CN103898990B - One is threaded individual layer spatial mesh structure - Google Patents
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Abstract
本发明涉及一种螺纹连接的单层空间网格结构,其结构主要由基本单元、连接杆和带内螺纹的套筒通过螺纹连接而成。基本单元由焊接球和多个长螺纹段接头焊接而成,连接杆由短螺纹段接头和一根管状杆件焊接而成。连接杆通过套筒连接不同的基本单元之间的两个长螺纹段接头。通过多个不同的基本单元的连接可形成不同形状的拼装单元,进而可扩展或拼装成不同形状的单层空间网格结构,如单层柱面网壳和单层球面网壳等。本发明在焊接球基础上改进其构造,使其安装更为便捷,施工现场全部采用螺纹连接,可有效缩短施工周期和成本,适用于各种形式的单层空间网格结构体系。
The invention relates to a threaded single-layer spatial grid structure, which is mainly composed of basic units, connecting rods and sleeves with internal threads through threaded connections. The basic unit is welded by welding balls and joints of multiple long thread segments, and the connecting rod is welded by joints of short thread segments and a tubular rod. The connecting rod connects two long threaded segment joints between different basic units through a sleeve. The assembled units of different shapes can be formed through the connection of multiple different basic units, and then can be expanded or assembled into single-layer spatial grid structures of different shapes, such as single-layer cylindrical reticulated shells and single-layer spherical reticulated shells. The invention improves its structure on the basis of welding balls to make it more convenient to install, and all the construction sites are connected by threads, which can effectively shorten the construction period and cost, and is applicable to various forms of single-layer space grid structure systems.
Description
技术领域technical field
本发明涉及一种采用螺纹连接的单层空间网格结构,属建筑结构新体系领域。The invention relates to a single-layer space grid structure adopting screw connection, which belongs to the field of new building structure systems.
背景技术Background technique
网壳结构由于其受力合理、结构稳定行性好、施工方便等优点,在工业与民用建筑中得到了极大的推广和应用。单层空间网格结构如单层球面网壳、单层柱面网壳由于其结构更为轻巧,近年来应用日益广泛。目前常用的单层空间网格结构一般采用焊接球节点和螺栓球节点。随着在工程中的应用,这种以焊接球节点和螺栓球节点为连接形式的单层空间网格结构体系暴露出一些自身的不足,主要表现在以下几方面:The reticulated shell structure has been greatly promoted and applied in industrial and civil buildings due to its advantages of reasonable force, good structural stability and convenient construction. Single-layer spatial grid structures such as single-layer spherical reticulated domes and single-layer cylindrical reticulated domes have been widely used in recent years because of their lighter structures. The commonly used single-layer spatial grid structure generally adopts welded ball nodes and bolted ball nodes. With the application in engineering, this single-layer spatial grid structure system with welded ball joints and bolted ball joints as the connection form has exposed some of its own shortcomings, mainly in the following aspects:
1、焊接球为连接形式的体系该体系现场焊接工作量大,在多数情况下,焊接时工件不能翻身,从而造成一圈焊缝中俯、侧、仰焊均有的全位置焊接,因此对焊接要求高而难度大,且焊接质量不易保证;同时,该体系施工周期较长、施工成本较高;1. The welding ball is a connection system. The welding workload of the system is large on site. In most cases, the workpiece cannot turn over during welding, resulting in all-position welding with downward, side and upward welding in a circle of welds. The welding requirements are high and difficult, and the welding quality is not easy to guarantee; at the same time, the construction period of the system is long and the construction cost is high;
2、螺栓球为连接形式的体系可实现构件的装配化施工,但施工时,常出现“假拧紧”、“合拢困难”等问题,使结构存在一定安全隐患。2. The system in which the bolt ball is the connection form can realize the assembly construction of components, but during construction, problems such as "false tightening" and "difficulty in closing" often occur, causing certain safety hazards in the structure.
