CN103920365B - Nitrogen in variable-frequency variable-voltage absorption recovery roasting pyrite furnace gas and the method for sulfur dioxide - Google Patents
Nitrogen in variable-frequency variable-voltage absorption recovery roasting pyrite furnace gas and the method for sulfur dioxide Download PDFInfo
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Abstract
本发明公开了一种变频变压吸附回收焙烧硫铁矿炉气中的氮气和二氧化硫的方法,工艺步骤为:将焙烧硫铁矿的炉气除尘净化干燥和降温后,经200目聚四氟乙烯材质的精制硫酸炉气过滤器去除尘粒及铁锈;再通过精脱罐深度精脱水、脱氧和脱二氧化碳后,再利用变频变压吸附的办法实现N2与SO2的分离,然后再通过压缩或冷却、气液分离获得液态SO2,将分离出来的氮气与液态SO2装瓶供工业用;未被液化分离的SO2再进入压缩或冷却、气液分离的循环过程,把其中的SO2不断地分离下来;本发明实现对焙烧硫铁矿含大量氮气和二氧化硫的混合炉气的综合利用和零排放,获得的液态二氧化硫纯度高,其过程绿色、安全,节能、零排放、成本低。
The invention discloses a method for recovering nitrogen and sulfur dioxide in the furnace gas of roasted pyrite ore by frequency conversion and pressure conversion adsorption. Refined sulfuric acid furnace gas filter made of ethylene to remove dust particles and rust; then through the fine dehydration tank for deep fine dehydration, deoxidation and decarbonation, and then use the frequency conversion pressure swing adsorption method to achieve the separation of N 2 and SO 2 , and then pass through Compression or cooling, gas-liquid separation to obtain liquid SO 2 , bottle the separated nitrogen and liquid SO 2 for industrial use; SO2 that has not been liquefied and separated enters the cycle of compression or cooling, gas-liquid separation, and the SO in it 2. Continuous separation; the present invention realizes the comprehensive utilization and zero discharge of mixed furnace gas containing a large amount of nitrogen and sulfur dioxide in roasted pyrite, and the obtained liquid sulfur dioxide has high purity, and the process is green, safe, energy-saving, zero-emission and low in cost .
Description
技术领域technical field
本发明涉及变频变压吸附回收焙烧硫铁矿炉气中的氮气和二氧化硫的方法。The invention relates to a method for recovering nitrogen and sulfur dioxide in roasting pyrite furnace gas by frequency conversion and pressure swing adsorption.
背景技术Background technique
液态二氧化硫是无色透明、有刺激性臭味的液体。其气化性强,当空气中二氧化硫浓度达0.04%~0.05%时,吸入人体就会中毒,对呼吸和眼睛有刺激作用。液态二氧化硫用途广泛,是一种重要的化工原料,既可用于生产合成纤维(主要是锦纶)、洗涤剂、橡胶助剂、保险粉(连二亚硫酸钠)、塑料、染料、医药、润滑油和糖精等,又可用作制冷剂、漂白粉、灭火剂和消毒剂等。近年,随着我国现代工业的发展,对液态二氧化硫的需求日益增长,液体二氧化硫的产量逐年增长,市场需求日趋旺盛。Liquid sulfur dioxide is a colorless, transparent liquid with a pungent odor. Its gasification is strong. When the concentration of sulfur dioxide in the air reaches 0.04% to 0.05%, it will be poisoned to the human body if it is inhaled, and it will irritate the breath and eyes. Liquid sulfur dioxide is widely used and is an important chemical raw material, which can be used to produce synthetic fibers (mainly nylon), detergents, rubber additives, hydrosulfite (sodium dithionite), plastics, dyes, medicines, lubricating oils and saccharin etc. It can also be used as refrigerant, bleaching powder, fire extinguishing agent and disinfectant, etc. In recent years, with the development of my country's modern industry, the demand for liquid sulfur dioxide is increasing day by day, the output of liquid sulfur dioxide is increasing year by year, and the market demand is becoming increasingly strong.
焙烧硫铁矿的炉气或尾气中二氧化硫占7%~12%左右,三氧化硫占0.05%~0.4%,及微量的升华硫、氧气与酸雾等,其余为氮气。二氧化硫常温常压下为无色气体,具有强烈刺激性气味。排放到大气中会被氧化成三氧化硫,三氧化硫与水蒸气结合生成酸雾,从而腐蚀相关铁金属设备、管道和仪器,缩短其使用寿命。因此,去除或回收焙烧硫铁矿的炉气或尾气中的二氧化硫,并加以利用,变害为宝,显得尤为迫切!In the furnace gas or tail gas of roasting pyrite, sulfur dioxide accounts for about 7% to 12%, sulfur trioxide accounts for 0.05% to 0.4%, and traces of sublimated sulfur, oxygen and acid mist, etc., and the rest is nitrogen. Sulfur dioxide is a colorless gas at normal temperature and pressure, with a strong pungent odor. When discharged into the atmosphere, it will be oxidized into sulfur trioxide, which will combine with water vapor to form acid mist, which will corrode related iron metal equipment, pipelines and instruments, and shorten their service life. Therefore, it is particularly urgent to remove or recover the sulfur dioxide in the furnace gas or tail gas of roasting pyrite, and make use of it to turn harm into treasure!
