CN103894378A - Oil pan cleaning device - Google Patents
Oil pan cleaning device Download PDFInfo
- Publication number
- CN103894378A CN103894378A CN201410150426.5A CN201410150426A CN103894378A CN 103894378 A CN103894378 A CN 103894378A CN 201410150426 A CN201410150426 A CN 201410150426A CN 103894378 A CN103894378 A CN 103894378A
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- Prior art keywords
- oil sump
- rinsing
- carrier chain
- cleaning
- hydro
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/006—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects the gas supply or exhaust being effected through hollow spaces or cores in the materials or objects, e.g. tubes, pipes, bottles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an oil pan cleaning device, and belongs to the technical field of oil pan cleaning. The oil pan cleaning device comprises a rack. Two conveying chains are arranged by surrounding the rack, are driven by a power device and are used for conveying an oil pan, a plurality of supporting plates used for supporting the oil pan are arranged between the two conveying chains, and the two ends of each supporting plate are fixed to the conveying chains respectively; an upper cover is arranged above the rack, and a scanning cleaning device is installed on the upper cover in a sliding mode, is driven by a first driving device and is used for cleaning the oil pan and an upper oil duct of the oil pan; a heating device is arranged on the portion, in the conveying direction of the conveying chains, of the rack, and is used for heating air to carry out drying, and the heating device is arranged at the downstream position of the scanning cleaning device. Automatic mechanical batch cleaning is achieved, working efficiency is effectively improved, the surface of the oil pan and the interior of the oil duct of the oil pan are cleaned thoroughly, and are high in cleanliness, the requirement for stated cleanliness is met, and then the foundation is laid for normal operation of an engine and effective achievement of performance; meanwhile, the cleaning cost is low, energy consumption is low, and operation is convenient.
Description
Technical field
The invention belongs to oil sump cleaning technique field, relate in particular to a kind of oil sump cleaning device.
Background technology
At present, the main cleaning method of engine sump tank is through type hydro-peening or Ultrasonic Cleaning, and the oil duct 2 on oil sump 1 adopts manual high-pressure spray gun to clean.Because being communicated with oil duct junction 3 on oil sump 1, the oil duct 2 of oil duct junction 4 and oil duct junction 5 is direct casting and pipeline curved section (as depicted in figs. 1 and 2), after sand type casting moulding, oil duct 2 surface of internal cavity are coarse hot sticky sand, chemical scab, laying dust, greasy dirt etc. cannot be visual Bound residues, cast blank ball blast technique only completes oil sump 1 surfaces externally and internally cleaning, cannot clear up oil duct 2 surface of internal cavity, through type cleans or Ultrasonic Cleaning also cannot be realized oil duct 2 inner cavity cleanings, only depend on artificial high-pressure spray gun to clean and have oil duct 2 sweeps or lateral part, spray gun cannot deeply clean not thorough, manual operations cleaning quality is not controlled, operation inconvenience, the problems such as time-consuming and cost consumption is large, and the oil duct 2 cleannes requirement that do not reach drawing defined, and then affect normal work and the performance of engine.
Summary of the invention
The object of the embodiment of the present invention is to provide a kind of oil sump cleaning device, the oil sump providing with solution prior art need manually clean, cause that cleaning quality is not controlled, inconvenient, time-consuming, the cost consumption of operation greatly and oil duct cleannes do not reach regulation requirement, affect the normal work of engine and the problem of performance.
For solving the problems of the technologies described above, the technical scheme of the embodiment of the present invention is: oil sump cleaning device, comprise frame, being provided with two around described frame is driven by power set and carrier chain for oil sump is carried, between two described carrier chains, be provided with somely for supporting the supporting plate of described oil sump, the two ends of described supporting plate are separately fixed on described carrier chain; The top of described frame is provided with upper cover, is slidably fitted with by the first drive unit driving and for the scanning and cleaning apparatus to oil duct cleans on described oil sump and described oil sump in described upper cover; In the described frame of the throughput direction of described carrier chain, be provided with the heater for air heat is dried, described heater is positioned at described scanning and cleaning apparatus downstream.
Improve as one, described scanning and cleaning apparatus comprises the guide rail being arranged in described upper cover, on described guide rail, be slidably fitted with the pull bar that described the first drive unit drives, on described pull bar, be provided with successively the avoiding jetting mechanism, the rinsing mechanism being connected with rinsing pump and the inflatable body being connected with source of the gas that are connected with hydro-peening pump.