发明内容Contents of the invention
为实现单层空间网格结构的快速施工,本发明提出一种螺纹连接单层空间网格结构。该体系构造简单,施工方便,承载力可靠,可提高结构的经济性。具体技术方案如下:In order to realize the rapid construction of the single-layer spatial grid structure, the present invention proposes a screw-connected single-layer spatial grid structure. The structure of the system is simple, the construction is convenient, the bearing capacity is reliable, and the economy of the structure can be improved. The specific technical scheme is as follows:
一种螺纹连接单层空间网格结构,包括基本单元(1)、连接杆(2)和带内螺纹的套筒(3);所述的基本单元(1)由焊接球(4)和多个长螺纹段接头(5)焊接而成;所述的连接杆(2)包括管状杆件(7)和短螺纹段接头(6),管状杆件(7)两端分别与短螺纹段接头(6)的无螺纹端采用焊接方式固定连接;套筒(3)通过内螺纹将连接杆(2)中的短螺纹段接头(6)与基本单元(1)上长螺纹段接头(5)进行连接。A threaded single-layer space grid structure, including a basic unit (1), a connecting rod (2) and a sleeve (3) with internal threads; the basic unit (1) is composed of welding balls (4) and multiple A long threaded joint (5) is welded; the connecting rod (2) includes a tubular rod (7) and a short threaded joint (6), and the two ends of the tubular rod (7) are respectively connected to the short threaded joint The unthreaded end of (6) is fixedly connected by welding; the sleeve (3) connects the short threaded joint (6) in the connecting rod (2) with the long threaded joint (5) on the basic unit (1) through the internal thread to connect.
所述的基本单元(1)根据预先设计具有不同数量和不同方向的接头,所述的焊接球(4)与长螺纹段接头(5)的无螺纹端采用焊接方式固定连接。The basic unit (1) has different numbers and different directions of joints according to the pre-design, and the welding ball (4) is fixedly connected with the unthreaded end of the long thread section joint (5) by welding.
所述的长螺纹段接头(5)通过机械加工形成外螺纹,短螺纹段接头(6)通过机械加工形成牙型、螺距相同,进深为长螺纹段接头(5)一半的外螺纹,套筒(3)通过机械加工形成与长螺纹段接头(5)相同牙型、螺距和进深相同的内螺纹,长螺纹段接头(5)与短螺纹段接头(6)通过套筒(3)进行连接,连接后,套筒平均分配在两个接头上。The long threaded section joint (5) is machined to form an external thread, the short threaded section joint (6) is machined to form an external thread with the same tooth shape and pitch, and the depth is half of the long threaded section joint (5). (3) The internal thread with the same tooth shape, pitch and depth as the long threaded joint (5) is formed by machining, and the long threaded joint (5) and the short threaded joint (6) are connected through the sleeve (3) , after connection, the sleeve is evenly distributed on the two joints.
螺纹连接具有传力可靠、加工方便、拆卸简单的特征,为结构快速安装提供了技术基础。The screw connection has the characteristics of reliable force transmission, convenient processing and simple disassembly, which provides a technical basis for the rapid installation of structures.
通过多个不同的基本单元的连接可形成不同形状的拼装单元,进而可扩展或拼装成不同形状的单层空间网格结构,如单层柱面网壳和单层球面网壳等。The assembled units of different shapes can be formed through the connection of multiple different basic units, and then can be expanded or assembled into single-layer spatial grid structures of different shapes, such as single-layer cylindrical reticulated shells and single-layer spherical reticulated shells.
所述螺纹连接装配式空间网格结构,通过支座节点固定在下部支承结构上。支座节点可选用弧形压力支座等空间网格结构常用支座。The screw-connected assembled space grid structure is fixed on the lower support structure through support nodes. The support nodes can choose the commonly used supports in space grid structures such as arc pressure supports.