目前,国内外工业上从焙烧硫铁矿炉气或尾气中回收二氧化硫生产液态二氧化硫主要有氨—酸法、柠檬酸钠吸收法、水吸收法、部分冷凝法和威桑曼——洛德法等,这些方法都首先用易吸收二氧化硫的有机胺、水或氨等吸收剂吸收烟气或炉气的二氧化硫,再解吸,得高浓度二氧化硫;然后将高浓度二氧化硫用加压或冷冻法制得液态二氧化硫。这些技术或多或少受到技术可靠性、经济合理性、试剂来源区域性、行业生产特点及环保的要求等限制。如目前国内广泛运用的氨—酸法采用液氨或氨水作为吸收剂,吸收效率高、脱硫彻底,但工艺流程复杂、设备投资大、运行费用高,且氨的来源受到地域的限制。钙法是采用石灰水或石灰乳洗涤含二氧化硫的烟气,形成亚硫酸钙沉淀,生成硫酸钙。此法技术成熟,生产成本低,但吸收速率慢、吸收能力小、副产品硫酸钙的实际应用价值不大、产出渣量多,导致设备及管路结垢严重。钠法是使用柠檬酸钠、碳酸钠或氢氧化钠等碱性物质吸收含二氧化硫的烟气,生成亚硫酸钠或亚硫酸氢钠溶液,优点是吸收能力大、吸收速率快、脱硫效率高、设备简单、操作方便且不易结垢,不足之处是原料钠碱较贵,生产成本高。上述方法的共同问题是:①脱硫设备工程投资费用大。②脱硫后的副产物的后续处理艰难。③无法满足环保的要求或环保运行费用高。At present, there are mainly ammonia-acid method, sodium citrate absorption method, water absorption method, partial condensation method and Weissman-Lord method in the industry at home and abroad to recover sulfur dioxide from roasting pyrite furnace gas or tail gas to produce liquid sulfur dioxide. etc. These methods all first absorb sulfur dioxide in flue gas or furnace gas with absorbents such as organic amines, water or ammonia that are easy to absorb sulfur dioxide, and then desorb to obtain high-concentration sulfur dioxide; then high-concentration sulfur dioxide is obtained by pressurization or freezing. sulfur dioxide. These technologies are more or less limited by technical reliability, economic rationality, regional sources of reagents, industry production characteristics and environmental protection requirements. For example, the ammonia-acid method currently widely used in China uses liquid ammonia or ammonia water as an absorbent, which has high absorption efficiency and thorough desulfurization, but the process is complicated, equipment investment is large, and operating costs are high, and the source of ammonia is restricted by region. The calcium method is to use lime water or lime milk to wash the flue gas containing sulfur dioxide, form calcium sulfite precipitate, and generate calcium sulfate. This method has mature technology and low production cost, but the absorption rate is slow, the absorption capacity is small, the practical application value of the by-product calcium sulfate is not great, and the output slag is large, which leads to serious scaling of equipment and pipelines. The sodium method uses alkaline substances such as sodium citrate, sodium carbonate or sodium hydroxide to absorb sulfur dioxide-containing flue gas to generate sodium sulfite or sodium bisulfite solution. The advantages are large absorption capacity, fast absorption rate, high desulfurization efficiency, and simple equipment , Easy to operate and not easy to scale. The disadvantage is that the raw material sodium alkali is more expensive and the production cost is high. The common problems of the above methods are: ① The investment cost of the desulfurization equipment project is high. ② Subsequent treatment of by-products after desulfurization is difficult. ③The requirements of environmental protection cannot be met or the operating cost of environmental protection is high.
氮气是一种无色无味无臭的气体,无毒,具有良好的稳定性和很低的沸点,被广泛应用于石油开采、化工安全防护、保护焊接金属、充填灯泡、育种、果粮储运、保鲜、灭火、医学、制药等,其占大气总量的78.12%(体积分数),是空气的主要成份。Nitrogen is a colorless, odorless and odorless gas, non-toxic, with good stability and a very low boiling point. It is widely used in petroleum exploration, chemical safety protection, welding metal protection, bulb filling, breeding, fruit storage and transportation , preservation, fire extinguishing, medicine, pharmaceuticals, etc. It accounts for 78.12% (volume fraction) of the total atmosphere and is the main component of air.
目前,国内外工业上从空气中分离回收氮气的主要方法有:低温精馏法、变压吸附法、膜分离法和化学吸附法等,各有其优缺点。At present, the main methods for separating and recovering nitrogen from air at home and abroad are: cryogenic rectification, pressure swing adsorption, membrane separation and chemical adsorption, each with its own advantages and disadvantages.
