CN103895129B - Movable mould water route is cleaned, maintenance facility - Google Patents
Movable mould water route is cleaned, maintenance facility Download PDFInfo
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- CN103895129B CN103895129B CN201410127738.4A CN201410127738A CN103895129B CN 103895129 B CN103895129 B CN 103895129B CN 201410127738 A CN201410127738 A CN 201410127738A CN 103895129 B CN103895129 B CN 103895129B
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- water route
- antirust solution
- cleanout fluid
- cleaning
- waterway
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Abstract
The present invention relates to mold clean field, it is provided that a kind of movable mould water route is cleaned, maintenance facility, including cleanout fluid accumulator tank and antirust solution accumulator tank；Power set, are delivered to the power of die waterway by cleanout fluid or antirust solution through water route connecting tube for providing；Compressed air interface, for compression air is accessed water route connecting tube, increases the pressure of liquid in water route, has bigger impulsive force when liquid enters die waterway.The problem solving to have remaining acid cleanout fluid mould to be corroded and damages in water route after die waterway is cleaned, it is to avoid die waterway is got rusty after cleaning again；Foot wheel is installed in the bottom of main body frame, and it is convenient that double steering locking castor makes equipment move, and space hold is little.
Description
Technical field
The present invention relates to mold clean field, especially a kind of moveable equipment for cleaning and maintain die waterway.
Background technology
Die waterway refers to the perfoliate hole utilizing machining in mould mould bases, die out, ceaselessly inside circulated by certain medium (Ru Shui, oil), to reach to control the purpose of mold temperature, better to control product cooling in a mold and contraction, thus controlling product size and surface requirements.
Die waterway is in use through long-time high temperature, the cold and hot change of high frequency, the impurity such as substantial amounts of calcified material and rust can be produced in die waterway and be attached to inner-walls of duct, water route can be caused to attenuate, the problems such as heat conduction is bad, water route is even blocked time serious, causing mould overheated, product is bad, has a strong impact on the mold use life-span.Therefore, except regularly mould being carried out most basic maintenance, people begin to focus on and mould carry out further cleaning and cleaning.
1. the maintenance of die waterway needs to use cleaning machine, and traditional mould cleaner is all adopt acid cleaning solution the rust in die waterway and calcified material are dissolved and rinses, the acidic materials of residual are had after having cleaned, mould can be produced certain impact by life-time service, the water route of corrosion mould, and in cleaned rear water route, do not only have the acid solution corrosion die waterway of residual, also can aggravate getting rusty of die waterway, effectively water route can not be carried out antirust after having cleaned water route and safeguard.
2. the water route cleaning mould needs mould to be transported to by cleaning machine, and some superhuge mould transport difficult need bigger space to place mould by cleaning machine.
Summary of the invention
The problem to be solved in the present invention is to provide the cleaning of a kind of movable mould water route, maintenance facility, it is movable to by mould to be cleaned, the problem solving to have remaining acid cleanout fluid mould to be corroded and damages in water route after die waterway is cleaned, it is to avoid die waterway is got rusty after cleaning again.
For solving above-mentioned technical problem, the technical solution used in the present invention is: movable mould water route is cleaned, maintenance facility, including cleanout fluid accumulator tank and antirust solution accumulator tank；Power set, are delivered to the power of die waterway by cleanout fluid or antirust solution through water route connecting tube for providing；Compressed air interface, for compression air is accessed water route connecting tube, increases the pressure of liquid in water route, has bigger impulsive force when liquid enters die waterway.
Preferably, also include a point water block, it is respectively equipped with filter washing water inlet, antirust solution entrance and the many groups of branch road water pipes for connecting mold interface.Cleanout fluid or antirust solution are divided into many group branch roads and are connected with the water route of mould by branch road water pipe.
Preferably, branch road water pipe is provided with water pressure gauge.For detecting the pressure in each group of water route at any time, thus judging the unobstructed situation in this group water route.
Preferably, also include loop hydrops block, which is provided with mould loop connecting tube interface, cleanout fluid return pipe interface and antirust solution return pipe interface.Loop hydrops block merges into a road output to cleanout fluid return pipe or antirust solution return pipe by organizing mould loop connecting tube branch road more.
