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CN103915661B - A kind of direct recovery the method repairing anode material for lithium-ion batteries - Google Patents

A kind of direct recovery the method repairing anode material for lithium-ion batteries Download PDF

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CN103915661B
CN103915661B CN201310007896.1A CN201310007896A CN103915661B CN 103915661 B CN103915661 B CN 103915661B CN 201310007896 A CN201310007896 A CN 201310007896A CN 103915661 B CN103915661 B CN 103915661B
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赵丽利
朱永平
王学营
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
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    • Y02W30/84Recycling of batteries or fuel cells

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Abstract

本发明公开了一种直接回收并修复废旧锂离子电池正极材料的方法,属于资源循环利用领域。该方法选用正极材料为钴酸锂或锂镍钴锰多元层状氧化物的废旧正极片或正极片边角料和残次品;通过成分分析,按照粘结剂种类分类,直接破坏粘结剂,实现正极材料与集流体的清洁分离;利用重液分离原理将正极材料和导电剂分离;利用SEM、XRD、STEM、XPS等材料分析手段研究正极材料失效机制;层状结构未遭到破坏的,采用高温焙烧修复化学组成,材料晶格有混乱和缺陷的,采用水热反应溶解再析出修复层状结构,重新获得具有良好充放电性能的正极材料。本方法避免了溶解浸出环节,减少废液产生,简化工艺流程。

The invention discloses a method for directly recovering and repairing anode materials of waste lithium ion batteries, belonging to the field of resource recycling. The method selects the positive electrode material as lithium cobalt oxide or lithium nickel cobalt manganese multi-layered oxide waste positive electrode sheet or positive electrode sheet scraps and defective products; through component analysis, according to the type of binder, the binder is directly destroyed to achieve Clean separation of cathode materials and current collectors; use the principle of heavy liquid separation to separate cathode materials and conductive agents; use SEM, XRD, STEM, XPS and other material analysis methods to study the failure mechanism of cathode materials; if the layered structure is not damaged, use If the chemical composition is repaired by high-temperature calcination, the crystal lattice of the material is disordered and defective, the hydrothermal reaction is used to dissolve and precipitate to repair the layered structure, and to regain the positive electrode material with good charge and discharge performance. The method avoids the dissolving and leaching link, reduces waste liquid generation, and simplifies the technological process.

Description

一种直接回收并修复锂离子电池正极材料的方法A method for directly recycling and repairing lithium-ion battery cathode materials

技术领域technical field

本发明属于资源循环利用领域,提供了一种运用材料科学学科直接修复废旧锂离子电池正极材料的方法。The invention belongs to the field of resource recycling, and provides a method for directly repairing the anode material of a waste lithium-ion battery by using the subject of material science.

背景技术Background technique

自1990年Sony公司成功研制出锂离子电池并实现商品化以来,由于锂离子电池具有工作电压高、比能量高、循环寿命长、安全性好等一系列优点,在通讯信息、能源交通、航空航天、军事及医学等领域得到了广泛的应用,被称为“最有前途的化学电源”。近些年来对各种用途的锂离子电池的需求量逐年大幅上升,尤其在手机、笔记本电脑、摄像机和电动工具等便携式电子产品领域,锂离子电池作为首选电源,具有巨大的市场。在大力提倡低碳经济和节能减排的今天,新能源汽车必将成为汽车行业的主要发展方向,混合电动汽车和纯电动汽车的产业化将直接带动锂离子电池市场的再次快速增长。伴随锂离子电池的广泛应用,废旧的锂离子电池数目也逐年上升,成为不容忽视的电子垃圾。Since Sony successfully developed and commercialized lithium-ion batteries in 1990, lithium-ion batteries have a series of advantages such as high working voltage, high specific energy, long cycle life, and good safety. It has been widely used in aerospace, military and medical fields, and is called "the most promising chemical power source". In recent years, the demand for lithium-ion batteries for various purposes has increased year by year, especially in the field of portable electronic products such as mobile phones, notebook computers, cameras and power tools. Lithium-ion batteries, as the preferred power source, have a huge market. Today, when low-carbon economy and energy conservation and emission reduction are vigorously advocated, new energy vehicles will surely become the main development direction of the automotive industry, and the industrialization of hybrid electric vehicles and pure electric vehicles will directly drive the rapid growth of the lithium-ion battery market again. With the widespread application of lithium-ion batteries, the number of used lithium-ion batteries is also increasing year by year, becoming electronic waste that cannot be ignored.

正极材料在锂离子电池成本中占有很大比例,目前我国的商品化锂离子电池正极材料仍以钴酸锂为主,伴随锂离子电池用途的扩大,正极材料正在向锂镍钴锰系多元氧化物快速发展,因此对废旧正极材料回收再利用可以缓解我国钴资源紧缺的问题,具有重大的战略意义。另外,废旧正极材料的回收再利用也可以大幅节约矿产资源,保护生态环境,锂离子电池正极材料的回收再利用成为锂电行业具有巨大经济效益和广阔市场前景的重要环节。Cathode materials account for a large proportion of the cost of lithium-ion batteries. At present, lithium cobalt oxide is still the main anode material for commercialized lithium-ion batteries in my country. With the expansion of lithium-ion battery applications, cathode materials are moving toward lithium-nickel-cobalt-manganese-based multiple oxidation. Therefore, the recycling and reuse of waste cathode materials can alleviate the shortage of cobalt resources in my country, which is of great strategic significance. In addition, the recycling of waste cathode materials can also greatly save mineral resources and protect the ecological environment. The recycling and reuse of cathode materials for lithium-ion batteries has become an important link in the lithium battery industry with huge economic benefits and broad market prospects.

世界各国都在发展锂离子电池正极材料回收再利用技术,目前均集中于利用湿法冶金工业技术回收正极材料中的金属元素,Xu J Q,Thomas H R,FrancisetR W.A review of processes and technologies for the recycling of lithium-ionsecondary batteries.Journal of Power Sources,2008,177(2):512-527中总结了锂离子电池回收的基本流程,即先将电极片破碎分离,然后将电池材料溶解浸出后分离回收浸出液中的金属元素,或将该浸出液直接合成正极材料。国内对于正极材料的回收仍然处于起步阶段,相对成熟的也是湿法冶金工艺,已公开多项发明专利,如专利CN101450815A,利用硫酸和双氧水体系将镍、钴、锰元素浸出,然后通过处理浸出液合成镍钴锰酸锂正极材料。然而利用湿法冶金工艺回收再利用正极材料,都需要溶解浸出环节,各个阶段都会产生废液,造成严重的二次污染,并且工艺复杂,成本高。另外,专利CN101383442B所述利用NaOH溶解铝分离出失活钴酸锂,直接补锂焙烧再利用正极材料,虽然简化了工艺流程,但是电极片分离过程中仍然有废液产生,正极材料回收仍属于粗犷式发展模式。All countries in the world are developing the recycling technology of cathode materials for lithium-ion batteries. At present, they are all focusing on the use of hydrometallurgical industrial technology to recover metal elements in cathode materials. Xu J Q, Thomas H R, FrancisetR W.A review of processes and technologies for the recycling of Lithium-ionsecondary batteries.Journal of Power Sources,2008,177(2):512-527 summarizes the basic process of lithium-ion battery recycling, that is, the electrode sheet is first broken and separated, and then the battery material is dissolved and leached, separated and recovered in the leachate metal elements, or directly synthesize the positive electrode material from the leaching solution. Domestic recycling of positive electrode materials is still in its infancy, and the relatively mature hydrometallurgical process has published a number of invention patents, such as patent CN101450815A, which uses sulfuric acid and hydrogen peroxide system to leach nickel, cobalt, and manganese elements, and then synthesizes them by treating the leaching solution. Nickel cobalt lithium manganate cathode material. However, the recovery and reuse of positive electrode materials by hydrometallurgical process requires dissolution and leaching, and waste liquid will be generated in each stage, causing serious secondary pollution, and the process is complicated and the cost is high. In addition, as described in patent CN101383442B, NaOH is used to dissolve aluminum to separate deactivated lithium cobaltate, and the positive electrode material is directly supplemented with lithium and roasted to reuse the positive electrode material. Rough development model.

发明内容Contents of the invention

本发明的目的在于提供一种直接回收并修复废旧锂离子电池正极材料的方法。本发明将材料科学学科应用于资源循环利用领域,避免了现有工艺中的溶解浸出环节,减少了废液产生,简化了工艺流程,不需或加入很少化学药剂,无需考虑二次污染问题,在大力提倡节约资源和清洁生产的今天具有广阔的应用前景。The purpose of the present invention is to provide a method for directly reclaiming and repairing the positive electrode material of the waste lithium ion battery. The invention applies material science to the field of resource recycling, avoids the dissolution and leaching link in the existing process, reduces waste liquid generation, simplifies the process flow, does not need or add few chemicals, and does not need to consider the problem of secondary pollution , has a broad application prospect in today's vigorously advocating resource conservation and clean production.

为达到上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts following technical scheme:

图1是本发明的技术路线图。Fig. 1 is a technical roadmap of the present invention.

如图1所示,本发明选用专业设备拆解废旧锂离子电池,分选得到正极材料为钴酸锂(LiCoO2)或锂镍钴锰多元层状氧化物(Li(Ni1-x-yCoxMny)O2)的正极片或电池生产厂家的正极片边角料和残次品;通过成分分析,按照粘结剂种类分类,直接破坏粘结剂,实现正极材料与集流体的清洁分离;然后利用重液分离原理将密度不同的正极材料和导电剂分离,得到正极材料粉末;利用SEM、XRD、STEM、XPS、EELS、ICP等材料分析手段研究正极材料失效机制;按照失效机制不同,层状结构未遭到破坏的,直接采用高温焙烧修复化学组成,材料晶格有混乱和缺陷的,采用水热反应溶解再析出修复层状结构,重新获得具有良好充放电性能的正极材料。As shown in Figure 1, the present invention selects professional equipment to disassemble waste lithium-ion batteries, and sorts the positive electrode material to be lithium cobalt oxide (LiCoO 2 ) or lithium nickel cobalt manganese multilayer oxide (Li(Ni 1-xy Co x Mn y )O 2 ) positive electrode sheet or battery manufacturer’s positive electrode sheet scraps and defective products; through component analysis, according to the type of binder, directly destroy the binder, and realize the clean separation of the positive electrode material and the current collector; and then Use the principle of heavy liquid separation to separate positive electrode materials and conductive agents with different densities to obtain positive electrode material powder; use SEM, XRD, STEM, XPS, EELS, ICP and other material analysis methods to study the failure mechanism of positive electrode materials; according to different failure mechanisms, layered If the structure is not damaged, directly use high-temperature calcination to repair the chemical composition. If the material lattice is chaotic and defective, use hydrothermal reaction to dissolve and precipitate to repair the layered structure, and regain the positive electrode material with good charge and discharge performance.

