of the fuselage sections; at the same time, the equipment has a simple structure, takes up little space and is low in cost. From a comprehensive point of view, the large aircraft fuselage arc track hole making method has a breakthrough significance in the automatic precision hole making, and has great significance for improving the automation level of my country's aerospace manufacturing equipment industry.
发明内容Contents of the invention
为克服现有机身段对接装配过程中的技术不足,本发明提供一种通用的飞机机身弧形轨制孔装置及方法,适用于机身对接装配中连接区域的一次性完成孔位的钻孔、锪窝等功能。In order to overcome the technical deficiencies in the butt joint assembly process of existing fuselage sections, the present invention provides a general-purpose aircraft fuselage arc rail hole making device and method, which is suitable for one-time completion of the hole position drilling in the connection area of the fuselage butt joint assembly , Countersink and other functions.
在本发明中,采用多轴数控驱动自动制孔单元,自动制孔单元单元可以在弧形轨道上运动,弧形轨道分区域固定在分段拼接而成的圆形轨道上,通过支撑脚固定在机身型面上,制孔装置可以实现圆周方向分区域自动制孔,并具有锪窝的功能。具体公开的技术方案如下:In the present invention, the multi-axis numerical control is used to drive the automatic hole-making unit, and the automatic hole-making unit can move on the arc-shaped track, and the arc-shaped track is fixed on the circular track formed by segmented splicing, and fixed by the supporting feet On the surface of the fuselage, the hole-making device can realize automatic hole-making in the circumferential direction, and has the function of spot facing. The specific disclosed technical solutions are as follows:
一种通用的飞机机身弧形轨制孔装置,包括绕置在飞机机身外的圆形轨道模块,沿所述圆形轨道模块滑动配合的弧形轨道模块,和滑动配合在弧形轨道模块上的自动制孔单元;A general aircraft fuselage arc rail hole making device, comprising a circular track module placed around the outside of the aircraft fuselage, an arc track module slidably fitted along the circular track module, and an arc track module slidably fitted on the arc track Automatic hole-making unit on the module;
所述的飞机机身沿圆形轨道模块被划分为若干待制孔区域,弧形轨道模块所对应的工作区域与每个待制孔区域对等,自动制孔单元用于完成弧形轨道模块所对应的待制孔区域的制孔任务;The aircraft fuselage is divided into several areas to be drilled along the circular track module, the working area corresponding to the arc track module is equal to each area to be holed, and the automatic hole making unit is used to complete the arc track module The corresponding drilling task in the area to be drilled;
所述的圆形轨道模块包括两条圆形轨道,每条圆形轨道由多段圆形轨道组件拼接而成,每段圆形轨道组件与机身相贴合的面设有高度可调的支撑脚,且位于下部的圆形轨道组件具有与机身表面配合的支架,所述支撑脚安装在支架上。The circular track module includes two circular tracks, each circular track is spliced by a plurality of circular track components, and the surface of each circular track component and the fuselage is provided with a height-adjustable support feet, and the circular track assembly at the bottom has a bracket that matches the surface of the fuselage, and the supporting feet are installed on the bracket.
圆形轨道模块。包括两条圆形轨道,每条圆形轨道由9段上部圆形轨道组件和1段下部圆形轨道组件通过插销依次拼接而成。每段上部圆形轨道组件包括:单段圆形轨道、支撑脚、插销。下部圆形轨道组件包括:下部圆形轨道和支撑脚。圆形轨道通过支撑脚压紧并固定在飞机机身蒙皮上。Circular track module. It includes two circular tracks, and each circular track is sequentially spliced by 9 segments of upper circular track components and 1 segment of lower circular track components through bolts. Each section of the upper circular track assembly includes: a single section of circular track, supporting feet, and pins. The lower circular track assembly includes: the lower circular track and support feet. The circular track is pressed and fixed on the skin of the aircraft fuselage by the supporting feet.
优选的,两条圆形轨道间滑动配合有轨道保持架模块,轨道保持架模块包括通过保持架连杆依次连接的多个轨道保持架,该轨道保持架模块与弧形轨道模块围绕呈环形。每个轨道保持架上设有与圆形轨道配合的保持架滚轮,还设有用于平衡所述自动制孔单元的配重块。Preferably, a track cage module is slidably fitted between the two circular rails, and the track cage module includes a plurality of track cages sequentially connected by cage connecting rods, and the track cage module and the arc-shaped track module are surrounded by a ring. Each rail cage is provided with cage rollers matched with the circular rail, and is also provided with a counterweight for balancing the automatic hole-making unit.
轨道保持架模块用于保持两条圆形轨道的等距性,同时增强制孔系统的刚性,并且在圆形轨道铺设时,可用于检查轨道的平行性。轨道保持架模块包括:轨道保持架、保持架连杆、保持架连接件、保持架滚轮。9个轨道保持架通过两侧的保持架滚轮安装在圆形轨道上,各个轨道保持架之间通过保持架连接件与保持架连杆相连并保持相应的间距。轨道保持架上安装配重块可以平衡自动制孔单元的重量,也便于弧形轨道模块沿轨道变换工位。The track cage module is used to maintain the equidistantness of two circular tracks, while enhancing the rigidity of the drilling system, and can be used to check the parallelism of the tracks when the circular tracks are laid. The track cage module includes: a track cage, a cage link, a cage connector, and cage rollers. The 9 track cages are installed on the circular track through the cage rollers on both sides, and each track cage is connected with the cage connecting rod through the cage connector and keeps a corresponding distance. A counterweight is installed on the track holder to balance the weight of the automatic hole-making unit, and it is also convenient for the arc-shaped track module to change stations along the track.