Preferably, water route connecting tube is provided with multiple control valve.Cleanout fluid circulation line is respectively equipped with cleanout fluid and controls valve, cleanout fluid backwater tube control flap and the first compressed air control valve door；Antirust solution circulation line is respectively equipped with antirust solution and controls valve, antirust solution backwater tube control flap and the second compressed air control valve door；The branch road water pipe of connecting mold interface is provided with bypass line valve, is used for controlling the connection of water route, a certain road.
Preferably, described cleanout fluid accumulator tank and antirust solution accumulator tank are by bonnet seal, and described water route connecting tube includes cleanout fluid conveying branch road and antirust solution conveying branch road, and described power set include cleanout fluid self priming pump and antirust solution self priming pump；Above-mentioned conveying branch road extend in cleanout fluid accumulator tank and antirust solution accumulator tank respectively through cover cap；This cleanout fluid conveying bypass line one end bottom cleanout fluid accumulator tank is provided with cleanout fluid drainage screen, accesses filter washing water inlet after the cleaned liquid self priming pump of the other end；This antirust solution conveying bypass line one end bottom antirust solution accumulator tank is provided with antirust solution drainage screen, and the other end accesses antirust solution entrance after antirust solution self priming pump.
Preferably, the bottom of main body frame is provided with castor.The castor being located at push handle handle homonymy is to turn to locking castor, and the castor that the side relative with push handle handle is arranged is can not caster wheel.
Utilize the method that movable mould water route is cleaned, maintenance facility cleans mould, comprise the steps:
1. closing antirust solution circulation waterway, open cleanout fluid circulation waterway, by power set, cleanout fluid is pumped into water route connecting tube, access compression air from compressed air interface, the cleanout fluid after pressurization enters die waterway circulation, it is achieved cleaning and dredging；
2. the force value of the water route connecting tube of detection and die waterway junction；
3. close antirust solution circulation waterway, the pipeline that enclosed cleaning liquid inputs to die waterway, by compressing air, the die waterway after cleaning is carried out air-dry process；
4. opening antirust solution circulation waterway, enclosed cleaning liquid circulation waterway, by power set, antirust solution is pumped into water route connecting tube, access compression air from compressed air interface, the antirust solution after pressurization enters die waterway circulation, completes antirust treatment.
The present invention has the advantage that and has the benefit effect that movable mould water route in the present invention is cleaned, maintenance facility integrates cleaning and dredging, loine pressure detection, clean after air-dry and antirust several functions, there is advantage convenient and swift, time saving and energy saving, that be easy to movement, save production cost, extend the mold use life-span.By cleaning die waterway, make mold hot conductivity stable, carry out mold temperature management better.Mould is carried out time-based maintenance, has stable molding quality, improve production efficiency, shorten molding cycle, save the effect of the energy.Adopt compression air to pressurize, increase the pressure of liquid in water route, when liquid enters die waterway, there is bigger impulsive force, make cleaning performance more preferably.Process air-dry after being carried out, it is to avoid die waterway is carried out corrosion damage by remaining cleaning fluid.Use antirust solution that the water route of mould is carried out antirust treatment, additionally it is possible to improve the corrosion resistance of the die waterway after cleaning.Foot wheel is installed in the bottom of main body frame, and it is convenient that double steering locking castor makes equipment move, and space hold is little.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of the cleaning of movable mould water route, maintenance facility；
Fig. 2 is the top view of the cleaning of movable mould water route, maintenance facility；
Fig. 3 be movable mould water route clean, maintenance facility along B-B to sectional view；
Fig. 4 is the flow chart adopting the cleaning of movable mould water route, maintenance facility to clean mould.
In figure:
1. push handle handle 2. main body frame 3. bypass line valve
4. 6. points of water blocks of branch road water pipe 5. water pressure gauge
7. cleanout fluid self priming pump 8. cleanout fluid controls valve 9. first compressed air control valve door
10. the first compressed air interface 11. second compressed air interface 12. second compressed air control valve door
13. antirust solution controls valve 14. antirust solution self priming pump 15. water route connecting tube
16. loop hydrops block 17. antirust solution return pipe 18. antirust solution accumulator tank
19. antirust solution drainage screen 20. antirust solution import 21. can turn to locking castor
22. cover cap 23. cleanout fluid return pipe 24. shell
25. cleanout fluid accumulator tank 26. cleanout fluid drainage screen 27. cleanout fluid import
28. 30. antirust solution return pipes control valves can not be controlled caster wheel 29. cleanout fluid return pipe
Valve door
Detailed description of the invention
In conjunction with the drawings and specific embodiments, technical scheme is elaborated.