As further improvement, described avoiding jetting mechanism comprises and is arranged on some the first hydro-peening pipelines that are connected on described pull bar and with described hydro-peening pump, described the first hydro-peening pipeline comprises and the vertically disposed vertical jet pipe of described carrier chain and the horizontal jet pipe that be arranged in parallel with described carrier chain, described horizontal jet pipe is arranged at the below of described carrier chain and is interconnected with described vertical jet pipe, is equipped with some for the first nozzle to described oil sump surface hydro-peening on described vertical jet pipe and described horizontal jet pipe; The below of described carrier chain is also provided with some the second hydro-peening pipelines that driven and be provided with the first water inlet by the second drive unit, is equipped with the second nozzle with the corresponding setting of some oil duct junctions on described oil sump on each described the second hydro-peening pipeline;
Described rinsing mechanism comprises and is arranged on some the first rinsing pipelines that are connected on described pull bar and with described rinsing pump, described the first rinsing pipeline comprises and the vertically disposed vertical rinsing tube of described carrier chain and the horizontal rinsing tube that be arranged in parallel with described carrier chain, described laterally washing floated pipe and is arranged at the below of described carrier chain and floats pipe and be interconnected with described vertically washing, and is equipped with some for the first rinsing mouth to described oil sump surface rinsing in described vertical rinsing tube and described horizontal rinsing tube; The below of described carrier chain is also provided with some the second rinsing pipelines that driven and be provided with the second water inlet by the 3rd drive unit, is equipped with the second rinsing mouth of setting corresponding to some oil duct junctions on described oil sump on each described the second rinsing pipeline;
Described inflatable body comprises and is arranged on the some air blowing pipelines that are connected on described pull bar and with described source of the gas, described air blowing pipeline comprises and the vertically disposed vertical tracheae of described carrier chain and the horizontal tracheae that be arranged in parallel with described carrier chain, described horizontal tracheae is arranged at the below of described carrier chain and is interconnected with described vertical tracheae, is equipped with some for air-dry valve is carried out in described oil sump surface on described vertical tracheae and described horizontal tracheae.
As further improving, one side of described frame is provided with reservoir and potcher, the setting corresponding with described avoiding jetting mechanism of described reservoir, described reservoir is provided with the supply-water pump being communicated with described hydro-peening pump, between described hydro-peening pump and described supply-water pump, is provided with the first filter; Described potcher and the corresponding setting of described rinsing mechanism, described rinsing pump is arranged on described potcher, between described rinsing pump and described the first rinsing pipeline, is provided with the second filter;
In described frame and the below that is positioned at described horizontal jet pipe be provided be communicated with described reservoir first connect liquid bath; In described frame and the below that is positioned at described horizontal rinsing tube be provided be communicated with described potcher second connect liquid bath; In described reservoir and described potcher, be equipped with the heating element heater for cleaning fluid is heated and the detection alarm element for cleaning fluid liquid level is detected, described heating element heater is electric heating tube.
Improve as one, described heater comprises and is arranged at the blower fan of described frame one side and is arranged in described frame and is positioned at some air heating components in described upper cover downstream, each described air heating component be all arranged on the below of described carrier chain and all with the corresponding setting of air outlet of described blower fan; Be provided with seal closure with the described frame of some described air heating component opposite positions, the air inlet of described blower fan is communicated with described seal closure.
As further improving again, described upper cover is provided with some by four-drive device driving the compressor arm for described oil sump is fixed, and each described compressor arm is equipped with compact heap near one end of described oil sump.
As further improving, described frame is provided with for described hold-down mechanism and compresses the support supporting plate supporting after described oil sump, and described support supporting plate is positioned at the below of described carrier chain.
As further improving, the upstream of described frame is provided with prewash tank, on the cell body of described prewash tank, be filled with heat-insulation layer, in described prewash tank, be provided with the heating rod for cleaning fluid is heated and the supersonic generator for described oil sump surface is cleaned.
As further improving, described upper cover is provided with some by the 5th drive unit driving and for separating the first automatically-controlled door of working space; The cover body of described upper cover is provided with some repairing windows; Described seal closure is provided with the second automatically-controlled door being driven by the 6th drive unit.
As further improving, the port of export of described seal closure is provided with safeguard protection inductive switch, and described safeguard protection inductive switch is connected with described power set.
Owing to having adopted technique scheme, the beneficial effect of the embodiment of the present invention is:
Because frame is provided with carrier chain and upper cover, upper cover is provided with scanning and cleaning apparatus, and the downstream that is positioned at upper cover is provided with heater, thereby by carrier chain, oil sump is carried, in the process of carrying, oil duct on surface and oil sump by scanning and cleaning apparatus to oil sump cleans, after completing, cleaning, by heater, the oil sump after cleaning is dried to this operation, adopt this oil sump cleaning device, compared with traditional cleaning manually, realize automationization cleaning in batches, effectively improve operating efficiency, and in the surface of oil sump and oil duct, clean more thorough, cleanliness factor is high, can reach the cleannes requirement of drawing regulation, and then lay a good foundation for the normal work of engine and effective performance of performance, meanwhile, cleaning quality is controlled, and cleaning cost is low, and less energy consumption is easy to operate, laborsaving.
