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CN103865409B - Adhesive layer and adhesive film - Google Patents

Adhesive layer and adhesive film Download PDF

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Publication number
CN103865409B
CN103865409B CN201310608483.9A CN201310608483A CN103865409B CN 103865409 B CN103865409 B CN 103865409B CN 201310608483 A CN201310608483 A CN 201310608483A CN 103865409 B CN103865409 B CN 103865409B
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adhesive
adhesive layer
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film
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CN103865409A (en
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长仓毅
岛口龙介
长谷川良
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Fujimori Kogyo Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • General Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Adhesive Tapes (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)
  • Chemical Kinetics & Catalysis (AREA)

Abstract

本发明提供一种虽然是厚度1μm~20μm薄膜,但具有高粘结力、高附着性的粘结剂层及使用所述粘结剂层的粘结膜。所述粘结剂层是使包含丙烯酸类聚合物的粘结剂组合物交联而成,其中,所述粘结剂组合物作为主要成分的(甲基)丙烯酸酯单体含有烷基的碳原子数为C1~C14的(甲基)丙烯酸烷基酯单体中的至少一种以上和含芳基的(甲基)丙烯酸酯单体中的至少一种以上,并作为其它共聚合性单体含有含氮的乙烯基单体中的至少一种以上、含羧基的共聚合性乙烯基单体和/或含羟基的共聚合性乙烯基单体中的至少一种以上,而且,所述粘结剂层的厚度为1μm~20μm,厚度5μm时的粘结力为4.0(N/25mm)以上。The present invention provides an adhesive layer having a high adhesive force and high adhesion despite being a thin film having a thickness of 1 μm to 20 μm, and an adhesive film using the adhesive layer. The adhesive layer is formed by cross-linking an adhesive composition containing an acrylic polymer, wherein the (meth)acrylate monomer containing an alkyl group as a main component of the adhesive composition At least one or more of (meth)acrylate monomers with C1 to C14 atoms and at least one or more of aryl group-containing (meth)acrylate monomers, and as other copolymerizable monomers The body contains at least one or more of nitrogen-containing vinyl monomers, at least one or more of carboxyl-containing copolymerizable vinyl monomers and/or hydroxyl-containing copolymerizable vinyl monomers, and the The thickness of the adhesive layer is 1 μm to 20 μm, and the adhesive force at a thickness of 5 μm is 4.0 (N/25 mm) or more.

Description

粘结剂层及粘结膜Adhesive layer and adhesive film

技术领域technical field

本发明涉及一种用于光学部件的层间贴合等的粘结剂层及使用所述粘结剂层的粘结膜,所述粘结剂层虽然是厚度1μm~20μm的薄膜,但具有高粘结力和高附着性。The present invention relates to an adhesive layer used for interlayer lamination of optical components and an adhesive film using the adhesive layer. Although the adhesive layer is a thin film with a thickness of 1 μm to 20 μm, it has High cohesion and high adhesion.

背景技术Background technique

为了通过粘结剂层将偏光板、相位差板等光学部件贴合在液晶单元等被粘附体上,提出了各种粘结膜(例如,参照专利文献1~2)。Various adhesive films have been proposed for bonding optical components such as polarizing plates and retardation plates to adherends such as liquid crystal cells through adhesive layers (for example, refer to Patent Documents 1 and 2).

专利文献1中记载了一种将丙烯酸丁酯等作为主要成分的单体,并含有丙烯酰胺化合物等的光学用粘结剂组合物。Patent Document 1 describes an optical adhesive composition containing butyl acrylate or the like as a main component monomer and containing an acrylamide compound or the like.

专利文献2中记载了一种将具有碳原子数为4~8的烷基的(甲基)丙烯酸酯作为主要成分单体,并含有含羧基的单体及含氮的乙烯基单体的光学用粘结剂组合物。Patent Document 2 describes an optical fiber that uses a (meth)acrylate having an alkyl group with 4 to 8 carbon atoms as a main component monomer, and contains a carboxyl group-containing monomer and a nitrogen-containing vinyl monomer. with adhesive composition.

