Summary of the invention
The object of this invention is to provide method and device systems thereof that a kind of evaporation vapour to producing with steam drying Fodder and food and other material carry out recycle and reuse, employing this method and device systems can reduce the thermal loss that air access arrangement causes, carbonated drink recovery can also be washed to the dust of the evaporation vapour produced in system, discharge, condensed water and high temperature, energy-saving and emission-reduction, obviously reduce production cost.
The present invention is by the following technical solutions to achieve the above object of the invention:
This evaporation vapour to producing with steam drying Fodder and food and other material carry out the method for recycle and reuse, it is characterized in that: it comprises the following steps:
1), by the dry run of Fodder and food control to operate under pressure-fired, its evaporation vapour produced regulates through control valve group I1, enters purifier 2 wash along pipeline;
2), described washing is divided into two steps:
A) slightly wash: the washing carbonated drink water pump II6 being greater than 100 DEG C with temperature, be pressurized to 0.65Mpa, exit of pump connects a filter 39, and filter outlet connects the washing carbonated drink import 11 of purifier, enters purifier and does thick washing to evaporation vapour;
B) fine purifiation is washed: the condensed water washing produced with dry run, and condensed water flows out from condensation-water drain 25, by self overbottom pressure 0.5Mpa or after water pump III9, enters purifier wash as fine purifiation the evaporation vapour after thick washing through condensed water import 10; Essence washings also can adopt outer confession to wash carbonated drink, outer confession is washed carbonated drink and is entered heater I29 by heater I import 28, temperature more than 100 DEG C is heated to by the heat energy of steam or chemical energy or electric energy, from heater core outlet 30, enters purifier to the washing of evaporation vapour for washing carbonated drink import 27 outward through purifier; Or condensed water supplements, to obtain the regeneration vapour that dustiness≤5mg/kg reaches industrial steam standard for washing carbonated drink mutually with outer;
3), regenerate vapour to regenerate vapor outlet 14 from purifier 2 and flow out, the regeneration vapor inlet 18 entering compression set 3 along pipeline through control valve group II8 controlled pressure enters compression set, pressurizeed by compression set 3 and improve pressure to >=0.5 ~ 0.8Mpa, improve temperature to >=152 DEG C simultaneously, become high pressure vapour;
4) high pressure vapour compressed device 3 high pressure vapor outlet 19 flows out, enter high steam pressing tube 20, become mixed steam, temperature >=152 ~ 230 DEG C of mixed steam with the raw steam from raw steam pipe 21, pressure >=0.5 ~ 0.8Mpa, enters drying equipment by air intake 21 and dries wet stock.
What evaporation vapour obtained after washing densely washes the bottom that carbonated drink is positioned at purifier, delivers to material process as immersion water source, with recovered material dust, recycle-water and recovery heat by water pump I5.
Described compression set adopts electric fan, compressor or steam jet ejector, or their combination.
When compression set is steam jet ejector, the raw steam inlet of injector is equipped with temperature-sensing valve group and carries out temperature control, and temperature-sensing valve group is temperature-sensing valve, electric control valve, pneumatic control valve or self-supporting temperature-sensing valve.
Steam jet ejector uses overheated vapour.
When raw steam is saturated vapor, saturated vapor enters superheater 32 through superheater import 31, the energy heats produced by fuel combustion is to 200 DEG C and become overheated vapour above, goes out superheater outlet (33) and enters injector injection regeneration vapour, generate the mixed steam reaching drying equipment requirement.
When the raw steam adopted in steam jet ejector is saturated vapor, regeneration steam can be sent into heater II35, the regeneration vapour of 100 DEG C is heated to more than 152 DEG C, the saturated or overtemperature under making the mixed steam of generation reach mixed steam pressure.
Purifier is provided with flushing water import, rinse the mouth of a river and connect valve 7, the pressure duct after the other end water pump II6 of valve and filter, rinse the dirt mud be attached on purifier inwall and internal part, ensure cross-sectional flow area, prevent regeneration vapour by the secondary pollution of dirt mud.
Described device systems comprises: drying equipment 4, purifier 2, compression set 3, control valve group I1, valve and pipeline, wherein, the import of purifier meets control valve group I1, the evaporation vapor outlet of another termination drying equipment of control valve group, drying equipment import 22 connects threeway, two interfaces of threeway are delivered a child steam pipework 21 and export the high steam pressing tube 20 be connected with compression set respectively, described purifier top is provided with condensed water import 10, connect another termination one water pump of pipeline III9 of condensed water import, pump inlet connects the condensation-water drain 25 of drying equipment, the washing carbonated drink of purifier exports 16 water pump II6 imports, exit of pump connects a filter 39, filter outlet connects the washing carbonated drink import 11 of purifier, purifier establishes outer confession to wash carbonated drink import 27, outer confession is washed carbonated drink import and is connected in series a heater I29, the dense of purifier washes carbonated drink water pump I5, water pump I outlet is connected to immersion operation, the regeneration vapor outlet of purifier meets control valve group II8, and the outlet of control valve group II8 connects the regeneration vapor inlet 18 of compression set.