优选的,弧形轨道模块包括弧形轨道底座和安装在弧形轨道底座上的弧形导轨,弧形轨道底座的两端设有连接所述轨道保持架的弧形轨道连接架,该弧形轨道底座上还设有沿圆形轨道滑动的弧形轨滚轮,和用于固定所述弧形轨道模块的锁紧片,且所述的弧形轨道底座上设有引导自动制孔单元移动的弧形齿条。Preferably, the arc track module includes an arc track base and an arc guide rail installed on the arc track base, and the two ends of the arc track base are provided with arc track connectors connected to the track holder, and the arc track The track base is also provided with arc track rollers sliding along the circular track, and locking pieces for fixing the arc track module, and the arc track base is provided with guides to guide the movement of the automatic hole-making unit. Curved rack.
弧形轨道模块包括:弧形轨道底座、弧形导轨、弧形轨道连接架、锁紧片、弧形轨滚轮、弧形齿条。弧形轨道模块通过两端的弧形轨道连接架与轨道保持架模块相连形成一个闭环整体。弧形轨道模块通过弧形轨滚轮安装在圆形轨道模块上,并可通过锁紧片锁紧固定在圆形轨道模块上。The arc track module includes: arc track base, arc guide rail, arc track connecting frame, locking piece, arc track roller, arc rack. The curved track module is connected with the track cage module through the curved track connecting frame at both ends to form a closed-loop whole. The curved track module is installed on the circular track module through the curved track rollers, and can be locked and fixed on the circular track module through the locking piece.
支撑脚包括支撑杆、调整螺母、支撑座、支柱、调整脚和蝶形弹簧,支撑座内安装有两个支柱,该支柱贯穿所述的支撑座,支柱的一端套有螺母,另一端带有连接用球头,所述球头上套有抵住机身的调整脚;位于所述支撑座内的支柱部分套有蝶形弹簧,该蝶形弹簧的一端抵住所述的螺母,另一端抵住凸设在支柱周面的环形台阶。The supporting foot includes a supporting rod, an adjusting nut, a supporting seat, a pillar, an adjusting foot and a butterfly spring. Two pillars are installed in the supporting seat, which run through the supporting seat. One end of the pillar is covered with a nut, and the other end has a A ball head for connection, the ball head is covered with an adjustment foot against the fuselage; the pillar part in the support seat is covered with a butterfly spring, one end of the butterfly spring is against the nut, and the other end is against the nut. An annular step protruding from the periphery of the pillar.
优选的,圆形轨道组件设有支撑杆,所述支撑座套设在支撑杆上,支撑座的两侧设有与支撑杆螺纹配合的调节螺母。Preferably, the circular track assembly is provided with a support rod, the support seat is sleeved on the support rod, and the two sides of the support seat are provided with adjusting nuts threadedly engaged with the support rod.
支撑脚的支撑高度可调,适应不同曲率的蒙皮表面。支撑杆固定安装在圆形轨道上,支撑座通过调整螺母安装在支撑杆上,通过调节调整螺母改变支撑座的位置,从而来实现支撑脚的支撑高度粗调。一个支撑座安装两个支柱,蝶形弹簧压缩变形安装在支撑座内部,调整脚通过球头连接安装在支柱下端,可自由灵活摆动,松开支柱上的螺母,在蝶形弹簧作用下使得调整脚与机身型面接触并压紧,此时可以锁紧螺母,实现精调。The supporting height of the supporting feet is adjustable to adapt to skin surfaces with different curvatures. The support rod is fixedly installed on the circular track, the support seat is installed on the support rod through the adjustment nut, and the position of the support seat is changed by adjusting the adjustment nut, so as to realize the coarse adjustment of the support height of the support foot. Two pillars are installed on one supporting base, and the butterfly spring is compressed and deformed inside the supporting seat. The adjustment foot is installed on the lower end of the pillar through a ball joint connection, which can swing freely and flexibly. The feet are in contact with the surface of the fuselage and pressed tightly. At this time, the nut can be locked to realize fine adjustment.
优选的,所述弧形轨道模块的弧长为整个圆形轨道周长的四分之一。弧形轨道模块一次安装固定可以覆盖整个圆形轨道的四分之一制孔加工范围,机身所有孔位的制备需要至少变换四次弧形轨道模块的位置。Preferably, the arc length of the arc track module is a quarter of the circumference of the entire circular track. One-time installation and fixing of the curved track module can cover a quarter of the hole-making range of the entire circular track, and the preparation of all the holes in the fuselage needs to change the position of the curved track module at least four times.
