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CN103878130B - Multiple rows of photovoltaic battery panel group cleaning device and cleaning method - Google Patents

Multiple rows of photovoltaic battery panel group cleaning device and cleaning method Download PDF

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Publication number
CN103878130B
CN103878130B CN201410067127.5A CN201410067127A CN103878130B CN 103878130 B CN103878130 B CN 103878130B CN 201410067127 A CN201410067127 A CN 201410067127A CN 103878130 B CN103878130 B CN 103878130B
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wheel
battery panel
photovoltaic battery
row
photovoltaic
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CN103878130A (en
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杭鲁滨
许海
尹伟
尹伊裴
蔡进
付志宇
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ZHENJIANG RUNDE ENERGY SAVING TECHNOLOGY Co Ltd
Shanghai University of Engineering Science
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ZHENJIANG RUNDE ENERGY SAVING TECHNOLOGY Co Ltd
Shanghai University of Engineering Science
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools

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  • Photovoltaic Devices (AREA)

Abstract

本发明涉及一种多排光伏电池板组清洗装置和清洗方法,属于光伏电池板清洗领域。多排光伏电池板组清洗装置,包括电池板除尘清洗机构、供水机构和行走机构,所述行走机构包括通过弹性悬挂固定在主机架的顶板与光伏电池板上端面或者底板与光伏电池板下端面之间的行走轮,所述行走轮包括主动轮和被动轮及跨越轮,所述跨越轮在行走轮两侧各设置一个,用于向前或向后跨越,控制器控制跨越轮向前或向后跨越。应用该装置的多排光伏电池板组清洗方法,采用将多排光伏电池板组设置为相邻两排之间首尾相连,在相邻两排之间的连接处设置有呈“y”形的三片光伏电池板,通过两次变轨完成跨越前后排,从而完成清洗。

The invention relates to a multi-row photovoltaic cell panel group cleaning device and cleaning method, belonging to the field of photovoltaic cell panel cleaning. The multi-row photovoltaic cell panel group cleaning device includes a cell panel dust removal and cleaning mechanism, a water supply mechanism and a running mechanism. Between the road wheels, the road wheels include driving wheels, driven wheels and span wheels, and the span wheels are respectively provided with one on both sides of the road wheels for forward or backward spanning, and the controller controls the spanning wheels to move forward or backward. span backwards. The multi-row photovoltaic panel group cleaning method using this device adopts the method of setting the multi-row photovoltaic panel group so that two adjacent rows are connected end-to-end, and a "y"-shaped Three photovoltaic panels span the front and rear rows through two track changes to complete the cleaning.

Description

多排光伏电池板组清洗装置及清洗方法Multi-row photovoltaic battery panel group cleaning device and cleaning method

技术领域technical field

本发明涉及光伏电池板组清洗装置,尤其涉及多排光伏电池板组清洗装置及清洗方法。The invention relates to a cleaning device for a photovoltaic battery panel group, in particular to a cleaning device and a cleaning method for a multi-row photovoltaic battery panel group.

背景技术Background technique

太阳能光伏电池板发电效率每提升1~2个百分点,将耗费大量研发的资金;而由于尘埃阻挡太阳光,影响硅光板的光电效应,使得发电效率将降低35-40%。因此太阳能光伏电池板除尘和清洗势在必行,且前景广阔。Every increase of 1-2 percentage points in the power generation efficiency of solar photovoltaic panels will cost a lot of research and development funds; and because dust blocks sunlight and affects the photoelectric effect of silicon photovoltaic panels, the power generation efficiency will be reduced by 35-40%. Therefore, dust removal and cleaning of solar photovoltaic panels is imperative and has a bright future.

现在有公开了开发出的可以进行一排清洗的清洗机器人,如专利“基于单轨行走部的光伏电池板组清洗装置”,主要是在电池板除尘清洗机构和供水机构外增加了行走机构,通过行走机构在同排相邻的光伏电池板之间行走,带动电池板除尘清洗机构和供水机构对每一块经过的光伏太阳能板进行清洗。行走机构采用了两个行走轮和一个跨越轮的组合,通过不断地从一片跨越到相邻的另一片光伏电池板,从而达到一次完成一整排的电池板的清洗。Now there are cleaning robots that can be cleaned in a row, such as the patent "PV Panel Group Cleaning Device Based on Monorail Walking Part", which mainly adds a walking mechanism to the dust removal and cleaning mechanism of the battery panel and the water supply mechanism. Through The walking mechanism walks between the adjacent photovoltaic panels in the same row, driving the panel dust removal and cleaning mechanism and the water supply mechanism to clean each passing photovoltaic solar panel. The walking mechanism adopts a combination of two walking wheels and a spanning wheel, and continuously spans from one photovoltaic panel to another adjacent photovoltaic panel, so as to complete the cleaning of a whole row of photovoltaic panels at one time.

但是,现在的清洗机器人只能在同一排内自动完成行走和清洗过程,在从一排太阳能板到另一排太阳能板时,仍然需要人工进行转移或采用其他转移装置,不能达到完全自动化的清洗全部太阳能板。However, the current cleaning robot can only automatically complete the walking and cleaning process in the same row. When transferring from one row of solar panels to another row of solar panels, manual transfer or other transfer devices are still required, and fully automated cleaning cannot be achieved. All solar panels.

发明内容Contents of the invention

本发明所要解决的技术问题是提供多排光伏电池板组清洗装置及清洗方法,解决现在的清洗机器人只能在同一排的太阳能板组之间自动进行清洗,而无法达到完全自动化的清洗全部太阳能板的缺陷。The technical problem to be solved by the present invention is to provide a cleaning device and cleaning method for multi-row photovoltaic battery panel groups, so that the current cleaning robot can only automatically clean between the same row of solar panel groups, and cannot fully automate cleaning of all solar panels. board defects.