其中,低温精馏法的机理是将空气压缩液化,根据各组分沸点的不同,经精馏塔精馏分离,得到所需产品。大规模工业生产氧气、氮气,以低温精馏法为最经济,在空气分离方法中占有牢固的统治地位;同时冷损失可尽量低、所需热量尽量少。低温法分离空气的主要有同时分离氧、氮的双塔流程和同时生产氧、氮和氩的三塔流程两种。低温法的发展趋势是:(1)大型化,最大达到220000m3/h氮气;(2)采用规整填料,优点是流量大、阻力小、操作弹性大、效率高;(3)与其它过程相结合,降低能耗,提高整体总效率。低温精馏法的设备操作复杂,投资大,能耗大。Among them, the mechanism of cryogenic rectification is to compress and liquefy the air, and according to the difference of the boiling point of each component, rectify and separate through the rectifying tower to obtain the desired product. For large-scale industrial production of oxygen and nitrogen, the low-temperature rectification method is the most economical method, which occupies a firm dominant position in the air separation method; at the same time, the cold loss can be as low as possible, and the required heat is as little as possible. The cryogenic method for air separation mainly includes two-tower process for simultaneous separation of oxygen and nitrogen and three-tower process for simultaneous production of oxygen, nitrogen and argon. The development trend of the cryogenic method is: (1) large-scale, up to 220,000m 3 /h nitrogen; (2) the use of structured packing, the advantages of large flow, small resistance, large operating flexibility, and high efficiency; (3) comparable to other processes Combined, reduce energy consumption and improve the overall total efficiency. The operation of equipment for cryogenic rectification is complicated, the investment is large, and the energy consumption is large.
变压吸附法制氧是利用沸石分子筛对氮的吸附亲和力高于对氧的吸附亲和力的特性分离氧气和氮气,或利用氧气在碳分子微孔系统狭窄空隙中的扩散速度大于氮气的扩散速度、在远离平衡条件下分离氧、氮。变压吸附法制氧、氮是在常温下进行的,工艺过程有加压吸附,常压解吸;常压吸附,真空解吸。吸附剂对气体的吸附量随着压力的升高而增加,随着压力的降低而减少,在降低压力的过程中,放出被吸附的气体,使吸附剂再生。变压吸附受到两个关键技术的限制:一是高效吸附剂的开发;二是频繁开关的阀门可靠性和灵活性的提高。目前,大型的PSA装置多数是钢铁工业制氢和合成氨原料气CO2的分离,而在空分方面,目前,分离能力多数是6000m3/h下的装置。Oxygen production by pressure swing adsorption method is to separate oxygen and nitrogen by using the characteristic that the adsorption affinity of zeolite molecular sieve to nitrogen is higher than that to oxygen, or to use the diffusion rate of oxygen in the narrow gap of carbon molecule micropore system to be greater than that of nitrogen, in Separation of oxygen and nitrogen away from equilibrium conditions. The production of oxygen and nitrogen by pressure swing adsorption is carried out at normal temperature. The process includes pressure adsorption, normal pressure desorption, normal pressure adsorption and vacuum desorption. The adsorption amount of the adsorbent to the gas increases with the increase of the pressure, and decreases with the decrease of the pressure. During the process of reducing the pressure, the adsorbed gas is released to regenerate the adsorbent. Pressure swing adsorption is limited by two key technologies: one is the development of high-efficiency adsorbents; the other is the improvement of the reliability and flexibility of frequent switching valves. At present, most of the large-scale PSA devices are for the separation of CO2 from the raw material gas of hydrogen production and ammonia synthesis in the iron and steel industry. In terms of air separation, at present, most of the separation capacity are devices under 6000m 3 /h.
膜分离法具有适应性强、效率高、流程短、设备简单、无运转部件、操作方便、占地面积小、投资少、节能、技术先进,能耗低等优点,发展前景及应用领域广阔。但膜的成本很高,可靠性低!Membrane separation method has the advantages of strong adaptability, high efficiency, short process, simple equipment, no moving parts, convenient operation, small footprint, low investment, energy saving, advanced technology, and low energy consumption. It has broad development prospects and application fields. But the cost of the membrane is high and the reliability is low!
化学吸收法是指高温碱性混合熔盐在催化剂作用下能吸收空气中的氧,再经降压或升温解吸放出氧气。从熔盐中脱出的氧,纯度为98%~99.5%。此法用于大型空分制氧有很大前途,氧气产量在500t/d以上,与传统的低温法制氧比较,效率可提高约50%,同时还可生产大量的高温水蒸汽。The chemical absorption method refers to that the high-temperature alkaline mixed molten salt can absorb oxygen in the air under the action of a catalyst, and then desorb and release oxygen through decompression or temperature rise. The oxygen released from the molten salt has a purity of 98% to 99.5%. This method has great prospects for large-scale air separation oxygen production. The oxygen output is above 500t/d. Compared with the traditional low-temperature oxygen production, the efficiency can be increased by about 50%. At the same time, a large amount of high-temperature water vapor can also be produced.
