CN103911678B - A kind of coaxial nozzle for electrofluid spray printing - Google Patents
A kind of coaxial nozzle for electrofluid spray printing Download PDFInfo
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- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
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Abstract
本发明公开了一种用于电流体喷印的同轴喷嘴,包括外喷嘴和内喷嘴,外喷嘴底部设有轴孔,轴孔套接有连接座,连接座上设有轴向台阶孔,台阶孔内套接内喷嘴底座,外喷嘴靠近喷口的一侧的内筒还套接有对中支架,内喷针的一端固定在内喷嘴底座上,另一端穿过对中支架的定位通孔固定,连接座的外壁上还套接有压电陶瓷驱动器,压电陶瓷驱动器与外喷筒固定连接。本发明提供的电流体喷印的同轴喷嘴,内外喷嘴的相对高度可通过压电陶瓷驱动装置精密调节,实现内外层不同溶液的相对流量的精密控制,以及对同轴纺丝的各层“壳”结构厚度的更精确控制,并通过对中支架的设置提高内外喷嘴的同轴对中精度。
The invention discloses a coaxial nozzle for electrofluid jet printing, which comprises an outer nozzle and an inner nozzle. The bottom of the outer nozzle is provided with a shaft hole, the shaft hole is sleeved with a connecting seat, and the connecting seat is provided with an axial stepped hole. The inner nozzle base is sleeved in the step hole, and the inner cylinder on the side of the outer nozzle close to the nozzle is also sleeved with a centering bracket. One end of the inner spray needle is fixed on the inner nozzle base, and the other end passes through the positioning through hole of the centering bracket fixed, the outer wall of the connecting seat is also sleeved with a piezoelectric ceramic driver, and the piezoelectric ceramic driver is fixedly connected with the outer spray barrel. In the coaxial nozzle for electrofluid jet printing provided by the present invention, the relative heights of the inner and outer nozzles can be precisely adjusted by the piezoelectric ceramic driving device, so as to realize the precise control of the relative flow rates of different solutions in the inner and outer layers, and the control of each layer of coaxial spinning. More precise control of the thickness of the "shell" structure, and improve the coaxial alignment accuracy of the inner and outer nozzles through the setting of the centering bracket.
Description
技术领域technical field
本发明涉及一种同轴喷嘴装置,特别涉及一种用于电流体喷印法制备多层纳米纤维和多层复合液滴的同轴喷嘴。The invention relates to a coaxial nozzle device, in particular to a coaxial nozzle used for preparing multi-layer nanofibers and multi-layer composite droplets by electrofluid jet printing.
背景技术Background technique
电流体喷印法是制备多层纳米纤维和多层复合液滴的重要方法。电流体喷印法采用套管式针头的同轴喷嘴装置,将两种或多种不同的聚合物溶液经同轴喷嘴喷射,得到均匀、长尺寸的并具有“壳-芯”结构的多层同轴纳米纤维,或者得到具有“壳-芯”结构的多层复合液滴。多层复合液滴以及或者“空心粉”结构的纤维由在微流体、光电子以及能量存储等领域有着巨大的潜力,数目众多的器件有待于开发。Electrofluidic jet printing is an important method for preparing multilayer nanofibers and multilayer composite droplets. The electrofluid jet printing method adopts the coaxial nozzle device of the sleeve type needle, sprays two or more different polymer solutions through the coaxial nozzle, and obtains a uniform, long-sized multilayer with a "shell-core" structure. coaxial nanofibers, or to obtain multilayer composite droplets with a "shell-core" structure. Multilayer composite droplets and/or "hollow powder" structured fibers have great potential in the fields of microfluidics, optoelectronics, and energy storage, and a large number of devices are yet to be developed.
电流喷印法制得的同轴纳米纤维包括纳米丝、纳米线、纳米棒、纳米管、纳米带与纳米电缆,由于其比表面积大、表面能和活性大,具有小尺寸效应、表面或界面效应、量子尺寸效应、宏观量子隧道效应等,进而在化学、物理(热、光、电磁等)性质方面表现出特异性,广泛应用于过滤、传感、催化、组织工程、防护服、先进光电子元件、微机电系统电感元件以及药物输送等技术领域。具体而言,在锂离子电池中,具有同轴纤维结构的电极不仅可以提高能量转换率,还能提高循环使用的稳定性;同轴纤维还能制备太阳能电池的电极以及发光元件(LED)。除此之外,在电化学领域,同轴纤维经过一定的后处理可以制造纤维晶体管,在保证其电学性能的同时大大降低了生产成本及难度。另外高比面积的结构使得具有一定性能的同轴纤维可以组成超级电容器,具有极大的能量密度与功率密度,而具有高催化活性的材料可用于光催化领域。同时将数量众多的纤维组装成的薄膜还可通过高的空隙率实现过滤的功效,甚至完成环境的整治。Coaxial nanofibers prepared by current jet printing include nanowires, nanowires, nanorods, nanotubes, nanoribbons and nanocables. Due to their large specific surface area, large surface energy and activity, they have small size effects, surface or interface effects. , quantum size effect, macroscopic quantum tunneling effect, etc., and then show specificity in chemical and physical (thermal, optical, electromagnetic, etc.) properties, and are widely used in filtration, sensing, catalysis, tissue engineering, protective clothing, advanced optoelectronic components , MEMS inductive components and drug delivery and other technical fields. Specifically, in lithium-ion batteries, electrodes with coaxial fiber structures can not only improve the energy conversion rate, but also improve the stability of cycle use; coaxial fibers can also be used to prepare electrodes for solar cells and light-emitting elements (LEDs). In addition, in the field of electrochemistry, coaxial fibers can be fabricated into fiber transistors after certain post-processing, which greatly reduces the production cost and difficulty while ensuring its electrical properties. In addition, the structure of high specific area allows coaxial fibers with certain performance to form supercapacitors, which have great energy density and power density, and materials with high catalytic activity can be used in the field of photocatalysis. At the same time, the film assembled by a large number of fibers can also achieve the filtering effect through high porosity, and even complete the environmental remediation.
