CN103881123B - A kind of PBI/H used for high-temperature fuel cell3PO4The preparation method of doping - Google Patents
A kind of PBI/H used for high-temperature fuel cell3PO4The preparation method of doping Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种高温燃料电池用PBI/H3PO4掺杂膜的制备方法。 The invention relates to a preparation method of a PBI/H 3 PO 4 doped film for a high-temperature fuel cell.
背景技术 Background technique
质子交换膜燃料电池(PEMFC)是一种将燃料的化学能直接转变为电能的电化学转换装置,它具有能量转换效率高、无污染、无噪音、使用寿命长等优点在航天、交通、移动电源等领域具有广阔的应用前景。 Proton exchange membrane fuel cell (PEMFC) is an electrochemical conversion device that directly converts the chemical energy of fuel into electrical energy. It has the advantages of high energy conversion efficiency, no pollution, no noise, and long service life. Power and other fields have broad application prospects.
质子交换膜是PEMFC的核心构件,目前人们大多使用以Nafion膜为代表的全氟型磺酸膜进行燃料电池的开发研究。然而这类膜的高质子导电率依赖于水的存在,因此其使用温度通常低100℃。较低的温度操作条件使燃料电池在实际应用时面临诸如催化剂CO中毒,系统的水热管理困难以及热能的回收利用率低等诸多问题。这将使PEMFC应用在动力电源方面,面临燃料需要重整净化、散热困难、结构复杂以及总能效低下等实际问题。为将PEMFC运行温度提高到100℃以上,发展高温PEMFC技术,是一个重要的发展方向。 Proton exchange membrane is the core component of PEMFC. At present, most people use perfluorinated sulfonic acid membrane represented by Nafion membrane for the development and research of fuel cells. However, the high proton conductivity of this type of membrane depends on the presence of water, so its service temperature is usually 100 °C lower. The low temperature operating conditions make fuel cells face many problems in practical applications, such as catalyst CO poisoning, difficult hydrothermal management of the system, and low recovery of heat energy. This will make the application of PEMFC in power supply, facing practical problems such as fuel reformation and purification, difficulty in heat dissipation, complex structure and low overall energy efficiency. In order to increase the operating temperature of PEMFC to above 100℃, it is an important development direction to develop high-temperature PEMFC technology.
目前,使用磷酸掺杂的聚合物膜如聚苯并咪唑(PBI)时,因磷酸即使是在无水的状态下仍具有一定的质子导电能力而引起了人们的高度重视。PBI是一类芳香杂环化合物,具有优良的化学和热稳定性;在掺杂了无机酸后,作为固体质子导体可使燃料电池运行温度高达200℃,且可在常压和不增湿的条件下操作。 At present, when phosphoric acid doped polymer membranes such as polybenzimidazole (PBI) are used, great attention has been paid to the proton conductivity of phosphoric acid even in the anhydrous state. PBI is a class of aromatic heterocyclic compounds with excellent chemical and thermal stability; after being doped with inorganic acid, as a solid proton conductor, the fuel cell can operate at a temperature of up to 200 ° C, and can be used at normal pressure and without humidification operate under the conditions.
PBI可以通过缩合聚合反应合成。在所有PBI聚合物中,每一个苯并咪唑重复单元上的-N基团都可与酸以氢键的方式结合,因而有望呈现较好的质子电导率。用于高温燃料电池的PBI膜通过浸渍磷酸处理提高其电导率,由于浸渍磷酸后PBI膜中磷酸含量要高达500wt.%以上。因此,浸渍过程中磷酸浓度变化大,势必影响PBI膜中磷酸的均匀性和一致性,最终影响PBI/H3PO4掺杂膜中磷酸的均匀性以及不同批次PBI/H3PO4掺杂膜的一致性。 PBI can be synthesized by condensation polymerization. In all PBI polymers, the -N group on each benzimidazole repeating unit can combine with the acid in the form of hydrogen bond, which is expected to show better proton conductivity. The PBI membrane used in high-temperature fuel cells is treated with impregnated phosphoric acid to improve its electrical conductivity, because the content of phosphoric acid in the PBI membrane after impregnated with phosphoric acid is as high as 500wt.%. Therefore, the concentration of phosphoric acid varies greatly during the dipping process, which will inevitably affect the uniformity and consistency of phosphoric acid in the PBI film, and ultimately affect the uniformity of phosphoric acid in the PBI/H 3 PO 4 doped film and the different batches of PBI/H 3 PO 4 doped films. Consistency of heteromembrane.