Because scanning and cleaning apparatus is slidably mounted in upper cover and is provided with avoiding jetting mechanism, rinsing mechanism and inflatable body, thereby by avoiding jetting mechanism, rinsing mechanism, oil sump and oil duct are carried out respectively to high-pressure spray wash and high pressure rinsing, effectively improve cleaning performance, and then improved the cleannes in oil sump surface and oil duct.
Because avoiding jetting mechanism comprises the vertical jet pipe and the horizontal jet pipe that are equipped with the first nozzle, to the surface clean of oil sump more comprehensively thoroughly, can also clean to the blind area of Manual-cleaning less cleaning, further improve cleaning performance; Owing to being equipped with on each the second hydro-peening pipeline and the second nozzle of the corresponding setting of some oil duct junctions on oil sump, thereby by some second nozzles, its corresponding oil duct junction is replaced to shutoff, realize following current flushing and the back flushing of cleaning fluid in oil duct, make the cleannes of oil duct reach the object that regulation requires; Because rinsing mechanism comprises the vertical rinsing tube and the horizontal rinsing tube that are equipped with the first rinsing mouth, and some the second rinsing pipelines, on each the second rinsing pipeline, be equipped with the second rinsing mouth of setting corresponding to some oil duct junctions on oil sump, thereby by this rinsing mechanism, oil sump is further cleaned, play simultaneously and looked into the object that lacks mending-leakage, further guaranteed cleaning performance; Be equipped with the vertical tracheae of valve and horizontal tracheae because inflatable body comprises, thus the oil sump after rinsing is blown air-dry, simple in structure, for heater is dried and has been alleviated burden the oil sump after cleaning.
Owing to being provided with the first filter between hydro-peening pump and supply-water pump; Between rinsing pump and the first rinsing pipeline, be provided with the second filter, thereby filter out the impurity in cleaning fluid by the first filter and the second filter, prevent plug nozzle and rinsing mouth; Because being communicated with first, reservoir connects liquid bath, potcher is communicated with second and connects liquid bath, and first connects liquid bath and second connects and in liquid bath, is equipped with detection alarm element and electric heating tube that cleaning fluid liquid level is detected, thereby by the first recycling that connects liquid bath and second and connect liquid bath and guaranteed cleaning fluid, save the energy, by the height of detection alarm element testing cleaning fluid liquid level, water pump and electric heating tube are protected; By electric heating tube, cleaning fluid is heated, guaranteed that the cleaning temperature of cleaning fluid is suitable, improved cleaning performance and cleaning efficiency.
Because heater comprises the heating component being arranged in frame, each air heating component all with the corresponding setting of air outlet of blower fan; Be provided with seal closure with the described frame of some air heating component opposite positions, the air inlet of blower fan is communicated with seal closure, thereby blower fan below air heating component to up-draught, the heat of air heating component is blowed to oil sump and realize oven dry, then by blower fan, the hot blast in seal closure is collected again and utilized, realize recycling of hot blast, greatly saved the energy.
Because upper cover is provided with the compressor arm being driven by four-drive device, compressor arm is provided with compact heap near one end of oil sump, thereby four-drive device motion after oil sump is delivered to station, drive compressor arm to move downward and compress oil sump and form fixed form, prevent that, in the process of hydro-peening or rinsing, high pressure water impact power causes workpiece shift and affects cleaning performance.
Because frame is provided with the support supporting plate of the below that is positioned at carrier chain; thereby after compressor arm compresses oil sump; provide reaction force upwards by supporting supporting plate; prevent that the power that compressor arm produces from all acting on carrier chain; not only guarantee the fixed effect of oil sump, protected carrier chain simultaneously.
Because the upstream of frame is provided with prewash tank, in prewash tank, be provided with ultrasonic wave, thereby first workpiece be immersed in the cleaning fluid of prewash tank, be aided with ultrasonic wave, a certain amount of oil sump surface residue, greasy dirt, laying dust are washed, to alleviate next flow process high-pressure spray wash burden; On cell body due to prewash tank, be filled with in heat-insulation layer and prewash tank and be provided with heating rod, thus by heating rod by scope suitable the temperature control of cleaning fluid, improve cleaning efficiency, and prevent heat loss by heat-insulation layer.