As shown in Figures 1 to 3, movable mould water route is cleaned, maintenance facility, including cleanout fluid accumulator tank 25 and the antirust solution accumulator tank 18 of setting separate in main body frame 2, the main body frame 2 of cleanout fluid accumulator tank 25 and antirust solution accumulator tank 18 correspondence position is provided with the shell 24 of a top end opening；Shell 24 is provided with cover cap 22, described cleanout fluid accumulator tank 25 and antirust solution accumulator tank 18 and is sealed by cover cap 22；Power set, are delivered to the power of die waterway by cleanout fluid or antirust solution through water route connecting tube 15 for providing, and water route connecting tube 15 is diameter is the acidproof corrosion-resistant water pipe of PVC of 35mm；Compressed air interface, including the first compressed air interface 10 and the second compressed air interface 11, for compression air is accessed water route connecting tube 15, increases the pressure of liquid in water route, has bigger impulsive force when liquid enters die waterway.Also include a point water block 6, it is respectively equipped with filter washing water inlet, antirust solution entrance and the many groups of branch road water pipes 4 for connecting mold interface.Cleanout fluid or antirust solution are divided into many group branch roads and are connected with the water route of mould by branch road water pipe 4.Branch road water pipe 4 is provided with water pressure gauge 5.For detecting the pressure in each group of water route at any time, thus judging the unobstructed situation in this group water route.Also include loop hydrops block 16, which is provided with mould loop connecting tube interface, cleanout fluid return pipe 23 interface and antirust solution return pipe 17 interface.Loop hydrops block 16 merges into a road output to cleanout fluid return pipe 23 or antirust solution return pipe 17 by organizing mould loop connecting tube branch road more.Cleanout fluid after circulation in die waterway is transmitted back to cleanout fluid accumulator tank 25 by cleanout fluid return pipe 23；Antirust solution after circulation in die waterway is transmitted back to antirust solution accumulator tank 18 by antirust solution return pipe 17.Water route connecting tube 15 is provided with multiple control valve.Be respectively equipped with cleanout fluid control valve 8 on cleanout fluid circulation line, cleanout fluid return pipe 23 controls valve and the first compressed air control valve door 9；Wherein cleanout fluid control valve 8 is arranged at the outfan of cleanout fluid self priming pump 7, cleanout fluid backwater tube control flap 29 is arranged on cleanout fluid return pipe 23, the first compressed air control valve door 9 be arranged on the first compression air inlet duct and outfan pipeline of this first compression air inlet duct and cleanout fluid self priming pump 7 synthesize a road after access the filter washing water inlet of point water block 6.Antirust solution circulation line is respectively equipped with antirust solution and controls valve 13, antirust solution backwater tube control flap 30 and the second compressed air control valve door 12；Wherein antirust solution control valve 13 is arranged at the outfan of antirust solution self priming pump 14, antirust solution backwater tube control flap 30 is arranged on antirust solution return pipe 17, the second compressed air control valve door 12 be arranged on the second compression air inlet duct and outfan pipeline of this second compression air inlet duct and antirust solution self priming pump 14 synthesize a road after access the antirust solution entrance of point water block 6.The branch road water pipe 4 of connecting mold interface is provided with bypass line valve 3, is used for controlling the connection of water route, a certain road.Water route connecting tube 15 includes cleanout fluid conveying branch road and antirust solution conveying branch road, and power set include cleanout fluid self priming pump 7 and antirust solution self priming pump 14；Above-mentioned conveying branch road extend in cleanout fluid accumulator tank 25 and antirust solution accumulator tank 18 respectively through cover cap 22；This cleanout fluid conveying bypass line one end bottom cleanout fluid accumulator tank 25 is provided with cleanout fluid drainage screen 26, accesses filter washing water inlet after the cleaned liquid self priming pump 7 of the other end；This antirust solution conveying bypass line one end bottom antirust solution accumulator tank 18 is provided with antirust solution drainage screen 19, and the other end accesses antirust solution entrance after antirust solution self priming pump 14.The bottom of main body frame 2 is provided with castor.The castor being located at push handle handle 1 homonymy is to turn to locking castor 21, and the castor that the side relative with push handle handle 1 is arranged is can not caster wheel 28.