专利200710190632.9公开了一种利用聚苯并咪唑-磷酸-水三元体系制备磷酸掺杂的聚苯并咪唑膜的方法,该方法中首先通过制备PBI-磷酸混合液并将其置于玻璃板上得PBI-磷酸掺杂膜,再将所得膜浸入20-60wt.%的磷酸得高磷酸含量的PBI-磷酸掺杂膜。本方法制备过程中,将混合液置于玻璃板上过程中可能到导致膜厚度不均匀进而导致膜 Patent 200710190632.9 discloses a method for preparing a phosphoric acid-doped polybenzimidazole membrane using a polybenzimidazole-phosphoric acid-water ternary system. In this method, firstly, the PBI-phosphoric acid mixture is prepared and placed on a glass plate Obtain a PBI-phosphoric acid doped film, and then immerse the obtained film in 20-60wt.% phosphoric acid to obtain a PBI-phosphoric acid doped film with high phosphoric acid content. In the preparation process of this method, the process of placing the mixed solution on a glass plate may cause uneven film thickness and thus lead to
中磷酸含量不均匀以及不同批次的膜的一致性不高,不适宜于批量生产及商业应用。 The content of phosphoric acid in the medium is uneven and the consistency of different batches of membranes is not high, which is not suitable for mass production and commercial application.
发明内容 Contents of the invention
本发明针对现有技术制备PBI/H3PO4掺杂膜过程中H3PO4在PBI膜中的均匀性差,不同批次制备的膜中H3PO4含量一致性差等缺点,采用多次浸渍的方法对PBI膜进行磷酸掺杂,在提高了PBI/H3PO4掺杂膜H3PO4均匀性和各批次膜之间的一致性的同时提高了掺杂膜中的磷酸含量进而提高了该膜的离子电导率,本发明具体方案如下: The present invention aims at the shortcomings of poor uniformity of H 3 PO 4 in the PBI film in the process of preparing PBI/H 3 PO 4 doped film in the prior art, and poor consistency of H 3 PO 4 content in films prepared in different batches. Phosphoric acid doping of PBI film by impregnation method improves the uniformity of PBI/H 3 PO 4 doped film H 3 PO 4 and the consistency between batches of films, and at the same time increases the content of phosphoric acid in the doped film And then improved the ionic conductivity of this film, the concrete scheme of the present invention is as follows:
一种高温燃料电池用PBI/H3PO4掺杂膜的制备方法,包括以下步骤, A kind of preparation method of PBI/H 3 PO 4 doping film for high temperature fuel cell, comprises the following steps,
1)PBI膜的预处理:将剪裁好的PBI膜置于盛有去离子水的容器中,并将所述容器置于50-100℃水浴锅中处理1-12小时后,取出PBI膜于80-180℃烘箱中干燥处理0.5-2小时; 1) Pretreatment of PBI membrane: place the cut PBI membrane in a container filled with deionized water, and place the container in a water bath at 50-100°C for 1-12 hours, then take out the PBI membrane in Dry in an oven at 80-180°C for 0.5-2 hours;
2)PBI膜的称重:将步骤1)所得PBI膜逐片标记,称重,记录; 2) Weighing of PBI film: mark, weigh and record the PBI film obtained in step 1) one by one;
3)PBI膜的浸酸处理:将经过称重的步骤2)所得的PBI膜置入容器中,并于所述容器中注入磷酸溶液,且保证磷酸溶液浸没所有PBI膜,将所述容器置于油浴锅中于80-160℃下热处理1-96小时,得PBI/H3PO4一次掺杂膜; 3) Pickling treatment of PBI film: put the PBI film obtained in the weighing step 2) into a container, and inject phosphoric acid solution into the container, and ensure that the phosphoric acid solution is immersed in all PBI films, and place the container Heat treatment at 80-160°C for 1-96 hours in an oil bath to obtain PBI/H 3 PO 4 primary doped film;