有益效果Beneficial effect
本发明的有益效果是通过在焊接球端部和杆件端部连接上带螺纹的接头,将原本现场施工时的焊接改为便捷的螺纹连接,有效地提高了施工的效率,缩短施工周期,降低施工成本;它通过工厂预制生产加工,有效地提高了焊接的精度和质量。该结构特别适用于中小型跨度的各类型单层空间网格结构体系,如单层柱面网壳和单层球面网壳等。The beneficial effect of the present invention is that by connecting the threaded joint at the end of the welding ball and the end of the rod, the original on-site welding is changed to a convenient threaded connection, which effectively improves the construction efficiency and shortens the construction period. Reduce construction costs; it effectively improves the accuracy and quality of welding through factory prefabricated production and processing. The structure is especially suitable for various types of single-layer space grid structure systems with small and medium spans, such as single-layer cylindrical reticulated shells and single-layer spherical reticulated shells.
附图说明Description of drawings
图1实施例一装配示意图;Fig. 1 embodiment one assembly schematic diagram;
图2实施例二装配示意图;Figure 2 is a schematic diagram of the second embodiment of the assembly;
图3基本单元结构示意图;Fig. 3 schematic diagram of basic unit structure;
图4连接杆结构示意图;Fig. 4 schematic diagram of connecting rod structure;
图5结构安装步骤示意图一;Figure 5 Schematic Diagram 1 of Structural Installation Steps;
图6结构安装步骤示意图二;Figure 6 Schematic diagram of structural installation steps II;
图7结构安装步骤示意图三;Figure 7 Schematic diagram of structural installation steps three;
图8螺纹连接单层球面网壳示意图。Figure 8 is a schematic diagram of a single-layer spherical reticulated shell connected by threads.
图中,1-基本单元;2-连接杆;3-套筒;4-焊接球;5-长螺纹段接头;6-短螺纹段接头;7-管状杆件。In the figure, 1-basic unit; 2-connecting rod; 3-sleeve; 4-welding ball; 5-long thread segment joint; 6-short thread segment joint; 7-tubular rod.
具体实施方法Specific implementation method
以下结合图1、图2两个不同形状的实施例,结合其设计、加工和安装过程对本发明所述结构进行描述。The structure of the present invention will be described below in conjunction with two embodiments of different shapes in Fig. 1 and Fig. 2, and in conjunction with its design, processing and installation process.
实施例一:Embodiment one:
通过机械加工或先铸造后机械加工的方式,加工本发明各零部件。为保证精度,各零部件可采用机械加工,或铸造及机械加工相结合的方式进行。此外,在工厂进行焊接,可保证产品质量。Each component of the present invention is processed by mechanical processing or first casting and then mechanical processing. In order to ensure the accuracy, each part can be processed by machining, or a combination of casting and machining. In addition, welding is carried out in the factory, which can guarantee the product quality.
如图1所示,本实施例中,基本单元(1)根据实际需要有两种结构,一种为结构中部的基本单元,其设有12个方向的接头,另一种是结构周围的接头设有4个方向的接头,具体个数和方向可根据实际情况有所调整。结构中部的基本单元的每一个方向的接头均通过连接杆(2)和套筒(3)与一个结构周围的接头相连,12个结构周围的接头相互之间通过连接杆(2)和套筒(3)相连,由此构成一个伞状结构。As shown in Figure 1, in this embodiment, the basic unit (1) has two structures according to actual needs, one is the basic unit in the middle of the structure, which is provided with joints in 12 directions, and the other is the joints around the structure There are 4 directions of joints, the specific number and direction can be adjusted according to the actual situation. The joints in each direction of the basic unit in the middle of the structure are connected to the joints around one structure through connecting rods (2) and sleeves (3), and the joints around the 12 structures are connected to each other through connecting rods (2) and sleeves (3) Connected to form an umbrella structure.
焊接球(4)与长螺纹段接头(5)之间通过焊接固定连接,基本单元的结构如图3所示。The welding ball (4) is fixedly connected to the long threaded section joint (5) by welding, and the structure of the basic unit is shown in Figure 3.
本发明所有机械加工、焊接等工业均可在工厂预制完成,减少施工现场工作量,缩短施工周期。All machining, welding and other industries of the present invention can be prefabricated in the factory, reducing the workload on the construction site and shortening the construction period.
