CN103910056A - Novel efficient rudder - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及船舶上的方向控制装置,更具体地说,涉及一种新型高效舵。The invention relates to a direction control device on a ship, more specifically, to a new high-efficiency rudder.
背景技术Background technique
船舶阻力按照物理本质分为摩擦阻力、粘滞阻力和兴波阻力,其中摩擦阻力和粘滞阻力是由船体浸没在水面下的部分与流体发生摩擦以及粘滞现象产生的,而尾舵,是一个必须在水面下工作的部分,流体在尾舵的表面不可避免地会产生摩擦阻力和粘滞阻力。船舶单舵阻力占裸船体的1%--2%,双舵占裸船体阻力的3%--5%,所以舵阻力的减小可以使船舶在额定主机功率下更容易达到较高的航行速度。Ship resistance is divided into frictional resistance, viscous resistance and wave-making resistance according to the physical essence. Frictional resistance and viscous resistance are produced by friction and viscosity between the submerged part of the hull and the fluid, while the stern rudder is A part that must work under the water surface, the fluid will inevitably produce frictional resistance and viscous resistance on the surface of the rudder. The resistance of a ship's single rudder accounts for 1%-2% of the bare hull resistance, and the double rudder accounts for 3%-5% of the resistance of the bare hull. Therefore, the reduction of rudder resistance can make it easier for the ship to achieve higher navigation under the rated main engine power. speed.
为了达到这一目标,人们在各个方面做了许多努力,目前主要是采用将舵叶的横剖面设计成流线型或者机翼型的形式,并且使舵叶表面尽可能光滑来减小其在水中受到的阻力。但是,船舶航行的时候,Re数量级能够达到105级,远远大于发生边界层分离的Re=60的要求,所以当船舶正常航行时,尾舵会发生边界层的分离现象,边界层是一个薄层,它紧靠舵叶表面,沿舵叶表面法线方向存在着很大的速度梯度和旋度的流动区域。粘性应力对边界层的水体来说是阻力,所以随着水体沿物面向后流动,边界层内的水体会逐渐减速,增压。由于水体流动的连续性,边界层会变厚以在同一时间内流过更多的低速水体。因此边界层内存在逆压梯度,流动在逆压梯度作用下,会进一步减速,最后整个边界层内的水体的动能都不足以长久的维持流动一直向下游进行,以致在物体表面某处其速度会与势流的速度方向相反,即产生逆流。该逆流会把边界层向势流中排挤,造成边界层突然变厚或分离。边界层分离会使得阻力上升,特别是因为位在舵叶前后水体的压强差上升,使得压差阻力变大。即使是流线型或者机翼型的舵叶,仍然无法解决边界层分离导致的阻力上升的问题。In order to achieve this goal, people have made many efforts in various aspects. At present, the main method is to design the cross section of the rudder blade into a streamlined or airfoil shape, and make the surface of the rudder blade as smooth as possible to reduce its damage in water. resistance. However, when the ship is sailing, the magnitude of Re can reach 105, which is far greater than the requirement of Re=60 for boundary layer separation. layer, which is close to the surface of the rudder blade, and there is a flow region with a large velocity gradient and curl along the normal direction of the rudder blade surface. Viscous stress is resistance to the water body in the boundary layer, so as the water body flows backward along the object surface, the water body in the boundary layer will gradually slow down and pressurize. Due to the continuum of water flow, the boundary layer thickens to allow more low-velocity water to flow at the same time. Therefore, there is an adverse pressure gradient in the boundary layer, and the flow will further decelerate under the action of the adverse pressure gradient. In the end, the kinetic energy of the water body in the entire boundary layer is not enough to maintain the flow downstream for a long time, so that its velocity somewhere on the surface of the object It will be opposite to the velocity direction of the potential flow, that is, a countercurrent will occur. This countercurrent will push the boundary layer into the potential flow, causing the boundary layer to suddenly thicken or separate. The separation of the boundary layer will increase the resistance, especially because the pressure difference of the water body before and after the rudder blade increases, so that the pressure difference resistance becomes larger. Even streamlined or airfoil-shaped rudder blades still cannot solve the problem of increased drag caused by boundary layer separation.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种新型高效舵,这种尾舵的舵叶可以有效地降低尾舵在水中的摩擦阻力和粘滞阻力,并且不需要安装额外的设备,经济、实用、在不增加成本的前提下可以实现提高船舶航行速度,或者在同样航速下降低能耗,实现节能减排的目标。The technical problem to be solved by the present invention is to provide a new type of high-efficiency rudder. The rudder blades of this rudder can effectively reduce the frictional resistance and viscous resistance of the stern rudder in water, and do not need to install additional equipment. It is economical, practical, and On the premise of not increasing the cost, the speed of the ship can be increased, or the energy consumption can be reduced at the same speed, so as to achieve the goal of energy saving and emission reduction.