综上所述,目前国内外利用变压吸附技术从焙烧硫铁矿的混合炉气中提高炉气的二氧化硫和氮气的浓度、同时获得液态二氧化硫和高浓度氮气鲜有报道。因此,有必要提出一种利用变压吸咐技术回收焙烧硫铁矿炉气中的氮气和二氧化硫的方法,克服传统回收有用气体存在设备投资大、后续副产物处理难和无法满足环保要求的问题,实现对焙烧硫铁矿烟气的综合利用和零排放。To sum up, at present, there are few reports at home and abroad on the use of pressure swing adsorption technology to increase the concentration of sulfur dioxide and nitrogen in the mixed furnace gas of roasting pyrite, and to simultaneously obtain liquid sulfur dioxide and high-concentration nitrogen. Therefore, it is necessary to propose a method for recovering nitrogen and sulfur dioxide in roasted pyrite furnace gas by using pressure swing adsorption technology, so as to overcome the problems of large equipment investment, difficult follow-up by-product treatment and failure to meet environmental protection requirements in the traditional recovery of useful gases. , to realize the comprehensive utilization and zero emission of roasting pyrite flue gas.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种变频变压吸附回收焙烧硫铁矿炉气中的氮气和二氧化硫的方法,通过该方法同时获取液态二氧化硫和高浓度氮气,实现焙烧硫铁矿烟气的综合利用,产品多样化,其过程绿色、安全,零排放,且无需另购原料,成本低。The technical problem to be solved by the present invention is to provide a method for recovering nitrogen and sulfur dioxide in the furnace gas of roasting pyrite ore by variable frequency and pressure swing adsorption. Comprehensive utilization, product diversification, green, safe, zero-emission process, no need to purchase additional raw materials, and low cost.
本发明以如下技术方案解决上述技术问题:The present invention solves the above technical problems with the following technical solutions:
变频变压吸附回收焙烧硫铁矿炉气中的氮气和二氧化硫的方法,工艺步骤如下:The method for recovering nitrogen and sulfur dioxide in the roasting pyrite furnace gas by frequency conversion and pressure swing adsorption, the process steps are as follows:
(1)由焙烧硫铁矿的沸腾炉出来的含二氧化硫的炉气经高温余热锅炉的余热回收降温、旋风除尘和电除尘后的中温净化和低温净化,除尘、除三氧化硫、干燥和降温,此时,炉气温度为35℃~40℃,含二氧化硫为7%~12%,CO2和O2的含量低于1%,N2为87%~92%;(1) The sulfur dioxide-containing furnace gas from the fluidized bed furnace for roasting pyrite is cooled by waste heat recovery and cooling of high-temperature waste heat boilers, medium-temperature purification and low-temperature purification after cyclone dust removal and electric dust removal, dust removal, sulfur trioxide removal, drying and cooling, At this time, the temperature of the furnace gas is 35°C-40°C, the sulfur dioxide content is 7%-12%, the content of CO 2 and O 2 is less than 1%, and the content of N 2 is 87%-92%;
(2)经步骤(1)净化干燥后的炉气再经聚四氟乙烯材质的精制硫酸炉气过滤器去除炉气中夹带的尘粒及铁锈;(2) Purify and dry the furnace gas in step (1) and then pass through the refined sulfuric acid furnace gas filter made of polytetrafluoroethylene to remove the dust particles and rust entrained in the furnace gas;
(3)步骤(2)所得炉气通过装载组合碳分子筛的精脱罐的吸附剂除去炉气中的微量的水、O2和CO2,此时,炉气中的水含量降低到2.1mg/kg~3.2mg/kg,二氧化硫的含量为7.5%~12.5%,N2的含量为87.5%~92.5%;(3) The furnace gas obtained in step (2) is passed through the adsorbent of the refinement tank loaded with combined carbon molecular sieves to remove traces of water, O 2 and CO 2 in the furnace gas. At this time, the water content in the furnace gas is reduced to 2.1mg /kg~3.2mg/kg, the content of sulfur dioxide is 7.5%~12.5%, the content of N2 is 87.5%~92.5%;
(4)步骤(3)所得炉气进入缓冲罐,经过带变频器压缩机的压缩,从吸附塔底进入吸附塔,炉气中的二氧化硫被吸附剂床层上的吸附剂吸附,实现氮气与二氧化硫分离;被吸附的二氧化硫经降压解吸后,由变频器的真空泵抽入缓冲罐,用加压或冷冻法得到液态二氧化硫;含液态二氧化硫和气态二氧化硫的气液混合物进入气液分离器进行气液分离,所得液态二氧化硫被引流到钢瓶中收集待用,其纯度为98.6%~99.5%;同时吸附剂得到完全再生;吸附剂床层被抽真空后,再用从吸附塔顶出来纯度为98.5%~99.8%、压力为0.11MPa~0.53MPa的氮气对吸附剂床层逆向升压至吸附压力为0.10MPa~0.50MPa,吸附剂床层便开始进入下一个吸附循环过程;(4) The furnace gas obtained in step (3) enters the buffer tank, is compressed by a compressor with a frequency converter, and enters the adsorption tower from the bottom of the adsorption tower. The sulfur dioxide in the furnace gas is adsorbed by the adsorbent on the adsorbent bed to realize nitrogen and Separation of sulfur dioxide; after the adsorbed sulfur dioxide