一种直接回收并修复废旧锂离子电池正极材料的方法,所述方法包括如下步骤:A method for directly reclaiming and repairing waste lithium-ion battery cathode materials, said method comprising the steps of:

(1)拆解、分选得到正极材料为钴酸锂或锂镍钴锰多元层状氧化物的正极片或电池生产厂家的正极片边角料和残次品;(1) Dismantling and sorting to obtain the positive electrode sheet whose positive electrode material is lithium cobaltate or lithium-nickel-cobalt-manganese multi-layered oxide, or positive electrode scraps and defective products of the battery manufacturer;

(2)依次去除粘结剂,集流体和导电剂,得到正极材料粉末;(2) Remove the binder, current collector and conductive agent in sequence to obtain the positive electrode material powder;

(3)研究步骤(2)得到的正极材料粉末失效机制,检验正极材料粉末化学组成,当失效机制为锂和过渡金属的损失,层状结构保持完好时,进行步骤(4),当失效机制为过渡金属价态转变,引发相变,层状结构出现混乱和缺陷时,进行步骤(4’);(3) Study the failure mechanism of the positive electrode material powder obtained in step (2), and check the chemical composition of the positive electrode material powder. When the failure mechanism is the loss of lithium and transition metals, and the layered structure remains intact, proceed to step (4). When the failure mechanism is Step (4') is performed when the valence state of the transition metal is changed, a phase transition is induced, and the layered structure appears disordered and defective;

(4)根据失效前正极材料的组成,在步骤(2)得到的正极材料粉末中混入损失的金属的化合物,烧结得到修复的正极材料;(4) According to the composition of the positive electrode material before failure, the compound of the lost metal is mixed into the positive electrode material powder obtained in step (2), and the repaired positive electrode material is obtained by sintering;

(4’)根据失效前正极材料的组成,在步骤(2)得到的正极材料粉末中混入溶解损失的过渡金属氧化物,加入LiOH水溶液充分搅拌,水热反应得到修复的正极材料。(4') According to the composition of the cathode material before failure, the cathode material powder obtained in step (2) is mixed with the dissolved and lost transition metal oxide, and LiOH aqueous solution is added to stir thoroughly, and the cathode material is repaired by hydrothermal reaction.

锂离子电池正极片由正极材料、导电剂、粘合剂和集流体组成。任意配比的正极片均可用于本发明,所述正极片既可以是对废旧锂离子电池拆解、分选得到的正极片,也可以是电池生产厂家的正极片边角料或残次品,只需要所述正极片的正极活性材料为钴酸锂或锂镍钴锰多元层状氧化物即可。示例性的正极片如废旧锂离子电池的正极片,该正极片是将正极材料均匀辊压于厚度约为20μm的铝箔集流体两面,正极材料由约85%的钴酸锂或锂镍钴锰多元层状氧化物等活性物质组成,10%的乙炔黑导电剂以及5%的有机粘结剂组成。不同厂家的废旧正极片所用粘结剂不同,主要有聚四氟乙烯(PTFE)和聚偏氟乙烯(PVDF)两种。The positive electrode sheet of lithium ion battery is composed of positive electrode material, conductive agent, binder and current collector. Any positive electrode sheet of any proportion can be used in the present invention, and the positive electrode sheet can be the positive electrode sheet obtained by dismantling and sorting the waste lithium ion battery, or the positive electrode sheet scrap or defective product of the battery manufacturer. It is required that the positive electrode active material of the positive electrode sheet is lithium cobaltate or lithium nickel cobalt manganese multi-layered oxide. Exemplary positive electrode sheet such as the positive electrode sheet of waste lithium ion battery, this positive electrode sheet is that the positive electrode material is evenly rolled on the aluminum foil current collector both sides of thickness about 20 μ m, and the positive electrode material is made of about 85% lithium cobaltate or lithium nickel cobalt manganese Composed of active materials such as multi-layered oxides, 10% acetylene black conductive agent and 5% organic binder. Different manufacturers use different binders for waste positive electrodes, mainly polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVDF).

本发明中,正极材料与集流体的清洁分离,按照粘结剂种类不同,采用不同方法破坏粘结剂。In the present invention, the positive electrode material and the current collector are cleaned and separated, and different methods are used to destroy the binder according to the type of the binder.

当粘结剂为PTFE时,采用高温分解法,使粘结剂分解,从而实现正极材料与集流体分离,达到去除粘结剂和集流体的目的。将正极片在惰性气氛下高温焙烧,使PTFE分解,将焙烧后的正极片取出,机械摩擦使正极材料和集流体分离,并根据需要进行筛分,去除正极材料中存在的集流体,得到正极材料和导电剂的混合粉末。When the binder is PTFE, a pyrolysis method is used to decompose the binder, thereby realizing the separation of the positive electrode material and the current collector, and achieving the purpose of removing the binder and the current collector. The positive electrode sheet is roasted at high temperature under an inert atmosphere to decompose PTFE, the positive electrode sheet after roasting is taken out, the positive electrode material and the current collector are separated by mechanical friction, and sieved as required to remove the current collector present in the positive electrode material to obtain the positive electrode Mixed powder of material and conductive agent.

所述高温焙烧在惰性气氛下进行,高温焙烧的温度为500~600℃,例如505℃、510℃、520℃、530℃、540℃、550℃、560℃、570℃、580℃、585℃、590℃、595℃,优选500~550℃。所述高温焙烧的时间为2~5h,例如2.2h、2.4h、2.7h、2.9h、3.1h、3.4h、3.7h、3.9h、4.2h、4.6h、4.9h,优选2.3~4.5h,进一步优选3h。由于PTFE高温裂解产物有毒,此时需要废气回收。The high-temperature calcination is carried out under an inert atmosphere, and the temperature of the high-temperature calcination is 500-600°C, such as 505°C, 510°C, 520°C, 530°C, 540°C, 550°C, 560°C, 570°C, 580°C, 585°C , 590°C, 595°C, preferably 500~550°C. The time of the high-temperature roasting is 2~5h, such as 2.2h, 2.4h, 2.7h, 2.9h, 3.1h, 3.4h, 3.7h, 3.9h, 4.2h, 4.6h, 4.9h, preferably 2.3~4.5h , further preferably 3h. Due to the poisonous pyrolysis products of PTFE, exhaust gas recovery is required at this time.

当粘结剂为PVDF时,采用溶剂浸泡溶解使粘结剂失效,从而实现正极材料与集流体的分离,达到去除粘结剂和集流体的目的。When the binder is PVDF, solvent soaking and dissolving is used to make the binder invalid, so as to realize the separation of the positive electrode material and the current collector, and achieve the purpose of removing the binder and the current collector.

浸泡溶解时温度控制在60~80℃以加速溶解,所述温度例如61℃、62℃、64℃、66℃、68℃、70℃、72℃、74℃、76℃、78℃、79℃,优选61.5~78.5℃。浸泡溶解后,过滤,洗涤,干燥,得到正极材料和导电剂的混合粉末。When soaking and dissolving, the temperature is controlled at 60~80°C to speed up the dissolution, such as 61°C, 62°C, 64°C, 66°C, 68°C, 70°C, 72°C, 74°C, 76°C, 78°C, 79°C , preferably 61.5~78.5°C. After soaking and dissolving, filter, wash and dry to obtain mixed powder of positive electrode material and conductive agent.

所述溶剂选自N-甲基吡咯烷酮、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺或二甲基亚砜中任意一种或至少两种的混合物,所述混合物例如N,N-二甲基甲酰胺和N,N-二甲基乙酰胺的混合物,二甲基亚砜和N-甲基吡咯烷酮的混合物,N,N-二甲基甲酰胺和N,N-二甲基乙酰胺的混合物,二甲基亚砜和N-甲基吡咯烷酮的混合物,优选N-甲基吡咯烷酮。脏废的溶剂可通过减压蒸馏重复利用。The solvent is selected from any one or a mixture of at least two of N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide or dimethylsulfoxide, and the mixture For example, a mixture of N,N-dimethylformamide and N,N-dimethylacetamide, a mixture of dimethyl sulfoxide and N-methylpyrrolidone, N,N-dimethylformamide and N,N - Mixtures of dimethylacetamide, mixtures of dimethylsulfoxide and N-methylpyrrolidone, preferably N-methylpyrrolidone. Dirty solvents can be reused by distillation under reduced pressure.

本发明中,采用重液分离法去除正极片中的导电剂,过滤,洗涤,干燥得到正极材料粉末。In the present invention, the conductive agent in the positive electrode sheet is removed by a heavy liquid separation method, filtered, washed, and dried to obtain the positive electrode material powder.

由于水的密度介于导电剂和正极材料之间,因此选用水即可作为重液实现导电剂和正极材料的分离。水作为重液无毒无污染,可循环利用。Since the density of water is between the conductive agent and the positive electrode material, water can be used as the heavy liquid to separate the conductive agent and the positive electrode material. As a heavy liquid, water is non-toxic and pollution-free, and can be recycled.

示例性的重液分离法去除正极片中的导电剂的方法为:将去除粘结剂和集流体的正极材料和导电剂的混合粉末加入水中,搅拌,静置,密度小于水的导电剂悬浮于水上方,密度大于水的正极材料沉于水下方,将下方的正极材料流出,过滤,干燥得到正极材料粉末。An exemplary heavy liquid separation method to remove the conductive agent in the positive electrode sheet is: add the mixed powder of the positive electrode material and the conductive agent to remove the binder and the current collector into the water, stir, stand still, and suspend the conductive agent with a density lower than that of water Above the water, the positive electrode material whose density is higher than that of the water sinks below the water, and the positive electrode material below is flowed out, filtered, and dried to obtain the positive electrode material powder.

通过以上方法,即可完成正极材料的回收,得到回收正极材料粉末。Through the above method, the recovery of the positive electrode material can be completed, and the recycled positive electrode material powder can be obtained.

本发明通过SEM、XRD、STEM、XPS、EELS、ICP等材料分析手段研究正极材料失效机制,检验步骤(2)得到的正极材料粉末的化学组成,确定其具体的失效机制,进而选择合适的修复方法。The present invention uses SEM, XRD, STEM, XPS, EELS, ICP and other material analysis methods to study the failure mechanism of positive electrode materials, check the chemical composition of the positive electrode material powder obtained in step (2), determine its specific failure mechanism, and then select a suitable repair method.

检验步骤(2)得到的正极材料粉末化学组成,当失效机制为锂和过渡金属的损失,层状结构保存完好时,进行步骤(4):根据失效前正极材料的组成,在步骤(2)得到的正极材料粉末中混入损失的金属的化合物,烧结得到修复的正极材料。失效前正极材料如为钴酸锂,则修复为钴酸锂;失效前正极材料为锂镍钴锰多元层状氧化物,则修复为锂镍钴锰多元层状氧化物。Check the chemical composition of the positive electrode material powder obtained in step (2). When the failure mechanism is the loss of lithium and transition metals and the layered structure is well preserved, proceed to step (4): according to the composition of the positive electrode material before failure, in step (2) The compound of the lost metal is mixed into the obtained positive electrode material powder, and the repaired positive electrode material is obtained by sintering. If the positive electrode material before failure is lithium cobalt oxide, it will be repaired as lithium cobalt oxide; if the positive electrode material before failure is lithium-nickel-cobalt-manganese multi-layered oxide, it will be repaired as lithium-nickel-cobalt-manganese multi-layered oxide.