Purifier is steam jet ejector, and the import of the uperize of described steam jet ejector connects a temperature-sensing valve group, and the temperature-sensing valve group other end connects a superheater 32.
A heater II35 is connected in series between the outlet of control valve group II8 and the import of compression set.
Filter 39 outlet connects a valve 7, and the valve other end connects with flushing water import.
Advantage of the present invention is: owing to present invention employs micro-pressure operation, avoid air to enter and take away heat, reclaim again the evaporation vapour of discharge, reclaiming in evaporation vapour the material dust that carries and reclaim condensed water, wash heat four aspects of carbonated drink and water, is a pressure-fired, the energy conserving systems of four circulations and method in brief.
Pressurized operation, being by regulating exhaust valve aperture, making wet feed entrance keep 2 ~ 30Pa pressure-fired, avoiding the air system of entering to take heat out of, thus eliminate unnecessary heat losses.This kind controls successfully to use in steelmaking converter off-gas recovery.
Reclaim evaporation vapour, to the udst separation of evaporation vapour, its dustiness is made to reach boiler feedwater suspension content standard≤5mg/kg, improve its temperature again to more than 152 DEG C, pressure is to more than gauge pressure 0.4Mpa, reenter drying equipment and do thermal source, replace major part or whole initial steam (also known as raw steam).
Reclaim evaporation vapour take out of material dust and condensed water, wash carbonated drink, as washing carbonated drink by the condensed water of closed recovery drying machine, wash carbonated drink and do immersion water dense or send into corn steep liquor to be concentrated again, the material dust as pollutant emission that evaporation vapour is taken out of is sent back to production line use as raw material secondary, providing immersion water and temperature for soaking operation again simultaneously, reducing the raw quantity of steam be used for soaking water heating.
The airtight washing of pressure-fired open loop system hot water.Open loop system constantly has new fine purifiation carbonated drink to enter, constantly have again dense wash carbonated drink extract out, reach dynamic equilibrium.Airtight is that washing is carried out at closed clarifier.Hot wash, be no matter slightly wash carbonated drink, fine purifiation carbonated drink or outer confession to wash carbonated drink, temperature is all higher than 100 DEG C, and clarifier running temperature is greater than 100 DEG C.The washings of washed evaporation vapour stop in clarifier bottom and are no less than 20 minutes and precipitate, and because of constantly there being condensed water to add, having of equivalent must be had sedimentaryly densely to wash carbonated drink discharge.So washing process is airtight but system is opening.
The course of work is:
Purification method adopts the airtight washing of open loop system hot water, has and slightly washes and fine purifiation twice.Slightly wash the washing carbonated drink after with precipitation suspension, wash away the dust of particle diameter >=10 micron in evaporation vapour, wash the water purification that rear dust content≤10mg/kg. fine purifiation suspension content reaches industrial boiler water-supply standard 5mg/kg, the steam condensate (SC) of preferential use drying equipment, this is the closed recovery of condensed water.Because condensed water is the saturated condensed water of pressure higher than 0.4Mpa, before flash of steam, water temperature is saturation temperature 152 DEG C, higher than evaporation stripping temperature, ensure that washing carbonated drink temperature is greater than 100 DEG C, thus decreases the condensation loss of evaporation vapour.The high-temperature condensation water of more than 152 DEG C enter clarifier by have an appointment 10% condensed water flash vaporization, mix with evaporation vapour, generation mass-and heat-transfer, strengthened purification effect.Also can use outer watering, strengthen the fine purifiation water yield, or increase washing together, be i.e. the 3rd road washing.But need be heated to >=110 DEG C.Ensure that purification process completes more than 100 DEG C.Evaporate vapour dust content≤5mg/kg after fine purifiation, become the regeneration vapour meeting industrial boiler steam quality standard.
Because water temperature is higher, detersive efficiency is also higher; Steam temperature height can reduce condensation loss, so washing steam pressure is also pressure-fired.And the control of available pressure regulator valve group (8) washes vapour operating pressure >=100 ~ 500Pa.The methods such as sedimentation, centrifugal and filtration also can be adopted the thick dedusting of evaporation vapour.Thick cleaner can with being made of one of clarifier equipment, also can separate separately or integral production.