另外,为了提高粘结剂层的折射率,经过反复研究提出了多种粘结膜(例如,参照专利文献3~8)。In addition, in order to increase the refractive index of the adhesive layer, various adhesive films have been proposed through repeated studies (for example, refer to Patent Documents 3 to 8).

专利文献3中记载了一种具有芳环并含有折射率为1.51~1.75的增粘剂的光学用粘结剂组合物。Patent Document 3 describes an optical adhesive composition which has an aromatic ring and contains a thickener having a refractive index of 1.51 to 1.75.

专利文献4中记载了一种使用了含共聚性聚合物的粘结剂组合物的粘结片,所述共聚性聚合物是含芳环的丙烯酸改性单体的共聚性聚合物。Patent Document 4 describes an adhesive sheet using an adhesive composition containing a copolymerizable polymer of an aromatic ring-containing acrylic-modified monomer.

专利文献5中记载了一种含有具有芳环的增粘树脂和芳香族磷酸酯类增塑剂的光学用粘结剂组合物。Patent Document 5 describes an optical adhesive composition containing a tackifier resin having an aromatic ring and an aromatic phosphate-based plasticizer.

专利文献6中记载了一种由粘结剂组合物固化而成的粘结剂,所述粘结剂组合物包括:丙烯酸类树脂;以及含一个乙烯性不饱和基团的芳香族化合物。Patent Document 6 describes an adhesive obtained by curing an adhesive composition comprising: an acrylic resin; and an aromatic compound containing an ethylenically unsaturated group.

专利文献7中记载了一种通过含芳香族单体的丙烯酸类粘结剂将相位差膜和双折射板相互固定而成的光学元件。Patent Document 7 describes an optical element in which a retardation film and a birefringent plate are fixed to each other with an acrylic adhesive containing an aromatic monomer.

专利文献8中记载了一种含有聚氨酯树脂的粘结剂组合物,所述聚氨酯树脂是使芳香族二异氰酸酯和芳香族聚酯二醇反应而成。Patent Document 8 describes an adhesive composition containing a polyurethane resin obtained by reacting an aromatic diisocyanate and an aromatic polyester diol.

近年来,为了实现光学部件的薄膜化,要求用于光学部件的层间贴合的粘结膜是粘结剂层为厚度20μm以下薄层的粘结膜。In recent years, in order to reduce the thickness of optical components, adhesive films used for interlayer lamination of optical components are required to have an adhesive layer with a thickness of 20 μm or less.

通常,粘结剂层的粘结力与粘结剂层的厚度大致成比例,因此,如果将粘结剂层的厚度变薄,随之会降低粘结力。In general, the adhesive force of the adhesive layer is approximately proportional to the thickness of the adhesive layer. Therefore, when the thickness of the adhesive layer is reduced, the adhesive force decreases accordingly.

但是,近年来要求粘结膜具有如下性能:即使将粘结剂层的厚度变薄,也具有与以往的粘结膜(粘结剂层是厚度约为30μm的厚层)同等的粘结力,并且对于高温、高湿环境下长时间放置后的耐久性,也具有与以往的粘结膜同等以上的性能。However, in recent years, adhesive films are required to have the same adhesive force as conventional adhesive films (the adhesive layer is a thick layer with a thickness of about 30 μm) even if the thickness of the adhesive layer is reduced. , and the durability after being left for a long time in a high-temperature and high-humidity environment is equal to or better than that of conventional adhesive films.

另外,从能够将粘结剂层的厚度变薄并能够形成无需实施时效处理(在恒温下实施熟化)的粘结剂层的观点出发,要求形成为NCF(Non Carrier Film,非承载膜)的形态,其具有包括去掉了粘结膜的基材后的粘结剂层的、“脱模膜/粘结剂层/脱模膜”的部件构成。In addition, from the viewpoint of being able to reduce the thickness of the adhesive layer and form an adhesive layer that does not require an aging treatment (curing at a constant temperature), it is required to form an NCF (Non Carrier Film, non-carrier film) The embodiment has a member constitution of "release film/adhesive layer/release film" including the adhesive layer from which the base material of the adhesive film is removed.