As shown in Figure 4, utilize the method that movable mould water route is cleaned, maintenance facility cleans mould, comprise the steps:
1. cleaning and dredging；Comprise the concrete steps that closing antirust solution circulation waterway is closed antirust solution and controlled valve 13, close the second compressed air control valve door 12, close antirust solution backwater tube control flap 30；Open cleanout fluid circulation waterway and open cleanout fluid control valve 8, open cleanout fluid backwater tube control flap 29, open the first compressed air control valve door 9, open cleanout fluid self priming pump 7, cleanout fluid self-cleaning liquid import 27 enters cleanout fluid drainage screen 26, and the cleanout fluid after filtered enters a point water block 6 by cleanout fluid self priming pump 7；The compression air accessed from the first compressed air interface 10 and the cleanout fluid of cleanout fluid self priming pump 7 output enter a point water block 6 after merging into a road, and the cleanout fluid after pressurization enters die waterway and circulates, and overcomes the defect that common die cleaning equipment cleaning pressure is not enough；Water block 6 is divided to be provided with 15 groups of branch road water pipes 4, one group of water route of each group of branch road water pipe 4 connecting mold respectively, each group of water route of mould is carried out dredging；Cleanout fluid is back to loop hydrops block 16 through mould loop connecting tube after die waterway circulates, and last cleaned liquid return pipe 23 returns to cleanout fluid accumulator tank 25.
2. the unobstructed situation in water route is detected: the force value of the water route connecting tube 15 of detection and die waterway junction；By observing the water pressure gauge 5 being arranged on branch road water pipe 4, detect the pressure in each group of water route at any time, in that context it may be convenient to know the unobstructed situation in each group of water route.
3. air-dry after cleaning；Comprise the concrete steps that closing antirust solution circulation waterway confirms that antirust solution self priming pump 14 cuts out, confirm that antirust solution controls valve 13 and closes；The pipeline that enclosed cleaning liquid inputs to die waterway closes cleanout fluid self priming pump 7, closes cleanout fluid and controls valve 8；Open the first compressed air control valve door 9 and the second compressed air control valve door 12, utilize compression air by the cleanout fluid blowout remained in die waterway air-dry die waterway, it is prevented that the acidic cleaning solution corrosion die waterway of residual.
4. die waterway antirust treatment；Comprise the concrete steps that: when cleaned with cleanout fluid die waterway go forward side by side sector-style dry after, open antirust solution circulation waterway and open antirust solution and control valve 13, open antirust solution backwater tube control flap 30；Enclosed cleaning liquid circulation waterway is closed cleanout fluid and is controlled valve 8, closes cleanout fluid backwater tube control flap 29, closes the first compressed air control valve door 9；Opening antirust solution self priming pump 14, open the second compressed air control valve door 12, antirust solution is entered antirust solution drainage screen 19 by antirust solution import 20, and the antirust solution after filtered enters a point water block 6 by antirust solution self priming pump 14；The compression air accessed from the second compressed air interface 11 and the antirust solution of antirust solution self priming pump 14 output enter a point water block 6 after merging into a road, and the antirust solution after pressurization enters die waterway and circulates；Water block 6 is divided to be provided with 15 groups of branch road water pipes 4, one group of water route of each group of branch road water pipe 4 connecting mold respectively, each group of water route of mould is carried out antirust treatment；Antirust solution is back to loop hydrops block 16 through mould loop connecting tube after die waterway circulates, and returns to antirust solution accumulator tank 18 through antirust solution return pipe 17 after.
Above embodiments of the invention are described in detail, but described content has been only presently preferred embodiments of the present invention, it is impossible to be considered the practical range for limiting the present invention.All equalizations made according to the scope of the invention change and improvement etc., all should still belong within this patent covering scope.
Claims (7)
1. movable mould water route cleaning, maintenance facility, it is characterised in that:
Including cleanout fluid accumulator tank and antirust solution accumulator tank；
Power set, are delivered to the power of die waterway by cleanout fluid or antirust solution through water route connecting tube for providing；
Compressed air interface, for accessing water route connecting tube by compression air；
Described cleanout fluid accumulator tank and antirust solution accumulator tank are by bonnet seal, and described water route connecting tube includes cleanout fluid conveying branch road and antirust solution conveying branch road, and described power set include cleanout fluid self priming pump and antirust solution self priming pump；Above-mentioned conveying branch road extend in cleanout fluid accumulator tank and antirust solution accumulator tank respectively through cover cap；This cleanout fluid conveying bypass line one end bottom cleanout fluid accumulator tank is provided with cleanout fluid drainage screen, accesses filter washing water inlet after the cleaned liquid self priming pump of the other end；This antirust solution conveying bypass line one end bottom antirust solution accumulator tank is provided with antirust solution drainage screen, and the other end accesses antirust solution entrance after antirust solution self priming pump.
