CN103885463B - The spacing arrestment mechanism of electromechanical of rotating machinery and installation thereof, method of adjustment - Google Patents
The spacing arrestment mechanism of electromechanical of rotating machinery and installation thereof, method of adjustment Download PDFInfo
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Abstract
旋转机械设备的机电式限位制动机构及其安装、调整方法。机电式限位制动机构通过动力传递装置与旋转系统的驱动系统中的传动机构相连,将旋转设备的运动传递给限位制动机构;特征是机电式限位制动机构中还设有旋转范围调整装置和紧急制动装置;其中,旋转范围调整装置的结构与紧急制动装置是采用电磁制动装置的结构分别作了创新。本发明解决了旋转机械的旋转轴系需要实现±0~360°范围甚至更大范围内的目标轨迹连续跟踪、抗机械冲击、紧急制动、防止电缆连续旋转式产生的拖拽与扭断问题。本发明装配工艺简单、维护成本低、承载能力强,整体仪器可靠性高、故障率低;旋转范围在±0~360°范围甚至更大范围内可调。
An electromechanical limit brake mechanism for rotating mechanical equipment and its installation and adjustment methods. The electromechanical limit brake mechanism is connected with the transmission mechanism in the drive system of the rotating system through the power transmission device, and transmits the movement of the rotating equipment to the limit brake mechanism; the feature is that the electromechanical limit brake mechanism is also equipped with a rotating A range adjusting device and an emergency braking device; wherein, the structure of the rotating range adjusting device and the emergency braking device adopt the structure of an electromagnetic braking device and are respectively innovated. The invention solves the problems that the rotating shaft system of the rotating machine needs to realize the continuous tracking of the target trajectory in the range of ±0~360° or even a larger range, resist mechanical shock, emergency braking, and prevent dragging and twisting caused by the continuous rotation of the cable . The invention has the advantages of simple assembly process, low maintenance cost, strong bearing capacity, high overall instrument reliability, and low failure rate; the rotation range is adjustable within the range of ±0-360° or even a larger range.
Description
技术领域technical field
本发明涉及一种限位制动机构,具体涉及一种用于旋转机械设备的机电式限位制动机构。本发明还涉及这种机电式限位制动机构的安装、调整方法。本发明为来源于国家基金项目(项目编号:11273039)、江苏省产学研项目(项目编号:BY2011167)、中国科学院天文专项(项目编号:C-113)。The invention relates to a limit braking mechanism, in particular to an electromechanical limit braking mechanism for rotating mechanical equipment. The invention also relates to the installation and adjustment method of the electromechanical limit brake mechanism. The present invention is derived from the National Fund Project (Project No.: 11273039), the Industry-University-Research Project of Jiangsu Province (Project No. BY2011167), and the Chinese Academy of Sciences Astronomy Project (Project No.: C-113).
背景技术Background technique
地平式天文望远镜跟踪系统由方位旋转轴和高度俯仰轴构成,通过方位轴和高度轴的转动,实现±0~360°范围甚至更大范围的目标跟踪。望远镜进行目标跟踪时,方位旋转轴和高度轴连续转动,高度轴上各测量传感器和驱动电机的输入输出信号可以通过滑环实现信号传输。但是,导电滑环会使导线阻值发生一定范围的随机变化,这对目标跟踪中弱信号光谱特性和幅值影响很大。望远镜的跟踪驱动方式主要由涡轮蜗杆传动、齿轮传动、摩擦传动和直接驱动。直接驱动技术具有刚度高、易于装配,维护成本低等优点。使得直接驱动技术被越来与广泛的应用到天文望远镜跟踪系统中,目前,国际上进行预研的30米级及以上口径的望远镜中驱动方式均绝大数采用了直接驱动技术。但是直接驱动方式需要专门的制动装置来实现设备的紧急制动。天文望远镜在跟踪过程中,需要在一定旋转范围内实现限位、制动、防止机械冲击。因此,为了防止上述及其相似装备的伺服系统出现故障时对系统的造成的破坏,需要设置紧急制动装置,使导线不因连续旋转而扭断,实现±0~360°范围甚至更大范围的目标旋转。需要研制满足上述需求的限位制动机构。目前的现有技术中,尚未有能够满足以上要求的技术方案。The tracking system of the horizon-type astronomical telescope is composed of the azimuth rotation axis and the altitude pitch axis. Through the rotation of the azimuth axis and the altitude axis, the target tracking in the range of ±0~360° or even a larger range is realized. When the telescope is tracking the target, the azimuth rotation axis and the height axis rotate continuously, and the input and output signals of the measurement sensors and the drive motor on the height axis can be transmitted through the slip ring. However, the conductive slip ring will cause a certain range of random changes in the resistance of the wire, which has a great impact on the spectral characteristics and amplitude of weak signals in target tracking. The tracking drive mode of the telescope is mainly driven by worm gear transmission, gear transmission, friction transmission and direct drive. Direct drive technology has the advantages of high rigidity, easy assembly, and low maintenance costs. This makes the direct drive technology more and more widely used in the tracking system of astronomical telescopes. At present, most of the 30-meter-class and above-caliber telescopes that have been pre-researched in the world use the direct drive technology. However, the direct drive method requires a special braking device to realize the emergency braking of the equipment. During the tracking process of the astronomical telescope, it is necessary to realize the limit, brake and prevent mechanical shock within a certain rotation range. Therefore, in order to prevent the damage to the system when the servo system of the above-mentioned and similar equipment fails, it is necessary to set up an emergency braking device to prevent the wire from being twisted due to continuous rotation, and to achieve a range of ±0~360° or even a larger range. target rotation. It is necessary to develop a limit braking mechanism that meets the above requirements. In the current prior art, there is no technical solution capable of satisfying the above requirements.