is decompressed and desorbed, it is pumped into the buffer tank by the vacuum pump of the frequency converter, and liquid sulfur dioxide is obtained by pressurization or freezing; the gas-liquid mixture containing liquid sulfur dioxide and gaseous sulfur dioxide enters the gas-liquid separator for gas The obtained liquid sulfur dioxide is drained into steel cylinders for collection, and its purity is 98.6% to 99.5%; at the same time, the adsorbent is completely regenerated; % to 99.8%, nitrogen with a pressure of 0.11MPa to 0.53MPa reversely boosts the pressure on the adsorbent bed to an adsorption pressure of 0.10MPa to 0.50MPa, and the adsorbent bed begins to enter the next adsorption cycle process;
(5)未被液化分离的少量SO2循环进行步骤(4)被压缩或冷却、气液分离,把其中的二氧化硫不断地分离出来;(5) A small amount of SO 2 that has not been liquefied and separated is circulated in step (4) to be compressed or cooled, and gas-liquid separated, and the sulfur dioxide in it is continuously separated;
(6)由吸附塔塔顶出来的氮气纯度为98.5%~99.8%,进入缓冲罐,再装瓶待用。(6) The nitrogen purity from the top of the adsorption tower is 98.5% to 99.8%, and it enters the buffer tank and is bottled for later use.
所述步骤(2)中精制硫酸炉气过滤器为200目。The refined sulfuric acid furnace gas filter in the step (2) is 200 mesh.
所述步骤(3)中装载组合碳分子筛的精脱罐的吸附剂的组成是:从下往上,最底层是质量为吸附剂质量30%~40%的粗孔硅胶,第二层是质量为吸附剂质量20%~30%的细孔硅胶,第三层是质量为吸附剂质量10%~20%的钠基膨润土,第四层是质量为吸附剂质量5%~10%13X分子筛,最上层是质量为吸附剂质量15%~20%的碳分子筛,上述各组分的质量百分比总和为100%。In the step (3), the composition of the adsorbent in the fine-extraction tank loaded with combined carbon molecular sieve is: from bottom to top, the bottom layer is coarse-porous silica gel with a mass of 30% to 40% of the mass of the adsorbent, and the second layer is a mass of It is fine-pored silica gel with 20% to 30% of the mass of the adsorbent, the third layer is sodium bentonite with a mass of 10% to 20% of the mass of the adsorbent, and the fourth layer is 13X molecular sieve with a mass of 5% to 10% of the mass of the adsorbent. The uppermost layer is a carbon molecular sieve with a mass of 15% to 20% of the mass of the adsorbent, and the sum of the mass percentages of the above components is 100%.
所述步骤(4)中带变频器压缩机的排气压力为0.13MPa~0.55MPa,排气温度为35℃~41℃。In the step (4), the exhaust pressure of the compressor with frequency converter is 0.13MPa-0.55MPa, and the exhaust temperature is 35°C-41°C.
所述步骤(4)中所述吸附剂是以沼渣制成的活性炭为基础,添加多种复合添加物,其各组分及其质量百分比如下:The adsorbent in the step (4) is based on activated carbon made of biogas residue, and various composite additives are added. The components and their mass percentages are as follows:
以上各组分的质量百分比总和为100%。The sum of the mass percentages of the above components is 100%.
所述沼渣活性炭以沼渣为原料,其制备方法是:以沼气池发酵后的沼渣经清洗、过滤、除杂和螺旋挤压机或三辊挤压机进行挤压脱水,使其含水率为8%~10%;再经质量比为10%-20%、温度为30℃~40℃的氯化锌溶液浸泡35~40小时;经螺旋挤压机或三辊挤压机挤压脱水,烘干或晾干,使其含水率为5%~10%;所得沼渣放在瓷或碳化硅的坩埚中经辐照功率为2000W~3000W的微波辐照炭化,辐照时间为20分钟~30分钟,自然冷却后,再用30℃~40℃去离子水漂洗之后烘25小时,再粉化为200~400目微细粉末,得所述沼渣活性炭。The biogas residue activated carbon uses biogas residue as a raw material, and its preparation method is: the biogas residue after fermentation in a biogas tank is cleaned, filtered, impurity removed, and extruded and dehydrated by a screw extruder or a three-roll extruder to make it contain water The rate is 8% to 10%; then soaked in a zinc chloride solution with a mass ratio of 10% to 20% and a temperature of 30°C to 40°C for 35 to 40 hours; extruded by a screw extruder or a three-roll extruder Dehydration, drying or drying to make the moisture content 5% to 10%; the obtained biogas residue is placed in a porcelain or silicon carbide crucible and carbonized by microwave irradiation with a power of 2000W to 3000W, and the irradiation time is 20 Minutes to 30 minutes, after natural cooling, rinse with deionized water at 30°C to 40°C, bake for 25 hours, and then pulverize into 200 to 400 mesh fine powder to obtain the biogas residue activated carbon.