Because upper cover is provided with automatically-controlled door, in the time that carrier chain turns round, automatically-controlled door rises, and workpiece arrives after assigned address, and automatically-controlled door is closed, and prevents from altering liquid at hydro-peening, rinsing station cleaning fluid; Because the cover body of upper cover is provided with some repairing windows, not only effectively prevent that cleaning fluid from spattering outward, be also convenient to maintenance; Because seal closure is provided with automatically-controlled door, prevent that hot blast from running outward, reduce thermal loss.
Because the port of export of seal closure is provided with safeguard protection inductive switch, thereby in the time that a upper oil sump is not taken away in time, respond to by safeguard protection inductive switch, control power set out of service, and then conveyer belt stop wait for, prevent that workpiece from dropping.
Accompanying drawing explanation
Fig. 1 is the structural representation of oil sump;
Fig. 2 is the left cutaway view of Fig. 1;
Fig. 3 is the structural representation of the embodiment of the present invention;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is the A-A view in Fig. 3;
Fig. 6 is the structural representation of scanning and cleaning apparatus in Fig. 3;
Fig. 7 is the top view of Fig. 6;
In figure, 1-oil sump; 2-oil duct; 3-oil duct junction; 4-oil duct junction; 5-oil duct junction; 6-oil duct junction; 7-oil duct junction; 8-prewash tank; 9-frame; 10-slide; 11-carrier chain; 12-connects liquid bath; 13-connects liquid bath; 14-cylinder; 15-air heater; 16-gear motor; 17-seal closure; 18-repairs window; 19-scanning and cleaning apparatus; 20-cylinder; 21-automatically-controlled door; 22-compressor arm; The vertical rinsing tube of 23-; The horizontal rinsing tube of 24-; 25-rinsing pipeline; 26-water inlet; 27-rinsing mouth; 28-hydro-peening pipeline; 29-cylinder; 30-water inlet; 31-nozzle; 32-lower margin; The vertical jet pipe of 33-; The horizontal jet pipe of 34-; 35-cylinder; 36-sprocket wheel; 37-blower fan; 38-potcher; 39-rinsing pump; 40-filter; 41-electric heating tube; 42-reservoir; 43-supply-water pump; 44-filter; 45-hydro-peening pump; 46-electrical control unit; 47-power transmission shaft; 48-cylinder; 49-pull bar; 50-supporting plate; 51-compact heap; 52-nozzle; 53-roller; 54-guide rail; 55-supports supporting plate; The horizontal tracheae of 56-; The vertical tracheae of 57-; 58-upper cover; 59-valve; 60-rinsing mouth; 61-cylinder; 62-automatically-controlled door.
The specific embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Fig. 3 and Fig. 4 are common, this oil sump cleaning device comprises frame 9, the two ends of this frame 9 are equipped with by power set and drive power transmission shaft 47, these power set are gear type gear motor 16, the below of this frame 9 and be all slidably fitted with slide 10 with power transmission shaft 47 opposite positions, on this slide 10, be rotatablely equipped with power transmission shaft 47 by bearing, the two ends of each transmission shaft 47 are equipped with sprocket wheel 36, be positioned on the sprocket wheel 36 of phase the same side and be all surrounded with the carrier chain 11 for oil sump 1 is carried, between this every carrier chain 11, be provided with some supporting plates 50 for supporting oil drain pan 1, the two ends of this supporting plate 50 are separately fixed on carrier chain 11, the frame 9 that is positioned at carrier chain 11 belows is provided with for supporting supporting plate 55, the bottom of this frame 9 is provided with the lower margin 32 of some adjustable complete machine levels,
The upstream of this frame 9 is provided with prewash tank 8, on the cell body of this prewash tank 8, is filled with heat-insulation layer, is provided with the heating rod for cleaning fluid is heated and the supersonic generator for oil sump 1 surface is cleaned in this prewash tank 8; This prewash tank 8 is provided with sewage draining exit, overfall and filling opening, and the bottom of this prewash tank 8 and be provided with a side direction rear-inclined of sewage draining exit, so that discharge and cleaning prewash tank 8.