发明内容Contents of the invention
为了解决旋转机械的轴系需要实现±0~360°甚至更大范围的目标连续跟踪、旋转、紧急制动、防止电缆连续旋转式产生的拖拽与扭断问题,本发明将提供一种用于旋转机械设备的机电式限位制动机构,本发明可以同时实现紧急制动、旋转范围可调及机械限位于一体的机电式限位制动机构。本发明可以避免设备失常时产生的剧烈撞击。本发明还提供这种机电式限位制动机构的安装、调整方法。In order to solve the problem that the shafting of the rotating machinery needs to achieve continuous tracking, rotation, emergency braking, and prevention of dragging and twisting caused by the continuous rotation of the cable in a range of ±0~360° or even larger, the present invention will provide a For the electromechanical limit braking mechanism of rotating mechanical equipment, the present invention can simultaneously realize emergency braking, an adjustable rotation range and an electromechanical limit braking mechanism integrating mechanical limitation. The invention can avoid severe impact caused when the equipment fails. The invention also provides installation and adjustment methods of the electromechanical limit brake mechanism.
完成上述发明任务的技术方案是:一种用于旋转机械设备的机电式限位制动机构,本机电式限位制动机构通过动力传递装置与旋转系统的驱动系统中的传动机构相连,将旋转设备的运动传递给限位制动机构;其特征在于,所述的机电式限位制动机构中还设有旋转范围调整装置和紧急制动装置;The technical solution for accomplishing the task of the above invention is: an electromechanical limit brake mechanism for rotating mechanical equipment, the electromechanical limit brake mechanism is connected with the transmission mechanism in the drive system of the rotary system through a power transmission device, The movement of the rotating equipment is transmitted to the limit brake mechanism; it is characterized in that the electromechanical limit brake mechanism is also equipped with a rotation range adjustment device and an emergency brake device;
其中,旋转范围调整装置的结构是:传动齿轮通过涨紧套与传动轴连接,传动轴上设计有梯形螺纹或者滚珠螺旋槽,限位挡块通过梯形螺纹或者滚珠螺旋槽与传动轴连接,当传动轴随旋转机械的传动机构一起旋转时,限位槽板上有一个矩形槽,将限位挡块限定在沿传动轴轴向方向正反往复直线移动,限位挡块上固定了第一磁性元件、第二磁性元件,第一磁性元件、第二磁性元件随限位挡块往复做直线运动,当第一磁性元件、第二磁性元件与相应的传感器(接近开关)A、B、C、D、E和F接触时,将反馈相应的信号给上位控制器,并通知系统做出相应的动作;传感器(接近开关)A、传感器B、传感器C、传感器D、传感器E和传感器F分三组固定于可沿传动轴轴向移动的限位调整片上;Among them, the structure of the rotation range adjustment device is: the transmission gear is connected to the transmission shaft through a tensioning sleeve, the transmission shaft is designed with a trapezoidal thread or a ball spiral groove, and the limit stop is connected to the transmission shaft through a trapezoidal thread or a ball spiral groove. When the transmission shaft rotates together with the transmission mechanism of the rotary machine, there is a rectangular groove on the limit slot plate, which limits the limit stopper to move forward and backward along the axial direction of the transmission shaft in a straight line, and the first limit stopper is fixed on the limit stopper. The magnetic element, the second magnetic element, the first magnetic element, and the second magnetic element reciprocate linearly with the limit stopper. When the first magnetic element, the second magnetic element and the corresponding sensors (proximity switches) A, B, and C When , D, E and F are in contact, the corresponding signal will be fed back to the upper controller, and the system will be notified to make corresponding actions; sensor (proximity switch) A, sensor B, sensor C, sensor D, sensor E and sensor F are divided Three groups are fixed on the limit adjustment piece that can move axially along the transmission shaft;
其中,传感器A、传感器B为一组,传感器C、传感器D为一组,传感器E和传感器F为一组。Wherein, sensor A and sensor B form a group, sensor C and sensor D form a group, and sensor E and sensor F form a group.
所述紧急制动装置是采用电磁制动装置,其结构是:在机电式限位制动机构右侧(图1),电磁制动器通过右轴承端盖用固定螺栓连接,电磁制动器为失电时动作,望远镜跟踪系统正常工作时,电磁制动器通电,线圈将衔铁吸住,电磁制动器不起作用,当上位控制器发现系统存在故障时,控制信号会发出紧急控制信号,通知电磁制动器动作,电磁制动器失电,衔铁在弹簧的作用下,压紧刹车片;刹车片与花键套通过花齿相连传递运动;然后,制动力通过花键套传递给传动轴,进而通过小齿轮传递给旋转机械传动系统,实现对望远镜跟踪系统实施紧急制动。The emergency brake device adopts an electromagnetic brake device, and its structure is as follows: on the right side of the electromechanical limit brake mechanism (Figure 1), the electromagnetic brake is connected with the fixing bolt through the right bearing end cover, and the electromagnetic brake is Action, when the telescope tracking system is working normally, the electromagnetic brake is energized, the coil will hold the armature, and the electromagnetic brake does not work. When the upper controller finds that there is a fault in the system, the control signal will send an emergency control signal to notify the electromagnetic brake to act, and the electromagnetic brake will When the power is off, the armature presses the brake pad under the action of the spring; the brake pad and the spline sleeve are connected to transmit motion through the spline; then, the braking force is transmitted to the drive shaft through the spline sleeve, and then transmitted to the rotating mechanical transmission through the pinion system to implement emergency braking on the telescope tracking system.
以上所述的方案是以齿轮传动为例加以说明,但本发明的传动形式不限于此。The above scheme is described by taking gear transmission as an example, but the transmission form of the present invention is not limited thereto.