4)PBI/H3PO4一次掺杂膜的干燥处理:将步骤3)所得PBI/H3PO4一次掺杂膜置入真空烘箱中于80-180℃条件下干燥0.5-5小时,得干燥后的PBI/H3PO4一次掺杂膜; 4) Drying treatment of PBI/H 3 PO 4 primary doped film: put the PBI/H 3 PO 4 primary doped film obtained in step 3) into a vacuum oven and dry at 80-180°C for 0.5-5 hours to obtain Dried PBI/H 3 PO 4 primary doped film;
5)PBI/H3PO4一次掺杂膜的称重:将步骤4)所得干燥后的PBI/H3PO4一次掺杂膜于室温下称重,记录; 5) Weighing of PBI/H 3 PO 4 primary doped film: weigh the dried PBI/H 3 PO 4 primary doped film obtained in step 4) at room temperature, and record;
6)磷酸含量的计算:采用如下公式计算PBI膜中的磷酸含量,磷酸含量百分比=(浸酸后PBI膜质量-浸酸前PBI膜质量)/浸酸前PBI膜质量; 6) Calculation of phosphoric acid content: use the following formula to calculate the phosphoric acid content in the PBI film, the percentage of phosphoric acid content = (PBI film mass after pickling - PBI film mass before pickling) / PBI film mass before pickling;
7)PBI/H3PO4掺杂膜的制备:若采用步骤6)所述计算方法计算得到的PBI膜中磷酸含量大于等于预设值X,PBI/H3PO4掺杂膜制备完成; 7) Preparation of PBI/H 3 PO 4 doped film: If the phosphoric acid content in the PBI film calculated by the calculation method described in step 6) is greater than or equal to the preset value X, the preparation of the PBI/H 3 PO 4 doped film is completed;
若PBI膜中磷酸含量小于预设值X,依次重复上述步骤3)-6),至PBI膜中磷酸含量大于等于预设值X为止,得PBI/H3PO4掺杂膜。 If the phosphoric acid content in the PBI film is less than the preset value X, repeat the above steps 3)-6) in sequence until the phosphoric acid content in the PBI film is greater than or equal to the preset value X, and a PBI/H 3 PO 4 doped film is obtained.
所述磷酸溶液的浓度为65wt.%-98wt.%。 The concentration of the phosphoric acid solution is 65wt.%-98wt.%.
所述步骤3)中每升磷酸溶液中浸渍的PBI膜的面积为100-2000cm2。 The area of the PBI membrane immersed in the phosphoric acid solution per liter in the step 3) is 100-2000 cm 2 .
所述浸渍条件为油浴温度为80~160℃,处理时间为1~48小时; The dipping conditions are that the temperature of the oil bath is 80-160° C., and the treatment time is 1-48 hours;
所述较好的浸渍条件为油浴温度为100~150℃,处理时间12~72小时较好; Described better dipping condition is that oil bath temperature is 100~150 ℃, and treatment time is better for 12~72 hours;
所述最好的浸渍条件为油浴温度为110~130℃,处理时间24~48小时最好。 The best impregnation conditions are that the temperature of the oil bath is 110-130° C., and the treatment time is 24-48 hours.
PBI膜浸磷酸后须在真空烘箱中烘干,所述烘干温度较好为100~150℃,最好为110~130℃。 After soaking in phosphoric acid, the PBI film must be dried in a vacuum oven. The drying temperature is preferably 100-150°C, most preferably 110-130°C.
磷酸含量百分比=(浸酸后PBI膜质量-浸酸前PBI膜质量)/浸酸前PBI膜质量,所得膜中磷酸含量预设值X为100~650%,300~600%较好,450~550%最好。 Phosphoric acid content percentage = (PBI film quality after pickling - PBI film quality before pickling) / PBI film quality before pickling, the preset value X of phosphoric acid content in the obtained film is 100~650%, 300~600% is better, 450 ~550% is best.
用于浸渍磷酸的高温燃料电池膜为各种类型的PBI膜,包括AB-PBI、mPBI、F6-PBI、OO-PBI、OSO2-PBI、Py-PBI、Py-O-PBI、SO2-PBI或SPBI中的一种或二种以上。 High temperature fuel cell membranes for impregnated phosphoric acid are various types of PBI membranes, including AB-PBI, mPBI, F6-PBI, OO-PBI, OSO2-PBI, Py-PBI, Py-O-PBI, SO2-PBI or One or more of SPBI.