技术方案Technical solutions

多排光伏电池板组清洗装置,包括电池板除尘清洗机构、供水机构和行走机构,所述行走机构包括通过弹性悬挂固定在主机架的顶板与光伏电池板上端面或者底板与光伏电池板下端面之间的行走轮,所述行走轮包括主动轮和被动轮,所述行走轮由行走电机通过减速机构驱动,所述行走机构还包括有跨越轮,其特征在于:The multi-row photovoltaic cell panel group cleaning device includes a cell panel dust removal and cleaning mechanism, a water supply mechanism and a running mechanism. Between the road wheels, the road wheels include a driving wheel and a passive wheel, the road wheels are driven by a travel motor through a reduction mechanism, and the travel mechanism also includes a spanning wheel, which is characterized in that:

所述跨越轮在行走轮两侧各设置一个,分别为前跨轮和后跨轮,用于向前或向后跨越,所述跨越轮通过竖直面旋转机构向上收起或向下放出跨越轮至相邻光伏电池板上端面,通过水平面调节机构调整跨越轮在相邻光伏电池板上端面的行走角度,所述竖直面旋转机构采用设置在顶板或底板上的跨越电机驱动,跨越轮通过包括跨越轮连接板的连接组件与跨越电机连接,使跨越轮能以跨越电机的输出轴为轴心旋转,跨越轮连接板从而向上旋转收起或向下旋转放出跨越轮;The spanning wheels are respectively provided with one on both sides of the running wheel, which are respectively a front spanning wheel and a rear spanning wheel for spanning forward or backward. The wheel reaches the end surface of the adjacent photovoltaic cell plate, and the walking angle of the spanning wheel on the end surface of the adjacent photovoltaic cell plate is adjusted by a horizontal plane adjustment mechanism. The connecting assembly including the connecting plate of the spanning wheel is connected to the spanning motor, so that the spanning wheel can rotate with the output shaft of the spanning motor as the axis, and the spanning wheel connecting plate is rotated upwards to store or rotated downward to release the spanning wheel;

所述跨越轮两侧设置有两个夹紧轮,所述夹紧轮通过连杆固定在跨越轮的中心轮轴上,两个夹紧轮之间的内径略大于光伏电池板的厚度,通过跨越时一个靠近跨越轮所在的光伏电池板的正面,另一个靠近跨越轮所在的光伏电池板背面,夹住所述光伏电池板,稳定跨越轮沿所在光伏电池板上端面行走;Two clamping wheels are arranged on both sides of the spanning wheel, and the clamping wheels are fixed on the center axle of the spanning wheel through a connecting rod. The inner diameter between the two clamping wheels is slightly larger than the thickness of the photovoltaic cell panel. When one is close to the front of the photovoltaic cell panel where the spanning wheel is located, the other is close to the back of the photovoltaic cell panel where the spanning wheel is located, clamping the photovoltaic cell panel, and stably spanning the wheel to walk along the end surface of the photovoltaic cell panel where it is located;

在所述顶板或底板上位于两个行走轮外沿处分别设置有位置传感器,以检测行走轮是否已走到一块光伏太阳能板或整排太阳能板的边缘,控制器控制行走机构行走,跨越轮向前或向后跨越。Position sensors are respectively arranged on the outer edges of the two road wheels on the top or bottom board to detect whether the road wheels have reached the edge of a photovoltaic solar panel or a whole row of solar panels. Span forward or backward.

进一步,在所述顶板或底板上前后两侧分别设置有一套跨越轮结构,所述跨越轮结构包括左右两边的固定柱和连接两边固定柱的水平连接杆,所述跨越轮和竖直面旋转机构设置在所述水平连接杆上,使跨越轮和竖直面旋转机构能沿水平连接杆水平摆动。Further, a set of spanning wheel structures are respectively arranged on the front and rear sides of the top plate or the bottom plate, and the spanning wheel structures include fixed columns on the left and right sides and horizontal connecting rods connecting the fixed columns on both sides, and the spanning wheels and the vertical plane rotate The mechanism is arranged on the horizontal connecting rod, so that the spanning wheel and the vertical surface rotation mechanism can swing horizontally along the horizontal connecting rod.

进一步,在所述顶板或底板上前后两侧分别设置有一套跨越轮结构,所述跨越轮结构包括水平电机,所述水平电机带动水平转动平台,所述跨越轮和竖直面旋转机构设置在所述水平转动平台上,控制器根据位置传感器信号控制跨越电机从而控制跨越轮继续向前或向后跨越,控制水平电机从而控制跨越轮跨越角度。Further, a set of spanning wheel structures are respectively arranged on the front and rear sides of the top or bottom plate, the spanning wheel structure includes a horizontal motor, and the horizontal motor drives a horizontal rotation platform, and the spanning wheels and the vertical surface rotation mechanism are arranged on On the horizontal rotating platform, the controller controls the spanning motor according to the position sensor signal so as to control the spanning wheel to continue spanning forward or backward, and controls the horizontal motor to control the spanning angle of the spanning wheel.

进一步,所述跨越轮两侧设置的两个夹紧轮采用柔性张紧轮结构,在两个夹紧轮的外侧安装有弹性张开和缩紧机构。Further, the two clamping wheels arranged on both sides of the spanning wheel adopt a flexible tensioning wheel structure, and an elastic expansion and contraction mechanism is installed on the outside of the two clamping wheels.