本发明有以下优化方案:The present invention has following optimization scheme:
1、调整零位限位调整片可以将机电式制动限位机构与旋转设备的零位相对应。调整正向限位调整片,可以调整旋转设备正向运动范围,调整负向限位调整片,可以调整旋转设备的负向运动范围。1. Adjust the zero position limit adjustment piece to make the electromechanical brake limit mechanism correspond to the zero position of the rotating equipment. Adjusting the positive limit adjustment piece can adjust the positive movement range of the rotating equipment, and adjusting the negative limit adjustment piece can adjust the negative movement range of the rotating equipment.
2、限位槽板的矩形槽上面贴有耐磨材料,以减小摩擦力,提高使用寿命。2. The rectangular groove of the limit groove plate is pasted with wear-resistant materials to reduce friction and improve service life.
3、所述的机电式限位制动机构中还设有位置反馈系统、机械硬限位及其吸能缓冲装置;所述位置反馈系统的结构是:在机电式限位制动结构末端即电磁制动器7外侧装有绝对式编码器,通过第1步获得制动限位机构与旋转设备的对应零位后,通过设定偏差值就可以直接利用限位制动机构来获得旋转机械的运行位置,并可通过上位机控制软件设置设备的运动范围,从而可以不需要旋转机械设备自动的位置反馈信号,也可对设备进行控制。3. The electromechanical limit brake mechanism is also equipped with a position feedback system, a mechanical hard limit and its energy absorbing buffer device; the structure of the position feedback system is: at the end of the electromechanical limit brake structure An absolute encoder is installed on the outside of the electromagnetic brake 7. After obtaining the corresponding zero position of the brake limit mechanism and the rotating equipment through the first step, the limit brake mechanism can be directly used to obtain the operation of the rotating machinery by setting the deviation value. Position, and the movement range of the equipment can be set through the host computer control software, so that the equipment can be controlled without the automatic position feedback signal of the rotating mechanical equipment.
所述机械硬限位及其吸能缓冲装置的结构是:在机电式限位制动机构中,设计了机械式限位制动装置,在正负限位外,安装了正向缓冲器、负向缓冲器,当控制系统失控时,望远镜转动部件会冲出其运动范围,而且望远镜转动惯量大,会产生剧烈撞击,因此设计的液压式缓冲器将望远镜转动部件的能量吸收掉,及避免剧烈撞击造成光学仪器的破坏,同时将望远镜镜的大部分动能转化为热能消耗掉,避免设备反弹。The structure of the mechanical hard limit and its energy-absorbing buffer device is: in the electromechanical limit brake mechanism, a mechanical limit brake device is designed, and a positive buffer, Negative buffer, when the control system is out of control, the rotating parts of the telescope will rush out of its range of motion, and the telescope has a large moment of inertia, which will cause severe impact, so the designed hydraulic buffer absorbs the energy of the rotating parts of the telescope, and avoids Violent impacts cause damage to optical instruments, and at the same time convert most of the kinetic energy of the telescope mirror into heat energy and consume it to avoid equipment rebound.
4、所述的传感器(接近开关)A、B、C、D、E和F采用冗余结构,以增加系统的可靠性。零点、正负最大位置的反馈都采用两个接近开关作为检测传感器,工作时,两个元件只要有一个能够正常工作,制动限位机构就可以正常运转。4. The sensors (proximity switches) A, B, C, D, E and F adopt a redundant structure to increase the reliability of the system. Two proximity switches are used as detection sensors for zero point and positive and negative maximum position feedback. When working, as long as one of the two components can work normally, the brake limit mechanism can operate normally.
具体地说,本发明如图1所示(图1-1、图1-2、图1-3):传感器A、B、C、D、E和F分三组固定于可沿传动轴轴向移动的限位调整片51、52、53上。调整零位限位调整片52可以将制动限位机构与旋转设备的零位相对应。调整正向限位调整片31,可以调整旋转设备正向运动范围,调整负向限位调整片53,可以调整旋转设备的负向运动范围。限位挡块5通过螺纹与传动轴1连接,传转轴1转动时带动限位挡块5旋转,当到达传感器A、B时,到达最大的正向调整范围,由传感器A、B发出信号,通知上位机控制器,控制驱动系统采取相应的动作。当到达传感器C、D时,到达零位,当到达传感器E、F时,到达最大的负向调整范围,由传感器E、F发出信号,通知上位机控制器,控制驱动系统采取相应的动作。Specifically, the present invention is shown in Figure 1 (Figure 1-1, Figure 1-2, Figure 1-3): the sensors A, B, C, D, E and F are divided into three groups and fixed on the On the moving limit adjustment pieces 51, 52, 53. Adjusting the zero position limit adjustment plate 52 can make the brake limit mechanism correspond to the zero position of the rotating equipment. Adjusting the positive limit adjustment piece 31 can adjust the positive movement range of the rotating equipment, and adjusting the negative limit adjustment piece 53 can adjust the negative movement range of the rotating equipment. The limit stopper 5 is connected with the transmission shaft 1 through threads, and when the transmission shaft 1 rotates, it drives the limit stopper 5 to rotate, and when it reaches the sensors A and B, it reaches the maximum positive adjustment range, and the sensors A and B send signals, Notify the upper computer controller to control the drive system to take corresponding actions. When it reaches the sensors C and D, it reaches the zero position. When it reaches the sensors E and F, it reaches the maximum negative adjustment range. The sensors E and F send signals to notify the upper computer controller to control the drive system to take corresponding actions.