优选的,所述的自动制孔单元上装有打孔用刀具的电主轴和沿弧形轨道模块滑动的X轴底座,该电主轴安装在一中间托板上,并设有用于安装中间托板的执行器托板,所述执行器托板滑动配合在Y轴底座上,该Y轴底座与X轴底座转动配合;所述的自动制孔单元还包括:X轴驱动组件,用于驱动所述的X轴底座沿弧形轨道模块做X向运动;A轴驱动组件,用于驱动所述的Y轴底座绕A轴转动;Y轴驱动组件,用于驱动所述的执行器托板沿Y轴底座在两条圆形轨道间作Y向直线运动,该Y向直线垂直于所述的A轴;B轴驱动组件,用于驱动所述的中间托板绕B轴做旋转运动,该B轴与所述的Y向直线平行;Z1轴驱动组件,用于驱动所述的中间托板沿着Z1轴方向做直线运动,该Z1轴垂直于所述Y向直线和A轴;Z2轴驱动组件,用于驱动所述的电主轴沿Z2轴方向直线运动,该Z2轴与所述的Z1轴平行。Preferably, the automatic hole-making unit is equipped with an electric spindle for drilling tools and an X-axis base that slides along the arc track module, the electric spindle is installed on an intermediate pallet, and is provided with a The actuator supporting plate, the actuator supporting plate is slidably fitted on the Y-axis base, and the Y-axis base is rotatably matched with the X-axis base; the automatic hole-making unit also includes: an X-axis driving assembly for driving the The X-axis base described above moves in the X direction along the arc-shaped track module; the A-axis drive assembly is used to drive the Y-axis base to rotate around the A-axis; the Y-axis drive assembly is used to drive the actuator pallet along the The Y-axis base moves in a Y-direction line between two circular tracks, and the Y-direction line is perpendicular to the A-axis; the B-axis drive assembly is used to drive the middle supporting plate to rotate around the B-axis, and the B-axis The axis is parallel to the Y-direction straight line; the Z1-axis drive assembly is used to drive the intermediate pallet to move linearly along the Z1-axis direction, and the Z1-axis is perpendicular to the Y-direction straight line and the A-axis; the Z2-axis drive The component is used to drive the electric spindle to move linearly along the Z2 axis, and the Z2 axis is parallel to the Z1 axis.
自动制孔单元包括:Y轴伺服电机、B轴伺服电机、Z1轴伺服电机、Z2轴伺服电机、中间托板、电主轴、A轴伺服电机、快换刀柄、刀具、执行器托板、Y轴底座、X轴底座、底座滚轮、X轴伺服电机、X轴齿轮。自动制孔单元通过底座滚轮安装在弧形轨道模块上,Y轴底座、底座滚轮和X轴驱动组件安装在X轴底座上,驱动X轴伺服电机带动X轴齿轮旋转,通过X轴齿轮与弧形齿条的啮合作用,使得自动制孔单元沿着弧形导轨作X向运动。A轴驱动组件和执行器托板安装在Y轴底座上,通过驱动A轴伺服电机可带动Y轴底座绕着A轴做旋转运动,执行器托板上设有执行器和Y轴驱动组件、B轴驱动组件,通过驱动Y轴伺服电机可带动执行器托板沿着Y轴方向做直线运动,通过驱动B轴伺服电机可带动中间托板绕着B轴做旋转运动。Z1轴驱动组件、Z2轴驱动组件和电主轴安装在中间托板上,驱动Z1轴伺服电机可推动中间托板沿着Z1轴方向做直线运动。驱动Z2轴伺服电机可推动电主轴沿着Z2轴方向做直线运动。刀具通过快换刀柄安装在电主轴上。The automatic hole making unit includes: Y-axis servo motor, B-axis servo motor, Z1-axis servo motor, Z2-axis servo motor, intermediate pallet, electric spindle, A-axis servo motor, quick-change tool holder, tool, actuator pallet, Y-axis base, X-axis base, base rollers, X-axis servo motor, X-axis gear. The automatic hole-making unit is installed on the arc-shaped track module through the base rollers, and the Y-axis base, base rollers and X-axis drive assembly are installed on the X-axis base, driving the X-axis servo motor to drive the X-axis gear to rotate, through the X-axis gear and the arc The meshing effect of the gear rack makes the automatic hole-making unit move in the X direction along the arc guide rail. The A-axis drive assembly and the actuator support plate are installed on the Y-axis base. By driving the A-axis servo motor, the Y-axis base can be driven to rotate around the A-axis. The actuator support plate is equipped with the actuator and the Y-axis drive assembly. The B-axis drive assembly can drive the actuator pallet to move linearly along the Y-axis direction by driving the Y-axis servo motor, and drive the intermediate pallet to rotate around the B-axis by driving the B-axis servo motor. The Z1-axis drive assembly, the Z2-axis drive assembly and the electric spindle are installed on the middle pallet, and the Z1-axis servo motor drives the middle pallet to move linearly along the Z1-axis direction. Driving the Z2-axis servo motor can push the electric spindle to move linearly along the Z2-axis direction. The tool is mounted on the electro-spindle with a quick-change tool holder.
自动制孔单元的Z1轴驱动组件和电主轴安装在中间托板上,驱动Z1轴伺服电机可推动中间托板沿着Z1轴方向做直线运动,用于补偿Z2轴驱动行程不足,适合于双曲面机身型面制孔加工。The Z1-axis driving assembly and the electric spindle of the automatic hole-making unit are installed on the middle pallet, and the Z1-axis servo motor can drive the middle pallet to make a linear motion along the Z1-axis direction, which is used to compensate for the lack of driving stroke of the Z2-axis. It is suitable for double Hole processing on curved fuselage surface.