此外,在以往的粘结膜中,由于在被粘附体上贴合粘结膜后实施时效处理,因此,能够提高被粘附体和粘结剂层之间的附着性。In addition, in the conventional adhesive film, since the adhesive film is bonded to the adherend and then the aging treatment is performed, the adhesion between the adherend and the adhesive layer can be improved.

但是,采用NCF形态的粘结膜已经完成了粘结剂层的时效处理,因此被粘附体与粘结剂层之间的附着性不足。基于此,存在需要对被粘附体的表面进行电晕处理等表面处理的问题。However, the adhesive film in the form of NCF has already completed the aging treatment of the adhesive layer, so the adhesion between the adherend and the adhesive layer is insufficient. For this reason, there is a problem that surface treatment such as corona treatment needs to be performed on the surface of the adherend.

因此需要一种满足这些要求和克服这些问题的粘结膜。There is therefore a need for an adhesive film that satisfies these requirements and overcomes these problems.

【现有技术文献】[Prior Art Literature]

【专利文献】【Patent Literature】

【专利文献1】日本特开2012-177022号公报[Patent Document 1] Japanese Patent Laid-Open No. 2012-177022

【专利文献2】日本特开2012-201734号公报[Patent Document 2] Japanese Patent Laid-Open No. 2012-201734

【专利文献3】日本特开2007-084762号公报[Patent Document 3] Japanese Patent Laid-Open No. 2007-084762

【专利文献4】日本特开2011-153169号公报[Patent Document 4] Japanese Patent Laid-Open No. 2011-153169

【专利文献5】日本特开2012-167188号公报[Patent Document 5] Japanese Patent Laid-Open No. 2012-167188

【专利文献6】日本特开2012-021148号公报[Patent Document 6] Japanese Patent Laid-Open No. 2012-021148

【专利文献7】日本特开2006-293281号公报[Patent Document 7] Japanese Patent Laid-Open No. 2006-293281

【专利文献8】日本特开2009-091522号公报[Patent Document 8] Japanese Patent Laid-Open No. 2009-091522

发明内容Contents of the invention

发明要解决的课题The problem to be solved by the invention

本发明是鉴于上述事情而完成的发明,其课题在于,提供一种虽然是厚度为1μm~20μm的薄膜,但具有高粘结力和高附着性的粘结剂层及使用所述粘结剂层的粘结膜。The present invention has been accomplished in view of the above, and its object is to provide an adhesive layer having a high adhesive force and high adhesion and an adhesive layer using the adhesive although it is a film having a thickness of 1 μm to 20 μm. layer of adhesive film.

解决课题所用的方法The method used to solve the problem

为了解决上述课题,本发明将以下作为技术思想:在使包括丙烯酸类聚合物的粘结剂组合物交联而成的粘结剂层中,将烷基碳原子数为C1~C14的(甲基)丙烯酸烷基酯单体中的至少一种作为主要成分的单体,并作为其它共聚合性单体含有可共聚的含氮乙烯基单体中的至少一种以上,通过共聚和交联形成具有坚韧的粘结力和高附着性的粘结剂层。In order to solve the above-mentioned problems, the present invention adopts the following as a technical idea: In an adhesive layer obtained by crosslinking an adhesive composition including an acrylic polymer, an alkyl group having C1 to C14 carbon atoms (a base) at least one of the alkyl acrylate monomers as the main component monomer, and at least one of the nitrogen-containing vinyl monomers that can be copolymerized as other copolymerizable monomers, through copolymerization and crosslinking Forms an adhesive layer with tough cohesion and high adhesion.