附图说明 Description of drawings
图1为由比较例1和实施例4所得数据绘制单次处理与多次烘干处理PBI膜中磷酸含量均匀性曲线;分别将同一批次单次浸渍与多次浸渍干燥处理的PBI膜取10个样品,称重计算浸渍后膜中磷酸含量,绘制曲线。图中可以看出,单词浸渍处理的膜磷酸含量波动较大,多次浸渍干燥处理的膜中磷酸含量波动较小,同一批次均匀性较好。 Fig. 1 draws the uniformity curve of phosphoric acid content in single treatment and multiple drying treatment PBI film by comparative example 1 and the data obtained in embodiment 4; 10 samples were weighed to calculate the phosphoric acid content in the film after dipping, and the curve was drawn. It can be seen from the figure that the phosphoric acid content of the membrane treated by single-word immersion fluctuates greatly, and the phosphoric acid content of the membrane treated by multiple immersion and drying fluctuates less, and the uniformity of the same batch is better.
图2为由比较例2和实施例5所得数据单绘制次处理与多次烘干处理放置6天磷酸含量变化;分别将单次浸渍与多次浸渍干燥处理的PBI膜处理好后,放置6天,每隔24小时测试膜中磷酸含量。图中曲线表明,长时间放置后,单次浸渍处理的PBI膜中磷酸含量随放置时间延长降低比较明显,而多次浸渍干燥处理的PBI膜长时间放置后,膜中磷酸含量降低比较缓慢。 Fig. 2 is the change of phosphoric acid content for placing 6 days by single drawing of the data obtained in Comparative Example 2 and Example 5; The phosphoric acid content in the membrane was tested every 24 hours. The curve in the figure shows that after a long period of storage, the content of phosphoric acid in the PBI membrane treated by single immersion decreases significantly with the prolongation of storage time, while the content of phosphoric acid in the PBI membrane after multiple immersion and drying treatments decreases slowly after being placed for a long time.
图3为将比较例1和实施例4所得PBI膜组装电池的性能曲线;其中PBI膜中磷酸含量均为550%,电池测试温度为180℃,常压氢气,流速50SCCM;常压氧气,流速100SCCM。测试装置为Arbin电子负载。 Figure 3 is the performance curve of the PBI film assembled battery obtained in Comparative Example 1 and Example 4; wherein the phosphoric acid content in the PBI film is 550%, the battery test temperature is 180 ° C, hydrogen at normal pressure, flow rate 50SCCM; oxygen at normal pressure, flow rate 100 SCCM. The test device is an Arbin electronic load.
具体实施方式 detailed description
以下通过实施例对本发明作详细描述,但是本发明不仅限于实施例。 The present invention is described in detail below through examples, but the present invention is not limited to the examples.
实施例1: Example 1:
剪裁ab-PBI膜10×10cm24片,将剪裁好的PBI膜置于大烧杯中,用去离子水清洗,然后将PBI膜放入盛有高纯水的烧杯,放入50-100摄氏度水浴锅中处理12小时。将PBI膜分散均匀的放入空气烘箱,进行烘干处理。120摄氏度,2小时。称重,记录。将85%的磷酸缓缓注入分别盛有PBI膜的4个烧杯,磷酸全部浸没PBI膜。分别放入4个油锅中加热处理,油温分别为90、100、110、120摄氏度。在2、6、12、24小时时取出来真空烘干称重,计算得磷酸含量分别为2小时时温度为90、100、110、120摄氏度PBI膜中磷酸含量分别为:108%、116%、121%、317%;6小时时温度为90、100、110、120摄氏度PBI膜中磷酸含量分别为:128%、134%、149%、398%,12小时时温度为90、100、110、120摄氏度PBI膜中磷酸含量分别为:120%、196%、253%、445%;24小时时温度为90、100、110、120摄氏度PBI膜中磷酸含量分别为:140%、299%、342%、536%。 Cut 4 pieces of ab-PBI membrane 10×10cm 2 , place the cut PBI membrane in a large beaker, wash it with deionized water, then put the PBI membrane into a beaker filled with high-purity water, and put it in a water bath at 50-100 degrees Celsius Treated for 12 hours. Put the PBI film evenly into the air oven for drying treatment. 120 degrees Celsius, 2 hours. Weigh, record. Slowly pour 85% phosphoric acid into 4 beakers filled with PBI membranes respectively, and the phosphoric acid is completely submerged in the PBI membranes. Put them into 4 oil pans for heat treatment, and the oil temperatures are 90, 100, 110, and 120 degrees Celsius respectively. Take it out at 2, 6, 12, and 24 hours, vacuum dry and weigh it, and calculate the phosphoric acid content at 90, 100, 110, and 120 degrees Celsius for 2 hours. The phosphoric acid content in the PBI film is 108%, 116%, respectively. , 121%, 317%; when the temperature was 90, 100, 110, and 120 degrees Celsius for 6 hours, the phosphoric acid content in the PBI film was: 128%, 134%, 149%, 398%, and the temperature for 12 hours was 90, 100, 110 Phosphoric acid contents in PBI film at 120 degrees Celsius are: 120%, 196%, 253%, 445% 342%, 536%.