制孔单元在各轴伺服电机驱动下可实现X轴、A轴、B轴三个回转方向和Y轴、Z1轴两个直线方向运动,完成主轴定位和姿态调整,使得刀具轴线与加工孔型面法矢一致,通过控制电主轴和Z2向进给实现刀具一次钻孔、锪窝复合加工。Driven by the servo motors of each axis, the hole-making unit can realize three rotation directions of X-axis, A-axis and B-axis and two linear directions of Y-axis and Z1-axis to complete spindle positioning and posture adjustment, so that the tool axis and the machining pass The normal vector of the surface is the same, and the compound machining of one-time drilling and countersinking of the tool is realized by controlling the electric spindle and Z2 feed.
本发明还提供了一种通用的飞机机身弧形轨制孔方法,分为以下步骤:The present invention also provides a general method for making holes in arc-shaped rails of aircraft fuselages, which is divided into the following steps:
1)架设圆形轨道模块于飞机机身外,并在圆周向上将飞机机身划分为若干个待制孔区域;1) Erect the circular track module outside the aircraft fuselage, and divide the aircraft fuselage into several areas to be drilled in the circumferential direction;
2)设置沿圆形轨道模块滑动的弧形轨道模块,且该弧形轨道模块所覆盖的机身区域与每个待制孔区域对应;2) Arrange an arc track module that slides along the circular track module, and the fuselage area covered by the arc track module corresponds to each area to be drilled;
3)自动制孔单元安装在弧形轨道模块上,并沿弧形轨道模块滑动以完成弧形轨道模块所对应的待制孔区域的制孔;3) The automatic hole-making unit is installed on the arc-shaped track module, and slides along the arc-shaped track module to complete the hole-making area corresponding to the arc-shaped track module;
4)控制弧形轨道模块沿圆形轨道模块滑动,并依次遍历所有的待加工区域,完成整个飞机机身的制孔任务。4) Control the arc-shaped track module to slide along the circular track module, and traverse all the areas to be processed in turn to complete the hole-making task of the entire aircraft fuselage.
本发明的优点在于:1)适应性好,可以应用双曲面机身;2)可以满足飞机机身特别是机身段对接区大范围自动制孔的加工要求;3)可以满足孔位置精度、锪窝深度、表面粗糙度和孔径尺寸精度的设计要求;4)钻孔锪窝加工范围可以覆盖整个机身段周向区域,工作效率高。The invention has the advantages of: 1) good adaptability, can apply hyperboloid fuselage; 2) can meet the processing requirements of the aircraft fuselage, especially the large-scale automatic hole making in the docking area of the fuselage section; 3) can meet the hole position accuracy, Design requirements for spot facing depth, surface roughness and dimensional accuracy; 4) Drilling and spot spot processing range can cover the entire circumferential area of the fuselage section, and the work efficiency is high.
附图说明Description of drawings
图1是通用的飞机机身弧形轨制孔装置的整体结构图;Fig. 1 is the overall structural diagram of general aircraft fuselage arc rail hole making device;
图2是圆形轨道模块的结构图;Fig. 2 is a structural diagram of a circular track module;
图3是支撑脚的剖面图;Fig. 3 is a cross-sectional view of a supporting foot;
图4是轨道保持架模块的结构图;Fig. 4 is the structural diagram of track cage module;
图5是弧形轨道模块和自动制孔单元的结构图;Fig. 5 is the structural diagram of arc track module and automatic hole-making unit;
图6是自动制孔单元的结构图;Fig. 6 is a structural diagram of an automatic hole-making unit;
图1中标号名称:圆形轨道模块1、轨道保持架模块2、弧形轨道模块3和自动制孔单元4、保持架连杆5。Names of symbols in Fig. 1: circular track module 1, track cage module 2, arc track module 3, automatic hole-making unit 4, cage connecting rod 5.
图2中标号名称:单段圆形轨道6、底部圆形轨道板7、支撑脚8、插销9、支撑杆10。Label name among Fig. 2: single section circular track 6, bottom circular track plate 7, support pin 8, latch 9, support bar 10.
图3中标号名称:调整螺母11、支撑座12、支柱13、调整脚14、蝶形弹簧15。Label name among Fig. 3: adjusting nut 11, support seat 12, pillar 13, adjusting foot 14, butterfly spring 15.
图4中标号名称:轨道保持架16、保持架连接件17、保持架滚轮18。Label name among Fig. 4: track cage 16, cage connector 17, cage roller 18.
图5中标号名称:弧形轨道底座19、弧形导轨20、弧形轨道连接架21、锁紧片22、弧形轨滚轮23、弧形齿条24;X代表自动制孔单元X轴旋转方向、Y代表自动制孔单元Y轴直线运动方向、A代表自动制孔单元A轴旋转方向、B代表自动制孔单元B轴旋转方向、Z1代表自动制孔单元Z1轴直线运动方向、Z2代表自动制孔单元Z2轴直线运动方向。The label names in Figure 5: arc track base 19, arc guide rail 20, arc track connecting frame 21, locking piece 22, arc track roller 23, arc rack 24; X represents the X-axis rotation of the automatic hole making unit Direction, Y represents the linear motion direction of the Y-axis of the automatic hole-making unit, A represents the rotation direction of the A-axis of the automatic hole-making unit, B represents the rotation direction of the B-axis of the automatic hole-making unit, Z1 represents the linear motion direction of the Z1 axis of the automatic hole-making unit, and Z2 represents the Direction of Z2-axis linear movement of automatic hole making unit.