此外,为了解决上述课题,本发明提供一种粘结剂层,其是使包括丙烯酸类聚合物的粘结剂组合物交联而成,其中,所述粘结剂组合物作为主要成分的(甲基)丙烯酸酯单体含有烷基碳原子数为C1~C14的(甲基)丙烯酸烷基酯单体中的至少一种以上和含芳基的(甲基)丙烯酸酯单体中的至少一种以上,并作为其它共聚合性单体含有含氮的乙烯基单体中的至少一种以上、含羧基的共聚合性乙烯基单体和/或含羟基的共聚合性乙烯基单体中的至少一种以上,而且,所述粘结剂层的厚度为1μm~20μm,厚度5μm时的粘结力为4.0(N/25mm)以上。Furthermore, in order to solve the above-mentioned problems, the present invention provides an adhesive layer obtained by crosslinking an adhesive composition including an acrylic polymer, wherein the adhesive composition is a main component of ( The meth)acrylate monomer contains at least one of the alkyl (meth)acrylate monomers with alkyl carbon atoms of C1-C14 and at least one of the (meth)acrylate monomers containing aryl groups One or more, and at least one or more of nitrogen-containing vinyl monomers, carboxyl-containing copolymerizable vinyl monomers and/or hydroxyl-containing copolymerizable vinyl monomers as other copolymerizable monomers In addition, the adhesive layer has a thickness of 1 μm to 20 μm, and an adhesive force of 4.0 (N/25 mm) or more when the thickness is 5 μm.

此外,优选所述粘结剂组合物包括:In addition, it is preferred that the binder composition comprises:

相对于含有70~95重量份的(A)烷基碳原子数为C1~C14的(甲基)丙烯酸烷基酯单体中的至少一种以上和5~30重量份的(B)含芳基的(甲基)丙烯酸酯单体中的至少一种以上的作为主要成分的(甲基)丙烯酸酯单体100重量份,含有5~50重量份的(C)含氮的乙烯基单体中的一种以上和0.1~5重量份的(D)含羧基的共聚合性乙烯基单体和/或含羟基的共聚合性乙烯基单体中的至少一种以上的重均分子量为20万~200万的共聚物;以及Relative to 70-95 parts by weight of (A) at least one of (meth)acrylic acid alkyl ester monomers containing 70-95 parts by weight of (A) alkyl carbon atoms having C1-C14 and 5-30 parts by weight of (B) aromatic 100 parts by weight of at least one (meth)acrylate monomer as the main component of (meth)acrylate monomers containing 5 to 50 parts by weight of (C) nitrogen-containing vinyl monomer The weight average molecular weight of at least one or more of the (D) carboxyl group-containing copolymerizable vinyl monomers and/or hydroxyl group-containing copolymerizable vinyl monomers of 0.1 to 5 parts by weight is 20 10,000 to 2 million copolymers; and

0.01~5重量份的(E)交联剂。0.01-5 parts by weight of (E) crosslinking agent.

此外,在所述粘结剂组合物中,相对于所述作为主要成分的(甲基)丙烯酸酯单体100重量份,优选含羧基的共聚合性乙烯基单体中的一种以上的含量为2.0重量份以下和/或含羟基的共聚合性乙烯基单体中的一种以上的含量为5.0重量份以下。In addition, in the adhesive composition, the content of one or more carboxyl group-containing copolymerizable vinyl monomers is preferably contained with respect to 100 parts by weight of the (meth)acrylate monomer as the main component. 2.0 parts by weight or less and/or the content of one or more types of hydroxyl group-containing copolymerizable vinyl monomers is 5.0 parts by weight or less.

此外,所述粘结剂层的折射率优选为1.47~1.50。In addition, the refractive index of the adhesive layer is preferably 1.47 to 1.50.

此外,本发明提供一种在脱模膜的单面形成有所述粘结剂层并具有脱模膜/粘结剂层/脱模膜的构成的粘结膜。Moreover, this invention provides the adhesive film which has the structure of a release film/adhesive layer/release film in which the said adhesive layer was formed on one surface of a release film.

此外,本发明提供一种在基材的单面层叠上述粘结剂层而成的粘结膜。Moreover, this invention provides the adhesive film which laminated|stacked the said adhesive layer on one surface of a base material.

此外,本发明提供一种使用了上述粘结膜的偏光板外围部件用膜。Moreover, this invention provides the film for polarizing plate peripheral parts using the said adhesive film.