所述的限位机构的传动装置主要由传动齿轮3、涨紧套2、轴承端盖4,6、传动轴1、限位槽板9、限位挡块5、圆锥滚子轴承101,102以及传动箱8组成。采用涨紧套2将传动齿轮3与传动轴1连接,可以具有传递动力和限制最大转矩的作用,保护传动系统产生破坏;传动轴1通过推力圆锥滚子轴承101,102固定在传动箱体8上,两侧用轴承端盖4,6限定轴向移动。采用推力圆锥滚子轴承可以承受较大的轴向载荷,且对轴向冲击不敏感。传动轴上加工有梯形螺纹或者滚珠螺旋槽,根据旋转机械载荷和传动比的大小,设计合适的螺纹(滚珠螺旋)规格和长度,以保证其运动范围能满足设备轴系的运动范围。限位槽板9(见图1)上设计有限位槽,且结构中设计了耐磨材料,以减小摩擦力,提高耐磨性。限位挡块5被约束在限位槽内正反往复直线运动。并通过固定在限位挡块5上的第一磁性元件21、第二磁性元件22触发相应的传感器。The transmission device of the limit mechanism is mainly composed of transmission gear 3, tensioner sleeve 2, bearing end caps 4,6, transmission shaft 1, limit groove plate 9, limit block 5, tapered roller bearings 101,102 And transmission box 8 forms. The transmission gear 3 and the transmission shaft 1 are connected by a tensioning sleeve 2, which can transmit power and limit the maximum torque, and protect the transmission system from damage; the transmission shaft 1 is fixed on the transmission box through thrust tapered roller bearings 101 and 102 8, both sides limit axial movement with bearing end caps 4,6. Thrust tapered roller bearings can withstand large axial loads and are not sensitive to axial impact. The transmission shaft is processed with trapezoidal threads or ball spiral grooves. According to the size of the rotating mechanical load and the transmission ratio, the appropriate thread (ball spiral) specification and length are designed to ensure that its range of motion can meet the range of motion of the equipment shaft system. Limiting grooves are designed on the limiting groove plate 9 (see FIG. 1 ), and wear-resistant materials are designed in the structure to reduce friction and improve wear resistance. The limit block 5 is constrained to move forward and backward in a linear motion in the limit groove. And the corresponding sensors are triggered by the first magnetic element 21 and the second magnetic element 22 fixed on the limit block 5 .
所述的限位机构的运动范围调整装置主要接近开关调整片51、52、53、锁紧调整螺钉61、62、61、62、61、62、接近开关A、B、C、D、E、F、限位挡块5、第一磁性元件21、第二磁性元件22组成。The movement range adjustment device of the limit mechanism is mainly close to the switch adjustment pieces 51, 52, 53, the locking adjustment screws 61, 62, 61, 62, 61, 62, the proximity switches A, B, C, D, E, F. The limit block 5, the first magnetic element 21, and the second magnetic element 22 are composed.
完成本申请第二个发明任务的技术方案是,上述机电式限位制动机构的安装、调整方法,其特征在于,步骤如下:The technical solution for completing the second invention task of the present application is the installation and adjustment method of the above-mentioned electromechanical limit brake mechanism, which is characterized in that the steps are as follows:
⑴.安装时,首先根据望远镜的方位轴和高度轴的零点,将限位挡块5调整至限位槽(见图1限位槽板)中心位置,然后与旋转设备的传动系统连接好;⑴. When installing, first adjust the limit stopper 5 to the center of the limit groove (see Figure 1 limit groove plate) according to the zero point of the azimuth axis and height axis of the telescope, and then connect it to the transmission system of the rotating equipment;
⑵.调整零位接近开关调整片52;⑵. Adjust the zero proximity switch adjustment sheet 52;
⑶.零位接近开关C、D通过第一磁性元件21、第二磁性元件22产生在响应信号,用锁紧调整螺钉61、62锁死零位接近开关调整片52;⑶. The zero position proximity switches C and D generate response signals through the first magnetic element 21 and the second magnetic element 22, and lock the zero position proximity switch adjustment piece 52 with the locking adjustment screws 61 and 62;
⑷.正向转动望远镜方位至正向最大位置;⑷. Turn the telescope azimuth forward to the maximum positive position;
⑸.调整正向接近开关调整片51,正向接近开关A、B通过第一磁性元件21、第二磁性元件22产生在响应信号,用锁紧调整螺钉61、62锁死正向接近开关调整片51;⑸. Adjust the forward proximity switch adjustment plate 51, the forward proximity switches A and B generate response signals through the first magnetic element 21 and the second magnetic element 22, and lock the forward proximity switch adjustment with locking adjustment screws 61 and 62 sheet 51;
⑹.反向转动望远镜方位至负向最大位置,调整负向接近开关调整片53,负向接近开关E,F通过磁性元件产生在响应信号,用锁紧调整螺钉61、62锁死负向接近开关调整片53;⑹. Reversely rotate the telescope azimuth to the negative maximum position, adjust the negative proximity switch adjustment plate 53, the negative proximity switches E and F generate response signals through magnetic components, and lock the negative proximity with the locking adjustment screws 61 and 62 Switch adjustment piece 53;
⑺.从而确定了望远镜方位轴的零点,正负运动范围。高度轴可以按同样的过程确定其零点,正负运动方位。⑺. Thus, the zero point of the azimuth axis of the telescope and the range of positive and negative motions are determined. The height axis can determine its zero point, positive and negative motion orientations by the same process.