针对钴酸锂或锂镍钴锰多元层状氧化物正极材料充放电过程过渡金属氧化物层间锂的损失及过渡金属钴、镍等的溶解损失,利用高温焙烧法修复化学组成。按照失效前的正极材料的化学成分分析,根据步骤(3)得到的正极材料粉末的组成,确定损失的金属元素以及损失量,然后在步骤(2)得到的正极材料粉末中混入损失的金属的化合物,烧结得到修正的正极材料。锂的损失可以通过在步骤(2)得到的正极材料粉末中混入锂盐得到,所述锂盐例如为Li2CO3,LiOH等。钴、镍和锰的损失可以通过在步骤(2)得到的正极材料粉末中混入该金属元素的氧化物得到,例如钴的氧化物,镍的氧化物,锰的氧化物。例如当钴和镍均有损失时,可以通过在步骤(2)得到的正极材料粉末中混入钴的氧化物和镍的氧化物的混合物。所述钴的氧化物、镍的氧化物和锰的氧化物的制备方法均为已有技术。For lithium cobalt oxide or lithium nickel cobalt manganese multi-layered oxide positive electrode materials, the loss of transition metal oxide interlayer lithium and the dissolution loss of transition metal cobalt, nickel, etc. during the charge and discharge process, the chemical composition is repaired by high temperature roasting method. According to the chemical composition analysis of the positive electrode material before failure, according to the composition of the positive electrode material powder obtained in step (3), determine the lost metal elements and the loss amount, and then mix the lost metal elements into the positive electrode material powder obtained in step (2) compound, and sintered to obtain a modified positive electrode material. Lithium loss can be obtained by mixing lithium salt into the positive electrode material powder obtained in step (2), such as Li 2 CO 3 , LiOH and the like. The loss of cobalt, nickel and manganese can be obtained by mixing oxides of the metal elements in the positive electrode material powder obtained in step (2), such as cobalt oxides, nickel oxides, and manganese oxides. For example, when both cobalt and nickel are lost, a mixture of cobalt oxide and nickel oxide can be mixed into the positive electrode material powder obtained in step (2). The preparation methods of the cobalt oxide, nickel oxide and manganese oxide are all prior art.

示例性的钴的氧化物的制备方法为:将钴盐、沉淀剂混合,发生沉淀反应,将沉淀产物过滤,洗涤,干燥,然后烧结,得到钴的氧化物。将钴盐替换为镍盐或锰盐即可制备得到镍的氧化物或锰的氧化物。如果要得到混合氧化物时,则加入相应的盐,然后将盐、沉淀剂和络合剂混合,共沉淀反应,然后进行后续反应,即可制备得到混合氧化物。所述沉淀剂如NaOH或Na2CO3,所述络合剂如氨水。所述干燥温度如120℃,所述干燥时间如8h。所述烧结温度如500~900℃,优选700~900℃,进一步优选700℃,烧结时间为3~5h。XRD结果表明700℃以上焙烧所得氧化物晶型较好,温度较低时结晶不完全,温度过高时氧化物出现烧结,因此最佳焙烧温度应控制在700℃。An exemplary preparation method of cobalt oxide is as follows: mixing cobalt salt and precipitant, a precipitation reaction occurs, and the precipitated product is filtered, washed, dried, and then sintered to obtain cobalt oxide. Nickel oxides or manganese oxides can be prepared by replacing the cobalt salts with nickel salts or manganese salts. If a mixed oxide is to be obtained, the corresponding salt is added, and then the salt, the precipitating agent and the complexing agent are mixed for a co-precipitation reaction, and then subsequent reactions are performed to prepare the mixed oxide. The precipitation agent is such as NaOH or Na 2 CO 3 , and the complexing agent is such as ammonia water. The drying temperature is, for example, 120° C., and the drying time is, for example, 8 hours. The sintering temperature is, for example, 500-900° C., preferably 700-900° C., more preferably 700° C., and the sintering time is 3-5 hours. XRD results show that the crystal form of the oxide obtained by calcination above 700°C is better, the crystallization is incomplete when the temperature is lower, and the oxide is sintered when the temperature is too high, so the optimal calcination temperature should be controlled at 700°C.

步骤(4)中在正极材料粉末中混入损失的金属的化合物,使Li/(Ni+Co+Mn)摩尔比为1.05~1.15:1,例如1.06:1、1.07:1、1.08:1、1.09:1、1.11:1、1.12:1、1.13:1,1.14:1,优选1.08~1.12:1,进一步优选1.1:1。当正极材料为钴酸锂时,n(Ni)和n(Mn)均为0,n表示物质的量。In step (4), the lost metal compound is mixed into the positive electrode material powder, so that the molar ratio of Li/(Ni+Co+Mn) is 1.05~1.15:1, such as 1.06:1, 1.07:1, 1.08:1, 1.09 :1, 1.11:1, 1.12:1, 1.13:1, 1.14:1, preferably 1.08~1.12:1, more preferably 1.1:1. When the positive electrode material is lithium cobalt oxide, both n(Ni) and n(Mn) are 0, and n represents the amount of the substance.

所述烧结温度为750~950℃,例如760℃、780℃、800℃、820℃、840℃、860℃、880℃、900℃、920℃、940℃,优选770~930℃,进一步优选750~870℃,最优选850℃。The sintering temperature is 750-950°C, such as 760°C, 780°C, 800°C, 820°C, 840°C, 860°C, 880°C, 900°C, 920°C, 940°C, preferably 770-930°C, more preferably 750°C ~870°C, most preferably 850°C.

所述焙烧时间为10~20h,例如10.5h、11h、11.5h、12.5h、13.5h、14.5h、15.5h、16.5h、17.5h、18.5h、19.5h,优选10.8~19.7h,进一步优选11.2~18.8h。The calcination time is 10~20h, such as 10.5h, 11h, 11.5h, 12.5h, 13.5h, 14.5h, 15.5h, 16.5h, 17.5h, 18.5h, 19.5h, preferably 10.8~19.7h, more preferably 11.2~18.8h.

优选地,步骤(4)中在正极材料粉末中混入损失的金属的化合物,使Li/(Ni+Co+Mn)摩尔比为1.05~1.15:1,850℃烧结10~20h得到修复的正极材料,当正极材料为钴酸锂时,n(Ni)和n(Mn)均为0,n表示物质的量。Preferably, in step (4), the lost metal compound is mixed into the positive electrode material powder, so that the Li/(Ni+Co+Mn) molar ratio is 1.05~1.15:1, and the repaired positive electrode material is obtained by sintering at 850°C for 10~20h , when the positive electrode material is lithium cobaltate, both n(Ni) and n(Mn) are 0, and n represents the amount of substance.

检验步骤(2)得到的正极材料粉末化学组成,当失效机制为过渡金属价态转变,引发相变,层状结构出现混乱和缺陷时,进行步骤(4’):根据失效前正极材料的组成,在步骤(2)得到的正极材料粉末中混入溶解损失的过渡金属氧化物,加入LiOH水溶液充分搅拌,水热反应得到修复的正极材料。失效前正极材料如为钴酸锂,则修复为钴酸锂;失效前正极材料为锂镍钴锰多元层状氧化物,则修复为锂镍钴锰多元层状氧化物。Check the chemical composition of the positive electrode material powder obtained in step (2). When the failure mechanism is transition metal valence state transition, phase transition, and disorder and defects appear in the layered structure, proceed to step (4'): according to the composition of the positive electrode material before failure , mix the dissolved and lost transition metal oxide into the positive electrode material powder obtained in step (2), add LiOH aqueous solution and stir thoroughly, and hydrothermally react to obtain the repaired positive electrode material. If the positive electrode material before failure is lithium cobalt oxide, it will be repaired as lithium cobalt oxide; if the positive electrode material before failure is lithium-nickel-cobalt-manganese multi-layered oxide, it will be repaired as lithium-nickel-cobalt-manganese multi-layered oxide.

针对钴酸锂或锂镍钴锰多元层状氧化物正极材料充放电过程中发生钴或镍等价态转变,引发相变,导致失效。本发明根据溶解再析出原理,利用水热反应修复失效的正极材料。根据步骤(3)得到的正极材料粉末的组成,将步骤(2)得到的正极材料粉末与相应量的发生价态转变的金属的氧化物球磨混合,加入LiOH水溶液充分搅拌,移入高压反应釜,水热反应,利用溶解再析出原理,得到修复的正极材料。For lithium cobaltate or lithium-nickel-cobalt-manganese multi-layered oxide positive electrode materials, cobalt or nickel equivalent state transition occurs during charge and discharge, causing phase transition and leading to failure. According to the principle of dissolution and re-precipitation, the invention uses hydrothermal reaction to repair the invalid positive electrode material. According to the composition of the positive electrode material powder obtained in step (3), mix the positive electrode material powder obtained in step (2) with a corresponding amount of metal oxide that undergoes valence state transition, add LiOH aqueous solution and stir thoroughly, and move it into a high-pressure reactor. Hydrothermal reaction, using the principle of dissolution and precipitation, to obtain repaired positive electrode materials.

步骤(4’)中在正极材料粉末中混入溶解损失的过渡金属氧化物,加入LiOH水溶液充分搅拌,使Li/(Ni+Co+Mn)摩尔比为1.05~1.15:1,例如1.06:1、1.07:1、1.08:1、1.09:1、1.11:1、1.12:1、1.13:1,1.14:1,优选1.08~1.12:1,进一步优选1.1:1。当正极材料为钴酸锂时,n(Ni)和n(Mn)均为0,n表示物质的量。In step (4'), mix the dissolved and lost transition metal oxide into the positive electrode material powder, add LiOH aqueous solution and stir well, so that the molar ratio of Li/(Ni+Co+Mn) is 1.05~1.15:1, for example, 1.06:1, 1.07:1, 1.08:1, 1.09:1, 1.11:1, 1.12:1, 1.13:1, 1.14:1, preferably 1.08~1.12:1, more preferably 1.1:1. When the positive electrode material is lithium cobalt oxide, both n(Ni) and n(Mn) are 0, and n represents the amount of the substance.

所述水热反应的温度为150~250℃,例如155℃、165℃、175℃、185℃、195℃、205℃、215℃、225℃、235℃、245℃,优选160~240℃,进一步优选170~230℃,最优选200℃。The temperature of the hydrothermal reaction is 150-250°C, such as 155°C, 165°C, 175°C, 185°C, 195°C, 205°C, 215°C, 225°C, 235°C, 245°C, preferably 160-240°C, More preferably 170~230°C, most preferably 200°C.

所述水热反应的时间为10~20h,例如10.5h、11h、11.5h、12.5h、13.5h、14.5h、15.5h、16.5h、17.5h、18.5h、19.5h,优选10.8~19.7h,进一步优选11.2~18.8h,最优选15h。The time of the hydrothermal reaction is 10~20h, such as 10.5h, 11h, 11.5h, 12.5h, 13.5h, 14.5h, 15.5h, 16.5h, 17.5h, 18.5h, 19.5h, preferably 10.8~19.7h , further preferably 11.2~18.8h, most preferably 15h.

所述钴的氧化物、镍的氧化物和锰的氧化物的制备为已有技术。The preparation of the oxides of cobalt, nickel and manganese is a prior art.