图6中标号名称:Y轴伺服电机25、B轴伺服电机26、Z1轴伺服电机27、Z2轴伺服电机28、中间托板29、电主轴30、A轴伺服电机31、快换刀柄32、刀具33、执行器托板34、Y轴底座35、X轴底座36、底座滚轮37、X轴伺服电机38、X轴齿轮39。Designation of labels in Figure 6: Y-axis servo motor 25, B-axis servo motor 26, Z1-axis servo motor 27, Z2-axis servo motor 28, intermediate support plate 29, electric spindle 30, A-axis servo motor 31, quick-change handle 32 , cutter 33, actuator pallet 34, Y-axis base 35, X-axis base 36, base roller 37, X-axis servo motor 38, X-axis gear 39.
具体实施方式detailed description
下面将结合附图对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
通用的飞机机身弧形轨制孔装置,采用多轴数控驱动自动制孔单元4,制孔单元可以在弧形轨道上运动,弧形轨道分区域固定在分段拼接而成的圆形轨道上,通过支撑脚10固定在机身型面上,制孔系统可以实现圆周方向分区域自动制孔,并具有锪窝的功能。The universal arc-shaped rail hole-making device of the aircraft fuselage adopts multi-axis numerical control to drive the automatic hole-making unit 4. The hole-making unit can move on the arc-shaped track, and the arc-shaped track is fixed on the circular track formed by splicing segments Above, the hole-making system can realize automatic hole-making in the circumferential direction in sub-regions by fixing the supporting feet 10 on the surface of the fuselage, and has the function of spot facing.
如图1所示,本发明的制孔装置包括:圆形轨道模块1、轨道保持架模块2、弧形轨道模块3和自动制孔单元4。圆形轨道模块1绕置在飞机机身外,轨道保持架模块2用于圆形轨道模块1的形状保持,并与弧形轨道模块3衔接呈围绕圆形轨道模块1的圆环,自动制孔单元4滑动配合在弧形轨道模块3上。As shown in FIG. 1 , the hole-making device of the present invention includes: a circular track module 1 , a track holder module 2 , an arc-shaped track module 3 and an automatic hole-making unit 4 . The circular track module 1 is placed outside the aircraft fuselage, and the track holder module 2 is used to maintain the shape of the circular track module 1, and is connected with the arc track module 3 to form a ring around the circular track module 1, which is automatically made The hole unit 4 is slidingly fitted on the arc track module 3 .
如图2所示,圆形轨道模块1包括两条圆形轨道,每条圆形轨道由9段上部圆形轨道组件和1段下部圆形轨道组件通过插销9依次拼接而成。每段上部圆形轨道组件包括:单段圆形轨道6、支撑脚8、插销9,支撑脚8安装在单段圆形轨道6上,并抵住机身蒙皮,插销9用于单段圆形轨道6间的衔接。下部圆形轨道组件包括:下部圆形轨道7、支撑脚8和支架。支架与机身表面形状相适应,支撑脚8安装在支架上。As shown in FIG. 2 , the circular track module 1 includes two circular tracks, and each circular track is composed of 9 segments of upper circular track components and 1 segment of lower circular track component spliced sequentially through pins 9 . Each section of the upper circular track assembly includes: a single-section circular track 6, a support foot 8, and a latch 9. The support foot 8 is installed on the single-section circular track 6 and is against the skin of the fuselage, and the latch 9 is used for a single section. The connection between the 6 circular tracks. The lower circular track assembly includes: the lower circular track 7, supporting feet 8 and brackets. The support is adapted to the shape of the surface of the fuselage, and the supporting feet 8 are installed on the support.
如图3所示,支撑脚8包括支撑杆10、调整螺母11、支撑座12、支柱13、调整脚14、蝶形弹簧15。支撑杆10安装在圆形轨道上,并贯穿支撑座12,调整螺母11套在支撑座12两侧的支撑杆10上,用于调节和锁紧支撑脚8的位置,支柱13贯穿支撑座12,支柱13的一端套有螺母,另一端带有连接调整脚14的球头;同时,位于支撑座12内的支柱部分套有蝶形弹簧15,该蝶形弹簧15的一端抵住所述的螺母,另一端抵住凸设在支柱13周面的环形台阶。As shown in FIG. 3 , the supporting foot 8 includes a supporting rod 10 , an adjusting nut 11 , a supporting seat 12 , a pillar 13 , an adjusting foot 14 , and a butterfly spring 15 . The support rod 10 is installed on the circular track and runs through the support base 12. The adjustment nut 11 is sleeved on the support rod 10 on both sides of the support base 12 for adjusting and locking the position of the support foot 8. The pillar 13 runs through the support base 12 One end of the pillar 13 is covered with a nut, and the other end has a ball head connected to the adjustment foot 14; at the same time, the pillar part located in the support seat 12 is covered with a butterfly spring 15, and one end of the butterfly spring 15 is against the nut. , the other end against the ring-shaped step that protrudes and is located at pillar 13 peripheral surfaces.