The top of this frame 9 is provided with upper cover 58, this upper cover 58 be provided be slidably fitted with by first drive unit drive and for the scanning and cleaning apparatus 19 to oil duct 2 cleans on oil sump 1 and oil sump 1, this first drive unit is cylinder 48; This scanning and cleaning apparatus 19 comprises the V-way 54 being arranged in upper cover 58, on this guide rail 54, be slidably fitted with the pull bar 49 that cylinder 48 drives, the both sides of this pull bar 49 are equipped with the roller 53 suitable with guide rail 54, are also provided with successively the avoiding jetting mechanism, the rinsing mechanism being connected with rinsing pump 39 and the inflatable body being connected with source of the gas (referring to Fig. 6 and Fig. 7) that are connected with hydro-peening pump 45 on this pull bar 49;
This avoiding jetting mechanism comprises and is arranged on some the first hydro-peening pipelines that are connected on pull bar 49 and with hydro-peening pump 45, this the first hydro-peening pipeline comprises and the vertically disposed vertical jet pipe 33 of carrier chain 11 and the horizontal jet pipe 34 that be arranged in parallel with carrier chain 11, this horizontal jet pipe 34 is arranged at the below of carrier chain 11 and is interconnected with vertical jet pipe 33, on this vertical jet pipe 33 and laterally jet pipe 34, be equipped with somely for the first nozzle to oil sump surface hydro-peening, this first nozzle is that nozzle 52(is referring to Fig. 6); The below of this carrier chain 11 is also provided with some the second hydro-peening pipelines that driven and be provided with the first water inlet by the second drive unit, this second drive unit is cylinder 29, this first water inlet is water inlet 30, this the second hydro-peening pipeline is hydro-peening pipeline 28, on each hydro-peening pipeline 28, be equipped with the second nozzle with the corresponding setting of some oil duct junctions on oil sump 1, this second nozzle is nozzle 31, is provided with sealing gasket (referring to Fig. 5) between this nozzle 31 and hydro-peening pipeline 28;
This rinsing mechanism comprises and is arranged on some the first rinsing pipelines that are connected on pull bar 49 and with rinsing pump 39, this the first rinsing pipeline comprises and the vertically disposed vertical rinsing tube 23 of carrier chain 11 and the horizontal rinsing tube 24 that be arranged in parallel with carrier chain 11, this is laterally washed and floats pipe 24 and be arranged at the below of carrier chain 11 and float pipe and 23 be interconnected with vertically washing, in this vertical rinsing tube 23 and laterally rinsing tube 24, be equipped with somely for the first rinsing mouth to oil sump 1 surperficial rinsing, this first rinsing mouth is that rinsing mouth 60(is referring to Fig. 6); The below of this carrier chain 11 is also provided with some the second rinsing pipelines that driven and be provided with the second water inlet by the 3rd drive unit, the 3rd drive unit is cylinder 14, this second water inlet is water inlet 26, this the second rinsing pipeline is rinsing pipeline 25, the the second rinsing mouth that is equipped with setting corresponding to some oil duct junctions on oil sump 1 on each rinsing pipeline 25, this second rinsing mouth is rinsing mouth 27;
This first hydro-peening pipeline, the second hydro-peening pipeline, the first rinsing pipeline and the second rinsing pipeline can be all the pipeline that structure is identical and can circulate for water under high pressure, also can be the passage for water under high pressure circulation into other, can realize and being as the criterion with those skilled in the art; This first nozzle, second nozzle, the first rinsing mouth and the second rinsing mouth can, for structure is identical and can spray the nozzle so that oil sump is cleaned for water under high pressure, can be all also other cleaning part, can realize and being as the criterion with those skilled in the art.
This inflatable body comprises and is arranged on the some air blowing pipelines that are connected on pull bar 49 and with source of the gas, this air blowing pipeline comprises and the vertically disposed vertical tracheae 57 of carrier chain 11 and the horizontal tracheae 56 that be arranged in parallel with carrier chain 11, this horizontal tracheae 56 is arranged at the below of carrier chain 11 and is interconnected with vertical tracheae 57, is equipped with some for blowing to oil sump 1 surface valve 59(air-dry referring to Fig. 6 on this vertical tracheae 57 and laterally tracheae 56).
On the throughput direction of carrier chain 11 and be positioned in the frame 9 in scanning and cleaning apparatus 19 downstreams and be provided with the heater for air heat is dried, that is: this heater is arranged at the downstream of inflatable body, this heater comprises and is arranged at the blower fan 37 of frame 9 one sides and is arranged on the some air heating components in frame 9, this air heating component is air heater 15, each described air heater 15 be all arranged on the below of carrier chain 11 and all with the corresponding setting of air outlet of blower fan 37; Be provided with seal closure 17 with the frame 9 of some air heater 15 opposite positions, the air inlet of this blower fan 37 is communicated with seal closure 17.