所述的机械限位机构,可以避免设备失常时产生的剧烈撞击。当旋转机械上位机控制系统出现异常,或者紧急制动装置失灵时,旋转机械的跟踪机构在惯性的作用下,会超出其设备规定的转动范围,这会对系统造成很大的破坏,为了把跟踪系统限定在许可的运动范围内,在转动范围的外侧,设计了机械限位机构。在正负限位的外侧均设置了机械限位机构,机械吸能元件正反向缓冲器41、42通过固定螺栓121、122与限位槽板连接,正负机械吸能元件41、42通过螺纹分别与正负机械吸能元件固定座连接,调整到合适的位置,通过双螺母将机械吸能元件与固定座锁死。机械吸能元件41、42可以望远镜方位和高度轴的动能转化为热能,从而避免产生剧烈撞击。其工作过程如下:将与当传动轴转动时,通过自身的梯形螺纹(滚珠螺旋)带动限位挡块5旋转,限位挡块5在限位槽板9限位槽的约束下,沿传动轴轴向正反往复直线运动。当限位挡块5到达传感器A、B时,到达最大的正向调整范围,只要A、B传感器有一个可以工作,就可以发出信号,通知上位机控制器,控制驱动系统采取相应的动作。如果传感器A、B全部出现故障,且制动器失灵,无法通知上位机控制器时,或者上位机控制器失控时,旋转机械的旋转轴就可能冲出限定的有效运动范围,这时,正向的机械吸能元件41,将望远镜动能吸收转化为热能,防止产生激烈撞击,从而导致对主镜等精密仪器的破坏。同样等反向运行出现上述故障时,负向机械限位吸能原件42可以起到相同的作用。The mechanical limit mechanism can avoid violent impact when the equipment fails. When the control system of the upper computer of the rotating machinery is abnormal, or the emergency braking device fails, the tracking mechanism of the rotating machinery will exceed the specified rotation range of the equipment under the action of inertia, which will cause great damage to the system. The tracking system is limited within the permitted movement range, and a mechanical limit mechanism is designed outside the rotation range. A mechanical limit mechanism is provided on the outside of the positive and negative limit. The forward and reverse buffers 41, 42 of the mechanical energy-absorbing elements are connected to the limit groove plate through the fixing bolts 121, 122, and the positive and negative mechanical energy-absorbing elements 41, 42 pass through The threads are respectively connected to the positive and negative mechanical energy-absorbing element fixing seats, adjusted to a suitable position, and the mechanical energy-absorbing element and the fixing seat are locked through double nuts. The mechanical energy-absorbing elements 41 and 42 can convert the kinetic energy of the azimuth and height axes of the telescope into heat energy, thereby avoiding violent impact. Its working process is as follows: When the transmission shaft rotates, the limit stopper 5 is driven to rotate through its own trapezoidal thread (ball screw), and the limit stopper 5 is bounded by the limit groove plate 9 along the transmission The shaft axis reciprocates linearly in forward and reverse directions. When the limit stopper 5 reaches the sensors A and B, the maximum positive adjustment range is reached. As long as one of the sensors A and B can work, a signal can be sent to notify the upper computer controller to control the drive system to take corresponding actions. If all the sensors A and B fail, and the brake fails, and the upper computer controller cannot be notified, or the upper computer controller is out of control, the rotating shaft of the rotating machine may rush out of the limited effective range of motion. At this time, the positive The mechanical energy-absorbing element 41 absorbs and converts the kinetic energy of the telescope into heat energy, preventing violent impacts from causing damage to precision instruments such as the primary mirror. Similarly, when the above-mentioned failure occurs in the reverse operation, the negative mechanical limit energy-absorbing element 42 can play the same role.
所述的紧急制动装置可以实现旋转机械意外发生时的紧急刹车。当需要设备在正常运转遇到紧急状况时,需要紧急停车,需要紧急制动系统,因此,在限制动位机构中设计有电磁制动装置。在螺旋限位结构右侧,电磁制动器7通过右轴承端盖6用固定螺栓112连接,电磁制动器7为失电时动作,望远镜跟踪系统正常工作时,电磁制动器7通电,线圈14将衔铁15吸住,制动器不起作用,当上位控制器发现系统存在故障时,会发出紧急控制信号,通知电磁制动器7动作,电磁制动器7失电,衔铁15在弹簧17的作用下,压紧刹车片16。刹车片16与花键套18通过花齿相连传递运动。然后,制动力通过花键套18传递给传动轴1,进而通齿轮3(图1)传递给旋转机械传动系统,实现对望远镜跟踪系统的紧急制动。The emergency braking device can realize the emergency braking when the rotating machinery accident occurs. When the normal operation of the equipment is required to meet an emergency situation, an emergency stop is required, and an emergency braking system is required. Therefore, an electromagnetic braking device is designed in the limit movement mechanism. On the right side of the screw limit structure, the electromagnetic brake 7 is connected with the fixing bolt 112 through the right bearing end cover 6. The electromagnetic brake 7 acts when the power is lost. Stop, the brake does not work. When the host controller finds that there is a fault in the system, it will send an emergency control signal to notify the electromagnetic brake 7 to operate. The electromagnetic brake 7 loses power, and the armature 15 presses the brake pad 16 under the action of the spring 17. The brake pad 16 is connected with the spline sleeve 18 to transmit motion through the spline. Then, the braking force is transmitted to the transmission shaft 1 through the spline sleeve 18, and then transmitted to the rotating mechanical transmission system through the gear 3 (Fig. 1), so as to realize the emergency braking of the telescope tracking system.
本发明解决了旋转机械的轴系需要实现±0~360°的目标连续跟踪、旋转、紧急制动、防止电缆连续旋转式产生的拖拽与扭断等一系列功能。本发明是能够同时实现紧急制动、旋转范围可调以及机械硬限位于一体的限位制动机构。本发明的装配工艺简单、维护成本低、承载能力强,整体仪器可靠性高、故障率低;旋转范围在±0~360°范围甚至更大范围内可调。The invention solves a series of functions such as the continuous tracking of ±0~360° target, rotation, emergency braking, and prevention of dragging and twisting caused by the continuous rotation of the cable that the shafting of the rotating machine needs to realize. The present invention is a limit brake mechanism that can realize emergency brake, adjustable rotation range and mechanical hard limit at the same time. The invention has the advantages of simple assembly process, low maintenance cost, strong bearing capacity, high overall instrument reliability and low failure rate; the rotation range can be adjusted in the range of ±0-360° or even larger.