2. movable mould water route according to claim 1 cleaning, maintenance facility, it is characterised in that: also include a point water block, it is respectively equipped with filter washing water inlet, antirust solution entrance and the many groups of branch road water pipes for connecting mold interface.
3. movable mould water route according to claim 2 cleaning, maintenance facility, it is characterised in that: on branch road water pipe, it is provided with water pressure gauge.
4. movable mould water route according to claim 1 cleaning, maintenance facility, it is characterised in that: also include loop hydrops block, which is provided with mould loop connecting tube interface, cleanout fluid return pipe interface and antirust solution return pipe interface.
5. movable mould water route according to claim 1 cleaning, maintenance facility, it is characterised in that: water route connecting tube is provided with multiple control valve.
6. movable mould water route according to claim 1 cleaning, maintenance facility, it is characterised in that: the bottom of main body frame is provided with castor.
7. utilize the movable mould water route according to any one of claim 1 to 6 to clean, maintenance facility clean mould method, it is characterised in that: comprise the steps:
1. closing antirust solution circulation waterway, open cleanout fluid circulation waterway, by power set, cleanout fluid is pumped into water route connecting tube, access compression air from compressed air interface, the cleanout fluid after pressurization enters die waterway circulation, it is achieved cleaning and dredging；
2. the force value of the water route connecting tube of detection and die waterway junction；
3. close antirust solution circulation waterway, the pipeline that enclosed cleaning liquid inputs to die waterway, by compressing air, the die waterway after cleaning is carried out air-dry process；
4. opening antirust solution circulation waterway, enclosed cleaning liquid circulation waterway, by power set, antirust solution is pumped into water route connecting tube, access compression air from compressed air interface, the antirust solution after pressurization enters die waterway circulation, completes antirust treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410127738.4A CN103895129B (en) | 2014-03-31 | 2014-03-31 | Movable mould water route is cleaned, maintenance facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410127738.4A CN103895129B (en) | 2014-03-31 | 2014-03-31 | Movable mould water route is cleaned, maintenance facility |
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| Publication Number | Publication Date |
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| CN103895129A CN103895129A (en) | 2014-07-02 |
| CN103895129B true CN103895129B (en) | 2016-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410127738.4A Expired - Fee Related CN103895129B (en) | 2014-03-31 | 2014-03-31 | Movable mould water route is cleaned, maintenance facility |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393394B (en) * | 2016-11-07 | 2019-03-22 | 九牧厨卫股份有限公司 | A method of repairing ceramic body high-pressure slip-casting mold |
| CN106513369A (en) * | 2016-11-07 | 2017-03-22 | 九牧厨卫股份有限公司 | High pressure pouring mold surface oxidization treatment method |
| CN111686986A (en) * | 2019-11-29 | 2020-09-22 | 海纳川（滨州）轻量化汽车部件有限公司 | Universal movable cleaning and detecting device for high-pressure spraying tool and using method |
| CN111086162A (en) * | 2019-12-26 | 2020-05-01 | 富诚汽车零部件有限公司 | Injection mold cleaning machine |
| CN112140467A (en) * | 2020-10-31 | 2020-12-29 | 广东伟达智能装备股份有限公司 | Method for removing accumulated water in mold cooling water path |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007130613A (en) * | 2005-11-14 | 2007-05-31 | Nax Co Ltd | Cleaning apparatus |
| CN2910386Y (en) * | 2005-11-23 | 2007-06-13 | 戴克 | Mould water channel cleaner |
| CN201603724U (en) * | 2010-01-29 | 2010-10-13 | 张海全 | Multifunctional pipeline cleaning machine |
| CN201784109U (en) * | 2010-09-02 | 2011-04-06 | 苏州冠捷科技有限公司 | Plastic rubber die with insert |
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2014
- 2014-03-31 CN CN201410127738.4A patent/CN103895129B/en not_active Expired - Fee Related
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| CN103895129A (en) | 2014-07-02 |
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Granted publication date: 20160629 |