In this frame 9, a side identical with blower fan 37 is provided with reservoir 42 and potcher 38, the setting corresponding with avoiding jetting mechanism of this reservoir 42, this reservoir 42 is provided with the supply-water pump 43 being communicated with hydro-peening pump 45, between this hydro-peening pump 45 and supply-water pump 43, be provided with the first filter, this first filter is filter 44; The setting corresponding to rinsing mechanism of this potcher 38, this rinsing pump 39 is arranged on potcher 38, between this rinsing pump 39 and the first rinsing pipeline, is provided with the second filter, and this second filter is filter 40;
In this frame 9 and below that is positioned at horizontal jet pipe 34 be provided be communicated with reservoir 42 first connect liquid bath, this first connects liquid bath for connecing liquid bath 12; In this frame 9 and below that is positioned at horizontal rinsing tube 24 be provided be communicated with potcher 38 second connect liquid bath, this second connects liquid bath position and connects liquid bath 13; In this reservoir 42 and potcher 38, be equipped with the heating element heater for cleaning fluid is heated and the detection alarm element for cleaning fluid liquid level is detected, this heating element heater is electric heating tube 41, and this detection alarm element is magneto-electric liquid level monitoring inductor.
In this upper cover 58, be equipped with by four-drive device driving the compressor arm 22 for oil sump is fixed with avoiding jetting mechanism and rinsing mechanism correspondence position, this four-drive device is cylinder 35, and this compressor arm 22 is provided with compact heap 51 near one end of oil sump 1.
This upper cover 58 be provided with some by the 5th drive unit drive and for separating the first automatically-controlled door of working space, the 5th drive unit is cylinder 20, this first automatically-controlled door is automatically-controlled door 21; The cover body of this upper cover 58 is provided with some repairing windows 18, the repairing window 18 corresponding setting corresponding with it respectively of this avoiding jetting mechanism, rinsing mechanism and inflatable body; Sealing cover 17 is provided with the second automatically-controlled door being driven by the 6th drive unit, and the 6th drive unit is cylinder 61, and this second automatically-controlled door is automatically-controlled door 62; The port of export of sealing cover 17 is provided with safeguard protection inductive switch, and this safeguard protection inductive switch is connected with gear motor 16.
In this frame 9 and a side identical with reservoir 42 be provided with the electrical control unit 46 of controlling entire machine running, this electrical control unit 46 is near reservoir 42; In this frame 9, all places that contact with cleaning fluid are made by stainless steel, prevent from getting rusty, to improve service life.
In actual applications, first the oil sump 1 processing is put into prewash tank 8, by ultrasonic wave a certain amount of surperficial dregs, greasy dirt is washed off, for follow-up cleaning work lays the first stone, then oil sump 1 is lifted to frame 9, support by the supporting plate 50 on carrier chain 11, now, gear motor 16 drives carrier chain to turn round and enters upper cover 58, until entering the station conveying at avoiding jetting mechanism place, oil sump 1 even 11 shuts down, cylinder 20 drives automatically-controlled door 21 to close, now, cylinder 35 promotes compressor arm 22 by the acting in conjunction of compact heap 51 and support supporting plate 55, compress oil sump 1 and form fixed form, three cylinders 29 drive respectively three hydro-peening pipelines 28 to move, make three nozzles 31 block respectively oil duct junction 3, oil duct junction 4 and oil duct junction 5, and the high-pressure cleaning liquid of coming in by water inlet 30 carries out timing and rinses oil duct 2, residue in oil duct 2 is discharged from oil duct junction 6 and oil duct junction 7, cleaning fluid after cleaning enter be communicated with reservoir 42 connect liquid bath 12, after fixed time cleaning completes, nozzle 31 returns that contact with oil duct junction 3 also stop spraying cleaning fluid, all the other two nozzles 31 block respectively oil duct junction 4 and oil duct junction 5 rinses, from oil duct junction 3, oil duct junction 6 and oil duct junction 7 are got rid of cleaning fluid, in like manner, control by PLC, realize respectively oil duct junction 3 and oil duct junction 5 is intake, all the other oil duct junctions are got rid of cleaning fluid, oil duct junction 3 and oil duct junction 4 are intake, all the other oil duct junctions are got rid of cleaning fluid, make high-pressure cleaning liquid in the interior adverse current of oil duct 2, in following current, rotation is rinsed, oil duct 2 is cleaned up and reaches the cleannes requirement of drawing regulation, in the process of cleaning oil duct 2, cylinder 48 drives pull bar 49 to slidably reciprocate in upper cover 58, thereby the vertical jet pipe being communicated with hydro-peening pump 45 33 and laterally jet pipe 34 are worked, utilizing nozzle 52 to carry out flyback retrace to the surface of oil sump 1 rinses, be conducive to wash the dirty of oil sump 1 surface, can also clean to blind area, improve cleaning performance,
After high-pressure spray wash finishes, automatically-controlled door 21 is opened, carrier chain 11 drives oil sump 1 to enter the station and stopping at rinsing mechanism place, adopt and scan rinsing and high pressure rinsing with the same mode of avoiding jetting mechanism, after rinsing completes, enter inflatable body and scan air-dryly, enter heater after air-dry and dry, finally oil sump 1 is hung down, complete the cleaning to oil sump 1.