附图说明Description of drawings
图1(含图1-1、图1-2、图1-3)为望远镜限位制机构三维原理图;Figure 1 (including Figure 1-1, Figure 1-2, and Figure 1-3) is a three-dimensional schematic diagram of the telescope's limit mechanism;
图2为旋转机械限位调整及反馈原理图;Figure 2 is a schematic diagram of limit adjustment and feedback of rotating machinery;
图3为限位机构传动装置结构图;Fig. 3 is a structural diagram of the transmission device of the limit mechanism;
图4(含图4-1、图4-2、图4-3)为旋转机械运动范围调整及反馈原理图;Figure 4 (including Figure 4-1, Figure 4-2, and Figure 4-3) is a schematic diagram of the adjustment and feedback of the rotating machinery's range of motion;
图5(含图5-1、图5-2)为旋转机械硬限位调整及反馈原理图;Figure 5 (including Figure 5-1 and Figure 5-2) is the schematic diagram of the hard limit adjustment and feedback of the rotating machinery;
图6为旋转机械紧急制动反馈及运转范围控制原理图;Figure 6 is a schematic diagram of emergency braking feedback and operating range control of rotating machinery;
图7为限位制动机构在望远镜跟踪系统应用原理图。Figure 7 is a schematic diagram of the application of the limit brake mechanism in the telescope tracking system.
具体实施方式detailed description
实施例1,用于望远镜跟踪系统综合实验平台。采用该制动限位机构对该跟踪系统实施运动范围检测、系统异常保护以及紧急制动。Embodiment 1 is used for the comprehensive experiment platform of the telescope tracking system. The braking limit mechanism is used to implement motion range detection, system abnormality protection and emergency braking of the tracking system.
方位限位制动机构通过其传动齿轮与望远镜方位驱动系统的大齿轮相连,将望远镜的运动传递给限位制动机构,传动齿轮通过涨紧套与传动轴连接,传动轴上有梯形螺纹,限位挡块通过梯形螺纹与传动轴连接,当主轴旋转时,限位槽板9上有一个矩形槽,将限位挡块5限定在沿传动轴1轴向方向前后往复直线移动,限位挡块5上固定了第一磁性元件21、第二磁性元件22,第一磁性元件21、第二磁性元件22随限位挡块5往返做直线运动,当磁性元件与相应的接近开关接触式,将反馈相应的信号给上位控制器,并通知系通做出相应的动作。The azimuth limit brake mechanism is connected with the large gear of the telescope azimuth drive system through its transmission gear, and transmits the movement of the telescope to the limit brake mechanism. The limit stopper is connected with the transmission shaft through a trapezoidal thread. When the main shaft rotates, there is a rectangular groove on the limit groove plate 9, which limits the limit stopper 5 to move back and forth linearly along the axial direction of the transmission shaft 1. The first magnetic element 21 and the second magnetic element 22 are fixed on the stopper 5, and the first magnetic element 21 and the second magnetic element 22 move linearly back and forth with the limit stopper 5, when the magnetic element is in contact with the corresponding proximity switch , will feed back the corresponding signal to the upper controller, and notify the system to make corresponding actions.
详细的设计是所述的限位机构的传动装置主要由传动齿轮3、涨紧套2、轴承端盖4,6、传动轴1、限位槽板9、限位挡块5、圆锥滚子轴承101,102以及传动箱8组成(见图3)。采用涨紧套2将传动齿轮3与传动轴1连接,可以具有传递动力和限制最大转矩的作用,保护传动系统产生破坏;传动轴通过推力圆锥滚子轴承101,102固定在传动箱体8上,两侧用轴承端盖4,6限定轴向移动。采用推力圆锥滚子轴承可以承受较大的轴向载荷,且对轴向冲击不敏感。传动轴上加工有梯形螺纹,根据望远镜的大小,旋转合适的螺纹规格和长度,以保证其运动范围能满足望远镜方位和高度轴的运动范围。限位槽板9(见图1)上设计有限位槽,其尺寸根据望远镜尺寸的大小和运动范围确定。限位挡块5被约束在限位槽内正反往复直线运动。并通过固定在限位挡块5上的第一磁性元件21、第二磁性元件22出发相应的传感器。The detailed design is that the transmission device of the limit mechanism is mainly composed of transmission gear 3, tensioner sleeve 2, bearing end cover 4, 6, transmission shaft 1, limit groove plate 9, limit block 5, tapered roller Bearings 101, 102 and transmission box 8 are formed (see Fig. 3). The transmission gear 3 and the transmission shaft 1 are connected by a tensioning sleeve 2, which can transmit power and limit the maximum torque, and protect the transmission system from damage; the transmission shaft is fixed on the transmission box 8 through thrust tapered roller bearings 101 and 102 On both sides, the axial movement is limited by bearing end caps 4,6. Thrust tapered roller bearings can withstand large axial loads and are not sensitive to axial impact. A trapezoidal thread is processed on the drive shaft. According to the size of the telescope, rotate the appropriate thread specification and length to ensure that its range of motion can meet the range of motion of the azimuth and height axes of the telescope. A limit slot is designed on the limit slot plate 9 (see Fig. 1), and its size is determined according to the size and range of motion of the telescope. The limit block 5 is constrained to move forward and backward in a linear motion in the limit groove. And through the first magnetic element 21 and the second magnetic element 22 fixed on the limit block 5, the corresponding sensors are triggered.