实施例2: Example 2:
剪裁ab-PBI膜10×10cm23片,将剪裁好的PBI膜置于大烧杯中,用去离子水清洗,然后将PBI膜放入盛有高纯水的烧杯,放入50-100摄氏度水浴锅中处理12小时。将PBI膜分散均匀的放入空气烘箱,进行烘干处理。120摄氏度,2小时。称重,记录。分别将65%、85%、98%的磷酸缓缓注入盛有PBI膜的3个烧杯,磷酸全部浸没PBI膜。分别放入3个油锅中加热处理,油温为120摄氏度。65%、85%的磷酸处理30小时,98%磷酸处理半个小时,处理完毕取出来真空烘干称重。计算得65%磷酸处理30小时PBI膜中磷酸含量为376%;计算得85%磷酸处理30小时PBI膜中磷酸含量为542%;计算得98%磷酸处理30小时PBI膜中磷酸含量为556%。 Cut 3 pieces of ab-PBI membrane 10×10cm 2 , put the cut PBI membrane in a large beaker, wash it with deionized water, then put the PBI membrane into a beaker filled with high-purity water, and put it in a water bath at 50-100 degrees Celsius Treated for 12 hours. Put the PBI film evenly into the air oven for drying treatment. 120 degrees Celsius, 2 hours. Weigh, record. Slowly inject 65%, 85%, and 98% phosphoric acid into three beakers filled with PBI membranes, and the phosphoric acid is completely submerged in the PBI membranes. Put them into 3 oil pans for heat treatment respectively, and the oil temperature is 120 degrees Celsius. 65% and 85% phosphoric acid were treated for 30 hours, and 98% phosphoric acid was treated for half an hour. After the treatment, they were taken out and vacuum-dried and weighed. The calculated phosphoric acid content in the PBI film treated with 65% phosphoric acid for 30 hours is 376%; the calculated phosphoric acid content in the PBI film treated with 85% phosphoric acid for 30 hours is 542%; the calculated phosphoric acid content in the PBI film treated with 98% phosphoric acid for 30 hours is 556% .
实施例3: Example 3:
剪裁ab-PBI膜6×10cm215片,将剪裁好的PBI膜置于大烧杯中,用去离子水清洗,然后将PBI膜放入盛有高纯水的烧杯,放入50-100摄氏度水浴锅中处理12小时。将PBI膜分散均匀的放入空气烘箱,进行烘干处理。120摄氏度,2小时。称重,记录。将85%的磷酸缓缓注入盛有PBI膜的烧杯,浸没全部PBI膜。放入油锅中加热处理,油温120摄氏度。在5、7.5、12.5、17、36小时时取出做好标记的6个待测样品,真空烘干称重,计算得磷酸含量。6个样品5小时干燥后磷酸平均含量为383%;7.5小时干燥后磷酸平均含量为401%;12.5小时干燥后磷酸平均含量为424%;17小时干燥后磷酸平均含量为504%;36小时干燥后磷酸平均含量为576%。 Cut 15 pieces of ab-PBI membrane 6× 10cm2 , place the cut PBI membrane in a large beaker, wash it with deionized water, then put the PBI membrane into a beaker filled with high-purity water, and put it in a water bath at 50-100 degrees Celsius Treated for 12 hours. Put the PBI film evenly into the air oven for drying treatment. 120 degrees Celsius, 2 hours. Weigh, record. Slowly inject 85% phosphoric acid into the beaker containing the PBI membrane, submerging all the PBI membrane. Put it into an oil pan for heat treatment, and the oil temperature is 120 degrees Celsius. At 5, 7.5, 12.5, 17, and 36 hours, take out the marked 6 samples to be tested, vacuum dry and weigh them, and calculate the phosphoric acid content. The average phosphoric acid content of 6 samples after 5 hours drying is 383%; the average phosphoric acid content after 7.5 hours drying is 401%; the average phosphoric acid content after 12.5 hours drying is 424%; the average phosphoric acid content after 17 hours drying is 504%; 36 hours drying The average phosphoric acid content is 576%.