如图4所示,轨道保持架模块2包括:轨道保持架16、保持架连杆5、保持架连接件17、保持架滚轮18。轨道保持架16上设有一定质量的配重块,用于平衡自动制孔单元4的重量。轨道保持架16通过两侧的保持架滚轮18安装在两条圆形轨道上,保持架连杆5连接在相邻两轨道保持架16的保持架连接件17上。As shown in FIG. 4 , the track cage module 2 includes: a track cage 16 , a cage link 5 , a cage connector 17 , and cage rollers 18 . A counterweight with a certain quality is arranged on the track holder 16 for balancing the weight of the automatic hole-making unit 4 . The rail holder 16 is installed on two circular rails by the holder rollers 18 on both sides, and the holder connecting rod 5 is connected on the holder connector 17 of the adjacent two rail holders 16 .
如图5所示,弧形轨道模块3包括:弧形轨道底座19、弧形导轨20、弧形轨道连接架21、锁紧片22、弧形轨滚轮23、弧形齿条24。弧形导轨20固定在弧形轨道底座19上,弧形轨道连接架21连接在弧形轨道底座19的两端,并与保持架连接件17连接,弧形轨道底座19通过弧形轨滚轮23滑动在圆形轨道上,锁紧片22用于固定弧形轨道底座19于圆形轨道上,弧形齿条24位于弧形轨道底座19上,用于驱动自动制孔单元4沿弧形导轨20运动。As shown in FIG. 5 , the arc track module 3 includes: arc track base 19 , arc guide rail 20 , arc track connecting frame 21 , locking piece 22 , arc track roller 23 , and arc rack 24 . The arc-shaped guide rail 20 is fixed on the arc-shaped track base 19, and the arc-shaped track connecting frame 21 is connected to the two ends of the arc-shaped track base 19, and is connected with the retainer connector 17, and the arc-shaped track base 19 passes through the arc-shaped rail roller 23 Sliding on the circular track, the locking piece 22 is used to fix the arc track base 19 on the circular track, the arc rack 24 is located on the arc track base 19, and is used to drive the automatic hole making unit 4 along the arc guide rail 20 sports.
如图6所示,自动制孔单元4包括:Y轴伺服电机25、B轴伺服电机26、Z1轴伺服电机27、Z2轴伺服电机28、中间托板29、电主轴30、A轴伺服电机31、快换刀柄32、刀具33、执行器托板34、Y轴底座35、X轴底座36、底座滚轮37、X轴伺服电机38、X轴齿轮39。As shown in Figure 6, the automatic hole making unit 4 includes: Y-axis servo motor 25, B-axis servo motor 26, Z1-axis servo motor 27, Z2-axis servo motor 28, intermediate pallet 29, electric spindle 30, A-axis servo motor 31. Quick-change handle 32, cutting tool 33, actuator support plate 34, Y-axis base 35, X-axis base 36, base roller 37, X-axis servo motor 38, X-axis gear 39.
自动制孔单元通过底座滚轮37安装在弧形轨道模块3上,Y轴底座35、底座滚轮37和X轴驱动组件安装在X轴底座36上,X轴驱动组件包括X轴伺服电机38和位于X轴伺服电机38输出轴上的X轴齿轮39,X轴伺服电机38带动X轴齿轮39旋转,通过X轴齿轮39与弧形齿条24的啮合作用,使得自动制孔单元沿着弧形导轨20作X向运动。A轴驱动组件和执行器托板34安装在Y轴底座35上,A轴驱动组件包括A轴伺服电机31,通过驱动A轴伺服电机31可带动Y轴底座35绕着A轴做旋转运动,执行器托板34上设有执行器和Y轴驱动组件、B轴驱动组件,Y轴驱动组件中的Y轴伺服电机25可带动执行器托板34沿着Y轴方向做直线运动,B轴驱动组件内的B轴伺服电机26可带动中间托板29绕着B轴做旋转运动。Z1轴驱动组件、Z2轴驱动组件和电主轴30安装在中间托板29上,Z1轴驱动组件带有的Z1轴伺服电机27可推动中间托板29沿着Z1轴方向做直线运动。Z2轴驱动组件带有的驱动Z2轴伺服电机28可推动电主轴30沿着Z2轴方向做直线运动。刀具33通过快换刀柄32安装在电主轴30上。The automatic hole-making unit is installed on the arc track module 3 through the base roller 37, the Y-axis base 35, the base roller 37 and the X-axis driving assembly are installed on the X-axis base 36, and the X-axis driving assembly includes an X-axis servo motor 38 and a The X-axis gear 39 on the output shaft of the X-axis servo motor 38, the X-axis servo motor 38 drives the X-axis gear 39 to rotate, and through the meshing effect of the X-axis gear 39 and the arc-shaped rack 24, the automatic hole making unit moves along the arc. The guide rail 20 moves in the X direction. The A-axis driving assembly and the actuator support plate 34 are installed on the Y-axis base 35. The A-axis driving assembly includes an A-axis servo motor 31. By driving the A-axis servo motor 31, the Y-axis base 35 can be driven to rotate around the A-axis. The actuator supporting plate 34 is provided with an actuator, a Y-axis driving assembly, and a B-axis driving assembly. The Y-axis servo motor 25 in the Y-axis driving assembly can drive the actuator supporting plate 34 to move linearly along the Y-axis direction, and the B-axis The B-axis servo motor 26 in the driving assembly can drive the intermediate support plate 29 to rotate around the B-axis. The Z1-axis driving assembly, the Z2-axis driving assembly and the electric spindle 30 are installed on the intermediate support plate 29, and the Z1-axis servo motor 27 attached to the Z1-axis drive assembly can push the intermediate support plate 29 to move linearly along the Z1-axis direction. The Z2-axis servo motor 28 driven by the Z2-axis driving assembly can push the electric spindle 30 to move linearly along the Z2-axis direction. The tool 33 is installed on the electric spindle 30 through the quick change handle 32 .