电流体喷印法制得的具有“壳-芯”结构的多层复合液滴主要应用于微封装领域,特别应用于药物缓释封装中,即在微球外层支撑保护材料包裹着一定功效的药物,药物通过渗透或者包覆层的纳米尺寸的空隙以一定速率扩散到机体内,极大地减弱了药物初始释放速度过快的现象以及能人为控制释放时间,更能有效的发挥药物的作用。能够通过设计各种特殊的喷嘴一步制备各种复杂的结构和电子器件。电流体喷印法可以将功能元件封装在“空心粉”结构内,大大的节约空间,亦或是直接制成“壳-芯”结构的电子器件,并通过“壳”的厚度控制结构的溶解时间,为瞬态电子的制造提供了高效的制造方法。The multi-layer composite droplets with a "shell-core" structure prepared by electrofluid jet printing are mainly used in the field of microencapsulation, especially in drug sustained release packaging, that is, the outer layer of the microsphere is covered with a protective material with a certain effect. Drugs, drugs diffuse into the body at a certain rate through the nano-sized gaps in the permeation or coating layer, which greatly weakens the phenomenon of excessive initial drug release speed and can artificially control the release time, and can more effectively play the role of drugs. Various complex structures and electronic devices can be prepared in one step by designing various special nozzles. The electrofluid printing method can encapsulate functional components in the "hollow powder" structure, which greatly saves space, or directly make electronic devices with a "shell-core" structure, and control the dissolution of the structure through the thickness of the "shell" time, providing an efficient fabrication method for the fabrication of transient electronics.
但是现有技术的电流体喷印法采用的同轴喷嘴也存在明显的缺陷:However, the coaxial nozzles used in the electrofluid jet printing method of the prior art also have obvious defects:
一是多数喷嘴为不可更换结构,喷嘴的喷口大小固定,溶液的流速和流量无法通过喷口进行调节,仅通过调节溶液本身属性或精密流量泵调节等手段,使溶液流量的可调节幅度小,无法满足制备各种复杂多变的多层复合纤维和复合液滴的需要,并且装置通用性差。First, most of the nozzles are of non-replaceable structure, and the size of the nozzle nozzle is fixed. The flow rate and flow of the solution cannot be adjusted through the nozzle. It meets the needs of preparing various complex and changeable multi-layer composite fibers and composite droplets, and the device has poor versatility.
二是即使现有技术中部分喷嘴采用可更换的喷头,但可更换的喷头均为套接在喷嘴的外周,由于喷口尺寸非常小,一般为微米级,使套接在内的喷嘴的直径更小,使喷嘴的加工难度大、加工精度低,严重影响制备的多层复合纤维和液滴的结构精度。The 2nd, even if some nozzles in the prior art adopt replaceable nozzles, the replaceable nozzles are all sleeved on the periphery of the nozzles. Because the size of the nozzles is very small, generally in the order of microns, the diameter of the nozzles sleeved inside is smaller. The small size makes the processing of the nozzle difficult and the processing precision low, which seriously affects the structural precision of the prepared multi-layer composite fibers and droplets.
三是同轴喷嘴的内外层喷嘴的喷口相对高度固定而无法调节,因而不能通过调节内外喷嘴的喷口的相对高度实现各层不同溶液的相对流量的更加精密控制,以弥补精密流量泵的控制精度不足的缺陷,从而不能进一步通过对相对流量的更加精密调节控制实现对多层复合纤维和液滴的各层“壳”结构厚度的精确控制,因而无法满足制备各类复杂结构的多层纳米纤维和复合液滴的需要。The third is that the relative height of the inner and outer nozzles of the coaxial nozzle is fixed and cannot be adjusted. Therefore, the relative flow of different solutions in each layer cannot be controlled more precisely by adjusting the relative height of the inner and outer nozzles to compensate for the control accuracy of the precision flow pump. Insufficient defects, so that the precise control of the thickness of the "shell" structure of each layer of multi-layer composite fibers and droplets cannot be achieved through more precise adjustment and control of relative flow, so it is impossible to meet the requirements of preparing multi-layer nanofibers with various complex structures. and the need for composite droplets.