优选地,步骤(4’)中在步骤(2)得到的正极材料粉末中混入溶解损失的过渡金属氧化物,加入LiOH水溶液充分搅拌,使Li/(Ni+Co+Mn)摩尔比为1.05~1.15:1,移入高压反应釜,200℃下水热反应15h,利用溶解再析出原理,得到修复的正极材料,当正极材料为钴酸锂时,n(Ni)和n(Mn)均为0,n表示物质的量。Preferably, in the step (4'), the positive electrode material powder obtained in the step (2) is mixed with the transition metal oxide lost by dissolution, and the LiOH aqueous solution is added and stirred thoroughly so that the molar ratio of Li/(Ni+Co+Mn) is 1.05~ 1.15:1, moved into a high-pressure reactor, hydrothermally reacted at 200°C for 15 hours, and used the principle of dissolution and precipitation to obtain a repaired positive electrode material. When the positive electrode material is lithium cobaltate, n(Ni) and n(Mn) are both 0, n represents the amount of substance.

示例性的例子如下:Illustrative examples are as follows:

当失效前正极材料为钴酸锂(LiCoO2)时,通过SEM、XRD、STEM、XPS、EELS、ICP等材料分析手段研究正极材料失效机制,检验步骤(2)得到的正极材料粉末的化学组成,失效机制为锂的损失,根据失效前正极材料钴酸锂的组成,在步骤(2)得到的正极材料粉末中混入Li2CO3,烧结得到修复的正极材料;失效机制为锂和钴的损失,则根据失效前正极材料钴酸锂的组成,将钴盐溶液与NaOH或Na2CO3沉淀剂缓慢注入反应器发生沉淀反应,将沉淀物过滤洗涤,120℃真空干燥8h,然后500~900℃焙烧3~5h制得钴氧化物。然后称取相应Li2CO3以及该钴氧化物与步骤(2)得到正极材料粉末球磨混合,使Li/Co摩尔比为1.05~1.15:1,850℃高温焙烧10~20h,得到修复正极材料。When the positive electrode material before failure is lithium cobaltate (LiCoO 2 ), the failure mechanism of the positive electrode material is studied by SEM, XRD, STEM, XPS, EELS, ICP and other material analysis methods, and the chemical composition of the positive electrode material powder obtained in step (2) is checked , the failure mechanism is the loss of lithium. According to the composition of the positive electrode material lithium cobaltate before failure, Li 2 CO 3 is mixed into the positive electrode material powder obtained in step (2), and the repaired positive electrode material is obtained by sintering; the failure mechanism is lithium and cobalt According to the composition of the positive electrode material lithium cobalt oxide before failure, the cobalt salt solution and NaOH or Na 2 CO 3 precipitant are slowly injected into the reactor for precipitation reaction, the precipitate is filtered and washed, vacuum dried at 120°C for 8h, and then 500~ Calcined at 900℃ for 3~5h to obtain cobalt oxide. Then weigh the corresponding Li 2 CO 3 and the cobalt oxide and ball mill and mix the positive electrode material powder obtained in step (2), so that the Li/Co molar ratio is 1.05~1.15:1, and bake at 850°C for 10~20h to obtain the repaired positive electrode material .

当失效前正极材料为锂镍钴锰多元层状氧化物(Li(Ni1-x-yCoxMny)O2)时,通过SEM、XRD、STEM、XPS、EELS、ICP等材料分析手段研究正极材料失效机制,检验步骤(2)得到的正极材料粉末的化学组成,失效机制为锂的损失,根据失效前正极材料锂镍钴锰多元层状氧化物的组成,在步骤(2)得到的正极材料粉末中混入Li2CO3,烧结得到修复的正极材料;失效机制为锂、钴和镍的损失,则根据失效前正极材料锂镍钴锰多元层状氧化物的组成,将钴盐和镍盐溶液混合,然后将混合溶液与NaOH或Na2CO3沉淀剂、氨水络合剂缓慢注入反应器发生共沉淀反应,将沉淀物过滤洗涤,120℃真空干燥8h,然后500~900℃焙烧3~5h制得钴镍混合氧化物。然后称取相应Li2CO3以及该钴镍混合氧化物与步骤(2)得到正极材料粉末球磨混合,使Li/(Ni+Co+Mn)摩尔比为1.05~1.15:1,850℃高温焙烧10~20h,重新生成有足够锂分布于过渡金属氧化物层间的层状结构。When the positive electrode material before failure is lithium nickel cobalt manganese multi-layered oxide (Li(Ni 1-xy Co x Mn y )O 2 ), the positive electrode is studied by SEM, XRD, STEM, XPS, EELS, ICP and other material analysis methods Material failure mechanism, check the chemical composition of the positive electrode material powder obtained in step (2), the failure mechanism is the loss of lithium, according to the composition of the positive electrode material lithium nickel cobalt manganese multi-layered oxide before failure, the positive electrode obtained in step (2) Li 2 CO 3 is mixed into the material powder, and the repaired positive electrode material is obtained by sintering; the failure mechanism is the loss of lithium, cobalt and nickel, and the cobalt salt and nickel The salt solution is mixed, and then the mixed solution is slowly injected into the reactor with NaOH or Na 2 CO 3 precipitating agent and ammonia water complexing agent to undergo co-precipitation reaction, and the precipitate is filtered and washed, vacuum-dried at 120°C for 8 hours, and then roasted at 500-900°C for 3 hours. Cobalt-nickel mixed oxide was prepared in ~5h. Then weigh the corresponding Li 2 CO 3 and the cobalt-nickel mixed oxide and mix them with the positive electrode material powder obtained in step (2) by ball milling, so that the molar ratio of Li/(Ni+Co+Mn) is 1.05~1.15:1, and bake at 850°C After 10~20h, a layered structure with enough lithium distributed between the transition metal oxide layers was regenerated.

当失效前正极材料为钴酸锂(LiCoO2)时,通过SEM、XRD、STEM、XPS、EELS、ICP等材料分析手段研究正极材料失效机制,检验步骤(2)得到的正极材料粉末的化学组成,失效机制为过渡金属钴价态转变,引发相变,层状结构遭到破坏,以及Co的溶解损失,根据失效前正极材料钴酸锂的组成,在步骤(2)得到的正极材料粉末中混入钴的氧化物,加入LiOH水溶液充分搅拌,使Li/Co摩尔比为1.05~1.15:1,移入高压反应釜,200℃下水热反应15h,利用溶解再析出原理,得到修复的正极材料。When the positive electrode material before failure is lithium cobaltate (LiCoO 2 ), the failure mechanism of the positive electrode material is studied by SEM, XRD, STEM, XPS, EELS, ICP and other material analysis methods, and the chemical composition of the positive electrode material powder obtained in step (2) is checked , the failure mechanism is the transition metal cobalt valence state transition, triggering phase transition, the layered structure is destroyed, and the dissolution loss of Co, according to the composition of the cathode material lithium cobaltate before failure, in the cathode material powder obtained in step (2) Mix in cobalt oxide, add LiOH aqueous solution and stir well so that the Li/Co molar ratio is 1.05~1.15:1, move it into a high-pressure reactor, and conduct a hydrothermal reaction at 200°C for 15 hours. Using the principle of dissolution and precipitation, a repaired positive electrode material is obtained.

当失效前正极材料为锂镍钴锰多元层状氧化物(Li(Ni1-x-yCoxMny)O2)时,通过SEM、XRD、STEM、XPS、EELS、ICP等材料分析手段研究正极材料失效机制,检验步骤(2)得到的正极材料粉末的化学组成,失效机制为过渡金属钴和/或镍的价态转变,引发相变,以及钴和/或镍等的溶解损失,根据失效前正极材料锂镍钴锰多元层状氧化物的组成,在步骤(2)得到的正极材料粉末中混入钴和/镍的氧化物,加入LiOH水溶液充分搅拌,使Li/(Co+Ni+Mn)摩尔比为1.05~1.15:1,移入高压反应釜,200℃下水热反应15h,利用溶解再析出原理,得到修复的正极材料。When the positive electrode material before failure is lithium nickel cobalt manganese multi-layered oxide (Li(Ni 1-xy Co x Mn y )O 2 ), the positive electrode is studied by SEM, XRD, STEM, XPS, EELS, ICP and other material analysis methods Material failure mechanism, check the chemical composition of the positive electrode material powder obtained in step (2), the failure mechanism is the valence transition of transition metal cobalt and/or nickel, triggering phase transition, and dissolution loss of cobalt and/or nickel, etc., according to the failure mechanism The composition of the lithium-nickel-cobalt-manganese multi-layered oxide of the former positive electrode material is mixed with cobalt and/nickel oxides in the positive electrode material powder obtained in step (2), and the LiOH aqueous solution is added to fully stir, so that Li/(Co+Ni+Mn ) with a molar ratio of 1.05~1.15:1, moved into a high-pressure reactor, and reacted hydrothermally at 200°C for 15 hours. Using the principle of dissolution and precipitation, a repaired positive electrode material was obtained.

所述活性物质即正极材料。The active material is the positive electrode material.

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明将材料科学学科应用于资源循环利用领域,从微观角度研究正极材料充放电过程中电化学性能失效机制及其修复原理,再到宏观角度指导回收再利用技术,避免使用酸液浸出金属元素的环节,大幅降低了二次污染物的排放,直接回收并修复正极材料,避免对金属元素的后续分离和提取,简化工艺,与现有工艺技术相比,工艺流程短,能耗低,环境友好,同时适用于钴酸锂及锂镍钴锰多元层状氧化物回收再利用。The invention applies the subject of material science to the field of resource recycling, studies the electrochemical performance failure mechanism and repair principle of the positive electrode material in the charging and discharging process from a microscopic perspective, and then guides the recovery and reuse technology from a macroscopic perspective, avoiding the use of acid solution to leach metal elements The process greatly reduces the emission of secondary pollutants, directly recycles and repairs the positive electrode material, avoids the subsequent separation and extraction of metal elements, and simplifies the process. Compared with the existing process technology, the process is shorter, the energy consumption is low, and the environment Friendly, and suitable for recycling lithium cobaltate and lithium nickel cobalt manganese multi-layered oxides.

附图说明Description of drawings

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.

图1:本发明的技术路线图;Fig. 1: technical roadmap of the present invention;

图2:NMP浸泡分离所得废旧Li(Ni1/3Co1/3Mn1/3)O2正极材料XRD图谱;Figure 2: XRD spectrum of waste Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 cathode material obtained by NMP soaking separation;

图3:高温焙烧分离所得废旧Li(Ni1/3Co1/3Mn1/3)O2正极材料XRD图谱;Figure 3: XRD pattern of waste Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 positive electrode material separated by high temperature calcination;

图4:修复实施例1所得正极材料0.1C倍率首次充放电曲线;Fig. 4: the first charging and discharging curve of the positive electrode material obtained in Repairing Example 1 at 0.1C rate;

图5:修复实施例1所得正极材料1C倍率充放电循环曲线;Fig. 5: 1C rate charge-discharge cycle curve of positive electrode material obtained in Repairing Example 1;

图6:修复实施例2所得正极材料XRD图谱;Fig. 6: XRD spectrum of positive electrode material obtained in Repairing Example 2;

图7:修复实施例2所得正极材料0.1C倍率首次充放电曲线;Figure 7: The first charge and discharge curve of the positive electrode material obtained in Repairing Example 2 at 0.1C rate;

图8:修复实施例2所得正极材料1C倍率充放电循环曲线。Figure 8: 1C rate charge-discharge cycle curve of the positive electrode material obtained in Restoration Example 2.