The washings of washed evaporation vapour are no less than 20 minutes in the stop of clarifier bottom and precipitate, and precipitation rear lower becomes dense and washes carbonated drink, and top is washing carbonated drink.Also available filter improves the cleanliness factor of washing carbonated drink.Densely wash carbonated drink and taken away deliver to immersion operation by dense steam water pump of washing, wash carbonated drink and be recycled utilization.Washing carbonated drink is retracted to clarifier top by washing steam water pump and does thick washing to evaporation vapour.Because constantly having condensed water to add, the dense of equivalent must be had to wash carbonated drink discharge.So be wash in confined conditions, but belong to open loop system.
Flushing water takes from washing steam water pump export pipeline, by setup program or manual control switch control to make flushing water enter clarifier by flushing water import to rinse the dirt mud be attached on clarifier inwall, ensure cross-sectional flow area, prevent regeneration vapour to be secondary polluted.
To pipeline and tank body insulation, make evaporation vapour, regenerate vapour and wash carbonated drink temperature to keep more than 100 DEG C, reduce condensation loss to greatest extent.
That reclaims densely washes carbonated drink and contains the material dust taken out of of evaporation vapour, and simultaneous temperature, higher than 100 DEG C, is applicable to doing immersion water very much, not only recovered material, and immersion water source is provided, more valuable than water is coolant-temperature gage 100 DEG C, reduces or does not re-use raw steam to the heating of immersion water.It is energy-conservation for reclaiming heat, and recovered material also has energy-saving significance.
Initial steam and evaporation vapour, regeneration vapour cycle transform, and complete the circulation of steam.
The condensed water closed type of drying machine is reclaimed as fine purifiation carbonated drink, washes carbonated drink give immersion operation dense, complete condensed water simultaneously and wash the recovery of carbonated drink and heat thereof.Water and heat be too many levels circulation in production system, can treat as and recycle.
The dense material dust washed in carbonated drink is given immersion and is got back to production line preceding processes, completes recovery and the circulation of material dust
Owing to avoiding the thermal loss that air is taken away, the latent heat accounting for the total Nem 80% of steam recycles, and the material of discharge and the heat of water are recycled, and after considering various loss, drying machine also can save new (life) steam more than 60%, soaks energy-conservation more than 60%.
Compression set has regeneration vapor inlet and high pressure vapor outlet.Use one or the combination of electric fan, compressor and steam jet ejector, one or more levels does regeneration vapour and compresses, regeneration vapour enters compression set from the regeneration vapor inlet of compression set, being improved pressure and temperature after compression set compression becomes high-pressure and high-temperature steam, temperature >=152 DEG C, pressure >=0.4Mpa, enters high steam pressing tube from compression set outlet.Mixed steam is become with the raw steam carrying out spontaneous steam pipe.Temperature >=152 DEG C of mixed steam, force pressure >=0.4Mpa, reaches drying machine instructions for use, enters two thermal source drying machine go to dry wet stock through two thermal source drying machine air intake.
Enthalpy-entropy diagram and water vapour thermodynamic property table from steam: when 100 DEG C of saturated vapors by isentropic Compression to gauge pressure 0.4Mpa, namely temperature is raised to 152 DEG C.Enthalpy is increased to 656 kilocalories/kg from 638 kilocalories/kg.Level Four centrifugal compressor or stage piston-type compressor or multistage axial flow and centrifugal mixed flow fan is adopted to realize easily.Required isentropic compression work is
656 kilocalories/kg-638 kilocalorie/kg=18 kilocalorie/kg
Because actual compression is non-isentropic Compression, getting isentropic efficiency is 90%, and the work done during compression of needs is 18 ÷ 0.90=20 kilocalorie/kg.
Merit thermal conversion rate is 1kw=860 kilocalorie, closes electrical power
20 kilocalories/kg ÷ 860 kilocalories/kw=0.02326kw/kg
The saturated vapor compressing 1 ton 100 DEG C needs power
0.02326kw/kg×1000kg/t=23.26kw/t
100 DEG C of saturated vapor latent heat 539 kilocalories/kg, namely often reclaim 1kg and evaporate vapour recyclable latent heat 539 kilocalorie.Getting organic efficiency is 90%, can obtain heat
539 kilocalories/kg × 90%=485 kilocalorie/kg
Electric energy drops into and output ratio is
23.26:485=1:20.85
Known input and output is than being very high.
Owing to dropping into 1 part of work done during compression, obtaining the heat of 20.85 times, so use compression device compressed steam, is a kind of high-efficiency heat pump.