发明专利“一种电流体动力喷印同轴喷头及其应用”,授权公告号:CN102275386B,授权公告日:2013.05.22,公开了一种电流体动力喷印同轴喷头,包括探针放置平台、喷嘴、支撑座、金属探针和唇套,所述喷嘴固定设置在探针放置平台上,所述支撑座安装在喷嘴上端,所述唇套套装在喷嘴下端的喷口上,所述金属探针上部针端套装在支撑座中心螺纹孔内,针体置于喷嘴内腔,针体轴线与喷嘴中心轴线同轴,且金属探针下部的针尖穿过所述唇套内的通孔并伸出于喷嘴外。该同轴喷头具有可以提高墨液供给量的控制精度,并通过更换唇套可以形成系列化喷头等优点。Invention patent "An Electrohydrodynamic Coaxial Printing Head and Its Application", authorized announcement number: CN102275386B, authorized announcement date: 2013.05.22, discloses an electrohydrodynamic coaxial printing head, including a probe placement platform , nozzle, support seat, metal probe and lip cover, the nozzle is fixed on the probe placement platform, the support seat is installed on the upper end of the nozzle, the lip cover is set on the nozzle at the lower end of the nozzle, the metal probe The needle end of the upper part of the needle is set in the threaded hole in the center of the support seat, the needle body is placed in the inner cavity of the nozzle, the axis of the needle body is coaxial with the central axis of the nozzle, and the needle tip of the lower part of the metal probe passes through the through hole in the lip sleeve and extends out of the nozzle. The coaxial spray head has the advantages of improving the control accuracy of ink supply, and can form a series of spray heads by replacing the lip sleeve.
但上述发明专利公开的同轴喷头内部采用的是金属探针而非喷针,金属探针仅用于改变电场分布、提高纺丝稳定性,因而该同轴喷头由于不具有内外喷嘴结构而不能实现同轴纺丝,无法制备“壳-芯”结构或者“空心粉”结构的纤维或者复合液滴以及多层纤维结构。另一方面,虽然唇套也为可更换结构,但其目的仅为便于更换金属探针,而不能实现调节溶液流量、实现对多层复合纤维结构或复合液滴的“壳”厚的控制与调节的功能。However, the coaxial nozzle disclosed in the above-mentioned invention patent uses a metal probe instead of a needle. The metal probe is only used to change the electric field distribution and improve spinning stability. Therefore, the coaxial nozzle cannot Realizing coaxial spinning, it is impossible to prepare fibers with "shell-core" structure or "hollow powder" structure or composite droplets and multi-layer fiber structures. On the other hand, although the lip cover is also a replaceable structure, its purpose is only to facilitate the replacement of metal probes, but it cannot adjust the flow of the solution, realize the control and control of the "shell" thickness of the multi-layer composite fiber structure or composite droplets. Adjustment function.
发明内容Contents of the invention
本发明的目的旨在克服现有技术的电流体喷印的同轴喷嘴存在的内外喷嘴的相对高度无法调节、不可更换的喷嘴结构无法实现溶液流量的调节、可更换的喷嘴结构加工难度大、精度低等缺陷与不足,提供一种新型的用于电流体喷印的同轴喷嘴,内外喷嘴的相对高度可通过压电陶瓷驱动装置精密调节,实现内外层不同溶液的相对流量的精密控制,并通过对中支架结构的设置,提高内外喷嘴的同轴对中精度,以及加强对内喷针的固定作用。The purpose of the present invention is to overcome the relative heights of the inner and outer nozzles in the coaxial nozzles of the electrofluid jet printing in the prior art, the non-replaceable nozzle structure cannot realize the adjustment of the solution flow rate, and the replaceable nozzle structure is difficult to process. For defects and deficiencies such as low precision, a new type of coaxial nozzle for electrofluid jet printing is provided. The relative height of the inner and outer nozzles can be precisely adjusted through the piezoelectric ceramic drive device to achieve precise control of the relative flow of different solutions in the inner and outer layers. And through the setting of the centering bracket structure, the coaxial centering accuracy of the inner and outer nozzles is improved, and the fixing effect of the inner spray needle is strengthened.