此外,本发明提供一种使用了上述粘结膜的触摸面板用膜。Moreover, this invention provides the film for touch panels which used the said adhesive film.

此外,本发明提供一种使用了上述粘结膜的电子纸用膜。Moreover, this invention provides the film for electronic papers which used the said adhesive film.

此外,本发明提供一种使用了上述粘结膜的有机EL(Electro-Luminescence)用膜。Moreover, this invention provides the film for organic EL (Electro-Luminescence) using the said adhesive film.

此外,本发明提供一种在光学膜的至少一个面上层叠上述粘结剂层而成的带有粘结剂层的光学膜。Moreover, this invention provides the optical film with an adhesive layer which laminated|stacked the said adhesive layer on at least one surface of an optical film.

发明效果Invention effect

根据本发明,能够满足以往技术中的要求事项以及克服以往技术中存在的问题,能够提供一种虽然是厚度1μm~20μm薄膜,但具有高粘结力、高附着性的粘结剂层及使用所述粘结剂层的粘结膜。According to the present invention, the requirements in the prior art can be met and the problems in the prior art can be overcome, and a kind of adhesive layer with high cohesive force and high adhesion can be provided although it is a thin film with a thickness of 1 μm to 20 μm, and it can be used The adhesive film of the adhesive layer.

具体实施方式detailed description

下面,根据优选的实施方式对本发明进行说明。Next, the present invention will be described based on preferred embodiments.

本发明的粘结剂层是使包括丙烯酸类聚合物的粘结剂组合物交联而成,其中,所述粘结剂组合物作为主要成分的(甲基)丙烯酸酯单体含有烷基碳原子数为C1~C14的(甲基)丙烯酸烷基酯单体中的至少一种以上和含芳基的(甲基)丙烯酸酯单体中的至少一种以上,并作为其它共聚合性单体含有含氮的乙烯基单体中的至少一种以上、含羧基的共聚合性乙烯基单体和/或含羟基的共聚合性乙烯基单体中的至少一种以上,而且,所述粘结剂层的厚度为1μm~20μm,厚度5μm时的粘结力为4.0(N/25mm)以上。The adhesive layer of the present invention is formed by cross-linking an adhesive composition including an acrylic polymer, wherein the (meth)acrylate monomer containing an alkyl carbon as a main component of the adhesive composition At least one or more of (meth)acrylate monomers with C1 to C14 atoms and at least one or more of aryl group-containing (meth)acrylate monomers, and as other copolymerizable monomers The body contains at least one or more of nitrogen-containing vinyl monomers, at least one or more of carboxyl-containing copolymerizable vinyl monomers and/or hydroxyl-containing copolymerizable vinyl monomers, and the The thickness of the adhesive layer is 1 μm to 20 μm, and the adhesive force at a thickness of 5 μm is 4.0 (N/25 mm) or more.

作为烷基碳原子数为C1~C14的(甲基)丙烯酸烷基酯单体,可以举出(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸异丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸异丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸异辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸异壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸十四烷基酯、(甲基)丙烯酸环戊酯、(甲基)丙烯酸环己酯等中的至少一种以上。(甲基)丙烯酸烷基酯单体中的烷基可以是直链、支链、环状中的任意一种。相对于粘合剂组合物的丙烯酸类聚合物(共聚物)100重量份,烷基碳原子数为C1~C14的(甲基)丙烯酸酯单体的比例优选为50~95重量份。Examples of alkyl (meth)acrylate monomers having alkyl carbon atoms of C1 to C14 include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, Isopropyl methacrylate, Butyl (meth)acrylate, Isobutyl (meth)acrylate, Pentyl (meth)acrylate, Hexyl (meth)acrylate, Heptyl (meth)acrylate, ( Octyl (meth)acrylate, Isooctyl (meth)acrylate, 2-Ethylhexyl (meth)acrylate, Nonyl (meth)acrylate, Isononyl (meth)acrylate, Acrylic acid (meth) Decyl ester, Undecyl (meth)acrylate, Lauryl (meth)acrylate, Tridecyl (meth)acrylate, Myristyl (meth)acrylate, (Meth) ) at least one of cyclopentyl acrylate, cyclohexyl (meth)acrylate, and the like. The alkyl group in the alkyl (meth)acrylate monomer may be any of linear, branched and cyclic. The ratio of the (meth)acrylate monomer having C1 to C14 alkyl carbon atoms is preferably 50 to 95 parts by weight relative to 100 parts by weight of the acrylic polymer (copolymer) of the pressure-sensitive adhesive composition.