具体实施方式detailed description

为更好地说明本发明,便于理解本发明的技术方案,本发明的典型但非限制性的实施例如下:For better illustrating the present invention, facilitate understanding technical scheme of the present invention, typical but non-limiting embodiment of the present invention is as follows:

实施例1Example 1

正极材料为Li(Ni1/3Co1/3Mn1/3)O2锂离子电池经拆解后,选出粘结剂为PVDF的正极片100g,浸泡于60℃的NMP中,待活性物质粉末与铝箔集流体分离,过滤,洗涤,真空干燥得到回收粉末,有机溶剂NMP经处理后可循环使用。将上述粉末加入水中,倒入分液漏斗静置30min,乙炔黑导电剂浮在水上方,正极材料沉于底部,将底部的粉末流出,过滤、干燥得到正极材料粉末,XRD图谱见图2。ICP成分分析表明该正极材料化学成分含锂量7.01%,含镍量为20.90%,含钴量为20.80%,含锰量为19.86%。The positive electrode material is Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 Lithium-ion batteries are disassembled, and 100 g of positive electrode sheets with a binder of PVDF are selected, soaked in NMP at 60°C, and wait for activation. The substance powder is separated from the aluminum foil current collector, filtered, washed, and vacuum dried to obtain recovered powder, and the organic solvent NMP can be recycled after being treated. Add the above powder into water, pour it into a separatory funnel and let it stand for 30 minutes. The acetylene black conductive agent floats above the water, and the positive electrode material sinks to the bottom. The powder at the bottom is flowed out, filtered, and dried to obtain the positive electrode material powder. The XRD spectrum is shown in Figure 2. ICP composition analysis shows that the chemical composition of the cathode material contains 7.01% lithium, 20.90% nickel, 20.80% cobalt and 19.86% manganese.

实施例2Example 2

正极材料为Li(Ni1/3Co1/3Mn1/3)O2锂离子电池经拆解后,选出粘结剂为PTFE的正极片100g,550℃下N2保护的管式气氛炉中处理3h,尾气需要收集处理。炉冷后,将正极片取出,机械摩擦使活性物质与集流体分离,采用400目标准筛筛分,取筛下物,重液法分离,得到正极材料粉末XRD图谱见图3。ICP成分分析表明该正极材料化学成分含锂量6.47%,含镍量为18.51%,含钴量为18.73%,含锰量为19.30%。The positive electrode material is Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 Lithium-ion batteries are disassembled, and 100g of positive electrode sheets with PTFE as the binder are selected, and the tube atmosphere is protected by N 2 at 550°C After 3 hours of treatment in the furnace, the tail gas needs to be collected and processed. After the furnace is cooled, the positive electrode sheet is taken out, and the active material is separated from the current collector by mechanical friction. It is sieved with a 400-mesh standard sieve, and the undersieve is taken out, and separated by heavy liquid method. The XRD pattern of the positive electrode material powder is shown in Figure 3. ICP composition analysis shows that the chemical composition of the cathode material contains 6.47% lithium, 18.51% nickel, 18.73% cobalt, and 19.30% manganese.

实施例3Example 3

图2所示实施例1所回收正极材料粉末XRD图谱可以看到与α-NaFeO2标准衍射峰对应,表明回收正极材料粉末仍然具有典型的α-NaFeO2结构,属空间群和六方晶系。XRD图谱中可以观察到明显的(006)/(012)和(018)/(110)分裂峰,表明回收正极材料粉末仍然具有良好的层状结构。对比其化学成分与Li(Ni1/3Co1/3Mn1/3)O2理论成分,发现锂含量有少量损失,按照化学配比,称取Li2CO3与回收粉末混合球磨,Li/(Ni+Co+Mn)摩尔比为1.1:1,然后置于850℃马弗炉中焙烧10h修复回收材料。ICP成分分析表明修复后正极材料粉末化学成分为含锂量7.18%,含镍量为20.34%,含钴量为20.24%,含锰量为19.06%,与理论成分接近。将该修复正极材料、乙炔黑和PVDF粘结剂按质量比85:10:5均匀混合,涂于铝箔上制备正极片。在氩气气氛的手套箱内将该正极片,锂片,隔膜和电解液1mol/L的LiPF6的乙烯基碳酸酯(EC)-二甲基碳酸酯(DMC)(体积比1:1)溶液,组装成CR2032电池,进行充放电循环性能测试。2.8-4.3V(vs Li/Li+)电压范围内,以18mA/g的电流密度(0.1C)恒流充放电,图4为首次循环充放电曲线。可以看到首次放电比容量为160.3mAh/g,首次放电效率为88.9%。图5为2.8~4.3V(vs Li/Li+)电压范围内,以180mA/g的电流密度(1C)放电循环性能曲线,充放电条件为180mA/g的电流密度恒流充电至电压为4.3V,然后4.3V恒压充电,至电流密度小于10mA/g,再以180mA/g的电流密度恒流放电至电压为2.8V,循环100次。受环境温度影响,比容量周期性起伏,除受该起伏影响以外,单次放电效率均在99.4%以上,100次后放电比容量为126.2mAh/g,容量保持率为94.3%。The XRD spectrum of positive electrode material powder recovered in Example 1 shown in Figure 2 can be seen to correspond to the standard diffraction peak of α-NaFeO, indicating that the recovered positive electrode material powder still has a typical α - NaFeO structure, which belongs to Space group and hexagonal crystal system. Obvious (006)/(012) and (018)/(110) split peaks can be observed in the XRD pattern, indicating that the recovered cathode material powder still has a good layered structure. Comparing its chemical composition with the theoretical composition of Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 , it was found that there was a small loss of lithium content. According to the stoichiometric ratio, Li 2 CO 3 was weighed and mixed with recovered powder for ball milling. Li The /(Ni+Co+Mn) molar ratio is 1.1:1, and then placed in a muffle furnace at 850 °C for 10 h to repair the recycled materials. ICP composition analysis shows that the chemical composition of the repaired cathode material powder is 7.18% lithium, 20.34% nickel, 20.24% cobalt, and 19.06% manganese, which are close to the theoretical composition. The repaired positive electrode material, acetylene black and PVDF binder were uniformly mixed at a mass ratio of 85:10:5, and coated on an aluminum foil to prepare a positive electrode sheet. Vinyl carbonate (EC)-dimethyl carbonate (DMC) (volume ratio 1:1) of LiPF 6 of the positive electrode sheet, lithium sheet, separator and electrolyte 1mol/L in the glove box of argon atmosphere solution, assembled into a CR2032 battery, and tested for charge-discharge cycle performance. In the voltage range of 2.8-4.3V (vs Li/Li + ), charge and discharge at a constant current density (0.1C) of 18mA/g. Figure 4 is the first cycle charge and discharge curve. It can be seen that the first discharge specific capacity is 160.3mAh/g, and the first discharge efficiency is 88.9%. Figure 5 is the discharge cycle performance curve at a current density (1C) of 180mA/g within the voltage range of 2.8~4.3V (vs Li/Li + ), and the charge and discharge condition is a constant current charge at a current density of 180mA/g to a voltage of 4.3 V, then charge at a constant voltage of 4.3V until the current density is less than 10mA/g, then discharge at a constant current density of 180mA/g to a voltage of 2.8V, and cycle 100 times. Affected by the ambient temperature, the specific capacity fluctuates periodically. Except for the fluctuation, the single discharge efficiency is above 99.4%. After 100 discharges, the specific capacity is 126.2mAh/g, and the capacity retention rate is 94.3%.

实施例4Example 4

图3所示实施例2回收正极材料粉末XRD图谱表明回收材料也是层状结构,但(006)峰强变弱,说明材料晶格有混乱和缺陷,STEM等分析手段也可以证明这一点。化学成分与理论值偏差较大,部分材料发生相变,过渡金属钴和镍也可能发生溶解损失,共沉淀制备钴镍的混合氢氧化物,然后900℃焙烧生成钴镍的混合氧化物,按照化学成分配比,称取相应回收正极材料粉末、钴镍混合氧化物,溶于一定浓度LiOH溶液中,Li/(Ni+Co+Mn)摩尔比为1.1:1,200℃水热反应20h,过滤、烘干得到修复正极材料。图6所示XRD结果表明,水热反应修复后(006)峰强变强,回收材料恢复了良好的层状结构。按照实施例3所述方法将其组装成扣式电池,进行电化学性能测试,图7为2.8~4.3V(vs Li/Li+)电压范围内,以18mA/g的电流密度(0.1C)恒流充放电,首次循环充放电曲线,可以看到首次放电比容量为143.7mAh/g,首次放电效率为78.4%。The XRD spectrum of the recovered positive electrode material powder in Example 2 shown in Figure 3 shows that the recovered material is also a layered structure, but the (006) peak intensity becomes weaker, indicating that the material lattice is disordered and defective, and analysis methods such as STEM can also prove this point. The chemical composition deviates greatly from the theoretical value, some materials undergo phase transition, and the transition metals cobalt and nickel may also undergo dissolution loss. Cobalt-nickel mixed hydroxides are prepared by co-precipitation, and then roasted at 900°C to form cobalt-nickel mixed oxides. Chemical composition ratio, weigh the corresponding recycled positive electrode material powder, cobalt-nickel mixed oxide, dissolve in a certain concentration of LiOH solution, Li/(Ni+Co+Mn) molar ratio is 1.1:1, 200 ℃ hydrothermal reaction for 20h, Filter and dry to obtain the repaired positive electrode material. The XRD results shown in Figure 6 show that the (006) peak intensity becomes stronger after the hydrothermal reaction repair, and the recovered material recovers a good layered structure. According to the method described in Example 3, it was assembled into a button battery, and the electrochemical performance was tested. Figure 7 shows that in the voltage range of 2.8~4.3V (vs Li/Li + ), with a current density of 18mA/g (0.1C) Constant current charge and discharge, the first cycle charge and discharge curve, it can be seen that the first discharge specific capacity is 143.7mAh/g, and the first discharge efficiency is 78.4%.

图8为2.8~4.3V(vs Li/Li+)电压范围内,以180mA/g的电流密度(1C)放电循环性能曲线,充放电条件与实施例3相同。循环100次后放电比容量为125.6mAh/g,容量保持率为98.8%。Figure 8 is a discharge cycle performance curve at a current density (1C) of 180mA/g within the voltage range of 2.8~4.3V (vs Li/Li+), and the charge and discharge conditions are the same as in Example 3. After 100 cycles, the discharge specific capacity is 125.6mAh/g, and the capacity retention rate is 98.8%.