一种应用上述的多排光伏电池板组清洗装置对多排光伏电池板组进行全自动清洗的方法,其特征在于包括如下步骤:A method for fully automatic cleaning of multiple rows of photovoltaic cell panels using the above-mentioned multi-row photovoltaic cell panel group cleaning device, characterized in that it includes the following steps:

(1)将所述多排光伏电池板组设置为相邻两排之间首尾相连,在相邻两排之间的连接处设置有呈“y”形的三片光伏电池板,即其中一排的起点端或终点端的光伏电池板伸出在另一排的端点光伏电池板外;(1) The multi-row photovoltaic battery panel group is arranged to be connected end to end between two adjacent rows, and three photovoltaic battery panels in a "y" shape are arranged at the connection between two adjacent rows, that is, one of them The photovoltaic cell panels at the start or end of a row protrude from the photovoltaic cell panels at the end of the other row;

(2)清洗装置在完成一排光伏电池板组的清洗后,行走机构的位置传感器传送信号给控制器,如后排的端点光伏电池板设置在该排光伏电池板组之外,则控制器控制行走机构直接跨越到后排,如该排的端点光伏电池板设置在后排光伏电池板组之外,则控制器控制行走机构回退至该排的端点光伏电池板起始处再跨越到后排;(2) After the cleaning device completes the cleaning of a row of photovoltaic cell panels, the position sensor of the traveling mechanism sends a signal to the controller. Control the running mechanism to cross directly to the back row. If the photovoltaic cell panel at the end point of the row is set outside the photovoltaic cell panel group in the rear row, the controller will control the traveling mechanism to return to the beginning of the photovoltaic cell panel at the end point of the row and then cross to the back row;

(3)所述行走机构直接跨越到后排是通过控制前跨轮向前跨越到相接的后一排的首片光伏电池板上,通过水平面调节机构调整前跨轮在所述光伏电池板上端面的行走角度,夹紧轮保证前跨轮沿光伏电池板上端面行走,行走轮继续前行,直至清洗装置全部行走到所述后一排的首片光伏电池板上,然后再回退,所述前跨轮变更为后跨轮,后跨轮变更为前跨轮,从后一排的首片光伏电池板开始沿与前一排相反的方向向前行走与清洗,完成前后两排的跨越;(3) The walking mechanism directly spans to the rear row by controlling the front spanning wheel to span forward to the first photovoltaic panel of the next row connected, and adjust the front spanning wheel on the photovoltaic cell panel through the level adjustment mechanism. The travel angle of the upper end surface, the clamping wheel ensures that the front span wheel walks along the top surface of the photovoltaic cell panel, and the travel wheel continues to move forward until the cleaning device completely walks to the first photovoltaic cell panel of the last row, and then retreats , the front spanning wheel is changed to the rear spanning wheel, and the rear spanning wheel is changed to the front spanning wheel. Starting from the first photovoltaic cell panel in the rear row, it walks forward and cleans in the opposite direction to the previous row, and completes the front and rear rows. the crossing;

所述回退至端点光伏电池板起始处再跨越到后排是控制器驱动行走轮在完成清洗的前一排的端点光伏电池板上回退,此时,行走轮行走方向变化,在回退到所述前一排的端点光伏电池板的起始边沿后,控制器控制跨越轮跨越到后一排的光伏电池板上,行走轮被驱动继续朝原回退方向前进,直至清洗装置全部行走到所述后一排的光伏电池板上,从而完成前后两排的跨越,清洗装置继续按照变更后的方向前进,对后一排的光伏电池板组进行清洗;The stepping back to the beginning of the terminal photovoltaic panel and then crossing to the back row is that the controller drives the traveling wheel to retreat on the terminal photovoltaic panel of the previous row after cleaning. At this time, the traveling direction of the traveling wheel changes, After retreating to the starting edge of the photovoltaic cell panel at the end point of the previous row, the controller controls the spanning wheel to cross to the photovoltaic cell panel of the next row, and the traveling wheel is driven to continue moving forward in the original retracting direction until the cleaning device is fully moved To the photovoltaic cell panels of the last row, thereby completing the spanning of the front and rear rows, the cleaning device continues to advance according to the changed direction, and cleans the photovoltaic cell panel groups of the last row;

(4)当再次清洗到两排相连接处时,重复步骤2~3,直至完成全部多排的光伏电池板组的清洗。(4) When the junction of two rows is cleaned again, steps 2-3 are repeated until the cleaning of all multiple rows of photovoltaic cell panel groups is completed.

进一步,所述多排光伏电池板组的相邻两排基本平行设置,其中一排的端点光伏电池板设置在两排光伏电池板组之间,与另一排的两片光伏电池板形成“y”形,从而连接两排光伏电池板组。Further, two adjacent rows of the multiple rows of photovoltaic cell panels are basically arranged in parallel, and the terminal photovoltaic cell panels of one row are arranged between the two rows of photovoltaic cell panel groups, forming a " y” shape to connect two rows of photovoltaic panels.

所述多排光伏电池板组的首排光伏电池板组与末排光伏电池板组之间设置有回转轨道,清洗装置在完成末排的清洗后通过所述回转轨道回到首排光伏电池板组起始处。A revolving track is provided between the first row of photovoltaic cell panel groups and the last row of photovoltaic cell panel groups of the multi-row photovoltaic cell panel groups, and the cleaning device returns to the first row of photovoltaic cell panels through the revolving track after completing the cleaning of the last row. group start.

所述回转轨道为一半的跑道形,回转轨道的转弯半径不小于清洗装置长度的10倍。The revolving track is a half runway shape, and the turning radius of the revolving track is not less than 10 times the length of the cleaning device.