所述的限位机构的运动范围调整装置主要接近开关调整片31、32、33、锁紧调整螺钉61、62、61、62、61、62、接近开关A、B、C、D、E、F、限位挡块5、磁性元件21、22组成。安装时,首先根据望远镜的方位轴和高度轴的零点,将限位挡块5调整至限位槽(见图1限位槽板)中心位置,然后与望远镜连接好,调整零位接近开关调整片51,零位接近开关C、接近开关D通过第一磁性元件21、第二磁性元件22时产生响应信号,用锁紧调整螺钉63、64锁死零位接近开关调整片52;正向转动望远镜方位至正向最大位置,调整正向接近开关调整片51,正向接近开关A、接近开关B通过第一磁性元件21、第二磁性元件22时产生在响应信号,用锁紧调整螺钉61、62锁死正向接近开关调整片51;反向转动望远镜方位至负向最大位置,调整正向接近开关调整片53,负向接近开关E、接近开关F通过第一磁性元件21、第二磁性元件22时产生在响应信号,用锁紧调整螺钉65、66锁死负向接近开关调整片53;从而确定了望远镜方位轴的零点,正负运动范围。高度轴可以按同样的过程确定其零点,正负运动方位。接近开关采用了冗余结构以增加系统的可靠性。零点、正负最大位置的反馈都采用两个接近开关最为检测传感器,工作时,两个元件只要有一个能够正常工作,制动限位机构就可以正常运转。The movement range adjustment device of the limit mechanism is mainly close to the switch adjustment pieces 31, 32, 33, the locking adjustment screws 61, 62, 61, 62, 61, 62, the proximity switches A, B, C, D, E, F, limit block 5, magnetic element 21,22 are formed. When installing, first adjust the limit stopper 5 to the center of the limit groove (see Figure 1 limit groove plate) according to the zero point of the azimuth axis and height axis of the telescope, then connect with the telescope, and adjust the zero position proximity switch adjustment Sheet 51, zero position proximity switch C, proximity switch D generate response signals when passing through the first magnetic element 21 and the second magnetic element 22, lock the zero position proximity switch adjustment plate 52 with locking adjustment screws 63, 64; forward rotation Adjust the orientation of the telescope to the forward maximum position, adjust the forward proximity switch adjustment piece 51, and generate a response signal when the forward proximity switch A and proximity switch B pass through the first magnetic element 21 and the second magnetic element 22, and lock the adjustment screw 61 , 62 lock the positive proximity switch adjustment piece 51; reversely rotate the telescope azimuth to the negative maximum position, adjust the positive proximity switch adjustment piece 53, the negative proximity switch E, the proximity switch F pass through the first magnetic element 21, the second When the magnetic element 22 produces a response signal, lock the negative proximity switch adjustment piece 53 with the locking adjustment screws 65, 66; thus the zero point of the telescope azimuth axis and the range of positive and negative motions are determined. The height axis can determine its zero point, positive and negative motion orientations by the same process. The proximity switch adopts a redundant structure to increase the reliability of the system. Two proximity switches are used as the detection sensors for the feedback of the zero point and the positive and negative maximum positions. When working, as long as one of the two components can work normally, the brake limit mechanism can operate normally.
为了避免设备失常时产生的剧烈撞击,制动限位机构设计了机械限位机构。当望远镜上位机控制系统出现异常,或者紧急制动装置失灵时,望远镜的跟踪机构在惯性的作用下,会超出其设备规定的转动范围,这会对系统造成很大的破坏,为了把跟踪系统限定在许可的运动范围内,在转动范围的外侧,设计了机械限位机构。在正负限位的外侧均设置了机械限位机构,机械吸能元件正向缓冲器41,负向缓冲器42通过固定螺栓121,122与限位槽板9连接,正向缓冲器41、负向缓冲器42通过螺纹分别与正负机械吸能元件固定座连接,调整到合适的位置,通过双螺母将机械吸能元件与固定座锁死。机械吸能元件缓冲器41、缓冲器42可以将望远镜方位和高度轴的动能转化为热能,从而避免产生剧烈撞击。其工作过程如下:望远镜跟踪实验平台的高度轴和方位轴均安装了机电式限位制动机构,其中方位轴制动限位机构25通过本身的传动齿轮(小齿轮)3方位轴大齿轮24啮合实现方位轴的运动传动,高度轴制动限位机构23通过本身的小齿轮3与高度轴大齿轮23啮合实现高度轴的运动传动。以方位轴运动为例,说明机电式限位制动机构的工作原理及其安装、调整方法。望远镜方位轴运动时,通过方位大齿轮24与方位限位制动机构25的传动齿轮(小齿轮)3啮合,将运动传递个方位制动限位机构。带动方位制动限位机构25的传动轴1转动,传动轴1通过自身的梯形螺纹(滚珠螺旋)带动限位挡块5旋转,限位挡块5在限位槽板9限位槽的约束下,沿传动轴轴向正反往复直线运动。当限位挡块5到达传感器A、B时,到达最大的正向调整范围,只要A,B传感器有一个可以工作,就可以发出信号,通知上位机控制器,控制驱动系统采取相应的动作。如果A,B传感器全部出现故障,且制动器失灵,无法通知上位机控制器时,或者上位机控制器失控时,望远镜的方位轴或者高度轴就可能冲出限定的有效运动范围,这时,正向的机械吸能元件正向缓冲器41,将望远镜动能吸收转化为热能,防止产生激烈撞击,从而导致对主镜等精密仪器的破坏。同样等反向运行出现上述故障时,负向机械限位吸能原件正向缓冲器42可以起到相同的作用。图中的41-1与42-1分别是第三磁性元件41与第四磁性元件42的固定座。In order to avoid severe impact when the equipment fails, a mechanical limit mechanism is designed for the brake limit mechanism. When the control system of the telescope host computer is abnormal, or the emergency braking device fails, the tracking mechanism of the telescope will exceed the specified rotation range of the equipment under the action of inertia, which will cause great damage to the system. It is limited within the permitted movement range, and a mechanical limit mechanism is designed outside the rotation range. A mechanical limit mechanism is arranged on the outside of the positive and negative limit, the positive buffer 41 of the mechanical energy-absorbing element, and the negative buffer 42 are connected with the limit groove plate 9 by fixing bolts 121, 122, and the positive buffer 41, The negative buffer 42 is respectively connected to the positive and negative mechanical energy-absorbing element fixing seats through threads, adjusted to a suitable position, and the mechanical energy-absorbing element and the fixing seat are locked by double nuts. The buffers 41 and 42 of the mechanical energy-absorbing elements can convert the kinetic energy of the azimuth and height axes of the telescope into thermal energy, thereby avoiding violent impact. Its working process is as follows: the height axis and azimuth axis of the telescope tracking experimental platform are equipped with electromechanical limit brake mechanisms, wherein the azimuth axis brake limit mechanism 