自动制孔单元的Z1轴驱动组件和电主轴30安装在中间托板29上,驱动Z1轴伺服电机27可推动中间托板29沿着Z1轴方向做直线运动,用于补偿Z2轴驱动行程不足,适合于双曲面机身型面制孔加工。The Z1-axis driving assembly and the electric spindle 30 of the automatic hole-making unit are installed on the intermediate support plate 29, and the Z1-axis servo motor 27 is driven to push the intermediate support plate 29 to move linearly along the Z1-axis direction, which is used to compensate for the insufficient driving stroke of the Z2-axis , suitable for hole making of hyperboloid fuselage surface.
制孔单元在各轴伺服电机驱动下可实现X轴、A轴、B轴三个回转方向和Y轴、Z1轴两个直线方向运动,完成主轴定位和姿态调整,使得刀具轴线与加工孔型面法矢一致,通过控制电主轴和Z2向进给实现刀具一次钻孔、锪窝复合加工。Driven by the servo motors of each axis, the hole-making unit can realize three rotation directions of X-axis, A-axis and B-axis and two linear directions of Y-axis and Z1-axis to complete spindle positioning and posture adjustment, so that the tool axis and the machining pass The normal vector of the surface is the same, and the compound machining of one-time drilling and countersinking of the tool is realized by controlling the electric spindle and Z2 feed.
本发明的工作过程如下:Working process of the present invention is as follows:
1)安装圆形轨道模块1) Install the circular track module
圆形轨道模块1包括两条圆形轨道,每条圆形轨道由9段上部圆形轨道组件和1段下部圆形轨道组件通过插销9依次拼接而成。支撑脚8分布在圆形轨道上,支撑脚8的支撑高度可调,适应不同曲率的蒙皮表面。圆形轨道通过可自由灵活摆动的支撑脚8适应机身不同曲率的蒙皮表面并压紧,通过调整螺母11调节蝶形弹簧15压缩变形量可自由调节调整脚14施加在蒙皮表面的载荷大小,从而实现圆形轨道压紧并固定在飞机机身段型面上。The circular track module 1 includes two circular tracks, and each circular track is formed by sequentially splicing 9 segments of the upper circular track assembly and 1 segment of the lower circular track assembly through pins 9 . The supporting feet 8 are distributed on the circular track, and the supporting height of the supporting feet 8 is adjustable to adapt to skin surfaces with different curvatures. The circular track adapts to the skin surface of different curvatures of the fuselage through the freely and flexibly swinging support feet 8 and presses them tightly. The compression deformation of the butterfly spring 15 can be adjusted through the adjustment nut 11, and the load applied by the adjustment feet 14 on the skin surface can be freely adjusted. Size, so that the circular track can be compressed and fixed on the surface of the aircraft fuselage section.
2)安装保持架模块2) Install the cage module
调节两条圆形轨道之间的距离,将轨道保持架16通过保持架滚轮18依次安装在圆形轨道上,九个轨道保持架16之间通过保持架连杆5相连,保证各个轨道保持架16均布在圆形轨道上,用于保持两条圆形轨道的等距性,同时增强制孔系统的刚性。Adjust the distance between the two circular rails, install the rail cages 16 on the circular rails sequentially through the cage rollers 18, and connect the nine rail cages 16 through the cage connecting rod 5 to ensure that each rail cage 16 are evenly distributed on the circular rails to maintain the equidistantness of the two circular rails and enhance the rigidity of the drilling system.
3)安装弧形轨道模块3) Install the arc track module
飞机机身段对接区的制孔加工区域可分为上下左右四个区域,每个区域占了整个圆形轨道的四分之一,弧形轨道模块3的加工范围可以覆盖一个加工区域,将弧形轨道模块3通过弧形轨滚轮23安装在圆形轨道模块1上,通过弧形轨道连接架21与保持架连杆5相连使得弧形轨道模块3与轨道保持架模块2连接成为一个环向整体。弧形轨道模块3在圆形轨道模块1上的位置可以手工调节,当弧形轨道模块3到达相应加工区域后,通过锁紧片22将弧形轨道模块3锁紧安装在圆形轨道模块1上。The hole-making processing area in the docking area of the fuselage section of the aircraft can be divided into four areas: upper, lower, left, and right, each area accounts for a quarter of the entire circular track, and the processing range of the arc track module 3 can cover one processing area. The arc track module 3 is installed on the circular track module 1 through the arc track roller 23, and is connected with the cage link 5 through the arc track connecting frame 21 so that the arc track module 3 and the track cage module 2 are connected to form a ring to the whole. The position of the curved track module 3 on the circular track module 1 can be manually adjusted. When the curved track module 3 reaches the corresponding processing area, the curved track module 3 is locked and installed on the circular track module 1 through the locking piece 22 superior.