有益效果Beneficial effect

本发明的多排光伏电池板组清洗装置及应用该装置进行全自动清洗的方法主要通过前后均设置跨越轮及跨越轮水平方向的摆动控制,相邻两排平行设置,其中一排的端点光伏电池板设置在两排光伏电池板组之间,与另一排的两片光伏电池板形成“y”形,从而连接两排光伏电池板组,然后通过先前进再后退,改变清洗装置前进的方向,从而达到清洗装置跨排清洗的目的,实现多排光伏电池板组的全自动清洗。The multi-row photovoltaic panel group cleaning device of the present invention and the method for fully automatic cleaning using the device are mainly through the front and rear setting of the spanning wheel and the horizontal swing control of the spanning wheel, two adjacent rows are arranged in parallel, and the end point photovoltaic The solar panels are arranged between two rows of photovoltaic panel groups, forming a "y" shape with two photovoltaic panels in the other row, thereby connecting the two rows of photovoltaic panel groups, and then changing the forward direction of the cleaning device by moving forward and then backward. Direction, so as to achieve the purpose of cross-row cleaning of the cleaning device, and realize the automatic cleaning of multi-row photovoltaic panel groups.

附图说明Description of drawings

图1为现有技术的清洗装置整体示意图。FIG. 1 is an overall schematic diagram of a cleaning device in the prior art.

图2为现有技术的行走机构的放大示意图Fig. 2 is the enlarged schematic view of the walking mechanism of the prior art

图3为本发明的清洗装置的正面示意图。Fig. 3 is a schematic front view of the cleaning device of the present invention.

图4为本发明的清洗装置的背面示意图。FIG. 4 is a schematic view of the back of the cleaning device of the present invention.

图5为本发明的多排电池板组设置的俯视示意图。Fig. 5 is a schematic top view of the multi-row solar panel assembly of the present invention.

图6为图5中A处的放大示意图。FIG. 6 is an enlarged schematic view of point A in FIG. 5 .

图7为本发明的清洗装置在两排电池板组的相接处第一次跨越示意图。Fig. 7 is a schematic diagram of the cleaning device of the present invention crossing over the junction of two rows of battery plate groups for the first time.

图8为图7后方向转换示意图。FIG. 8 is a schematic diagram of direction conversion after FIG. 7 .

图9为第二次跨越示意图,完成变轨和变向。Fig. 9 is a schematic diagram of the second crossing to complete the track change and direction change.

图10为夹紧轮采用柔性张紧轮结构示意图。Fig. 10 is a schematic diagram of the structure of the clamping wheel using a flexible tensioning wheel.

其中:1-电池板除尘清洗机构,2-行走机构,3-供水机构,11-主机架,12-顶板,13-底板,14-滚筒清洗器,21-弹性悬挂,22-行走轮,23-行走电机,24-跨越轮,241-前跨轮,242-后跨轮,25-跨越轮连接板,26-夹紧轮,27-固定柱,31-供水管,32-回水管,4-光伏电池板,5-光伏电池板支撑架,6-回转轨道。Among them: 1-battery plate dust removal and cleaning mechanism, 2-travel mechanism, 3-water supply mechanism, 11-main frame, 12-top plate, 13-bottom plate, 14-roller cleaner, 21-elastic suspension, 22-travel wheel, 23 -traveling motor, 24-spanning wheel, 241-front spanning wheel, 242-rear spanning wheel, 25-spanning wheel connecting plate, 26-clamping wheel, 27-fixing column, 31-water supply pipe, 32-return water pipe, 4 -Photovoltaic panels, 5-photovoltaic panel support frame, 6-revolving track.

具体实施方式detailed description

下面结合具体实施例和附图,进一步阐述本发明。The present invention will be further described below in conjunction with specific embodiments and accompanying drawings.

在现有的基于单轨行走的光伏电池板组清洗装置中,附图1为示意图,包括电池板除尘清洗机构1,行走机构2和供水机构3,所述电池板除尘清洗机构1包括主机架11,所述主机架11固定在光伏电池板上,主机架11包括横向设置在光伏电池板顶上的顶板12和底下的底板13,在顶板12和底板13之间竖直设置有滚珠丝杠,在所述滚珠丝杠上平行光伏电池板表面设置有滚筒清洗器14。In the existing photovoltaic cell panel cleaning device based on monorail walking, accompanying drawing 1 is a schematic diagram, including a cell panel dust removal and cleaning mechanism 1, a traveling mechanism 2 and a water supply mechanism 3, and the cell panel dust removal and cleaning mechanism 1 includes a main frame 11 , the main frame 11 is fixed on the photovoltaic cell board, the main frame 11 includes a top plate 12 horizontally arranged on the top of the photovoltaic cell panel and a bottom plate 13 below, and a ball screw is vertically arranged between the top plate 12 and the bottom plate 13, A roller cleaner 14 is arranged on the ball screw parallel to the surface of the photovoltaic cell panel.

在所述主机架的顶板12或底板13与光伏电池板之间设置有行走机构2,所述装置行走机构包括通过弹性悬挂21固定在主机架的顶板12与光伏电池板上端面或者底板13与光伏电池板下端面之间的行走轮22,所述行走轮22包括主动轮和被动轮,所述供水机构3包括供水器和供水管31及控制器,所述供水管31连接至滚筒清洗器14,所述控制器分别与滚筒清洗器14、行走电机23、跨越电机25、位置传感器和供水器电连接,控制滚筒清洗器14对光伏电池板进行清洗,行走轮22带动装置行走,跨越轮24带动装置跨越一块光伏电池板行走至下一块光伏电池板,供水器通过供水管31给滚筒清洗器14供水。A traveling mechanism 2 is arranged between the top plate 12 or the bottom plate 13 of the main frame and the photovoltaic cell panel, and the traveling mechanism of the device includes the top plate 12 fixed on the main frame by an elastic suspension 21 and the end surface of the photovoltaic cell plate or the bottom plate 13 and the photovoltaic cell panel. The road wheel 22 between the lower end faces of the photovoltaic panels, the road wheel 22 includes a driving wheel and a driven wheel, the water supply mechanism 3 includes a water supply device, a water supply pipe 31 and a controller, and the water supply pipe 31 is connected to the drum washer 14. The controller is electrically connected to the drum cleaner 14, the travel motor 23, the straddle motor 25, the position sensor and the water supply, respectively, and controls the drum cleaner 14 to clean the photovoltaic panels, and the travel wheels 22 drive the device to walk, and the span wheels 24 The driving device travels across one photovoltaic cell panel to the next photovoltaic cell panel, and the water supply device supplies water to the drum cleaner 14 through the water supply pipe 31 .