相应地,本发明通过使舵叶表面粗糙化的技术手段来解决上述技术问题,这种新型高效舵,包括舵叶、舵杆和舵承,舵叶通过法兰与舵杆固定连接,舵杆通过舵承与安装在船舶内的舵动力机构相连接,舵叶的外表面上设有用于降低舵叶摩擦阻力的凹坑、凹槽和纹理结构中的一种或多种组合。其中纹理结构可以是斜线交错构成的网格状纹理结构。凹坑的深度可以在10mm~50mm之间取值,凹坑、凹槽和纹理结构在舵叶表面的面积率在10%~60%之间取值。Correspondingly, the present invention solves the above-mentioned technical problems by roughening the surface of the rudder blade. This new high-efficiency rudder includes a rudder blade, a rudder stock and a rudder bearing. The rudder blade is fixedly connected to the rudder stock through a flange, and the rudder stock The rudder bearing is connected with the rudder power mechanism installed in the ship, and the outer surface of the rudder blade is provided with one or more combinations of pits, grooves and texture structures for reducing the frictional resistance of the rudder blade. The texture structure may be a grid-like texture structure formed by interlacing oblique lines. The depth of the dimples can range from 10 mm to 50 mm, and the area ratio of dimples, grooves and texture structures on the surface of the rudder blade ranges from 10% to 60%.
这些凹坑可以是圆形凹坑、椭圆形凹坑、多边形凹坑、鱼鳞形状凹坑、不规则形状凹坑中的一种或多种组合,其排列方式也可以有多种。比如凹坑可以是多个形状相同的圆形凹坑,在舵叶的外表面纵横对齐整齐、纵横交错或者不规则排列;可以是多个形状相同的椭圆形凹坑,在舵叶的外表面纵横对齐整齐、纵横交错或者不规则排列;也可以是多个形状相同的多边形凹坑(多边形可以包括三角形、矩形、五边形等等),在舵叶的外表面纵横对齐整齐、纵横交错或者不规则排列。同样的排列方式也适用于鱼鳞形和不规则形状凹坑。These pits can be one or more combinations of circular pits, oval pits, polygonal pits, scale-shaped pits, and irregular-shaped pits, and there can be multiple arrangements. For example, the pits can be a plurality of circular pits of the same shape, aligned vertically and horizontally, criss-crossed or irregularly arranged on the outer surface of the rudder blade; Vertically and horizontally aligned, crisscrossed or irregularly arranged; it can also be a plurality of polygonal dimples of the same shape (polygons can include triangles, rectangles, pentagons, etc.), on the outer surface of the rudder blade, vertically and horizontally aligned, crisscrossed or Irregular arrangement. The same arrangement also applies to scale-shaped and irregular-shaped pits.