4)安装自动制孔单元4) Install the automatic hole making unit
自动制孔单元4通过底座滚轮37安装在弧形导轨20上,X轴齿轮39与弧形齿条24啮合。由于自动制孔单元4质量较大,在圆形轨道另一侧的轨道保持架16上安装相应质量的配重块,用来平衡自动制孔单元4的重量,同时也便于弧形轨道模块3沿轨道变换工位。The automatic hole-making unit 4 is installed on the arc-shaped guide rail 20 through the base roller 37 , and the X-axis gear 39 meshes with the arc-shaped rack 24 . Because the mass of the automatic hole-making unit 4 is relatively large, a counterweight of corresponding quality is installed on the track holder 16 on the other side of the circular track to balance the weight of the automatic hole-making unit 4, and also to facilitate the arc track module 3 Change stations along the track.
5)带刀具的主轴定位、刀具制孔和锪窝5) Spindle positioning with tools, tool hole making and countersinking
驱动X轴伺服电机38带动X轴齿轮39旋转,与X轴齿轮39啮合的弧形齿条24固定不动,使得自动制孔单元4沿着弧形导轨20作X向运动。A轴驱动组件和执行器托板34安装在Y轴底座35上,通过驱动A轴伺服电机31可带动Y轴底座35绕着A轴旋转,实现刀具33的A轴角度的调节。通过驱动Y轴伺服电机25可带动执行器托板34沿着Y轴方向做直线运动。通过驱动B轴伺服电机26可带动中间托板29绕着B轴做旋转运动,实现刀具33的B轴角度的调节。通过调节X轴、Y轴、A轴、B轴的位姿,使刀具33轴线与被加工孔轴线重合。Drive the X-axis servo motor 38 to drive the X-axis gear 39 to rotate, and the arc-shaped rack 24 meshing with the X-axis gear 39 is fixed, so that the automatic hole-making unit 4 moves along the arc-shaped guide rail 20 in the X direction. The A-axis driving assembly and the actuator support plate 34 are installed on the Y-axis base 35 , and the Y-axis base 35 can be driven to rotate around the A-axis by driving the A-axis servo motor 31 to realize the adjustment of the A-axis angle of the tool 33 . By driving the Y-axis servo motor 25, the actuator support plate 34 can be driven to move linearly along the Y-axis direction. By driving the B-axis servo motor 26 , the intermediate support plate 29 can be driven to rotate around the B-axis to realize the adjustment of the B-axis angle of the tool 33 . By adjusting the poses of the X-axis, Y-axis, A-axis, and B-axis, the axis of the tool 33 coincides with the axis of the hole to be machined.
Z1轴驱动组件、Z2轴驱动组件和电主轴30安装在中间托板29上,驱动Z1轴伺服电机27可推动中间托板29沿着Z1轴方向做直线运动,用于调节电主轴进给单元与机身制孔加工表面距离。驱动Z2轴伺服电机28可实现Z2轴方向进给运动,实现刀具33的制孔锪窝工作。The Z1-axis drive assembly, the Z2-axis drive assembly and the electric spindle 30 are installed on the middle support plate 29, and the Z1-axis servo motor 27 is driven to push the middle support plate 29 to move linearly along the Z1-axis direction, which is used to adjust the feed unit of the electric spindle The distance from the machined surface of the machined hole. Driving the Z2-axis servo motor 28 can realize the feed motion in the Z2-axis direction, and realize the hole-making and spot-sinking work of the tool 33 .
6)完成所有孔制作6) Complete all hole making
重复步骤5),自动制孔单元4移动到下一个孔位完成制孔锪窝。完成一个加工区域所有孔位的制孔后,松开锁紧片22与圆形轨道的连接,沿着圆形轨道周向旋转弧形轨道模块3到达下一个加工区域后重新锁紧,重复上述步骤,实现飞机机身段对接区所有孔位的自动制孔。Repeat step 5), and the automatic hole making unit 4 moves to the next hole position to complete hole making and spot facing. After completing the hole making of all the holes in a processing area, loosen the connection between the locking piece 22 and the circular track, rotate the arc track module 3 along the circular track circumferentially to reach the next processing area and then lock it again, repeat the above The first step is to realize the automatic drilling of all holes in the docking area of the aircraft fuselage section.
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CN105773156B (en) * | 2016-03-18 | 2017-08-29 | 南京信息职业技术学院 | Annular numerical control automatic hole making system for butt joint assembly of airplane body |
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CN108302298A (en) * | 2018-03-14 | 2018-07-20 | 哈尔滨理工大学 | A kind of camera fine-tuning stent for guiding composite material drilling robot |
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CN110170676A (en) * | 2019-06-03 | 2019-08-27 | 西安飞机工业(集团)有限责任公司 | A kind of method for drilling of large aircraft fuselage interface structure |
CN111054946B (en) * | 2019-12-25 | 2021-04-27 | 南京航空航天大学 | A rigid-flexible track hole-making system with self-adaptive hybrid structure |
CN112658706A (en) * | 2021-01-15 | 2021-04-16 | 华北理工大学 | Three-freedom-degree machine tool |
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