本发明为实现上述技术目的的所采用的技术方案为:The technical scheme that the present invention adopts for realizing above-mentioned technical purpose is:
一种用于电流体喷印的同轴喷嘴,包括外喷嘴和内喷嘴,所述外喷嘴包括外喷筒和套接于外喷筒的喷口端的外喷头,所述外喷筒远离喷口的一端设有直径大于外喷筒的内筒直径的轴孔,所述轴孔内套接有中空筒状的连接座,所述连接座与外喷筒过渡配合,所述连接座的中部设有轴向的台阶孔,所述台阶孔位于外侧一端的直径大于内侧,所述内喷嘴包括内喷嘴底座和内喷针,所述内喷嘴底座套接于连接座的台阶孔的大直径端并与连接座的台阶孔过渡配合,所述外喷筒的内筒靠近喷口的一侧还套接有对中支架,所述对中支架为环状结构,其中心设有定位通孔,所述内喷针的一端固定在内喷嘴底座上,另一端插入外喷筒内并穿过对中支架的定位通孔固定,所述连接座的外壁还套接有压电陶瓷驱动器,所述压电陶瓷驱动器与外喷筒固定连接。A coaxial nozzle for electrofluid jet printing, comprising an outer nozzle and an inner nozzle, the outer nozzle includes an outer spray barrel and an outer spray head sleeved on the nozzle end of the outer spray barrel, and the end of the outer spray barrel is far away from the nozzle A shaft hole with a diameter greater than that of the inner cylinder of the outer spray cylinder is provided, and a hollow cylindrical connection seat is sleeved in the shaft hole, and the connection seat is transitionally fitted with the outer spray cylinder, and the middle part of the connection seat is provided with a shaft The diameter of the stepped hole on the outside is greater than that of the inside. The inner nozzle includes an inner nozzle base and an inner spray needle. The inner nozzle base is sleeved on the large diameter end of the stepped hole of the connecting seat and connected to the The step hole of the seat is transitionally fitted, and the side of the inner cylinder of the outer spray tube close to the nozzle is also sleeved with a centering bracket. The centering bracket is a ring structure, and a positioning through hole is provided in the center. One end of the needle is fixed on the base of the inner nozzle, and the other end is inserted into the outer spray barrel and fixed through the positioning through hole of the centering bracket. The outer wall of the connecting seat is also sleeved with a piezoelectric ceramic driver, and the piezoelectric ceramic driver It is fixedly connected with the outer spray barrel.
一种用于电流体喷印的同轴喷嘴,所述外喷头的一端设有外螺纹,所述外喷筒的喷口端设有内螺纹,所述外喷头的外螺纹与外喷筒的内螺纹相旋合,所述外喷头旋入外喷筒内时,所述对中支架与外喷头面接触,所述外喷头中部设有锥形通孔,所述外喷头的锥形通孔靠近外喷筒一侧的直径大于另一侧。A coaxial nozzle for electrofluid jet printing, one end of the outer spray head is provided with an external thread, and the nozzle end of the external spray barrel is provided with an internal thread, and the external thread of the external spray head is connected with the inner thread of the outer spray barrel. When the threads are screwed together, when the outer spray head is screwed into the outer spray barrel, the centering bracket is in contact with the surface of the outer spray head, and the middle part of the outer spray head is provided with a tapered through hole, and the tapered through hole of the outer spray head One side of the outer spray barrel has a larger diameter than the other side.
一种用于电流体喷印的同轴喷嘴,所述外喷筒远离喷口的一侧的外壁还固定有环状的固定台肩,所述外喷筒的固定台肩与喷嘴固定平台固定连接。A coaxial nozzle for electrofluid jet printing, the outer wall of the outer spray cylinder away from the nozzle is also fixed with a ring-shaped fixed shoulder, and the fixed shoulder of the outer spray cylinder is fixedly connected with the nozzle fixed platform .
一种用于电流体喷印的同轴喷嘴,所述内喷针包括一组具有不同直径的可替换喷针。A coaxial nozzle for electrofluidic printing, the inner needle comprising a set of replaceable needles having different diameters.
一种用于电流体喷印的同轴喷嘴,所述外喷头包括一组锥孔具有不同锥径和锥度的可替换喷头。A coaxial nozzle for electrofluid jet printing, the outer nozzle includes a group of replaceable nozzles with different taper diameters and taper angles.
一种用于电流体喷印的同轴喷嘴,所述内喷嘴底座为金属或非导电材料。A coaxial nozzle for electrofluid jet printing, the inner nozzle base is made of metal or non-conductive material.
一种用于电流体喷印的同轴喷嘴,所述外喷筒和连接座为非导电材料,所述外喷头为金属或非导电材料。A coaxial nozzle for electrofluid jet printing, the outer spray cylinder and the connecting seat are made of non-conductive material, and the outer spray head is made of metal or non-conductive material.
一种用于电流体喷印的同轴喷嘴,所述外喷头的外侧壁还设有环状的限位台肩。A coaxial nozzle for electrofluid jet printing, the outer wall of the outer nozzle is also provided with an annular limiting shoulder.
一种用于电流体喷印的同轴喷嘴,所述外喷筒为柱体和锥体的组合,靠近喷口端的为锥体。A coaxial nozzle for electrofluid jet printing, the outer spray cylinder is a combination of a cylinder and a cone, and the one near the nozzle end is a cone.
一种用于电流体喷印的同轴喷嘴,所述外喷筒的外侧壁上设有外喷嘴进液口。The utility model relates to a coaxial nozzle for electrofluid jet printing, and an outer nozzle liquid inlet is arranged on the outer wall of the outer spray cylinder.
与现有技术的电流体喷印同轴喷嘴相比,本发明具有以下显著优点:Compared with the electrofluid jet printing coaxial nozzles of the prior art, the present invention has the following significant advantages:
1、内外喷嘴之间为可微位移结构,并采用压电陶瓷驱动器改变内部喷嘴的相对高度,实现内外层不同溶液的相对流量的精密控制,弥补精密流量泵控制精度不够的缺陷,实现对同轴纺丝过程中外层“壳”结构厚度的更精确控制,满足各类复杂结构的复合纳米纤维和复合液滴的结构需要。1. There is a micro-displacement structure between the inner and outer nozzles, and the piezoelectric ceramic driver is used to change the relative height of the inner nozzles, so as to realize the precise control of the relative flow of different solutions in the inner and outer layers, and to make up for the defect of insufficient control accuracy of the precision flow pump. The more precise control of the thickness of the outer "shell" structure during the shaft spinning process meets the structural needs of various complex nanofibers and composite droplets.