所述沼气池污泥炭化料以沼气发酵池污泥为原料,其制备方法为:沼气发酵池污泥经筛选沉淀沥干后,加入质量浓度为10%-20%、温度为30℃~40℃的氯化锌溶液浸泡20小时,沥干后烘24h,放在瓷或碳化硅的坩埚中经辐照功率为2000W~3000W的微波辐照炭化,辐照时间为10分钟~20分钟,再用30℃~40℃去离子水漂洗之后烘25小时,粉化成200~400目微细粉末,即得所述沼气池污泥炭化料。The biogas digester sludge charcoal material uses sludge from a biogas fermentation tank as a raw material, and its preparation method is as follows: after the sludge from a biogas fermentation tank is screened, precipitated and drained, the mass concentration is 10%-20%, and the temperature is 30°C to 40°C. Soak in zinc chloride solution at ℃ for 20 hours, drain and bake for 24 hours, put it in a porcelain or silicon carbide crucible, and carbonize it by microwave irradiation with a power of 2000W~3000W, and the irradiation time is 10 minutes~20 minutes, and then After rinsing with deionized water at 30°C-40°C, drying for 25 hours, pulverizing into fine powder of 200-400 mesh, the biogas tank sludge carbonized material is obtained.
本发明的方法有如下优点:Method of the present invention has following advantage:
1、可从焙烧硫铁矿炉气中同时获取氮气和液态二氧化硫,实现了焙烧硫铁矿炉气的综合利用,且成本低,过程绿色、安全,零排放。1. Nitrogen and liquid sulfur dioxide can be simultaneously obtained from the furnace gas of roasting pyrite ore, realizing the comprehensive utilization of furnace gas of roasting pyrite ore, and the cost is low, the process is green, safe and zero-emission.
2、避免了企业脱硫设备的巨额工程投资和高额的环保运行费用,同时也避免了脱硫过程副产物的艰难处置。2. It avoids the huge engineering investment and high environmental protection operation cost of the desulfurization equipment of the enterprise, and also avoids the difficult disposal of the by-products of the desulfurization process.
附图说明Description of drawings
图1是本发明变频变压吸附回收焙烧硫铁矿炉气中的氮气和二氧化硫的方法的工艺流程图。Fig. 1 is the process flow diagram of the method for recovering nitrogen and sulfur dioxide in the furnace gas of roasted pyrite ore by frequency conversion and pressure swing adsorption of the present invention.
具体实施方式detailed description
下面结合图1详细说明本发明的实施方式。An embodiment of the present invention will be described in detail below with reference to FIG. 1 .
如图1所示,本发明工艺流程为:由焙烧硫铁矿的沸腾炉出来的炉气→旋风除尘→电除尘→干燥→冷却→精脱罐深度精脱水、脱氧和脱二氧化碳→变压吸咐实现氮气与二氧化硫的分离→压缩→冷凝→气液分离→冷却→获得液态SO2。As shown in Figure 1, the process flow of the present invention is: furnace gas coming out of the boiling furnace for roasting pyrite→cyclone dust removal→electric dust removal→drying→cooling→deep fine dehydration, deoxidation and carbon dioxide removal in the fine dehydration tank→pressure swing adsorption Realize the separation of nitrogen and sulfur dioxide→compression→condensation→gas-liquid separation→cooling→obtain liquid SO2.