作为含芳基的(甲基)丙烯酸酯单体,可以举出(甲基)丙烯酸苄酯、(甲基)丙烯酸萘酯、(甲基)丙烯酸苯氧乙酯、(甲基)丙烯酸苯氧丁酯、(甲基)丙烯酸2-(1-萘氧基)乙酯、(甲基)丙烯酸2-(2-萘氧基)乙酯、(甲基)丙烯酸6-(1-萘氧基)己酯、(甲基)丙烯酸6-(2-萘氧基)己酯、(甲基)丙烯酸8-(1-萘氧基)辛酯、(甲基)丙烯酸8-(2-萘氧基)辛酯等。为了得到折射率高的粘结剂层,优选配合至少一种以上的含芳基的(甲基)丙烯酸酯单体。Examples of aryl group-containing (meth)acrylate monomers include benzyl (meth)acrylate, naphthyl (meth)acrylate, phenoxyethyl (meth)acrylate, phenoxy (meth)acrylate Butyl ester, 2-(1-naphthyloxy)ethyl (meth)acrylate, 2-(2-naphthyloxy)ethyl (meth)acrylate, 6-(1-naphthyloxy)(meth)acrylate ) hexyl ester, (meth)acrylate 6-(2-naphthyloxy)hexyl ester, (meth)acrylate 8-(1-naphthyloxy)octyl ester, (meth)acrylate 8-(2-naphthyloxy) base) octyl ester, etc. In order to obtain an adhesive layer with a high refractive index, it is preferable to mix at least one or more aromatic group-containing (meth)acrylate monomers.

通过将这些含芳基的(甲基)丙烯酸酯单体与作为主要成分的单体即烷基碳原子数为C1~C14的(甲基)丙烯酸烷基酯单体加以混合,能够使所得到的粘结剂层的折射率提高而进行调整,减小光学部件间的折射率差,降低全反射,由此能够提高全光线透过率。在本发明的粘结剂层中,当粘结剂组合物含有含芳基的(甲基)丙烯酸酯单体的情况下,其含量相对于作为主要成分的(甲基)丙烯酸酯单体100重量份,优选为5~30重量份。By mixing these aryl group-containing (meth)acrylate monomers with the main component monomers, that is, alkyl (meth)acrylate monomers with alkyl carbon atoms of C1 to C14, the obtained The refractive index of the adhesive layer is adjusted to increase, the refractive index difference between the optical components is reduced, and the total reflection is reduced, thereby improving the total light transmittance. In the adhesive layer of the present invention, when the adhesive composition contains an aryl group-containing (meth)acrylate monomer, its content is 100% relative to the (meth)acrylate monomer as the main component. The weight part is preferably 5 to 30 weight parts.