2、在外喷嘴顶部设置可更换的外喷头,且外喷头套接于外喷嘴的喷筒内部,使外喷嘴的喷筒尺寸可以加工得更大,从而降低外喷嘴的加工难度、提高精度,同时还便于内喷嘴在外喷嘴内筒的安装与定位,并有利于提高内外喷嘴的同轴精度。2. A replaceable outer spray head is set on the top of the outer nozzle, and the outer spray head is sleeved inside the spray barrel of the outer nozzle, so that the size of the spray barrel of the outer nozzle can be processed larger, thereby reducing the processing difficulty of the outer nozzle and improving the accuracy. It also facilitates the installation and positioning of the inner nozzle in the inner cylinder of the outer nozzle, and is beneficial to improving the coaxial precision of the inner and outer nozzles.
3、增加设置于外喷嘴内筒的对中支架结构,使内喷针两端固定,提高内喷嘴相对外喷嘴的同轴对中精度,并且由于改变喷头与外喷嘴的套接关系而使对中支架的尺寸也相应加大,从而降低对中支架的加工难度,进一步提高了内外喷嘴的同轴对中精度。3. Increase the centering support structure installed in the inner cylinder of the outer nozzle, so that both ends of the inner spray needle can be fixed, and the coaxial alignment accuracy of the inner nozzle relative to the outer nozzle can be improved. The size of the middle bracket is also increased accordingly, thereby reducing the processing difficulty of the centering bracket and further improving the coaxial alignment accuracy of the inner and outer nozzles.
4、同轴喷嘴具有系列尺寸的可替换的外喷头和内喷针,通过不同内径的外喷头和内喷针的组合,得到具有不同流体通道尺寸的外喷嘴和内喷嘴的同轴喷嘴,实现对溶液的供给量、微纳米纤维直径、同轴纤维“壳”结构厚度进行调控,并适用于不同润湿性和流变性的溶液。4. The coaxial nozzle has replaceable outer nozzles and inner nozzles of a series of sizes. Through the combination of outer nozzles and inner nozzles with different inner diameters, coaxial nozzles with outer nozzles and inner nozzles with different fluid channel sizes are obtained to realize The supply amount of the solution, the diameter of micro-nano fibers, and the thickness of the coaxial fiber "shell" structure are regulated, and it is suitable for solutions with different wettability and rheology.
5、内外喷嘴之间为可微位移结构,且内喷嘴可伸出于外喷嘴,其表面吸附作用可以促进外喷嘴处泰勒锥的形成,有效降低工艺所需的外加电压的临界电压值。5. There is a micro-displacement structure between the inner and outer nozzles, and the inner nozzle can protrude from the outer nozzle. Its surface adsorption can promote the formation of the Taylor cone at the outer nozzle, effectively reducing the critical voltage value of the applied voltage required by the process.
6、外喷嘴的外喷头和内喷嘴的材质可为金属或非导电材料,通过不同的搭配可实现内喷嘴单独供电、外喷嘴单独供电以及内外喷嘴同时供电三种加电模式,通过不同的加电方式可改变纺丝参数,进而起到控制纺丝过程地作用。6. The material of the outer nozzle and the inner nozzle of the outer nozzle can be metal or non-conductive material. Through different combinations, three power-on modes can be realized: inner nozzle power supply alone, outer nozzle power supply alone, and inner nozzle power supply at the same time. The electrical method can change the spinning parameters, and then play a role in controlling the spinning process.
附图说明Description of drawings
图1为本发明的用于电流体喷印的同轴喷嘴的结构示意图。FIG. 1 is a schematic structural view of a coaxial nozzle for electrofluid jet printing according to the present invention.
图2为本发明的用于电流体喷印的同轴喷嘴的调节内外喷嘴相对高度的示意图。FIG. 2 is a schematic diagram of adjusting the relative heights of the inner and outer nozzles of the coaxial nozzle for electrofluid jet printing according to the present invention.
图3为本发明的用于电流体喷印的同轴喷嘴的一组具有不同锥孔尺寸的外喷嘴的示意图。3 is a schematic diagram of a group of outer nozzles with different taper hole sizes of the coaxial nozzle for electrofluid jet printing of the present invention.
图4为本发明的用于电流体喷印的同轴喷嘴的工作示意图。Fig. 4 is a working schematic diagram of the coaxial nozzle for electrofluid jet printing of the present invention.
图5为采用本发明的用于电流体喷印的同轴喷嘴制备的同轴纳米纤维的示意图。Fig. 5 is a schematic diagram of coaxial nanofibers prepared by using the coaxial nozzle for electrofluid jet printing of the present invention.
图6为采用本发明的用于电流体喷印的同轴喷嘴制备的复合液滴的示意图。FIG. 6 is a schematic diagram of composite droplets prepared by using the coaxial nozzle for electrofluid jet printing of the present invention.