实施例1:Example 1:
将由焙烧硫铁矿的沸腾炉出来的炉气经高温余热锅炉回收余热、旋风除尘和电除尘后的中温和低温降温净化,除尘和三氧化硫、干燥和降温,此时,炉气温度为35℃,含二氧化硫质量比为12%,CO2和O2的含量低于1%,N2为87%;再经200目聚四氟乙烯材质的精制硫酸炉气过滤器去除混合气中夹带的尘粒及铁锈,然后经装载组合碳分子筛的精脱罐吸附除去混合炉气中的微量水、O2和CO2,此时,混合炉气中的水含量降低到2.1mg/kg,二氧化硫的含量约为12.5%,N2的含量约为87.5%;然后经带变频器压缩机的压缩,带变频器压缩机的排气压为0.13MPa,排气温度为常温35℃;之后炉气从吸附塔底部进入吸附塔内,吸附剂床层上的吸附剂吸附二氧化硫,实现氮气与二氧化硫的分离;被吸附剂吸附的二氧化硫降压解吸,由真空泵抽取送入缓冲罐,再将高浓度二氧化硫用加压或冷冻法得到液态二氧化硫,含液态和气态二氧化硫的气液混合物进入气液分离器进行气液分离,分离后的液态二氧化硫被引流到钢瓶中收集,液态二氧化硫的纯度为98.6%;同时吸附剂得到完全再生;吸附剂床层抽真空后,再用从吸附塔顶出来纯度为98.5%、压力为0.11MPa的氮气对吸附剂床层逆向升压至吸附压力为0.10MPa,吸附剂床层便开始进入下一个吸附循环过程。未被液化分离的少量的SO2再次进入带变频器压缩机,进行压缩、冷却和气液分离的循环过程,把其中的液态二氧化硫不断地分离下来,装瓶供工业用。由塔顶出来的纯度为98.5%的N2进入缓冲罐后装瓶待用。The furnace gas from the fluidized bed furnace for roasting pyrite is recovered by the high-temperature waste heat boiler, the medium temperature and low temperature cooling purification after cyclone dust removal and electric dust removal, dust removal and sulfur trioxide, drying and cooling. At this time, the temperature of the furnace gas is 35°C , the mass ratio of sulfur dioxide is 12%, the content of CO 2 and O 2 is less than 1%, and the content of N2 is 87%; then the dust particles entrained in the mixed gas are removed through the refined sulfuric acid furnace gas filter made of 200 mesh polytetrafluoroethylene and rust, and then remove traces of water, O 2 and CO 2 in the mixed furnace gas through the fine desorption tank loaded with combined carbon molecular sieves. At this time, the water content in the mixed furnace gas is reduced to 2.1mg/kg, and the content of sulfur dioxide is about It is 12.5% and the content of N 2 is about 87.5%; then it is compressed by a compressor with a frequency converter, the exhaust pressure of the compressor with a frequency converter is 0.13MPa, and the exhaust temperature is 35°C at room temperature; after that, the furnace gas is discharged from the adsorption tower The bottom enters the adsorption tower, and the adsorbent on the adsorbent bed absorbs sulfur dioxide to realize the separation of nitrogen and sulfur dioxide; the sulfur dioxide adsorbed by the adsorbent is desorbed by reducing pressure, and is pumped into the buffer tank by a vacuum pump, and then the high-concentration sulfur dioxide is pumped into the buffer tank by a pressurized or freezing method to obtain liquid sulfur dioxide, the gas-liquid mixture containing liquid and gaseous sulfur dioxide enters the gas-liquid separator for gas-liquid separation, and the separated liquid sulfur dioxide is drained into steel cylinders for collection, and the purity of liquid sulfur dioxide is 98.6%; at the same time, the adsorbent is obtained Complete regeneration; after the adsorbent bed is evacuated, use nitrogen gas with a purity of 98.5% and a pressure of 0.11MPa from the top of the adsorption tower to reverse the pressure of the adsorbent bed to an adsorption pressure of 0.10MPa, and the adsorbent bed will start Enter the next adsorption cycle process. A small amount of SO 2 that has not been liquefied and separated enters the compressor with frequency converter again for a cycle of compression, cooling and gas-liquid separation, and the liquid sulfur dioxide in it is continuously separated and bottled for industrial use. The N2 with a purity of 98.5% from the top of the tower enters the buffer tank and is bottled for later use.
所述装载组合碳分子筛的精脱罐的吸附剂的组成是:从下往上,最底层是粗孔硅胶,第二层是细孔硅胶,第三层是钠基膨润土,第四层是13X分子筛,最上层是碳分子筛。The composition of the adsorbent of the fine-removing tank loaded with combined carbon molecular sieves is: from bottom to top, the bottom layer is coarse-pore silica gel, the second layer is fine-pore silica gel, the third layer is sodium-based bentonite, and the fourth layer is 13X Molecular sieve, the top layer is carbon molecular sieve.
所述吸附剂床层上的吸附剂是以沼渣制成的活性炭为基础,添加污泥炭化料、硅溶胶、质量比为1﹕5的液态石蜡与碳酸氢铵混合物、钠基膨润土,调和而成。The adsorbent on the adsorbent bed is based on activated carbon made of biogas residue, adding sludge carbonized material, silica sol, liquid paraffin and ammonium bicarbonate mixture with a mass ratio of 1:5, and sodium-based bentonite. made.
所述沼渣活性炭的制备方法是:沼气池发酵后的沼渣经清洗、过滤、除杂,经氯化锌溶液浸泡,再用去离子水浸洗,上述每步骤之后均挤压脱水;然后烘干或晾干,微波辐照炭化,自然冷却后,去离子水漂洗之后烘干粉化,得所述沼渣活性炭。The preparation method of the biogas residue activated carbon is as follows: the biogas residue after fermentation in a biogas tank is cleaned, filtered, and impurity removed, soaked in a zinc chloride solution, and then soaked with deionized water, and squeezed and dehydrated after each of the above steps; Drying or air drying, carbonization by microwave irradiation, natural cooling, rinsing with deionized water, drying and pulverization to obtain the biogas residue activated carbon.