为解决现在的清洗机器人只能在同一排的太阳能板组之间自动进行清洗,而无法对多排光伏电池板组进行全自动清洗的问题,本申请公开一种多排光伏电池板组清洗装置,除包括电池板除尘清洗机构1、供水机构3和行走机构2之外,行走机构2的跨越轮24在行走轮两侧各设置一个,分别为前跨轮241和后跨轮242,用于向前或向后跨越,跨越轮24通过竖直面旋转机构向上收起或向下放出跨越轮至相邻光伏电池板上端面,通过水平面调节机构调整跨越轮在相邻光伏电池板上端面的行走角度,所述竖直面旋转机构采用设置在顶板或底板上的跨越电机驱动,跨越轮24通过包括跨越轮连接板25的连接组件与跨越电机连接,使跨越轮24能以跨越电机的输出轴为轴心旋转,跨越轮连接板25从而向上旋转收起或向下旋转放出跨越轮;In order to solve the problem that current cleaning robots can only automatically clean between solar panel groups in the same row, but cannot fully automatically clean multi-row photovoltaic cell panel groups, this application discloses a multi-row photovoltaic cell panel group cleaning device , in addition to including the battery panel dust removal and cleaning mechanism 1, the water supply mechanism 3 and the running mechanism 2, the spanning wheels 24 of the traveling mechanism 2 are respectively provided with one on both sides of the running wheel, which are respectively a front spanning wheel 241 and a rear spanning wheel 242 for Spanning forward or backward, the spanning wheel 24 is retracted upwards through the vertical surface rotation mechanism or released downwards to the end surface of the adjacent photovoltaic cell panel, and the spanning wheel is adjusted on the end surface of the adjacent photovoltaic cell panel by the horizontal plane adjustment mechanism. Walking angle, the vertical surface rotation mechanism adopts the straddling motor drive that is arranged on the top plate or the bottom plate, and the straddling wheel 24 is connected with the straddling motor by a connecting assembly that includes a straddling wheel connecting plate 25, so that the straddling wheel 24 can be straddled by the output of the straddling motor The shaft rotates around the axis, and the connecting plate 25 of the crossing wheel is rotated upwards to store or rotated downwards to release the crossing wheel;

所述跨越轮24两侧设置有两个夹紧轮26,所述夹紧轮26通过连杆固定在跨越轮24的中心轮轴上,两个夹紧轮26之间的内径略大于光伏电池板的厚度,通过跨越时一个靠近跨越轮所在的光伏电池板的正面,另一个靠近跨越轮所在的光伏电池板背面,夹住所述光伏电池板,稳定跨越轮沿所在光伏电池板上端面行走;Two clamping wheels 26 are arranged on both sides of the spanning wheel 24, and the clamping wheels 26 are fixed on the center axle of the spanning wheel 24 through a connecting rod, and the inner diameter between the two clamping wheels 26 is slightly larger than that of the photovoltaic panel When crossing, one is close to the front of the photovoltaic cell panel where the spanning wheel is located, and the other is close to the back of the photovoltaic cell panel where the spanning wheel is located, clamping the photovoltaic cell panel, and the stable spanning wheel walks along the top surface of the photovoltaic cell panel where it is located;

在所述顶板或底板上位于两个行走轮外沿处分别设置有位置传感器,以检测行走轮是否已走到一块光伏太阳能板或整排太阳能板的边缘,控制器控制行走机构行走,跨越轮向前或向后跨越。Position sensors are respectively arranged on the outer edges of the two road wheels on the top or bottom board to detect whether the road wheels have reached the edge of a photovoltaic solar panel or a whole row of solar panels. Span forward or backward.

在所述顶板或底板上前后两侧分别设置有一套跨越轮结构,所述的水平面调节机构可以有多种实现方式。A set of spanning wheel structures are respectively arranged on the front and rear sides of the top plate or the bottom plate, and the level adjustment mechanism can be implemented in various ways.

附图3和图4示意的为一种,即跨越轮结构包括左右两边的固定柱27和连接两边固定柱27的水平连接杆,然后将跨越轮24和竖直面旋转机构设置在所述水平连接杆上,使跨越轮和竖直面旋转机构能沿水平连接杆水平摆动。Accompanying drawing 3 and Fig. 4 schematically are a kind of, promptly straddling wheel structure comprises the fixed post 27 on left and right sides and connects the horizontal connecting bar of both sides fixed post 27, then spans wheel 24 and vertical surface rotation mechanism and is arranged on described level On the connecting rod, the spanning wheel and the vertical plane rotating mechanism can swing horizontally along the horizontal connecting rod.