除了单一形状的凹坑,也可以是多种形式的凹坑组合,比如说圆形和多边形凹坑混合分布,在舵叶的外表面纵横对齐整齐、纵横交错或者不规则排列,同样的混合分布和排列方式也适用于圆形和椭圆形、圆形和多边形、圆形和鱼鳞形、圆形和不规则形状的凹坑组合,或者椭圆形、多边形、鱼鳞形和不规则形状的两两组合,甚至于圆形凹坑、椭圆形凹坑、多边形凹坑、鱼鳞形状凹坑、不规则形状凹坑中的三种、四种甚至五种的混合组合,这些混合组合的排列形式同样可以是舵叶的外表面纵横对齐整齐、纵横交错或者不规则排列。In addition to single-shaped pits, it can also be a combination of various forms of pits, such as a mixed distribution of circular and polygonal pits, aligned vertically and horizontally on the outer surface of the rudder blade, criss-crossed or irregularly arranged, the same mixed distribution and arrangements are also available for dimple combinations of circles and ovals, circles and polygons, circles and scales, circles and irregular shapes, or pairs of ovals, polygons, scales and irregular shapes , even circular pits, elliptical pits, polygonal pits, scale-shaped pits, irregular-shaped pits in three, four or even five mixed combinations, the arrangement of these mixed combinations can also be The outer surfaces of the rudder blades are neatly aligned vertically and horizontally, criss-crossed or irregularly arranged.
凹槽可以是直线型槽或曲线型槽,彼此平行排列,或者是直线型和曲线型槽混合,平行排列,也可以采用凹槽和凹坑间隔排列的形式进行排列。The grooves can be linear grooves or curved grooves, arranged parallel to each other, or mixed linear and curved grooves, arranged in parallel, or arranged in the form of grooves and pits arranged at intervals.
舵叶表面可以采用单一的凹坑、凹槽或者纹理结构,也可以采用凹坑和凹槽、凹坑和纹理结构、纹理结构和凹槽或者凹坑、凹槽和纹理结构的混合组合。The surface of the rudder blade may adopt a single dimple, groove or texture structure, or a dimple and groove, dimple and texture structure, texture structure and groove or a mixed combination of dimple, groove and texture structure.
舵叶表面在水体中运动时的边界层,根据局部流场的雷诺数不同,边界层内的流体可以分为层流或紊流。光滑的舵叶表面的边界层内通常是层流,而不光滑舵叶的边界层内的水流是紊流。紊流的边界层受逆压梯度的影响较小,所以不光滑的舵叶表面的边界层的分离点相对靠后,其粘性阻力反而较光滑的舵叶更低,压差阻力更是可以大幅度减小。The boundary layer when the surface of the rudder blade moves in the water body, according to the Reynolds number of the local flow field, the fluid in the boundary layer can be divided into laminar flow or turbulent flow. The flow in the boundary layer of smooth rudder blade surface is usually laminar, while the flow in the boundary layer of rough rudder blade is turbulent flow. The turbulent boundary layer is less affected by the adverse pressure gradient, so the separation point of the boundary layer on the surface of the rough rudder blade is relatively behind, and its viscous resistance is lower than that of the smooth rudder blade, and the pressure difference resistance can be even greater. The magnitude decreases.
与现有技术相比,本发明的有益之处在于:这种尾舵可以有效地推后边界分离点,减小阻力,通常情况下,船舶航行时,雷诺数Re能够达到105以上,远远大于发生边界层分离的Re=60的要求,所以当船舶正常航行时,会发生边界层的分离现象,而船舶上的减阻结构能够起到推迟边界层分离点的作用,减小舵叶上的粘性阻力和摩擦阻力,降低了船舶航行时的能耗。Compared with the prior art, the present invention is beneficial in that: the stern rudder can effectively push back the boundary separation point and reduce resistance. Usually, when the ship is sailing, the Reynolds number Re can reach more than 105, which is far larger Due to the requirement of Re=60 for boundary layer separation, when the ship is sailing normally, the boundary layer separation phenomenon will occur, and the drag reduction structure on the ship can play a role in delaying the boundary layer separation point, reducing the pressure on the rudder blade. The viscous resistance and frictional resistance reduce the energy consumption of the ship when sailing.
附图说明Description of drawings
图1是本发明具体实施例一的结构示意图;Fig. 1 is a schematic structural view of a specific embodiment of the present invention;
图2是舵叶所受到的阻力随航速变化柱状图;Fig. 2 is a histogram of the change of the resistance on the rudder blade with the speed of the ship;
图3是具体实施例二的结构示意图;Fig. 3 is the structural representation of specific embodiment two;
图4是具体实施例三的结构示意图。Fig. 4 is a schematic structural diagram of the third embodiment.