In sum, adopt this oil sump cleaning device, compared with traditional cleaning manually, realize automationization cleaning in batches, effectively improve operating efficiency, and the surface of oil sump 1 and the interior cleaning of oil duct 2 more thoroughly, cleanliness factor is high, can reach the cleannes requirement of drawing regulation, and then lay a good foundation for the normal work of engine and effective performance of performance; Meanwhile, cleaning quality is controlled, and cleaning cost is low, and less energy consumption is easy to operate, laborsaving.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. oil sump cleaning device, comprise frame, it is characterized in that, being provided with two around described frame is driven by power set and carrier chain for oil sump is carried, between two described carrier chains, be provided with somely for supporting the supporting plate of described oil sump, the two ends of described supporting plate are separately fixed on described carrier chain; The top of described frame is provided with upper cover, is slidably fitted with by the first drive unit driving and for the scanning and cleaning apparatus to oil duct cleans on described oil sump and described oil sump in described upper cover; In the described frame of the throughput direction of described carrier chain, be provided with the heater for air heat is dried, described heater is positioned at described scanning and cleaning apparatus downstream.
2. oil sump cleaning device according to claim 1, it is characterized in that, described scanning and cleaning apparatus comprises the guide rail being arranged in described upper cover, on described guide rail, be slidably fitted with the pull bar that described the first drive unit drives, on described pull bar, be provided with successively the avoiding jetting mechanism, the rinsing mechanism being connected with rinsing pump and the inflatable body being connected with source of the gas that are connected with hydro-peening pump.
3. oil sump cleaning device according to claim 2, it is characterized in that, described avoiding jetting mechanism comprises and is arranged on some the first hydro-peening pipelines that are connected on described pull bar and with described hydro-peening pump, described the first hydro-peening pipeline comprises and the vertically disposed vertical jet pipe of described carrier chain and the horizontal jet pipe that be arranged in parallel with described carrier chain, described horizontal jet pipe is arranged at the below of described carrier chain and is interconnected with described vertical jet pipe, is equipped with some for the first nozzle to described oil sump surface hydro-peening on described vertical jet pipe and described horizontal jet pipe; The below of described carrier chain is also provided with some the second hydro-peening pipelines that driven and be provided with the first water inlet by the second drive unit, is equipped with the second nozzle with the corresponding setting of some oil duct junctions on described oil sump on each described the second hydro-peening pipeline;
Described rinsing mechanism comprises and is arranged on some the first rinsing pipelines that are connected on described pull bar and with described rinsing pump, described the first rinsing pipeline comprises and the vertically disposed vertical rinsing tube of described carrier chain and the horizontal rinsing tube that be arranged in parallel with described carrier chain, described laterally washing floated pipe and is arranged at the below of described carrier chain and floats pipe and be interconnected with described vertically washing, and is equipped with some for the first rinsing mouth to described oil sump surface rinsing in described vertical rinsing tube and described horizontal rinsing tube; The below of described carrier chain is also provided with some the second rinsing pipelines that driven and be provided with the second water inlet by the 3rd drive unit, is equipped with the second rinsing mouth of setting corresponding to some oil duct junctions on described oil sump on each described the second rinsing pipeline;
Described inflatable body comprises and is arranged on the some air blowing pipelines that are connected on described pull bar and with described source of the gas, described air blowing pipeline comprises and the vertically disposed vertical tracheae of described carrier chain and the horizontal tracheae that be arranged in parallel with described carrier chain, described horizontal tracheae is arranged at the below of described carrier chain and is interconnected with described vertical tracheae, is equipped with some for air-dry valve is carried out in described oil sump surface on described vertical tracheae and described horizontal tracheae.
4. oil sump cleaning device according to claim 3, it is characterized in that, one side of described frame is provided with reservoir and potcher, the setting corresponding with described avoiding jetting mechanism of described reservoir, described reservoir is provided with the supply-water pump being communicated with described hydro-peening pump, between described hydro-peening pump and described supply-water pump, is provided with the first filter; Described potcher and the corresponding setting of described rinsing mechanism, described rinsing pump is arranged on described potcher, between described rinsing pump and described the first rinsing pipeline, is provided with the second filter;
In described frame and the below that is positioned at described horizontal jet pipe be provided be communicated with described reservoir first connect liquid bath; In described frame and the below that is positioned at described horizontal rinsing tube be provided be communicated with described potcher second connect liquid bath; In described reservoir and described potcher, be equipped with the heating element heater for cleaning fluid is heated and the detection alarm element for cleaning fluid liquid level is detected, described heating element heater is electric heating tube.