水平面调节机构还可以采用水平电机,将水平电机设置带动一水平转动平台,然后将跨越轮24和竖直面旋转机构设置在所述水平转动平台上,清洗装置的控制器根据位置传感器信号控制跨越电机从而控制跨越轮继续向前或向后跨越,控制水平电机从而可以直接控制跨越轮水平转角。The level adjustment mechanism can also adopt a horizontal motor, and the horizontal motor is set to drive a horizontal rotation platform, and then the crossing wheel 24 and the vertical surface rotation mechanism are arranged on the horizontal rotation platform, and the controller of the cleaning device controls the crossover according to the signal of the position sensor. The motor thus controls the spanning wheel to continue to span forward or backward, and the control level motor can directly control the spanning wheel horizontal rotation angle.

跨越轮两侧设置的两个夹紧轮采用柔性张紧轮结构,在两个夹紧轮的外侧安装有弹性张开和缩紧机构。The two clamping wheels arranged on both sides of the spanning wheel adopt a flexible tensioning wheel structure, and an elastic expansion and contraction mechanism is installed on the outside of the two clamping wheels.

应用本多排光伏电池板组清洗装置对多排直线光伏电池板组进行全自动清洗时,按照以下步骤进行清洗:When using this multi-row photovoltaic panel group cleaning device to perform automatic cleaning of multi-row linear photovoltaic panel groups, follow the steps below:

第一步,首先将所述多排光伏电池板组设置为相邻两排之间首尾相连,在相邻两排之间的连接处设置有呈“y”形的三片光伏电池板,即其中一排的起点端或终点端的光伏电池板伸出在另一排的端点光伏电池板外。In the first step, firstly, the multi-row photovoltaic battery panel group is arranged to be connected end-to-end between two adjacent rows, and three photovoltaic battery panels in a "y" shape are arranged at the connection between two adjacent rows, that is, The photovoltaic cell panels at the starting point or terminal end of one row protrude from the terminal photovoltaic cell panels of the other row.

第二步,清洗装置在完成一排光伏电池板组的清洗后,行走机构的位置传感器传送信号给控制器,如后排的端点光伏电池板设置在该排光伏电池板组之外,则控制器控制行走机构直接跨越到后排,如该排的端点光伏电池板设置在后排光伏电池板组之外,则控制器控制行走机构回退至该排的端点光伏电池板起始处再跨越到后排。In the second step, after the cleaning device completes the cleaning of a row of photovoltaic cell panels, the position sensor of the traveling mechanism sends a signal to the controller. The controller controls the running mechanism to cross directly to the back row. If the photovoltaic cell panel at the end point of the row is set outside the photovoltaic cell panel group in the rear row, the controller controls the traveling mechanism to return to the beginning of the photovoltaic cell panel at the end point of the row and then cross over to the back row.

第三步,如果后排的端点光伏电池板设置在该排光伏电池板组之外时,所述行走机构直接跨越到后排,通过控制前跨轮向前跨越到相接的后一排的首片光伏电池板上,通过水平面调节机构调整前跨轮在所述光伏电池板上端面的行走角度,如附图2和附图3中示意的结构,当设置在水平连接杆上的前跨轮跨越到相接的后一排的首片光伏电池板上后,前跨轮会因受力在水平连接杆上摆动,前跨轮的夹紧轮落在光伏电池板两面,保证前跨轮沿光伏电池板上端面行走,前跨轮的两个夹紧轮之间的间距略大于光伏电池板的厚度,行走轮跟随前跨轮继续前行,从而使清洗装置全部行走到所述后一排的首片光伏电池板上,实现一次跨越。In the third step, if the terminal photovoltaic cell panels of the rear row are set outside the row of photovoltaic cell panel groups, the traveling mechanism directly crosses to the rear row, and crosses forward to the connected rear row by controlling the front spanning wheels. On the first piece of photovoltaic cell board, adjust the walking angle of the front span wheel on the end surface of the photovoltaic cell board through the horizontal plane adjustment mechanism, such as the structure shown in accompanying drawing 2 and accompanying drawing 3, when the front spanning wheel arranged on the horizontal connecting rod After the wheel spans to the first photovoltaic cell panel in the next row, the front span wheel will swing on the horizontal connecting rod due to the force, and the clamping wheels of the front span wheel fall on both sides of the photovoltaic cell panel to ensure that the front span wheel Walking along the top surface of the photovoltaic panel, the distance between the two clamping wheels of the front spanning wheel is slightly larger than the thickness of the photovoltaic panel, and the traveling wheel continues to move forward following the front spanning wheel, so that the cleaning device can travel to the last step. The first photovoltaic panel in the row achieved a leap forward.

而如果水平面调节机构采用水平电机驱动,按照设置的相邻两排光伏电池板组之间的夹角,水平电机带动跨越轮水平旋转一定角度后,再竖直旋转直接跨越到相接的后一排的首片光伏电池板上,然后夹紧轮夹在光伏电池板两面,行走轮跟随前行,从而实现跨越。And if the level adjustment mechanism is driven by a horizontal motor, according to the angle between the two adjacent rows of photovoltaic panel groups, the horizontal motor drives the spanning wheel to rotate horizontally for a certain angle, and then rotate vertically to directly span to the next connected row. On the first photovoltaic panel in the row, the clamping wheels are clamped on both sides of the photovoltaic panel, and the traveling wheels follow it forward, thus achieving leapfrogging.

完成该片光伏电池板的清洗后,驱动行走轮回退,所述前跨轮变更为后跨轮,后跨轮变更为前跨轮,从后一排的首片光伏电池板开始沿与前一排相反的方向跨越到后一排的第二片光伏电池板上,实现第二次跨越,从而完成前后两排的变轨跨越,清洗装置继续按照变更后的方向前进,对后一排的光伏电池板组进行清洗。After the cleaning of the photovoltaic cell panel is completed, the driving wheel is driven back, the front spanning wheel is changed to the rear spanning wheel, and the rear spanning wheel is changed to the front spanning wheel. The opposite direction of the row crosses to the second photovoltaic panel of the next row to realize the second crossing, thus completing the track change and crossing of the front and rear rows. The cleaning device continues to move forward in the changed direction, and the photovoltaic panels Clean the battery pack.