实施例4: Example 4:
剪裁ab-PBI膜6×10cm215片,并对其中10片作标记,将剪裁好的PBI膜置于大烧杯中,用去离子水清洗,然后将PBI膜放入盛有高纯水的烧杯,放入50-100摄氏度水浴锅中处理12小时。将PBI膜分散均匀的放入空气烘箱,进行烘干处理。120摄氏度,2小时。称重,记录。将85%的磷酸缓缓注入盛有PBI膜的烧杯,浸没全部PBI膜。放入油锅中加热处理,油温120摄氏度。每隔7小时烘干再浸渍,连续处理5次共浸渍35小时。最后干燥后取出做好标记的10个待测样品,计算得磷酸含量分别为587%、601%、576%、590%、568%、559%、573%、585%、564%、571%。 Cut 15 pieces of ab-PBI membrane 6× 10cm2 , and mark 10 of them, put the cut PBI membrane in a large beaker, wash it with deionized water, then put the PBI membrane into a beaker filled with high-purity water, Put it into a 50-100 degree Celsius water bath for 12 hours. Put the PBI film evenly into the air oven for drying treatment. 120 degrees Celsius, 2 hours. Weigh, record. Slowly inject 85% phosphoric acid into the beaker containing the PBI membrane, submerging all the PBI membrane. Put it into an oil pan for heat treatment, and the oil temperature is 120 degrees Celsius. Dried and impregnated every 7 hours, 5 consecutive treatments for a total of 35 hours of impregnation. Finally, after drying, take out the marked 10 samples to be tested, and the calculated phosphoric acid content is 587%, 601%, 576%, 590%, 568%, 559%, 573%, 585%, 564%, 571%.
实施例5: Example 5:
为了证明PBI膜浸渍磷酸后,膜中磷酸含量的稳定性,将分别5次浸渍干燥又浸渍干燥处理,共浸渍36小时的PBI膜,放置一段时间后测试其磷酸含量变化,每隔24小时测试一次,连续测试144小时,随着放置的延长膜中磷酸含量分别为:576%、556%、556%、555%、544%、545%。 In order to prove the stability of the phosphoric acid content in the membrane after the PBI membrane was impregnated with phosphoric acid, the PBI membrane was impregnated and dried for 5 times and then impregnated and dried for a total of 36 hours. One time, continuous test for 144 hours, the phosphoric acid content in the film was 576%, 556%, 556%, 555%, 544%, 545% with the prolongation of placement.
实施例6: Embodiment 6:
剪裁ab-PBI膜6×10cm215片,并对其中5片作标记,将剪裁好的PBI膜置于大烧杯中,用去离子水清洗,然后将PBI膜放入盛有高纯水的烧杯,放入50-100摄氏度水浴锅中处理12小时。将PBI膜分散均匀的放入空气烘箱,进行烘干处理。120摄氏度,2小时。称重,记录。将85%的磷酸缓缓注入盛有PBI膜的烧杯,浸没全部PBI膜。放入油锅中加热处理,油温120摄氏度。每隔8小时烘干再浸渍,连续处理6次共浸渍48小时,共做5个批次。最后干燥后取出做好标记的5个待测样品,计算得磷酸含量。五个批次磷酸含量平均值分别为580%、573%、563%、565%、572%。 Cut 15 pieces of ab-PBI membrane 6× 10cm2 , and mark 5 of them, put the cut PBI membrane in a large beaker, wash it with deionized water, then put the PBI membrane into a beaker filled with high-purity water, Put it into a 50-100 degree Celsius water bath for 12 hours. Put the PBI film evenly into the air oven for drying treatment. 120 degrees Celsius, 2 hours. Weigh, record. Slowly inject 85% phosphoric acid into the beaker containing the PBI membrane, submerging all the PBI membrane. Put it into an oil pan for heat treatment, and the oil temperature is 120 degrees Celsius. Dried and impregnated every 8 hours, 6 consecutive treatments for a total of 48 hours of impregnation, 5 batches in total. Finally, after drying, take out the marked 5 samples to be tested, and calculate the phosphoric acid content. The average phosphoric acid content of the five batches was 580%, 573%, 563%, 565%, and 572%, respectively.