具体实施方式Detailed ways
下面根据具体实施例和附图本本发明做进一步的说明。The present invention will be further described below according to specific embodiments and accompanying drawings.
如图1所示的新型高效舵,包括舵叶1、舵杆2和舵承,舵叶1通过法兰与舵杆2固定连接,舵杆2通过舵承与安装在船舶内的舵动力机构相连接,舵叶1的外表面上设有用于降低舵叶摩擦阻力的圆形凹坑3。凹坑3的深度为30mm,纵横对齐排列在舵叶1的外表面上,凹坑3在舵叶表面的面积率是25%。The new high-efficiency rudder shown in Figure 1 includes rudder blade 1, rudder stock 2 and rudder support. Rudder blade 1 is fixedly connected to rudder stock 2 through a flange, and rudder stock 2 is connected to the rudder power mechanism installed in the ship through the rudder support. In connection, the outer surface of the rudder blade 1 is provided with a circular dimple 3 for reducing the frictional resistance of the rudder blade. The depth of the dimples 3 is 30mm, and they are aligned vertically and horizontally on the outer surface of the rudder blade 1, and the area ratio of the dimples 3 on the surface of the rudder blade is 25%.
由于传统习惯,人们认为越光滑的表面的摩擦阻力越小,本发明的发明人克服了传统的技术偏见----粗糙的表面会增大摩擦阻力,将舵叶1的表面粗糙化,产生紊流的边界层,推迟边界分离点,提前了转捩点,在减少舵叶受到的阻力方面,取得了良好的效果,并且在实验中得到了证实。Due to traditional habits, people think that the smoother the frictional resistance of the surface, the inventor of the present invention has overcome the traditional technical prejudice---a rough surface will increase the frictional resistance, and the surface of the rudder blade 1 will be roughened, resulting in The turbulent boundary layer delays the boundary separation point and advances the turning point, and has achieved good results in reducing the resistance of the rudder blade, and has been confirmed in experiments.
在实验中,取翼长为2m,弦长为1m的流线型尾舵作为实验对象,其中一个尾舵的舵叶表面光滑,另一个尾舵的舵叶表面有多个直径为30mm且纵横整齐排列的圆形凹坑,在不同液体流速(模拟航速)下进行测试,可以得到如下结果:In the experiment, a streamlined rudder with a wing length of 2m and a chord length of 1m was taken as the experimental object. One of the rudder blades had a smooth surface, and the other rudder had multiple rudder blades with a diameter of 30mm arranged vertically and horizontally. The circular dimples are tested at different liquid flow rates (simulated ship speeds), and the following results can be obtained:
表1-1表面光滑的舵叶阻力随速度变化Table 1-1 Variation of resistance with speed of rudder blade with smooth surface
表1-2表面有30mm凹坑的的舵叶所受阻力随速度变化Table 1-2 The resistance of the rudder blade with 30mm dimples on the surface changes with the speed
由表1-1、1-2和图2可知,随着流速的变大,表面有30mm凹坑的舵叶和传统光滑外板舵叶所受到的阻力都相应增大,但是传统光滑外板舵叶所受到的阻力始终比本具体实施例要大。It can be seen from Table 1-1, 1-2 and Figure 2 that as the flow velocity increases, the resistance of the rudder blade with 30mm dimples on the surface and the rudder blade of the traditional smooth outer plate increase correspondingly, but the traditional smooth outer plate The suffered resistance of the rudder blade is bigger than this specific embodiment all the time.
因此可以得出结论,在舵叶表面设置30mm凹坑使得舵叶所受到的阻力得到了明显下降,优化了舵叶的性能,取得了预期的效果。Therefore, it can be concluded that setting 30 mm dimples on the surface of the rudder blade can significantly reduce the resistance of the rudder blade, optimize the performance of the rudder blade, and achieve the expected effect.