For ensureing that compression process secondary pollution does not occur, if use piston compressor to use oilless (oil free) compressor.Oilless (oil free) compressor on market is substantially applicable.If use centrifugal compressor and axial flow and centrifugal blower inherently without oil machine.
When using steam jet ejector, initial steam (raw steam) enters injector from raw steam inlet, regeneration vapour enters injector from regeneration vapor inlet, compresses and is blended in injector and complete, and pressure and temperature when mixed steam goes out high pressure vapor outlet just reaches drying machine vapour standard.To the enterprise only having saturated raw steam, if use injector to need dress steam superheater that raw Steam Heating is become overheated vapour, or with heater regeneration vapour be heated to 152 DEG C and more than, restrain or airflow machine throttle (steam) temperature 152 DEG C to ensure that mixed steam coolant-temperature gage reaches.
Use steam jet ejector fashionable dress outlet temperature control device.When flow or the Parameters variation of raw steam and regeneration vapour, regulate the flow of raw steam, what ensure that the temperature and pressure of mixed steam meets drying machine uses vapour standard.
Evaporation vapor outlet pipeline is equipped with control valve group I1, and its pressure transmitter is loaded on evaporation vapor outlet or wet feed import, is loaded on wet feed import and removes the limit, and is loaded on evaporation vapor outlet and gets high level.
Accompanying drawing explanation
Fig. 1: be device systems figure of the present invention
Fig. 2: the steam jet ejector schematic diagram that band control valve special is temperature automatically controlled
In Fig. 1 and Fig. 2,1, control valve group I, 2, purifier, 3, compression set, 4, drying equipment, 5, water pump I, 6, water pump II, 7, valve, 8, control valve group II, 9 water pump III, 10, condensed water import, 11 washing carbonated drink imports, 12, evaporation vapor inlet, 13, flushing water import, 14, regeneration vapor outlet, 15, dense wash carbonated drink outlet, 16, washing carbonated drink exports, and 17, raw steam inlet, 18, regeneration vapor inlet, 19, high pressure vapor outlet, 20, high steam pressing tube, 21, raw steam pipe, 22 steam inlets, 23, wet feed import, 24, evaporation vapor outlet, 25, condensation-water drain, 26, drier outlet, 27, carbonated drink import is washed in outer confession, and 28, heater I import, 29, heater I, 30I heater I exports, and 31, superheater import, 32, superheater, 33, superheater outlet, 34 heater II imports, 35 heater II, 36 heater outlets, 37, fixed gas self-draining valve 38, fixed gas floss hole 39, filter 40, filter II import 41, filter outlet 42, temperature-sensing valve import 43, temperature-sensing valve 44, temperature-sensing valve outlet 45, executing agency, 46, superheater chamber, 47 aciculiform spools, 48, nozzle.49, mixing chamber, 50, diffuser, 51, intelligent controller, 52 Folding-Screen cover wire, 53 transmitters, and 54, probe, 55, outlet conduit, 56, initial steam import, 57, regeneration vapor inlet.
Embodiment 1
As shown in Figure 1, control valve group I1 changes aperture according to the pressure signal in the drying machine detected (pipe bundle drier) and controls drying machine wet feed import pressure-fired 2 ~ 30Pa, takes heat out of after avoiding air to enter.Evaporation vapour through export 24 and control valve group I1 enter purifier 2 along pipeline through air intake 12 and washed.Mode of washing has water to admire and sprays, and there are crossing current, adverse current, following current, in any case stream and perverse and unreasonable manner stream in washing direction.
The washing carbonated drink that temperature is greater than 100 DEG C is pressurized to 0.65Mpa by water pump II6 and enters clarifier through the washing carbonated drink import 11 of purifier 2 and do thick washing to evaporation vapour, steam weight ratio >=5:1, because evaporation vapour flow velocity in equipment is about 10m/s, steam velocity ratio is 3.4:1, makes its dustiness be down to≤10mg/kg.
The condensed water that drying machine produces flows out by self overbottom pressure 0.5Mpa from condensation-water drain 25, can enter clarifier 2 wash as fine purifiation the evaporation vapour after slightly washing through condensed water import 10.Strengthening clean result for improving pressure, with pump III9, pressure being improved as brought up to 0.65Mpa to condensed water pressurization, enter clarifier and fine purifiation is done to the evaporation vapour after slightly washing wash.