实施例5Example 5

正极材料为钴酸锂(LiCoO2)锂离子电池经拆解后,选出粘结剂为PVDF的正极片100g,浸泡于80℃的N,N-二甲基甲酰胺中,待活性物质粉末与铝箔集流体分离,过滤,洗涤,真空干燥得到回收粉末,有机溶剂N,N-二甲基甲酰胺经处理后可循环使用。将上述粉末加入水中,倒入分液漏斗静置30min,乙炔黑导电剂浮在水上方,正极材料沉于底部,将底部的粉末流出,过滤、干燥得到正极材料粉末。ICP成分分析表明该正极材料化学成分含锂量为6.46%,含钴量为61.35%。对比其化学成分与LiCoO2理论成分,发现锂含量有少量损失,按照化学配比,称取Li2CO3与回收正极材料粉末混合球磨,Li/Co摩尔比为1.05:1,然后置于750℃马弗炉中焙烧20h修复回收材料。ICP成分分析表明修复后正极材料粉末化学成分为含锂量7.06%,含钴量59.82%,与理论成分接近。The positive electrode material is lithium cobaltate (LiCoO 2 ) lithium ion battery. After dismantling the lithium ion battery, select 100g of the positive electrode sheet whose binder is PVDF, and soak it in N, N-dimethylformamide at 80°C. It is separated from the aluminum foil current collector, filtered, washed, and vacuum-dried to obtain recovered powder, and the organic solvent N, N-dimethylformamide can be recycled after being treated. Add the above powder into water, pour it into a separatory funnel and let it stand for 30 minutes. The acetylene black conductive agent floats above the water, and the positive electrode material sinks to the bottom. The powder at the bottom is flowed out, filtered, and dried to obtain the positive electrode material powder. ICP composition analysis shows that the chemical composition of the cathode material contains 6.46% lithium and 61.35% cobalt. Comparing its chemical composition with the theoretical composition of LiCoO 2 , it was found that there was a small loss of lithium content. According to the stoichiometric ratio, Li 2 CO 3 was weighed and mixed with the recovered positive electrode material powder for ball milling. The Li/Co molar ratio was 1.05:1, and then placed in a 750 ℃ in a muffle furnace for 20 hours to repair the recycled materials. ICP composition analysis shows that the chemical composition of the positive electrode material powder after restoration is 7.06% lithium and 59.82% cobalt, which are close to the theoretical composition.

实施例6Example 6

正极材料为钴酸锂(LiCoO2)锂离子电池经拆解后,选出粘结剂为PVDF的正极片100g,浸泡于70℃的N,N-二甲基甲酰胺中,待活性物质粉末与铝箔集流体分离,过滤,洗涤,真空干燥得到回收粉末,有机溶剂N,N-二甲基甲酰胺经处理后可循环使用。将上述粉末加入水中,倒入分液漏斗静置30min,乙炔黑导电剂浮在水上方,正极材料沉于底部,将底部的粉末流出,过滤、干燥得到正极材料粉末。ICP成分分析表明该正极材料化学成分含锂量为6.51%,含钴量为61.3%。对比其化学成分与LiCoO2理论成分,发现锂含量有少量损失,按照化学配比,称取Li2CO3与回收正极材料粉末混合球磨,Li/Co摩尔比为1.15:1,然后置于950℃马弗炉中焙烧10h修复回收材料。ICP成分分析表明修复后正极材料粉末化学成分为含锂量7.05%,含钴量为60.1%,与理论成分接近。The positive electrode material is lithium cobaltate (LiCoO 2 ) lithium-ion battery. After dismantling the lithium-ion battery, select 100g of the positive electrode sheet whose binder is PVDF, soak it in N, N-dimethylformamide at 70°C, and wait for the active material powder It is separated from the aluminum foil current collector, filtered, washed, and vacuum-dried to obtain recovered powder, and the organic solvent N, N-dimethylformamide can be recycled after being treated. Add the above powder into water, pour it into a separatory funnel and let it stand for 30 minutes. The acetylene black conductive agent floats above the water, and the positive electrode material sinks to the bottom. The powder at the bottom is flowed out, filtered, and dried to obtain the positive electrode material powder. ICP composition analysis shows that the chemical composition of the cathode material contains 6.51% lithium and 61.3% cobalt. Comparing its chemical composition with the theoretical composition of LiCoO 2 , it was found that there was a small loss of lithium content. According to the stoichiometric ratio, Li 2 CO 3 was weighed and mixed with the recovered positive electrode material powder for ball milling. The Li/Co molar ratio was 1.15:1, and then placed in 950 ℃ in a muffle furnace for 10 h to repair the recycled materials. ICP composition analysis shows that the chemical composition of the positive electrode material powder after restoration is 7.05% lithium and 60.1% cobalt, which are close to the theoretical composition.

实施例7Example 7

正极材料为钴酸锂(LiCoO2)锂离子电池经拆解后,选出粘结剂为PTFE的正极片100g,500℃下N2保护的管式气氛炉中处理5h,尾气需要收集处理。炉冷后,将正极片取出,机械摩擦使活性物质与集流体分离,采用400目标准筛筛分,取筛下物,得到粉末。将粉末加入水中,倒入分液漏斗静置30min,乙炔黑导电剂浮在水上方,正极材料沉于底部,将底部的粉末流出,过滤、干燥得到正极材料粉末。ICP成分分析表明该正极材料化学成分含锂量为6.12%,含钴量为56.8%。,对比其化学成分与理论值偏差较大,过渡金属钴发生了溶解损失,对其进行STEM和XPS分析,层状结构出现混乱和缺陷,制备钴的氢氧化物,然后900℃焙烧生成钴的氧化物,按照化学成分配比,称取相应回收正极材料粉末,钴氧化物,溶于一定浓度LiOH溶液中,使Li/Co摩尔比为1.05:1,150℃水热反应20h。过滤、烘干得到修复正极材料。ICP成分分析表明修复后正极材料粉末化学成分为含锂量7.08%,含钴量为59.9%,与理论成分接近。The positive electrode material is lithium cobalt oxide (LiCoO 2 ) lithium-ion battery. After dismantling, 100g of positive electrode sheet with PTFE as the binder is selected and treated in a tube atmosphere furnace protected by N 2 at 500°C for 5 hours. The exhaust gas needs to be collected for treatment. After the furnace is cooled, the positive electrode sheet is taken out, the active material is separated from the current collector by mechanical friction, sieved with a 400-mesh standard sieve, and the under-sieve is taken to obtain a powder. Add the powder into water, pour it into a separatory funnel and let it stand for 30 minutes. The acetylene black conductive agent floats above the water, and the positive electrode material sinks to the bottom. The powder at the bottom is flowed out, filtered, and dried to obtain the positive electrode material powder. ICP composition analysis shows that the chemical composition of the cathode material contains 6.12% lithium and 56.8% cobalt. , comparing its chemical composition with the theoretical value, the transition metal cobalt has been dissolved and lost. STEM and XPS analysis showed that the layered structure was chaotic and defective, and cobalt hydroxide was prepared, and then calcined at 900°C to form cobalt. Oxide, according to the distribution ratio of the chemical composition, weigh the corresponding recovered positive electrode material powder, cobalt oxide, dissolve it in a certain concentration of LiOH solution, make the Li/Co molar ratio 1.05:1, and conduct a hydrothermal reaction at 150°C for 20h. Filter and dry to obtain the repaired positive electrode material. ICP composition analysis shows that the chemical composition of the repaired cathode material powder is 7.08% lithium and 59.9% cobalt, which are close to the theoretical composition.

实施例8Example 8

正极材料为钴酸锂(LiCoO2)锂离子电池经拆解后,选出粘结剂为PTFE的正极片100g,600℃下N2保护的管式气氛炉中处理2h,尾气需要收集处理。炉冷后,将正极片取出,机械摩擦使活性物质与集流体分离,采用400目标准筛筛分,取筛下物,得到粉末。将粉末加入水中,倒入分液漏斗静置30min,乙炔黑导电剂浮在水上方,正极材料沉于底部,将底部的粉末流出,过滤、干燥得到正极材料粉末。ICP成分分析表明该正极材料化学成分含锂量为6.11%,含钴量为56.8%。对其进行失效机制判断,对比其化学成分与理论值偏差较大,部分材料发生相变,过渡金属钴也可能发生溶解损失,制备钴的氢氧化物,然后900℃焙烧生成钴的氧化物,按照化学成分配比,称取相应回收正极材料粉末、钴氧化物,溶于一定浓度LiOH溶液中,Li/Co摩尔比为1.15:1,250℃水热反应10h。过滤、烘干得到修复正极材料。ICP成分分析表明修复后正极材料粉末化学成分为含锂量7.09%,含钴量为60.0%,与理论成分接近。The positive electrode material is lithium cobalt oxide (LiCoO 2 ) lithium-ion battery. After dismantling, 100g of positive electrode sheet with PTFE as the binder is selected and treated in a tube-type atmosphere furnace protected by N 2 at 600°C for 2 hours. The tail gas needs to be collected for treatment. After the furnace is cooled, the positive electrode sheet is taken out, the active material is separated from the current collector by mechanical friction, sieved with a 400-mesh standard sieve, and the under-sieve is taken to obtain a powder. Add the powder into water, pour it into a separatory funnel and let it stand for 30 minutes. The acetylene black conductive agent floats above the water, and the positive electrode material sinks to the bottom. The powder at the bottom is flowed out, filtered, and dried to obtain the positive electrode material powder. ICP composition analysis shows that the chemical composition of the cathode material contains 6.11% lithium and 56.8% cobalt. Judging its failure mechanism, comparing its chemical composition with a large deviation from the theoretical value, part of the material undergoes phase transition, and the transition metal cobalt may also undergo dissolution loss, prepare cobalt hydroxide, and then roast at 900°C to form cobalt oxide. According to the distribution ratio of the chemical components, the corresponding recovered positive electrode material powder and cobalt oxide were weighed, dissolved in a certain concentration of LiOH solution, the Li/Co molar ratio was 1.15:1, and the hydrothermal reaction was carried out at 250 °C for 10 h. Filter and dry to obtain the repaired positive electrode material. ICP composition analysis shows that the chemical composition of the positive electrode material powder after restoration is 7.09% lithium and 60.0% cobalt, which are close to the theoretical composition.

实施例9Example 9

正极材料为Li(Ni1/3Co1/3Mn1/3)O2锂离子电池经拆解后,选出粘结剂为PVDF的正极片100g,浸泡于80℃的NMP中,待活性物质粉末与铝箔集流体分离,过滤,洗涤,真空干燥得到回收粉末,有机溶剂NMP经处理后可循环使用。将上述粉末加入水中,倒入分液漏斗静置30min,乙炔黑导电剂浮在水上方,正极材料沉于底部,将底部的粉末流出,过滤、干燥得到正极材料粉末。ICP成分分析表明该正极材料化学成分含锂量7.01%,含镍量为20.90%,含钴量为20.80%,含锰量为19.86%。对其进行失效机制判断,对比其化学成分与Li(Ni1/3Co1/3Mn1/3)O2理论成分,发现锂含量有少量损失,按照化学配比,称取Li2CO3与回收粉末混合球磨,Li/(Ni+Co+Mn)摩尔比为1.05:1,然后置于750℃马弗炉中焙烧20h修复回收材料。ICP成分分析表明修复后正极材料粉末化学成分为含锂量7.18%,含镍量为20.34%,含钴量为20.24%,含锰量为19.06%,与理论成分接近。The positive electrode material is Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 Lithium-ion batteries are disassembled, and 100 g of positive electrode sheets whose binder is PVDF are selected and soaked in NMP at 80 ° C. The substance powder is separated from the aluminum foil current collector, filtered, washed, and vacuum dried to obtain recovered powder, and the organic solvent NMP can be recycled after being treated. Add the above powder into water, pour it into a separatory funnel and let it stand for 30 minutes. The acetylene black conductive agent floats above the water, and the positive electrode material sinks to the bottom. The powder at the bottom is flowed out, filtered, and dried to obtain the positive electrode material powder. ICP composition analysis shows that the chemical composition of the cathode material contains 7.01% lithium, 20.90% nickel, 20.80% cobalt and 19.86% manganese. Judging its failure mechanism, comparing its chemical composition with the theoretical composition of Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 , it was found that there was a small loss of lithium content, and Li 2 CO 3 was weighed according to the stoichiometric ratio. Mix and ball mill with recycled powder, the molar ratio of Li/(Ni+Co+Mn) is 1.05:1, and then put it in a muffle furnace at 750°C for 20h to repair the recycled material. ICP composition analysis shows that the chemical composition of the repaired cathode material powder is 7.18% lithium, 20.34% nickel, 20.24% cobalt, and 19.06% manganese, which are close to the theoretical composition.