附图7~9示意了清洗装置在相邻两排连接处的两次跨越和之间的变换方向,从而实现变轨的过程。Accompanying drawing 7~9 has shown that cleaning device changes direction between two crossings at the junction of adjacent two rows, thereby realizes the process of track change.

而如果该排的端点光伏电池板设置在后排光伏电池板组之外时,所述回退至端点光伏电池板起始处再跨越到后排,控制器驱动行走轮在完成清洗的前一排的端点光伏电池板上回退,此时,行走轮行走方向变化,在回退到所述前一排的端点光伏电池板的起始边沿后,控制器控制跨越轮跨越到后一排的光伏电池板上,行走轮被驱动继续朝原回退方向前进,直至清洗装置全部行走到所述后一排的光伏电池板上,从而完成前后两排的跨越,清洗装置继续按照变更后的方向前进,对后一排的光伏电池板组进行清洗。And if the terminal photovoltaic cell panel of this row is arranged outside the back row of photovoltaic cell panel group, the described fallback to the beginning of the terminal photovoltaic cell panel crosses over to the rear row, and the controller drives the traveling wheels one day before the cleaning is completed. At this time, the traveling direction of the traveling wheels changes, and after returning to the starting edge of the photovoltaic cell panel at the end point of the previous row, the controller controls the spanning wheel to span to the next row. On the photovoltaic cell board, the traveling wheels are driven to continue moving forward in the original retreat direction until the cleaning device has all walked to the photovoltaic cell board in the last row, thereby completing the crossing of the front and rear rows, and the cleaning device continues to move forward in the changed direction , to clean the last row of photovoltaic panels.

最后,当再次清洗到两排相连接处时,重复上述第二步到第三步,直至完成全部多排的光伏电池板组的清洗。Finally, when the junction of the two rows is cleaned again, the above-mentioned second to third steps are repeated until the cleaning of all the multiple rows of photovoltaic cell panel groups is completed.

所述多排光伏电池板组的相邻两排也可以采用基本平行设置,其中一排的端点光伏电池板设置在两排光伏电池板组之间,与另一排的两片光伏电池板形成“y”形,从而连接两排光伏电池板组。如附图5示意。The two adjacent rows of the multiple rows of photovoltaic cell panels can also be arranged substantially in parallel, wherein the terminal photovoltaic cell panels of one row are arranged between the two rows of photovoltaic cell panel groups, and form two rows of photovoltaic cell panels with the other row. "y" shape, thus connecting two rows of photovoltaic panel groups. As shown in Figure 5.

所述多排光伏电池板组的首排光伏电池板组与末排光伏电池板组之间设置有回转轨道,清洗装置在完成末排的清洗后通过所述回转轨道回到首排光伏电池板组起始处。A revolving track is provided between the first row of photovoltaic cell panel groups and the last row of photovoltaic cell panel groups of the multi-row photovoltaic cell panel groups, and the cleaning device returns to the first row of photovoltaic cell panels through the revolving track after completing the cleaning of the last row. group start.

所述回转轨道为一半的跑道形,回转轨道的转弯半径不小于清洗装置长度的10倍。The revolving track is a half runway shape, and the turning radius of the revolving track is not less than 10 times the length of the cleaning device.

本发明的多排光伏电池板组清洗装置及应用该装置进行全自动清洗的方法主要通过前后均设置跨越轮及跨越轮水平方向的摆动控制,在两排电池板组的连接处设置为成一定夹角的几片相接的电池板,然后通过先前进再后退,改变清洗装置前进的方向,从而达到清洗装置跨排清洗的目的,实现多排光伏电池板组的全自动清洗。The multi-row photovoltaic panel group cleaning device of the present invention and the method for using the device for fully automatic cleaning mainly set the spanning wheels at the front and rear and the swing control of the spanning wheel in the horizontal direction, and set the junction of the two rows of photovoltaic cell panel groups to a certain degree. Several connected panels at the included angle, and then change the direction of the cleaning device by moving forward and then retreating, so as to achieve the purpose of cross-row cleaning of the cleaning device and realize the automatic cleaning of multi-row photovoltaic panel groups.

Claims (7)