25 passes its own transmission gear (pinion gear) 3 azimuth axis gear 24 The meshing realizes the movement transmission of the azimuth axis, and the height axis braking limit mechanism 23 realizes the movement transmission of the height axis through its own pinion 3 meshing with the height axis gear 23 . Taking the movement of the azimuth axis as an example, the working principle of the electromechanical limit brake mechanism and its installation and adjustment methods are explained. When the azimuth axis of the telescope moves, the azimuth gear 24 meshes with the transmission gear (pinion) 3 of the azimuth limiting braking mechanism 25 to transmit the motion to the azimuth braking limiting mechanism. Drive the transmission shaft 1 of the azimuth braking limit mechanism 25 to rotate, and the transmission shaft 1 drives the limit stopper 5 to rotate through its own trapezoidal thread (ball screw), and the limit stopper 5 is restrained by the limit groove plate 9 limit groove Next, move forward and backward linearly along the axis of the transmission shaft. When the limit stopper 5 reaches the sensors A and B, the maximum positive adjustment range is reached. As long as one of the sensors A and B can work, a signal can be sent to notify the upper computer controller to control the drive system to take corresponding actions. If all sensors A and B fail, and the brake fails, and the upper computer controller cannot be notified, or the upper computer controller is out of control, the azimuth axis or altitude axis of the telescope may rush out of the limited effective range of motion. The forward mechanical energy-absorbing element is directed toward the buffer 41, absorbing and converting the kinetic energy of the telescope into heat energy, preventing violent impacts, which may cause damage to precision instruments such as the primary mirror. Similarly, when the above-mentioned failure occurs in the reverse operation, the positive buffer 42 of the negative mechanical limit energy-absorbing element can play the same role. 41 - 1 and 42 - 1 in the figure are the fixing seats of the third magnetic element 41 and the fourth magnetic element 42 respectively.
紧急制动装置可以实现望远镜意外发生时的紧急刹车。当需要设备在正常运转遇到紧急状况时,需要紧急停车,需要紧急制动系统,因此,在方位轴限制动位机构25中设计有电磁制动装置。在机电式限位制动结构25右侧,电磁制动器7通过右轴承端盖6用固定螺栓112连接,电磁制动器7为失电时动作,望远镜跟踪系统正常工作时,电磁制动器7通电,线圈14将衔铁15吸住,电磁制动器7不起作用,当上位控制器发现系统存在故障时,控制信号21会发出紧急控制信号,通知电磁制动器7动作,电磁制动器7失电,衔铁15在弹簧17的作用下,压紧刹车片16。刹车片16与花键套18通过花齿相连传递运动。然后,制动力通过花键套18传递给传动轴1,进而通传动齿轮3(图1)传递给望远镜方位轴大齿轮24,实现对望远镜跟踪系统的方位轴实施紧急制动。The emergency braking device can realize the emergency braking when the telescope accident occurs. When the normal operation of the equipment is required to meet an emergency situation, an emergency stop is required, and an emergency braking system is required. Therefore, an electromagnetic braking device is designed in the azimuth axis limiting mechanism 25 . On the right side of the electromechanical limit braking structure 25, the electromagnetic brake 7 is connected with the fixing bolt 112 through the right bearing end cover 6, and the electromagnetic brake 7 acts when the power is lost. When the telescope tracking system works normally, the electromagnetic brake 7 is energized, and the coil 14 When the armature 15 is sucked, the electromagnetic brake 7 does not work. When the upper controller finds that there is a fault in the system, the control signal 21 will send an emergency control signal to notify the electromagnetic brake 7 to act, and the electromagnetic brake 7 is powered off. Under action, compress brake pad 16. The brake pad 16 is connected with the spline sleeve 18 to transmit motion through the spline. Then, the braking force is transmitted to the transmission shaft 1 through the spline sleeve 18, and then transmitted to the telescope azimuth shaft gear 24 through the transmission gear 3 (Fig. 1), so as to implement emergency braking on the azimuth axis of the telescope tracking system.
高度轴的制动限位机构26的安装、调试与工作原理与方位轴相同,不再赘述。The installation, debugging and working principle of the braking limit mechanism 26 of the height axis are the same as those of the azimuth axis, and will not be repeated.
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CN104634567B (en) * | 2015-01-30 | 2017-03-29 | 合肥工业大学 | For the device of gear train assembly performance test |
CN106092088B (en) * | 2016-06-16 | 2019-04-05 | 上海航天控制技术研究所 | A kind of three axis Photoelectric Tracking and Aiming mechanisms based on rotating carrier |
CN106532267B (en) * | 2016-12-27 | 2019-04-26 | 中国科学院国家天文台 | A telescope equipped with azimuth angle measurement and limit control system |
CN108873307B (en) * | 2018-06-20 | 2020-07-17 | 中国科学院光电技术研究所 | Safety brake protection structure for azimuth axis of large-caliber telescope |
CN108757877B (en) * | 2018-08-23 | 2023-04-25 | 桂林航天工业学院 | Flexible mechanical feedback device of friction wheel |
CN114382805B (en) * | 2022-01-10 | 2022-11-22 | 珠海格力电器股份有限公司 | Main shaft braking system |
CN116381925B (en) * | 2023-04-18 | 2024-06-14 | 山东大学 | Astronomical telescope limit protection method, device and astronomical telescope system |
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