实施例10Example 10

正极材料为Li(Ni1/3Co1/3Mn1/3)O2锂离子电池经拆解后,选出粘结剂为PVDF的正极片100g,浸泡于70℃的NMP中,待活性物质粉末与铝箔集流体分离,过滤,洗涤,真空干燥得到回收粉末,有机溶剂NMP经处理后可循环使用。将上述粉末加入水中,倒入分液漏斗静置30min,乙炔黑导电剂浮在水上方,正极材料沉于底部,将底部的粉末流出,过滤、洗涤、干燥得到正极材料粉末。ICP成分分析表明该正极材料化学成分含锂量7.01%,含镍量为20.90%,含钴量为20.80%,含锰量为19.86%。对其进行失效机制判断,对比其化学成分与Li(Ni1/3Co1/3Mn1/3)O2理论成分,发现锂和钴含量有少量损失,按照化学配比,称取Li2CO3、钴的氧化物和回收正极材料粉末混合球磨,Li/(Ni+Co+Mn)摩尔比为1.15:1,然后置于950℃马弗炉中焙烧10h修复回收材料。ICP成分分析表明修复后正极材料粉末化学成分为含锂量7.18%,含镍量为20.34%,含钴量为20.24%,含锰量为19.06%,与理论成分接近。The positive electrode material is Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 Lithium-ion batteries are disassembled, and 100 g of positive electrode sheets with a binder of PVDF are selected and soaked in NMP at 70°C. The substance powder is separated from the aluminum foil current collector, filtered, washed, and vacuum dried to obtain recovered powder, and the organic solvent NMP can be recycled after being treated. Add the above powder into water, pour it into a separatory funnel and let it stand for 30 minutes. The acetylene black conductive agent floats above the water, and the positive electrode material sinks to the bottom. The powder at the bottom is flowed out, filtered, washed, and dried to obtain the positive electrode material powder. ICP composition analysis shows that the chemical composition of the cathode material contains 7.01% lithium, 20.90% nickel, 20.80% cobalt and 19.86% manganese. Judging its failure mechanism, comparing its chemical composition with the theoretical composition of Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 , it was found that there was a small loss of lithium and cobalt content, and Li 2 was weighed according to the stoichiometric ratio. CO 3 , cobalt oxides and recycled cathode material powders were mixed and ball-milled with a Li/(Ni+Co+Mn) molar ratio of 1.15:1, and then placed in a muffle furnace at 950°C for 10 hours to repair the recycled materials. ICP composition analysis shows that the chemical composition of the repaired cathode material powder is 7.18% lithium, 20.34% nickel, 20.24% cobalt, and 19.06% manganese, which are close to the theoretical composition.

实施例11Example 11

正极材料为Li(Ni1/3Co1/3Mn1/3)O2锂离子电池经拆解后,选出粘结剂为PTFE的正极片100g,500℃下N2保护的管式气氛炉中处理5h,尾气需要收集处理。炉冷后,将正极片取出,机械摩擦使活性物质与集流体分离,采用400目标准筛筛分,取筛下物,重液法分离,得到正极材料粉末。ICP成分分析表明该正极材料化学成分含锂量6.27%,含镍量为17.57%,含钴量为17.76%,含锰量为17.77%。进行失效机制判断,化学成分与理论值偏差较大,过渡金属钴和镍也可能发生溶解损失,对其进行STEM和XPS分析,层状结构出现混乱和缺陷。共沉淀制备钴镍的混合氢氧化物,然后900℃焙烧生成钴镍的混合氧化物,按照化学成分配比,称取相应回收正极材料粉末、钴镍混合氧化物,溶于一定浓度LiOH溶液中,Li/(Ni+Co+Mn)摩尔比为1.05:1,150℃水热反应20h,过滤、烘干得到修复正极材料。ICP成分分析表明修复后正极材料粉末化学成分为含锂量7.19%,含镍量为19.28%,含钴量为19.41%,含锰量为19.01%,与理论成分接近。The positive electrode material is Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 Lithium-ion batteries are disassembled, and 100g of positive electrode sheets with PTFE as the binder are selected, and the tube atmosphere is protected by N 2 at 500°C After 5 hours of treatment in the furnace, the tail gas needs to be collected and processed. After the furnace is cooled, the positive electrode sheet is taken out, and the active material is separated from the current collector by mechanical friction, sieved by a 400-mesh standard sieve, and the under-sieve is taken, separated by a heavy liquid method, and the positive electrode material powder is obtained. ICP composition analysis shows that the chemical composition of the cathode material contains 6.27% lithium, 17.57% nickel, 17.76% cobalt and 17.77% manganese. Judging the failure mechanism, the chemical composition deviates greatly from the theoretical value, and the transition metal cobalt and nickel may also undergo dissolution loss. STEM and XPS analysis of it show that the layered structure appears disordered and defective. Prepare cobalt-nickel mixed hydroxides by co-precipitation, and then roast at 900°C to form cobalt-nickel mixed oxides. According to the chemical composition ratio, weigh the corresponding recovered positive electrode material powder and cobalt-nickel mixed oxides, and dissolve them in a certain concentration of LiOH solution , the molar ratio of Li/(Ni+Co+Mn) is 1.05:1, hydrothermal reaction at 150°C for 20h, filtration and drying to obtain the repaired cathode material. ICP composition analysis shows that the chemical composition of the repaired cathode material powder is 7.19% lithium, 19.28% nickel, 19.41% cobalt, and 19.01% manganese, which are close to the theoretical composition.

实施例12Example 12

正极材料为Li(Ni1/3Co1/3Mn1/3)O2锂离子电池经拆解后,选出粘结剂为PTFE的正极片100g,600℃下N2保护的管式气氛炉中处理2h,尾气需要收集处理。炉冷后,将正极片取出,机械摩擦使活性物质与集流体分离,采用400目标准筛筛分,取筛下物,重液法分离,得到正极材料粉末。ICP成分分析表明该正极材料化学成分含锂量6.25%,含镍量为17.89%,含钴量为17.45%,含锰量为17.78%。进行失效机制判断,化学成分与理论值偏差较大,部分材料发生相变,过渡金属钴和镍也可能发生溶解损失,共沉淀制备钴镍的混合氢氧化物,然后900℃焙烧生成钴镍的混合氧化物,按照化学成分配比,称取相应回收正极材料粉末、钴镍混合氧化物,溶于一定浓度LiOH溶液中,Li/(Ni+Co+Mn)摩尔比为1.15:1,250℃水热反应10h,过滤、烘干得到修复正极材料。ICP成分分析表明修复后正极材料粉末化学成分为含锂量7.15%,含镍量为20.05%,含钴量为20.44%,含锰量为18.79%,与理论成分接近。The positive electrode material is Li(Ni 1/3 Co 1/3 Mn 1/3 )O 2 Lithium-ion batteries are disassembled, and 100g of positive electrode sheets with PTFE as the binder are selected, and the tube atmosphere is protected by N 2 at 600°C After 2 hours of treatment in the furnace, the tail gas needs to be collected and processed. After the furnace is cooled, the positive electrode sheet is taken out, and the active material is separated from the current collector by mechanical friction, sieved by a 400-mesh standard sieve, and the under-sieve is taken, separated by a heavy liquid method, and the positive electrode material powder is obtained. ICP composition analysis shows that the chemical composition of the cathode material contains 6.25% lithium, 17.89% nickel, 17.45% cobalt and 17.78% manganese. Judging the failure mechanism, the chemical composition deviates greatly from the theoretical value, some materials undergo phase transitions, and the transition metals cobalt and nickel may also undergo dissolution loss, co-precipitation to prepare mixed hydroxides of cobalt and nickel, and then roasted at 900 ° C to form cobalt-nickel. Mixed oxides, according to the chemical composition distribution ratio, weigh the corresponding recovered positive electrode material powder, cobalt-nickel mixed oxide, dissolve in a certain concentration of LiOH solution, the molar ratio of Li/(Ni+Co+Mn) is 1.15:1, 250°C Hydrothermal reaction was performed for 10 hours, filtered and dried to obtain the repaired positive electrode material. ICP composition analysis shows that the chemical composition of the repaired cathode material powder is 7.15% lithium, 20.05% nickel, 20.44% cobalt, and 18.79% manganese, which are close to the theoretical composition.

申请人声明,本发明通过上述实施例来说明本发明的详细方法,但本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed methods of the present invention through the above-mentioned examples, but the present invention is not limited to the above-mentioned detailed methods, that is, it does not mean that the present invention must rely on the above-mentioned detailed methods to be implemented. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.

Claims (40)