5. oil sump cleaning device according to claim 1, it is characterized in that, described heater comprises and is arranged at the blower fan of described frame one side and is arranged in described frame and is positioned at some air heating components in described upper cover downstream, each described air heating component be all arranged on the below of described carrier chain and all with the corresponding setting of air outlet of described blower fan; Be provided with seal closure with the described frame of some described air heating component opposite positions, the air inlet of described blower fan is communicated with described seal closure.
6. according to the oil sump cleaning device described in the arbitrary claim of claim 1 to 5, it is characterized in that, described upper cover is provided with some by four-drive device driving the compressor arm for described oil sump is fixed, and each described compressor arm is equipped with compact heap near one end of described oil sump.
7. oil sump cleaning device according to claim 6, is characterized in that, described frame is provided with for described hold-down mechanism and compresses the support supporting plate supporting after described oil sump, and described support supporting plate is positioned at the below of described carrier chain.
8. oil sump cleaning device according to claim 6, it is characterized in that, the upstream of described frame is provided with prewash tank, on the cell body of described prewash tank, be filled with heat-insulation layer, in described prewash tank, be provided with the heating rod for cleaning fluid is heated and the supersonic generator for described oil sump surface is cleaned.
9. oil sump cleaning device according to claim 6, is characterized in that, described upper cover is provided with some by the 5th drive unit driving and for separating the first automatically-controlled door of working space; The cover body of described upper cover is provided with some repairing windows; Described seal closure is provided with the second automatically-controlled door being driven by the 6th drive unit.
10. oil sump cleaning device according to claim 6, is characterized in that, the port of export of described seal closure is provided with safeguard protection inductive switch, and described safeguard protection inductive switch is connected with described power set.
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| CN201410150426.5A CN103894378B (en) | 2014-04-15 | 2014-04-15 | Oil sump cleaning device |
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| CN201410150426.5A CN103894378B (en) | 2014-04-15 | 2014-04-15 | Oil sump cleaning device |
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| CN103894378B CN103894378B (en) | 2016-04-20 |
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| CN106219785A (en) * | 2016-08-18 | 2016-12-14 | 福州鸿基自动化设备有限公司 | Workpiece cleaning water filtration decontamination cycle system |
| CN107774626A (en) * | 2016-08-24 | 2018-03-09 | 镇江维纳特气门有限公司 | A kind of inner chamber method for cleaning of the valve based on gas punching cleaning |
| CN107774619A (en) * | 2016-08-24 | 2018-03-09 | 镇江维纳特气门有限公司 | A kind of surfaces externally and internally cleaning method of middle air gate |
| CN107774627A (en) * | 2016-08-25 | 2018-03-09 | 镇江维纳特气门有限公司 | A kind of surfaces externally and internally furnace drying method for valve production |
| CN108080342A (en) * | 2015-12-16 | 2018-05-29 | 王良源 | A kind of cleaning method of large size valve |
| CN110645092A (en) * | 2019-09-12 | 2020-01-03 | 南京明能智能科技有限公司 | Static cleaning device and method for engine oil sump |
| CN111906074A (en) * | 2020-08-13 | 2020-11-10 | 上海柯灵实业发展有限公司 | Engine Balancer Housing Cleaning System |
| CN113086824A (en) * | 2021-04-25 | 2021-07-09 | 洁禹通河北环保设备有限公司 | Integrated assembly line for step cleaning and sewage treatment recycling |
| CN117505357A (en) * | 2023-11-29 | 2024-02-06 | 肇庆本田金属有限公司 | Cleaning device for flushing salt core in piston |
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| CN117505357A (en) * | 2023-11-29 | 2024-02-06 | 肇庆本田金属有限公司 | Cleaning device for flushing salt core in piston |
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Effective date of registration: 20220818 Address after: 261000 north of Xishou Road, Qinglonghu Road, Anqiu Economic Development Zone, Weifang City, Shandong Province Patentee after: Shandong Shengxiang Power Co.,Ltd. Address before: 261205 no.436, Yingbao lane, east of Wei'an Road, high tech Development Zone, Weifang City, Shandong Province Patentee before: SHENGRUI TRANSMISSION Corp.,Ltd. |