在具体实施中,凹坑3的深度可以在10~50mm范围内进行选择,分别取凹坑深度为10mm、15mm、20mm、25mm、30mm、35mm、40mm、45mm、50mm进行测试,均可以取得理想的提高升阻比的技术效果。In specific implementation, the depth of the pit 3 can be selected within the range of 10-50mm, and the depth of the pit 3 is 10mm, 15mm, 20mm, 25mm, 30mm, 35mm, 40mm, 45mm, 50mm for testing, and all can obtain ideal The technical effect of improving the lift-to-drag ratio.
此外,凹坑3的形状也可以采用圆形凹坑、椭圆形凹坑、多边形凹坑和不规则形状凹坑中的一种或多种的组形式,可以采用规则或者不规则排列,经测试均可以得到理想的提高升阻比的技术效果。In addition, the shape of the pit 3 can also be in the form of one or more groups of circular pits, elliptical pits, polygonal pits and irregular pits, and can be arranged regularly or irregularly. After testing Both can obtain the ideal technical effect of improving the lift-to-drag ratio.
凹坑在舵叶表面的面积率在10%~60%之间,取10%、20%、30%、45%、50%、55%、60%进行测试,效果均十分理想。The area ratio of dimples on the surface of the rudder blade is between 10% and 60%, and 10%, 20%, 30%, 45%, 50%, 55%, and 60% are used for testing, and the results are all very satisfactory.
除了规则圆形凹孔,还可以采用在其舵叶2表面设置几条平行设置的凹槽4,如图3所示的具体实施例二,这些凹槽的深度为30mm,平行于舵叶上缘设置。In addition to the regular circular concave holes, several parallel grooves 4 can also be set on the surface of the rudder blade 2, as shown in the second embodiment of Figure 3. The depth of these grooves is 30mm, parallel to the surface of the rudder blade. Edge settings.
如图4所示的具体实施例三,与具体实施例一的区别仅在于其舵叶2设置的是由斜线交错构成的网格状纹理结构5。纹理结构深10mm,总面积率30%。The specific embodiment 3 shown in FIG. 4 differs from the specific embodiment 1 only in that the rudder blade 2 is provided with a grid-like texture structure 5 composed of interlaced oblique lines. The texture structure is 10mm deep and the total area ratio is 30%.
以上实施例是供理解本发明之用,并非是对本发明的限制,有关领域的普通技术人员,在权利要求所述技术方案的基础上,还可以做出多种变化或造型,比如凹槽也可以采用波浪形槽、折线形槽或者不规则形状槽,这些变化或变型应当理解为仍属于本发明的保护范围。The above embodiments are for the purpose of understanding the present invention, and are not intended to limit the present invention. Those of ordinary skill in the related art can also make various changes or shapes on the basis of the technical solution described in the claims, such as grooves Wave-shaped grooves, zigzag-shaped grooves or irregular-shaped grooves can be used, and these changes or modifications should be understood as still belonging to the protection scope of the present invention.
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CN106477015A (en) * | 2016-11-15 | 2017-03-08 | 中国舰船研究设计中心 | A kind of warship low noise rudder blade surface texture |
CN115783199A (en) * | 2022-11-28 | 2023-03-14 | 中国舰船研究设计中心 | Perforated rudder for inhibiting vortex-excited vibration and design method thereof |
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CN203946270U (en) * | 2014-04-04 | 2014-11-19 | 浙江海洋学院 | A kind of marine rudder of convex-concave surface |
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CN106477015A (en) * | 2016-11-15 | 2017-03-08 | 中国舰船研究设计中心 | A kind of warship low noise rudder blade surface texture |
CN115783199A (en) * | 2022-11-28 | 2023-03-14 | 中国舰船研究设计中心 | Perforated rudder for inhibiting vortex-excited vibration and design method thereof |
CN115783199B (en) * | 2022-11-28 | 2023-09-26 | 中国舰船研究设计中心 | Perforated rudder for inhibiting vortex-induced vibration and design method thereof |
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