图中:外喷嘴1,外喷筒11,外喷头12,外喷嘴固定台肩13,内喷嘴2,内喷嘴底座21、内喷针22,连接座3,对中支架4,压电陶瓷驱动器5,外喷嘴进液口6,喷嘴固定平台7。In the figure: outer nozzle 1, outer spray barrel 11, outer nozzle 12, outer nozzle fixed shoulder 13, inner nozzle 2, inner nozzle base 21, inner spray needle 22, connecting seat 3, centering bracket 4, piezoelectric ceramic driver 5. Outer nozzle liquid inlet 6, nozzle fixing platform 7.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
参见图1,本发明提供的用于电流体喷印的同轴喷嘴,包括外喷嘴1和内喷嘴2。其中,外喷嘴1包括外喷筒11和套接于外喷筒11的喷口端的外喷头12,并且外喷头12与外喷筒11相连通。外喷筒11远离喷口的一端设有直径大于外喷筒11内筒直径的轴孔,轴孔内套接有中空筒状的连接座3,并且连接座3与外喷筒11过渡配合。连接座3的中部设有轴向的台阶孔,台阶孔位于外侧一端的直径大于内侧。内喷嘴2包括内喷嘴底座21和内喷针22,内喷嘴底座21套接于连接座3的台阶孔的大直径端并与连接座3的台阶孔过渡配合。外喷筒11的内筒靠近喷口的一侧还套接有对中支架4,对中支架4为环状结构,其中心设有定位通孔。内喷针22的一端固定在内喷嘴底座21上,另一端插入外喷筒11内并穿过对中支架4的定位通孔而固定。连接座3的外壁上还套接有压电陶瓷驱动器5,压电陶瓷驱动器5与外喷筒11固定连接。压电陶瓷驱动器为现有产品(圆柱封装),与外喷筒11的固定连接形式取决于压电陶瓷驱动器本身结构形式。Referring to FIG. 1 , the coaxial nozzle for electrofluid jet printing provided by the present invention includes an outer nozzle 1 and an inner nozzle 2 . Wherein, the outer nozzle 1 includes an outer spray barrel 11 and an outer spray head 12 sleeved on the nozzle end of the outer spray barrel 11 , and the outer spray head 12 communicates with the outer spray barrel 11 . The end of the outer spray tube 11 away from the nozzle is provided with a shaft hole with a diameter larger than the diameter of the inner tube of the outer spray tube 11, and a hollow cylindrical connecting seat 3 is sleeved in the shaft hole, and the connecting seat 3 and the outer spray tube 11 are transitionally fitted. The middle part of the connecting seat 3 is provided with an axial stepped hole, and the diameter of the stepped hole located on the outer side is larger than that on the inner side. The inner nozzle 2 includes an inner nozzle base 21 and an inner spray needle 22 , the inner nozzle base 21 is sleeved on the large-diameter end of the stepped hole of the connecting seat 3 and transition-fitted with the stepped hole of the connecting seat 3 . The side of the inner cylinder of the outer spray cylinder 11 close to the spout is also sleeved with a centering bracket 4, which is an annular structure with a positioning through hole in the center. One end of the inner spray needle 22 is fixed on the inner nozzle base 21 , and the other end is inserted into the outer spray barrel 11 and fixed through the positioning through hole of the centering bracket 4 . A piezoelectric ceramic driver 5 is also sleeved on the outer wall of the connection base 3 , and the piezoelectric ceramic driver 5 is fixedly connected with the outer spray tube 11 . The piezoelectric ceramic driver is an existing product (cylindrical package), and the fixed connection form with the outer spray barrel 11 depends on the structural form of the piezoelectric ceramic driver itself.
本发明提供的用于电流体喷印的同轴喷嘴,使用时,通过计算机控制压电陶瓷驱动器5上下移动,带动相连的连接座3、并进一步带动内喷嘴2上下移动,从而精确调节内外喷嘴的相对高度。内喷针22长约20mm,内径为微米级,内喷针上下可调整的范围为0‐100微米。参见图3,本发明的电流体喷印的同轴喷嘴的调节内外喷嘴相对高度的示意图,(a)图中的内喷嘴与外喷嘴的喷口平齐,(b)图中的内喷嘴的喷口缩于外喷嘴内筒中,(c)图中的内喷嘴的喷口伸出外喷嘴一定距离。The coaxial nozzle for electrofluid jet printing provided by the present invention, when in use, the piezoelectric ceramic driver 5 is controlled by the computer to move up and down, driving the connected connecting seat 3, and further driving the inner nozzle 2 to move up and down, thereby accurately adjusting the inner and outer nozzles relative height. The inner spray needle 22 is about 20 mm long, and the inner diameter is in the order of micron, and the adjustable range of the inner spray needle is 0-100 micron. Referring to Fig. 3, the schematic diagram of the relative height adjustment of the inner and outer nozzles of the coaxial nozzle of the electrofluid jet printing of the present invention, (a) the inner nozzle in the figure is flush with the spout of the outer nozzle, (b) the spout of the inner nozzle in the figure Shrink in the outer nozzle inner cylinder, the spout of the inner nozzle in (c) figure stretches out a certain distance from the outer nozzle.