所述污泥炭化料的制备方法为:沼气发酵池污泥经筛选沉淀沥干,氯化锌溶液浸泡,沥干后烘干,微波辐照炭化,去离子水漂洗之后烘干,粉化,得所述污泥炭化料。The preparation method of the sludge carbonization material is as follows: the sludge from the biogas fermentation tank is screened, precipitated and drained, soaked in zinc chloride solution, dried after drained, carbonized by microwave irradiation, dried after rinsing with deionized water, powdered, Obtain the sludge carbonization material.
实施例2:Example 2:
将由焙烧硫铁矿的沸腾炉出来的含二氧化硫的炉气经高温余热锅炉回收余热,旋风除尘和电除尘后的中温降温净化和低温降温净化、除尘和除三氧化硫、干燥和降温,此时,炉气温度为40℃,含二氧化硫为7%,CO2和O2的含量低于1%,N2为92%;再经200目聚四氟乙烯材质的精制硫酸炉气过滤器去除混合气中夹带的尘粒及铁锈、精脱罐吸附除去混合炉气中的微量水、O2和CO2,此时,混合炉气中的水含量降低到3.2mg/kg,二氧化硫的含量约为7.5%,N2的含量约为92.5%;然后经带变频器压缩机的压缩,带变频器压缩机的排气压为0.55MPa,排气温度为常温41℃左右,从吸附塔底进入吸附塔的吸附剂床层,吸附剂吸附二氧化硫,实现氮气与二氧化硫的分离。被吸附剂中吸附的二氧化硫降压解吸,由变频器的真空泵抽取出来,进入缓冲罐,再将高浓度二氧化硫用加压或冷冻法得到液态二氧化硫,含液态二氧化硫和气态二氧化硫的气液混合气进入气液分离器进行气液分离,分离后的二氧化硫被引流到钢瓶中收集,液态二氧化硫的纯度为99.5%。同时吸附剂得到完全再生。抽真空后,再用从吸附塔顶出来纯度为99.8%、压力为0.53MPa的氮气对吸附剂床层逆向升压至吸附压力为0.50MPa,吸附剂床层便开始进入下一个吸附循环过程。未被液化分离的少量的SO2再次循环进入带变频器压缩机,进行压缩、冷却和气液分离的循环过程,把其中的液态二氧化硫不断地分离下来,装瓶供工业用。由塔顶出来的N2纯度为99.8%进入缓冲罐,装瓶,供工业用。The sulfur dioxide-containing furnace gas from the fluidized bed furnace for roasting pyrite is recovered by the high-temperature waste heat boiler, and after the cyclone dust removal and electric dust removal, the medium temperature cooling purification and low temperature cooling purification, dust removal and sulfur trioxide removal, drying and cooling, at this time, The temperature of the furnace gas is 40°C, the content of sulfur dioxide is 7%, the content of CO 2 and O 2 is less than 1%, and the content of N 2 is 92%; then the mixed gas is removed through a refined sulfuric acid furnace gas filter made of 200 mesh polytetrafluoroethylene The dust particles and rust entrained in the air, the fine desorption tank absorbs and removes trace water, O 2 and CO 2 in the mixed furnace gas. At this time, the water content in the mixed furnace gas is reduced to 3.2mg/kg, and the content of sulfur dioxide is about 7.5 %, the content of N2 is about 92.5%; then compressed by the compressor with frequency converter, the exhaust pressure of the compressor with frequency converter is 0.55MPa, the exhaust temperature is about 41℃ at room temperature, and the gas entering the adsorption tower from the bottom of the adsorption tower The adsorbent bed layer, the adsorbent adsorbs sulfur dioxide, and realizes the separation of nitrogen and sulfur dioxide. The sulfur dioxide adsorbed in the adsorbent is decompressed and desorbed, extracted by the vacuum pump of the frequency converter, enters the buffer tank, and then the high-concentration sulfur dioxide is pressurized or frozen to obtain liquid sulfur dioxide, and the gas-liquid mixture containing liquid sulfur dioxide and gaseous sulfur dioxide enters The gas-liquid separator performs gas-liquid separation, and the separated sulfur dioxide is diverted to the steel cylinder for collection, and the purity of the liquid sulfur dioxide is 99.5%. At the same time the adsorbent is completely regenerated. After vacuuming, nitrogen gas with a purity of 99.8% and a pressure of 0.53 MPa from the top of the adsorption tower is used to reversely boost the pressure of the adsorbent bed to an adsorption pressure of 0.50 MPa, and the adsorbent bed begins to enter the next adsorption cycle process. A small amount of SO 2 that has not been liquefied and separated is recirculated into the compressor with a frequency converter for a cycle of compression, cooling and gas-liquid separation, and the liquid sulfur dioxide in it is continuously separated and bottled for industrial use. The N2 purity of 99.8% from the top of the tower enters the buffer tank and is bottled for industrial use.
其余同实施例1。All the other are with embodiment 1.
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