实施例7: Embodiment 7:
剪裁m-PBI膜10×10cm21片,将剪裁好的PBI膜置于大烧杯中,用去离子水清洗,然后将PBI膜放入盛有高纯水的烧杯,放入50-100摄氏度水浴锅中处理12小时。将PBI膜分散均匀的放入空气烘箱,进行烘干处理。120摄氏度,2小时。称重,记录。将85%的磷酸缓缓注入盛有PBI膜的烧杯,浸没全部PBI膜。放入油锅中加热处理,油温120摄氏度。处理30小时,每隔5小时于120℃真空烘干称重,计算得磷酸含量为600%。 Cut 1 piece of m-PBI membrane 10×10cm 2 , put the cut PBI membrane in a large beaker, wash it with deionized water, then put the PBI membrane into a beaker filled with high-purity water, and put it in a water bath at 50-100 degrees Celsius Treated for 12 hours. Put the PBI film evenly into the air oven for drying treatment. 120 degrees Celsius, 2 hours. Weigh, record. Slowly inject 85% phosphoric acid into the beaker containing the PBI membrane, submerging all the PBI membrane. Put it into an oil pan for heat treatment, and the oil temperature is 120 degrees Celsius. Treat for 30 hours, vacuum dry and weigh at 120°C every 5 hours, and calculate the phosphoric acid content to be 600%.
比较例1: Comparative example 1:
剪裁15片ab-PBI膜10×10cm2并对其中10片作标记,将剪裁好的PBI膜置于大烧杯中,用去离子水清洗,然后将PBI膜放入盛有高纯水的烧杯,放入50-100摄氏度水浴锅中处理12小时。将PBI膜分散均匀的放入空气烘箱,进行烘干处理。120摄氏度,2小时。称重,记录。将85%的磷酸缓缓注入盛有PBI膜的烧杯,浸没全部PBI膜。放入油锅中加热处理。油温120摄氏度,处理36小时。将处理好的PBI膜,用滤纸吸干表面的磷酸,对标记好的10片称重计算得磷酸含量分别为:522%、578%、582%、513%、571%、553%、546%、553%、569%、531%。 Cut 15 pieces of ab-PBI membrane 10× 10cm2 and mark 10 of them, put the cut PBI membrane in a large beaker, wash it with deionized water, then put the PBI membrane into a beaker filled with high-purity water, put Put it into a 50-100 degree Celsius water bath for 12 hours. Put the PBI film evenly into the air oven for drying treatment. 120 degrees Celsius, 2 hours. Weigh, record. Slowly inject 85% phosphoric acid into the beaker containing the PBI membrane, submerging all the PBI membrane. Heat it in a frying pan. The oil temperature is 120 degrees Celsius, and it is processed for 36 hours. Blot the phosphoric acid on the surface of the treated PBI membrane with filter paper, weigh and calculate the phosphoric acid content of 10 marked pieces: 522%, 578%, 582%, 513%, 571%, 553%, 546% , 553%, 569%, 531%.
比较例2: Comparative example 2:
为了证明PBI膜浸渍磷酸后,膜中磷酸含量的稳定性,将连续36小时浸渍磷酸后处理好的PBI膜,放置一段时间后测试其磷酸含量变化,每隔24小时测试一次,连续测试144小时,随着放置的延长膜中磷酸含量分别为:556%、494%、504%、508%、512%、504%。 In order to prove the stability of the phosphoric acid content in the membrane after the PBI membrane is soaked in phosphoric acid, the PBI membrane treated after soaking in phosphoric acid for 36 hours is tested for the change of phosphoric acid content after standing for a period of time, and the test is performed every 24 hours for 144 hours. , the content of phosphoric acid in the extended film with the placement is respectively: 556%, 494%, 504%, 508%, 512%, 504%.