本发明提供的用于电流体喷印同轴喷嘴,外喷头12的一端设有外螺纹,外喷筒11的喷口端设有内螺纹,外喷头12的外螺纹与外喷筒11的内螺纹相旋合,并且当外喷头12旋入外喷筒11内时,对中支架4与外喷头12面接触,外喷头12中部设有锥形通孔,锥形通孔靠近外喷筒一侧的直径大于另一侧。外喷头12与外喷筒11螺纹连接,便于安装与更换外喷头12。外喷头12套接于外喷筒11的筒内,使外喷筒11的尺寸增大,既降低了外喷筒11的加工难度,又便于内喷嘴2在外喷筒11内部的安装与固定,同时增加了对中支架4的尺寸,降低了对中支架4的加工难度,也便于内喷针22在对中支架4上的固定,提高内外喷嘴的对中精度。外喷头12旋入外喷筒11时,外喷头12还起到支撑对中支架4的作用。In the coaxial nozzle for electrofluid jet printing provided by the present invention, one end of the outer nozzle 12 is provided with an external thread, and the nozzle end of the outer spray cylinder 11 is provided with an internal thread, and the external thread of the external nozzle 12 and the internal thread of the external spray cylinder 11 When the outer nozzle 12 is screwed into the outer nozzle 11, the centering bracket 4 is in contact with the outer nozzle 12, and the middle of the outer nozzle 12 is provided with a tapered through hole, which is close to the side of the outer nozzle diameter is larger than the other side. The outer spray head 12 is threadedly connected with the outer spray barrel 11, which is convenient for installing and replacing the outer spray head 12. The outer spray head 12 is socketed in the barrel of the outer spray barrel 11, so that the size of the outer spray barrel 11 is increased, which not only reduces the processing difficulty of the outer spray barrel 11, but also facilitates the installation and fixing of the inner nozzle 2 inside the outer spray barrel 11. At the same time, the size of the centering bracket 4 is increased, the processing difficulty of the centering bracket 4 is reduced, and the fixing of the inner spray needle 22 on the centering bracket 4 is also facilitated, thereby improving the centering accuracy of the inner and outer nozzles. When the outer spray head 12 is screwed into the outer spray barrel 11, the outer spray head 12 also plays the role of supporting the centering bracket 4.
本发明提供的用于电流体喷印的同轴喷嘴,内喷针22包括一组具有不同直径的可替换喷针,外喷头12包括一组锥孔具有不同锥径和锥度的可替换喷头。图3即为本发明的电流体喷印同轴喷嘴的具有不同锥孔尺寸的外喷嘴的示意图,其中,外喷头的锥孔的锥度为10~30度,锥孔的小径端的内径大小为几十微米到几百微米,并且可以成为系列化,如20微米、50微米、100微米、200微米等等,来满足对喷头的内径精确调整的需要。内喷针长约20mm,内径为微米级,内径可以从几十微米至几百微米。通过不同内径的外喷头和内喷针的组合,得到具有不同流体通道尺寸的外喷嘴和内喷嘴的同轴喷嘴,实现对溶液的供给量、微纳米纤维直径、同轴纤维“壳”结构厚度进行调控,并适用于不同润湿性和流变性的溶液。In the coaxial nozzle for electrofluid jet printing provided by the present invention, the inner nozzle 22 includes a group of replaceable nozzles with different diameters, and the outer nozzle 12 includes a group of replaceable nozzles with cone holes with different taper diameters and tapers. Fig. 3 is the schematic diagram of the outer nozzle with different taper hole sizes of the electrofluid jet printing coaxial nozzle of the present invention, wherein the taper of the taper hole of the outer nozzle is 10 to 30 degrees, and the inner diameter of the small diameter end of the taper hole is several Ten microns to hundreds of microns, and can be serialized, such as 20 microns, 50 microns, 100 microns, 200 microns, etc., to meet the need for precise adjustment of the inner diameter of the nozzle. The inner spray needle is about 20mm long, and the inner diameter is in the order of microns, and the inner diameter can range from tens of microns to hundreds of microns. Through the combination of outer nozzles and inner nozzles with different inner diameters, coaxial nozzles with outer nozzles and inner nozzles with different fluid channel sizes are obtained to realize the supply volume of the solution, the diameter of micro-nano fibers, and the thickness of the coaxial fiber "shell" structure Adjustable and suitable for solutions with different wettability and rheology.
本发明提供的用于电流体喷印的同轴喷嘴,外喷头12还可以在外壁上设置环状的限位台肩,当外喷头12旋入外喷筒11内时,限位台肩起到限位作用。为便于限位台肩贴合外喷筒11,优选地将限位台肩的直径设为与外喷筒11喷口直径相同。限位台肩将外喷头12分为两部分,外喷头12位于外喷筒11外面的部分的直径可以小于位于外喷筒11内的部分。In the coaxial nozzle used for electrofluid jet printing provided by the present invention, the outer nozzle 12 can also be provided with an annular limiting shoulder on the outer wall. to the limiting effect. In order to facilitate the fitting of the limiting shoulder to the outer spray barrel 11 , preferably the diameter of the limiting shoulder is set to be the same as the nozzle diameter of the outer spray barrel 11 . The limiting shoulder divides the outer spray head 12 into two parts, and the diameter of the part of the outer spray head 12 outside the outer spray tube 11 may be smaller than the part inside the outer spray tube 11 .