1. multiple rows of photovoltaic battery panel group cleaning device, including cell panel dedusting wiper mechanism, water supply mechanism and walking mechanism, described Walking mechanism includes being fixed on top board and photovoltaic battery panel upper surface or base plate and the photovoltaic electric of mainframe by resilient suspension Road wheel between the plate lower surface of pond, described road wheel includes drivewheel and follower, and described road wheel is passed through by movable motor Reducing gear drive, described walking mechanism also include leap wheel it is characterised in that:
Described leap is taken turns in each setting in road wheel both sides one, respectively front back gear and rear back gear, for crossing over forward or backward, Described wheel of crossing over is upwards collected through by vertical plane rotating mechanism or releases downwards crossing over wheel to adjacent photovoltaic cell plate upper surface, leads to Cross the adjustment of horizontal plane governor motion and cross over the walking angle in adjacent photovoltaic cell plate upper surface for the wheel, described vertical plane rotating mechanism Using the leap Motor drive being arranged on top board or base plate, cross over wheel by includes crossing over wheel connecting plate coupling assembly and across More motor connection, the output shaft enabling leap wheel to cross over motor rotates for axle center, crosses over wheel connecting plate thus rotating up receipts Play or be rotated down releasing and cross over wheel;
Described wheel both sides of crossing over are provided with two pinch wheels, and described pinch wheels are fixed on the center-wheel arbor crossing over wheel by connecting rod On, the internal diameter between two pinch wheels is slightly larger than the thickness of photovoltaic battery panel, is located by one when crossing over close leap wheel The front of photovoltaic battery panel, another, near crossing over the photovoltaic cell back that wheel is located, clamps described photovoltaic battery panel, stable Cross over wheel along the walking of place photovoltaic battery panel upper surface;
Described top board or base plate are located at and at two road wheel outers, are respectively arranged with position sensor, to detect that road wheel is The no edge having gone to one piece of photovoltaic solar panel or entire row solar panels, controller control walking mechanism walking, cross over wheel to Front or cross over backward;
Before and after on described top board or base plate, both sides are respectively arranged with a set of leap wheel construction, and described leap wheel construction includes level Motor, described horizontal motor drives horizontal rotary pedestal, described leap wheel and vertical plane rotating mechanism to be arranged on described level and turn On moving platform, controller according to position sensor signal control cross over motor thus control leap wheel continue forward or backward across More, control horizontal motor thus controlling leap wheel to cross over angle.
2. as claimed in claim 1 multiple rows of photovoltaic battery panel group cleaning device it is characterised in that:On described top board or base plate Both sides are respectively arranged with a set of leap wheel construction in front and back, and described leap wheel construction includes the fixed column of the right and left and connects both sides The horizontal brace rod of fixed column, described leap wheel and vertical plane rotating mechanism are arranged on described horizontal brace rod, make leap wheel Can be along horizontal brace rod horizontal hunting with vertical plane rotating mechanism.
3. as claimed in claim 1 multiple rows of photovoltaic battery panel group cleaning device it is characterised in that:Described wheel both sides of crossing over are arranged Two pinch wheels adopt flexible tension wheel construction, install in the outside of two pinch wheels and flexible open and tighten mechanism.
4. multiple rows of photovoltaic battery panel group cleaning device is carried out to multiple rows of photovoltaic battery panel group as claimed in claim 1 for a kind of application The method of automatic washing is it is characterised in that comprise the steps:
(1) described multiple rows of photovoltaic battery panel group is set between adjacent two rows join end to end, the connection between adjacent two rows Place is provided with three photovoltaic battery panels in " y " shape, and that is, the starting point end of wherein one row or the photovoltaic battery panel of destination terminal stretch out Outside the end points photovoltaic battery panel of another row;
(2) after the cleaning of complete photovoltaic battery panel group in a row, the position sensor of walking mechanism transmits a signal to cleaning device Controller, the end points photovoltaic battery panel of such as heel row is arranged on outside this row's photovoltaic battery panel group, then controller controls walking mechanism Directly cross heel row, the end points photovoltaic battery panel of such as this row is arranged on outside heel row photovoltaic battery panel group, then controller controls Walking mechanism rollback crosses heel row again to the end points photovoltaic battery panel section start of this row;
(3) described walking mechanism directly crosses heel row is to cross forward first of the rear row connecting by controlling front back gear On photovoltaic battery panel, the walking angle in described photovoltaic battery panel upper surface for the back gear before being adjusted by horizontal plane governor motion, folder Before bearing up pulley ensures, back gear is walked along photovoltaic battery panel upper surface, and road wheel continues to move ahead, the institute until cleaning device is all walked On the first photovoltaic battery panel of a row after stating, then rollback again, described front back gear is changed to rear back gear, rear back gear be changed to before across Wheel, starts to walk forward along the direction contrary with previous row and clean from the first photovoltaic battery panel of a rear row, completes before and after two The leap of row;
It is that controller drives road wheel completing the previous of cleaning that rollback to end points photovoltaic battery panel section start crosses heel row again Rollback on the end points photovoltaic battery panel of row, now, road wheel direction of travel changes, in the end points photovoltaic returning back to described previous row After the start edge of cell panel, controller controls to be crossed on the photovoltaic battery panel of a row after wheel crosses, and road wheel is continued by driving Continue and advance towards former rollback direction, on the photovoltaic battery panel of a described rear row until cleaning device is all walked, thus before completing The leap of two rows afterwards, advance in the direction after cleaning device continues according to change, the photovoltaic battery panel group of a rear row is carried out;
(4) when cleaning to two row connections again, repeat step 2~3, until complete all plurality of rows of photovoltaic battery panel groups Cleaning.
5. as claimed in claim 4 multiple rows of photovoltaic battery panel group cleaning device multiple rows of photovoltaic battery panel group is carried out automatically clear The method washed it is characterised in that:The substantially parallel setting of adjacent two rows of described multiple rows of photovoltaic battery panel group, the end points of wherein one row Photovoltaic battery panel is arranged between two row's photovoltaic battery panel groups, forms " y " shape with the two panels photovoltaic battery panel of another row, thus even Connect two row's photovoltaic battery panel groups.
6. as claimed in claim 5 multiple rows of photovoltaic battery panel group cleaning device multiple rows of photovoltaic battery panel group is carried out automatically clear The method washed it is characterised in that:First row's photovoltaic battery panel group of described multiple rows of photovoltaic battery panel group and end row's photovoltaic battery panel group Between be provided with rotary track, cleaning device is returned to by described rotary track after the cleaning completing end row and first arranges photovoltaic cell Plate group section start.
7. as claimed in claim 6 multiple rows of photovoltaic battery panel group cleaning device multiple rows of photovoltaic battery panel group is carried out automatically clear The method washed it is characterised in that:Described rotary track is the track type of half, and the radius of turn of rotary track is not less than cleaning dress Put length 10 times.
CN201410067127.5A 2014-02-26 2014-02-26 Multiple rows of photovoltaic battery panel group cleaning device and cleaning method Expired - Fee Related CN103878130B (en)

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