表1为由实施例1所得不同温度下不同浸渍时间PBI膜中磷酸含量;将PBI膜浸渍于85%的磷酸溶液中,将油浴锅温度分别设置为90、100、110、120℃,在每个温度条件下浸渍时间为2、6、12、24小时时取出来烘干称重,计算膜中磷酸含量。表中数据表明随着浸渍温度的升高和时间的延长,PBI膜中的磷酸含量增加,120℃浸渍时磷酸含量增加较为明显。 Table 1 shows the content of phosphoric acid in the PBI film at different temperatures and different immersion times obtained in Example 1; the PBI film was immersed in 85% phosphoric acid solution, and the temperature of the oil bath was set to 90, 100, 110, and 120°C respectively. When the soaking time is 2, 6, 12, and 24 hours under each temperature condition, take it out, dry it and weigh it, and calculate the phosphoric acid content in the film. The data in the table shows that with the increase of immersion temperature and the extension of time, the phosphoric acid content in the PBI membrane increases, and the phosphoric acid content increases significantly when immersing at 120 °C.
表1 Table 1
表2为由实施例2所得磷酸浓度对PBI膜中磷酸含量的影响;分别将PBI膜浸渍于98、85、65%的磷酸溶液中,油浴锅温度为120℃,浸渍时间为0.5、30、30小时时取出来烘干称重,计算膜中磷酸含量。数据表明磷酸浓度提高,PBI膜中浸渍同样浓度的磷酸所需时间降低,同一浸渍时间低浓度磷酸浸渍的PBI膜磷酸含量较低。 Table 2 shows the effect of the phosphoric acid concentration obtained in Example 2 on the phosphoric acid content in the PBI film; the PBI film was immersed in 98, 85, and 65% phosphoric acid solutions respectively, the temperature of the oil bath was 120°C, and the immersion time was 0.5, 30 , Take it out after 30 hours, dry it and weigh it, and calculate the phosphoric acid content in the film. The data indicated that the phosphoric acid concentration increased, the time required for impregnating the same concentration of phosphoric acid in the PBI membrane decreased, and the phosphoric acid content of the PBI membrane impregnated with low concentration of phosphoric acid was lower at the same immersion time.
表2 Table 2
表3为由实施例3所得同批次多次干燥处理PBI膜磷酸含量;将同一批次处理的PBI膜取5个样品,在每一次干燥称重时,计算器磷酸含量以及批次平均值。表中数据表明,同一批次多次浸渍干燥处理,随着浸渍时间的增加,PBI膜中磷酸含量逐渐增加,36小时后膜中磷酸含量均超过550%。 Table 3 shows the phosphoric acid content of the same batch of dry-treated PBI membranes obtained in Example 3; 5 samples were taken from the PBI membranes of the same batch, and when they were dried and weighed each time, the phosphoric acid content of the calculator and the batch average value were obtained. . The data in the table shows that the same batch of immersion and drying treatment, as the immersion time increases, the phosphoric acid content in the PBI membrane gradually increases, and the phosphoric acid content in the membrane exceeds 550% after 36 hours.
表3 table 3
表4为由实施例6所得不同批次多次处理PBI膜磷酸含量;将5个批次120摄氏度条件下,85%磷酸多次干燥处理的PBI膜分别取5个样品,称重计算多次浸渍后膜中磷酸含量,并计算平均值。表中数据表明,不同批次多次处理的PBI膜,每一批膜磷酸含量平均值均匀性较好。 Table 4 is the content of phosphoric acid in PBI membranes processed by different batches obtained in Example 6; under the condition of 5 batches of 120 degrees Celsius, 5 samples were taken from the PBI membranes of 85% phosphoric acid multiple times of drying treatment, weighed and calculated multiple times Phosphoric acid content in the film after immersion, and calculate the average value. The data in the table shows that the average value of phosphoric acid content in each batch of PBI membranes treated by different batches is relatively uniform.
表4 Table 4
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