1.一种直接回收并修复废旧锂离子电池正极材料的方法,其特征在于,所述方法包括如下步骤:1. a method for directly reclaiming and repairing the positive electrode material of waste lithium-ion batteries, characterized in that, the method may further comprise the steps: (1)拆解、分选得到正极材料为钴酸锂或锂镍钴锰多元层状氧化物的正极片或电池生产厂家的正极片边角料和残次品;(1) dismantling, sorting to obtain the positive electrode material is lithium cobalt oxide or lithium nickel cobalt manganese multi-layered oxide positive electrode sheet or positive electrode sheet scraps and defective products of battery manufacturers; (2)依次去除粘结剂,集流体和导电剂,得到正极材料粉末;(2) remove binding agent successively, current collector and conductive agent, obtain positive electrode material powder; (3)研究步骤(2)得到的正极材料粉末失效机制,检验正极材料粉末化学组成,当失效机制为锂和过渡金属的损失时,进行步骤(4),当失效机制为过渡金属价态转变,引发相变,层状结构出现混乱和缺陷时,进行步骤(4’);(3) Study the failure mechanism of the positive electrode material powder obtained in step (2), and check the chemical composition of the positive electrode material powder. When the failure mechanism is the loss of lithium and transition metals, proceed to step (4). When the failure mechanism is the transition metal valence state transition , triggering phase transition, when disorder and defects appear in the layered structure, step (4'); (4)根据失效前正极材料的组成,在步骤(2)得到的正极材料粉末中混入损失的金属的化合物,烧结得到修复的正极材料;(4) According to the composition of the positive electrode material before failure, the compound of the lost metal is mixed in the positive electrode material powder obtained in step (2), and the positive electrode material obtained by sintering is repaired; (4’)根据失效前正极材料的组成,在步骤(2)得到的正极材料粉末中混入损失的过渡金属的氧化物,加入LiOH水溶液充分搅拌,水热反应得到修复的正极材料。(4') According to the composition of the positive electrode material before failure, the oxide of the transition metal lost is mixed in the positive electrode material powder obtained in step (2), and the LiOH aqueous solution is added to fully stir, and the hydrothermal reaction obtains the repaired positive electrode material. 2.如权利要求1所述的方法,其特征在于,当正极片中的粘结剂为PTFE时,采用高温分解法,使粘结剂分解,从而实现正极材料与集流体分离,达到去除粘结剂和集流体的目的。2. The method according to claim 1, wherein, when the binder in the positive electrode sheet is PTFE, the pyrolysis method is used to decompose the binder, thereby realizing the separation of the positive electrode material from the current collector, and achieving the removal of the binder. The purpose of binder and current collector. 3.如权利要求1所述的方法,其特征在于,将正极片在惰性气氛下高温焙烧,使PTFE分解,将焙烧后的正极片取出,机械摩擦使正极材料和集流体分离,筛分,去除正极材料中存在的集流体,得到正极材料和导电剂的混合粉末。3. The method according to claim 1, characterized in that, the positive electrode sheet is roasted at high temperature under an inert atmosphere to decompose PTFE, the fired positive electrode sheet is taken out, mechanical friction separates the positive electrode material from the current collector, and sieves. The current collector present in the positive electrode material is removed to obtain a mixed powder of the positive electrode material and the conductive agent. 4.如权利要求3所述的方法,其特征在于,所述高温焙烧在惰性气氛下进行,高温焙烧的温度为500~600℃。4. The method according to claim 3, wherein the high-temperature calcination is carried out under an inert atmosphere, and the temperature of the high-temperature calcination is 500-600°C. 5.如权利要求4所述的方法,其特征在于,所述高温焙烧的温度为500~550℃。5. The method according to claim 4, characterized in that the temperature of the high-temperature calcination is 500-550°C. 6.如权利要求4所述的方法,其特征在于,所述高温焙烧的时间为2~5h。6. The method according to claim 4, characterized in that the time for the high-temperature calcination is 2-5 hours. 7.如权利要求6所述的方法,其特征在于,所述高温焙烧的时间为2.3~4.5h。7. The method according to claim 6, characterized in that the time for the high-temperature calcination is 2.3-4.5 hours. 8.如权利要求7所述的方法,其特征在于,所述高温焙烧的时间为3h。8. The method according to claim 7, characterized in that the time of the high-temperature calcination is 3h. 9.如权利要求1所述的方法,其特征在于,当正极片中的粘结剂为PVDF时,采用溶剂浸泡溶解使粘结剂失效,从而实现正极材料与集流体的分离,达到去除粘结剂和集流体的目的。9. The method according to claim 1, characterized in that, when the binder in the positive electrode sheet is PVDF, the solvent soaking and dissolving is used to make the binder invalid, thereby realizing the separation of the positive electrode material and the current collector, and achieving the removal of the binder. The purpose of binder and current collector. 10.如权利要求9所述的方法,其特征在于,浸泡溶解时温度控制在60~80℃。10. The method according to claim 9, characterized in that the temperature is controlled at 60-80° C. during soaking and dissolving. 11.如权利要求10所述的方法,其特征在于,浸泡溶解时温度控制在61.5~78.5℃。11. The method according to claim 10, characterized in that the temperature is controlled at 61.5-78.5°C during soaking and dissolving. 12.如权利要求9所述的方法,其特征在于,所述溶剂选自N-甲基吡咯烷酮、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺或二甲基亚砜中任意一种或至少两种的混合物。12. The method according to claim 9, wherein the solvent is selected from N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide or dimethylmethylene Any one or a mixture of at least two of sulfones. 13.如权利要求12所述的方法,其特征在于,所述溶剂选自N-甲基吡咯烷酮。13. The method of claim 12, wherein the solvent is selected from N-methylpyrrolidone. 14.如权利要求9所述的方法,其特征在于,所述溶剂通过减压蒸馏重复利用。14. The method of claim 9, wherein the solvent is reused by distillation under reduced pressure. 15.如权利要求1所述的方法,其特征在于,采用重液分离法去除正极片中的导电剂,过滤,洗涤,干燥得到正极材料粉末。15. The method according to claim 1, wherein the conductive agent in the positive electrode sheet is removed by a heavy liquid separation method, filtered, washed, and dried to obtain the positive electrode material powder. 16.如权利要求15所述的方法,其特征在于,选用水作为密度介于导电剂和正极材料之间的重液。16. The method according to claim 15, wherein water is selected as the heavy liquid having a density between the conductive agent and the positive electrode material. 17.如权利要求15所述的方法,其特征在于,重液分离法去除正极片中的导电剂的方法为:将去除粘结剂和集流体的正极材料和导电剂混合粉末加入水中,搅拌,静置,密度小于水的导电剂浮在水上方,密度大于水的正极材料沉在水下方,将沉于底部的正极材料流出,过滤,干燥得到正极材料粉末。17. The method according to claim 15, wherein the heavy liquid separation method for removing the conductive agent in the positive electrode sheet is: adding the positive electrode material and the conductive agent mixed powder for removing the binder and current collector into water, stirring , stand still, the conductive agent with a density less than water floats above the water, the positive electrode material with a density greater than water sinks below the water, and the positive electrode material that sinks to the bottom is flowed out, filtered, and dried to obtain positive electrode material powder. 18.如权利要求1所述的方法,步骤(4)中在正极材料粉末中混入损失的金属的化合物,使Li/(Ni+Co+Mn)摩尔比为1.05~1.15:1,当正极材料为钴酸锂时,n(Ni)和n(Mn)均为0。18. The method as claimed in claim 1, in the step (4), in the positive electrode material powder, the compound of the lost metal is mixed, so that the Li/(Ni+Co+Mn) molar ratio is 1.05~1.15:1, when the positive electrode material In the case of lithium cobaltate, both n(Ni) and n(Mn) are 0. 19.如权利要求18所述的方法,其特征在于,所述Li/(Ni+Co+Mn)摩尔比为1.08~1.12:1。19. The method according to claim 18, characterized in that the Li/(Ni+Co+Mn) molar ratio is 1.08˜1.12:1. 20.如权利要求19所述的方法,其特征在于,所述Li/(Ni+Co+Mn)摩尔比为1.1:1。20. The method of claim 19, wherein the Li/(Ni+Co+Mn) molar ratio is 1.1:1. 21.如权利要求1所述的方法,其特征在于,所述烧结温度为750~950℃。21. The method according to claim 1, wherein the sintering temperature is 750-950°C. 22.如权利要求21所述的方法,其特征在于,所述烧结温度为770~930℃。22. The method according to claim 21, characterized in that the sintering temperature is 770-930°C. 23.如权利要求22所述的方法,其特征在于,所述烧结温度为750~870℃。23. The method according to claim 22, characterized in that the sintering temperature is 750-870°C. 24.如权利要求23所述的方法,其特征在于,所述烧结温度为850℃。24. The method of claim 23, wherein the sintering temperature is 850°C. 25.如权利要求1所述的方法,其特征在于,所述烧结的时间为10~20h。25. The method according to claim 1, characterized in that the sintering time is 10-20 hours. 26.如权利要求25所述的方法,其特征在于,所述烧结的时间为10.8~19.7h。26. The method according to claim 25, characterized in that the sintering time is 10.8-19.7 hours. 27.如权利要求26所述的方法,其特征在于,所述烧结的时间为11.2~18.8h。27. The method according to claim 26, characterized in that the sintering time is 11.2-18.8 hours. 28.如权利要求1所述的方法,其特征在于,步骤(4)中在正极材料粉末中混入损失的金属的化合物,使Li/(Ni+Co+Mn)摩尔比为1.05~1.15:1,850℃烧结10~20h得到修复的正极材料,当正极材料为钴酸锂时,n(Ni)和n(Mn)均为0。28. The method according to claim 1, characterized in that, in step (4), the compound of the lost metal is mixed into the positive electrode material powder, so that the molar ratio of Li/(Ni+Co+Mn) is 1.05~1.15:1 , 850 ° C sintering 10 ~ 20h to get repaired positive electrode material, when the positive electrode material is lithium cobalt oxide, n (Ni) and n (Mn) are both 0. 29.如权利要求1所述的方法,其特征在于,步骤(4’)中在正极材料粉末中混入损失的过渡金属的氧化物,加入LiOH水溶液充分搅拌,使Li/(Ni+Co+Mn)摩尔比为1.05~1.15:1,当正极材料为钴酸锂时,n(Ni)和n(Mn)均为0。29. The method as claimed in claim 1, characterized in that, in step (4'), in the positive electrode material powder, the oxides of transition metals that are lost are mixed, and LiOH aqueous solution is added to fully stir, so that Li/(Ni+Co+Mn ) molar ratio is 1.05-1.15:1, when the positive electrode material is lithium cobaltate, both n(Ni) and n(Mn) are 0. 30.如权利要求29所述的方法,其特征在于,所述Li/(Ni+Co+Mn)摩尔比为1.08~1.12:1。30. The method according to claim 29, wherein the Li/(Ni+Co+Mn) molar ratio is 1.08˜1.12:1. 31.如权利要求30所述的方法,其特征在于,所述Li/(Ni+Co+Mn)摩尔比为1.1:1。31. The method of claim 30, wherein the Li/(Ni+Co+Mn) molar ratio is 1.1:1. 32.如权利要求1所述的方法,其特征在于,所述水热反应的温度为150~250℃。32. The method according to claim 1, characterized in that the temperature of the hydrothermal reaction is 150-250°C. 33.如权利要求32所述的方法,其特征在于,所述水热反应的温度为160~240℃。33. The method according to claim 32, characterized in that the temperature of the hydrothermal reaction is 160-240°C. 34.如权利要求33所述的方法,其特征在于,所述水热反应的温度为170~230℃。34. The method according to claim 33, characterized in that the temperature of the hydrothermal reaction is 170-230°C. 35.如权利要求34所述的方法,其特征在于,所述水热反应的温度为200℃。35. The method of claim 34, wherein the temperature of the hydrothermal reaction is 200°C. 36.如权利要求1所述的方法,其特征在于,所述水热反应的时间为10~20h。36. The method according to claim 1, characterized in that the time of the hydrothermal reaction is 10-20 hours. 37.如权利要求1所述的方法,其特征在于,所述水热反应的时间为10.8~19.7h。37. The method according to claim 1, characterized in that the time for the hydrothermal reaction is 10.8-19.7 hours. 38.如权利要求37所述的方法,其特征在于,所述水热反应的时间为11.2~18.8h。38. The method according to claim 37, characterized in that the time of the hydrothermal reaction is 11.2-18.8 hours. 39.如权利要求38所述的方法,其特征在于,所述水热反应的时间为15h。39. The method according to claim 38, wherein the hydrothermal reaction takes 15 hours. 40.如权利要求1所述的方法,其特征在于,步骤(4’)中在正极材料粉末中混入损失的过渡金属的氧化物,加入LiOH水溶液充分搅拌,使Li/(Ni+Co+Mn)摩尔比为1.05~1.15:1,移入高压反应釜,200℃下水热反应15h,得到修复的正极材料,当正极材料为钴酸锂时,n(Ni)和n(Mn)均为0。40. The method as claimed in claim 1, characterized in that, in step (4'), in the positive electrode material powder, the oxides of the transition metals that are lost are mixed, and LiOH aqueous solution is added to fully stir, so that Li/(Ni+Co+Mn ) with a molar ratio of 1.05 to 1.15:1, transferred to an autoclave, and hydrothermally reacted at 200°C for 15 hours to obtain a repaired positive electrode material. When the positive electrode material is lithium cobaltate, both n(Ni) and n(Mn) are 0.
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