具体安装步骤入下:The specific installation steps are as follows:
将带内螺纹的套筒(3)完全拧至基本单元(1)的相应长螺纹段接头(5)上,如图5所示。Fully screw the internally threaded sleeve (3) onto the corresponding long threaded section connector (5) of the base unit (1), as shown in Figure 5.
不同基本单元(1)连接时,将连接杆(2)的短螺纹段接头(6)与相应的长螺纹段接头(5)对齐后(图6),反向旋转套筒(3),使短螺纹段接头(6)完全位于套筒(3)内部,如图7所示。重复此操作连接连接杆另一端的接头,即可完成两个基本单元(1)的连接。When connecting different basic units (1), after aligning the short threaded joint (6) of the connecting rod (2) with the corresponding long threaded joint (5) (Fig. 6), reversely rotate the sleeve (3) so that The short threaded segment joint (6) is completely inside the sleeve (3), as shown in Figure 7. Repeat this operation to connect the joint at the other end of the connecting rod to complete the connection of the two basic units (1).
重复上述步骤,即可完成本实施例圆形结构的拼装,结构周围预留出部分接头,以便结构的扩展及不同形状结构之间的连接。Repeat the above steps to complete the assembly of the circular structure of this embodiment, and reserve some joints around the structure to facilitate the expansion of the structure and the connection between structures of different shapes.
实施例二:Embodiment two:
通过机械加工或先铸造后机械加工的方式,加工本发明各零部件,加工要求与实施例一相同。如图2所示,本实施例中,只有一种结构的基本单元(1),即根据实际需要设置的具有4个方向的接头,,选择四个基本单元,相邻的两个基本单元之间通过连接杆(2)和套筒(3)连接,构成一个四边形结构。结构周围预留出部分接头,以便结构的扩展及不同形状结构之间的连接。Each component of the present invention is processed by machining or machining after casting, and the machining requirements are the same as those in Embodiment 1. As shown in Figure 2, in this embodiment, there is only one basic unit (1) of structure, that is, joints with four directions set according to actual needs, four basic units are selected, and the two adjacent basic units The space is connected by connecting rods (2) and sleeves (3) to form a quadrilateral structure. Some joints are reserved around the structure to facilitate the expansion of the structure and the connection between structures of different shapes.
基本单元(1)、连接杆(2)的加工步骤,基本单元(1)之间的连接步骤与均实施例一相同。The processing steps of the basic unit (1), the connecting rod (2), and the connection steps between the basic units (1) are the same as those in the first embodiment.
本发明可以根据实际情况连接成不同的拼装单元,进而可扩展或拼装成一个单层球面网壳,如图8所示。The present invention can be connected into different assembled units according to the actual situation, and then can be expanded or assembled into a single-layer spherical reticulated shell, as shown in FIG. 8 .
螺纹连接装配式空间网格结构,通过支座节点固定在下部支承结构上。支座节点可选用弧形压力支座等空间网格结构常用支座。The assembled spatial grid structure is threaded and fixed on the lower supporting structure through the support nodes. The support nodes can choose the commonly used supports in space grid structures such as arc pressure supports.
采用本发明形式,可提高单层空间网格结构的施工效率,提高经济效益,该结构特别适用于中小型跨度的各类型单层空间网格结构体系,如单层柱面网壳和单层球面网壳等。Adopting the form of the present invention can improve the construction efficiency of the single-layer spatial grid structure and improve economic benefits. Spherical reticulated shell, etc.
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| CN105067361A (en) * | 2015-07-27 | 2015-11-18 | 天津大学 | Space structure collapse test mechanical initial damage device |
| CN105350656A (en) * | 2015-11-30 | 2016-02-24 | 湖南科技大学 | Combined FRP spherical joint component |
| US10686140B2 (en) | 2016-06-20 | 2020-06-16 | Universal Display Corporation | Organic electroluminescent materials and devices |
| CN110905075B (en) * | 2019-11-22 | 2021-01-26 | 江苏中森建筑设计有限公司 | Prestressed space grid structure |
| CN113914460A (en) * | 2021-09-28 | 2022-01-11 | 山东经典建筑研究院有限公司 | Large-span repairable assembly type node and assembly method |
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