Due to 1.3 times that drying machine steam consumption is evaporation capacity, technological design determines Water Vapor Quality than being 1.3:1.The water spouting velocity of 0.4Mpa pressure is 28m/s, and velocity ratio is 2.8:1.In actual production, drying machine vapour pressure is greater than 0.4Mpa, mostly is 0.5 ~ 0.8Mpa, 0.5Mpa condensate temperature 159 DEG C, condensed water temperature is higher than evaporation vapour 59 DEG C, have an appointment in washing 10% condensed water to vaporize, washing process is also mass-and heat-transfer process, greatly strengthens clean result.
Also available pump III9 pressurizes raising spouting velocity further, strengthens clean result.Fine purifiation is washed rear evaporation vapour dustiness and is down to≤5mg/kg, reaches industrial boiler steam standard, becomes regeneration vapour.
Dustiness≤5mg/kg reaches the regeneration vapour of industrial steam standard, regenerate vapor outlet 14 from clarifier 2 to flow out, enter compression set 3 along pipeline to regenerate vapor inlet 18 and enter compression set and to be pressurizeed by compression set 3 that to improve pressure to maintaining an equal level with raw steam be that 0.4 ~ 0.8Mpa improves temperature to >=152 DEG C simultaneously, become high pressure vapour; Compressed device 3 high pressure vapor outlet 19 flows out and enters high steam pressing tube 20, mixed steam is become with the raw steam from raw steam (initial steam) pipe 21, temperature >=152 ~ 230 DEG C of mixed steam, pressure >=0.4 ~ 0.8Mpa, meet two thermal source drying machine vapour standard, enter drying machine by air intake 22.Wet stock enters drying machine through wet feed import 23, carries out heat exchange with mixed steam, and the latent heat of condensation and the rising of part sensible heat temperature of the moisture absorption mixed steam release in wet stock convert the latent heat of vaporization of moisture to and vaporize, and become evaporation vapour.Go out to evaporate vapor outlet 23, enter purifier 2 along pipeline through evaporation vapor inlet 12 through pressure regulator valve group 1 and be cleaned.
When using steam jet ejector, raw steam is from compression set and injector raw (newly)) steam inlet 17 entrance pressure compression apparatus and injector 3, pressure energy is converted to kinetic energy, pressure is reduced to negative pressure, the regeneration vapour entrance 18 inspiration injector regenerating the compressed device of vapour and injector 3, with the increase of pipeline section, diffusion is to drying machine vapour normal temperature >=152 DEG C again in the two mixing, and pressure >=0.4Mpa. enters dryer cycle through the high steam pressing tube 20 of injector and compression set outlet 19 and drying machine steam inlet 22 and utilizes.
The carbonated drink of washing of washed evaporation vapour stops in clarifier 2 bottom and is no less than 20 minutes and precipitates, and because of constantly there being condensed water to add, having of equivalent must be had sedimentaryly densely to wash carbonated drink discharge.So be wash under airtight condition in open loop system.Namely washing process is airtight but system is opening.Have and sedimentaryly densely wash carbonated drink and wash carbonated drink outlet 15 from clarifier bottom dense and extracted out to send to by water pump I5 and make immersion water or other purposes, material dust, water and heat are recovered simultaneously, realize recycling of material, water and heat.The washing carbonated drink of clarification is flowed out from clarifier portion on the upper side, and water pump II6 pressurization enters clarifier through washing carbonated drink entrance 11 again and slightly washs evaporation vapour.
The condensed water of drying machine is by self overbottom pressure or pressurize through water pump III9 again, enters clarifier do fine purifiation to the evaporation vapour after slightly washing and wash by clarifier condensed water import 10.So new smart washings constantly enter, and evaporation vapour is washed continuously, the dust washed and wash carbonated drink with smart washings equivalent dense entering clarifier and constantly discharge clarifier again, reach dynamic equilibrium, in turn ensure that the cleannes of washing carbonated drink.And the dust washed is corn or dehydrated potato powder etc., be not as pollutant emission, but the headend equipment getting back to again system is reused as raw material.
Immersion needs water, and is hot water, and the higher soak time of temperature is shorter, and namely productivity ratio is higher.Use normal temperature new water both to need water resource again by raw Steam Heating, therefore reclaim and use dense wash carbonated drink not only the heat of material dust He Shui and water be recycled and recycle, and to boost productivity.Therefore be Steam Recovery, material dust reclaims, condensed water and wash heat recovery four recoverys of carbonated drink can be described as " two water " and water, and heat four circulation of the latent heat of steam, particulate dust, " two water " and " two water ", one action four must.
Flushing water takes from the pressure duct after water pump II, and valve 7 by setup program or Artificial Control washing time and the water yield, rinses the dirt mud be attached on clarifier inwall and internal part, ensures cross-sectional flow area, prevent regeneration vapour by the secondary pollution of dirt mud.