本发明提供的用于电流体喷印的同轴喷嘴,为便于将同轴喷嘴与喷嘴固定平台7相固定,优选地在外喷筒11远离喷口的一侧的外壁固定设置环状的固定台肩,外喷筒12的固定台肩与喷嘴固定平台7固定连接,连接方式优选螺栓连接。外喷筒11的形状优选地设置为柱体和锥体的组合,靠近喷口端的为锥体。外喷筒11的外侧壁上还设置有供给溶液的外喷嘴进液口6。For the coaxial nozzle used for electrofluid jet printing provided by the present invention, in order to facilitate the fixing of the coaxial nozzle and the nozzle fixing platform 7, it is preferable to fix an annular fixed shoulder on the outer wall of the outer spray cylinder 11 away from the nozzle. , the fixed shoulder of the outer spray tube 12 is fixedly connected with the nozzle fixed platform 7, and the connection method is preferably bolt connection. The shape of the outer spray barrel 11 is preferably set as a combination of a cylinder and a cone, and the one near the nozzle end is a cone. An outer nozzle liquid inlet 6 for supplying solution is also arranged on the outer wall of the outer spray cylinder 11 .
本发明提供的用于电流体喷印同轴喷嘴,外喷筒和连接座为非导电材料,外喷头12为金属或非导电材料,内喷嘴底座21为金属或非导电材料。通过外喷头、内喷嘴底座材料的选择搭配可实现内喷嘴单独供电、外喷嘴单独供电以及内外喷嘴同时供电三种加电模式,通过不同的加电方式可改变纺丝参数,进而起到控制纺丝过程地作用。In the coaxial nozzle for electrofluid jet printing provided by the present invention, the outer spray barrel and the connecting seat are made of non-conductive material, the outer nozzle 12 is made of metal or non-conductive material, and the inner nozzle base 21 is made of metal or non-conductive material. Through the selection and matching of the material of the outer nozzle and the inner nozzle base, three power supply modes can be realized: inner nozzle power supply alone, outer nozzle power supply alone, and inner and outer nozzle power supply at the same time. The spinning parameters can be changed through different power supply methods, and then the spinning can be controlled. The role of silk process.
本发明提供的用于电流体喷印同轴喷嘴,使用时首先将外喷嘴1的固定台肩与喷嘴固定平台7用螺栓固定连接,然后将喷嘴固定平台7用夹具固定在工作台上,下方放上承载基板,并通过一定的连接方式固定到X‐Y工作平台上,再将基板接地。然后旋入外喷头12,并使对中支架4与外喷头12表面相接触。然后将连接座3套接在外喷筒11的开口处,再将内喷嘴底座21套装在连接座3的台阶孔内固定,将内喷针22插入外喷筒11内,并穿过对中支架4的中心孔并加以固定,保证内外喷嘴的中心轴线同轴。制备前还需要对外喷头以及内部喷嘴进行表面处理,增强溶液对其的润湿性,使得溶液不易自然滴落以及堵塞喷头。制备时通过调节内外溶液的浓度、粘度、表面张力以及导电率等溶液参数,内部喷嘴与外部喷嘴的针尖露的相对距离、内外溶液供液速率、外加电场、极间距与X‐Y工作平台移动的速度等工艺参数,周围温度与湿度等环境参数可以对制得的同轴微纳米纤维或者复合液滴的结构尺寸进行控制,尤其是对“壳”结构厚度的调整。The coaxial nozzle for electrofluid jet printing provided by the present invention, when in use, firstly connect the fixed shoulder of the outer nozzle 1 with the nozzle fixing platform 7 with bolts, and then fix the nozzle fixing platform 7 on the workbench with a clamp. Put on the carrier substrate, and fix it on the X‐Y working platform through a certain connection method, and then ground the substrate. Then screw in the outer spray head 12, and make the centering bracket 4 contact with the surface of the outer spray head 12. Then connect the connecting seat 3 to the opening of the outer spray barrel 11, then set the inner nozzle base 21 in the step hole of the connecting seat 3 and fix it, insert the inner spray needle 22 into the outer spray barrel 11, and pass through the centering bracket 4 and fixed to ensure that the central axes of the inner and outer nozzles are coaxial. Before the preparation, it is also necessary to carry out surface treatment on the outer nozzle and the inner nozzle to enhance the wettability of the solution, so that the solution is not easy to naturally drip and block the nozzle. During the preparation, by adjusting the concentration, viscosity, surface tension and conductivity of the inner and outer solutions, the relative distance between the inner nozzle and the outer nozzle, the liquid supply rate of the inner and outer solutions, the applied electric field, the distance between electrodes and the movement of the X-Y working platform The process parameters such as the speed, ambient temperature and humidity and other environmental parameters can control the structural size of the coaxial micro-nano fiber or composite droplet, especially the adjustment of the thickness of the "shell" structure.
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