作为含氮的乙烯基单体,例如可以举出N-乙烯基吡咯烷酮、N-乙烯基己内酰胺、(甲基)丙烯酰吗啉等环状氮乙烯基化合物;N-乙基-N-甲基(甲基)丙烯酰胺、N-甲基-N-丙基(甲基)丙烯酰胺、N-甲基-N-异丙基(甲基)丙烯酰胺、N,N-二甲基(甲基)丙烯酰胺、N,N-二乙基(甲基)丙烯酰胺、N,N-二丙基(甲基)丙烯酰胺、N,N-二异丙基(甲基)丙烯酰胺、N,N-二丁基(甲基)丙烯酰胺等二烷基取代(甲基)丙烯酰胺;(甲基)丙烯酸N-乙基-N-甲基氨乙酯、(甲基)丙烯酸N-甲基-N-丙基氨乙酯、(甲基)丙烯酸N-甲基-N-异丙基氨乙酯、(甲基)丙烯酸N,N-二甲基氨甲酯、(甲基)丙烯酸N,N-二甲基氨乙酯、(甲基)丙烯酸N,N-二甲基氨丙酯、(甲基)丙烯酸N,N-二甲基氨丁酯、(甲基)丙烯酸N,N-二丙基氨乙酯、(甲基)丙烯酸N,N-二丁基氨乙酯等(甲基)丙烯酸二烷基氨酯;N-乙基-N-甲基氨丙基(甲基)丙烯酰胺、N-甲基-N-丙基氨丙基(甲基)丙烯酰胺、N-甲基-N-异丙基氨丙基(甲基)丙烯酰胺、N,N-二甲基氨丙基(甲基)丙烯酰胺、N,N-二乙基氨丙基(甲基)丙烯酰胺、N,N-二丙基氨丙基(甲基)丙烯酰胺、N,N-二甲基氨乙基(甲基)丙烯酰胺、N,N-二乙基氨乙基(甲基)丙烯酰胺等二烷基取代氨基烷基(甲基)丙烯酰胺等中的至少一种以上。Examples of nitrogen-containing vinyl monomers include cyclic nitrogen vinyl compounds such as N-vinylpyrrolidone, N-vinylcaprolactam, and (meth)acryloylmorpholine; N-ethyl-N-methyl (Meth)acrylamide, N-methyl-N-propyl (meth)acrylamide, N-methyl-N-isopropyl (meth)acrylamide, N,N-dimethyl (methyl) ) acrylamide, N,N-diethyl(meth)acrylamide, N,N-dipropyl(meth)acrylamide, N,N-diisopropyl(meth)acrylamide, N,N -Dialkyl-substituted (meth)acrylamides such as dibutyl (meth)acrylamide; N-ethyl-N-methylaminoethyl (meth)acrylate, N-methyl-(meth)acrylate N-propylaminoethyl ester, N-methyl-N-isopropylaminoethyl (meth)acrylate, N,N-dimethylaminomethyl (meth)acrylate, N, (meth)acrylate N-dimethylaminoethyl ester, (meth)acrylate N,N-dimethylaminopropyl ester, (meth)acrylate N,N-dimethylaminobutyl ester, (meth)acrylate N,N- Dipropylaminoethyl (meth)acrylate, N,N-dibutylaminoethyl (meth)acrylate and other dialkylaminoethyl (meth)acrylates; N-ethyl-N-methylaminopropyl (methyl) Acrylamide, N-methyl-N-propylaminopropyl (meth)acrylamide, N-methyl-N-isopropylaminopropyl (meth)acrylamide, N,N-dimethylammonia Propyl (meth)acrylamide, N,N-diethylaminopropyl (meth)acrylamide, N,N-dipropylaminopropyl (meth)acrylamide, N,N-dimethyl At least one of dialkyl-substituted aminoalkyl (meth)acrylamides such as aminoethyl(meth)acrylamide, N,N-diethylaminoethyl(meth)acrylamide, and the like.

为了能够与后述(D)的化合物区别,作为上述含氮的乙烯基单体,优选不含有羟基,更优选不含有羟基和羧基。作为这种单体,优选上述例示的单体,例如,含有N,N-二烷基取代氨基或N,N-二烷基取代酰胺基的丙烯酸类单体;N-乙烯基吡咯烷酮、N-乙烯基己内酰胺等N-乙烯基取代内酰胺类;N-(甲基)丙烯酰吗啉等N-(甲基)丙烯酰基取代环状胺类。The nitrogen-containing vinyl monomer preferably does not contain a hydroxyl group, and more preferably does not contain a hydroxyl group or a carboxyl group, so that it can be distinguished from the compound of (D) described later. As such monomers, the monomers exemplified above are preferred, for example, acrylic monomers containing N,N-dialkyl-substituted amino groups or N,N-dialkyl-substituted amide groups; N-vinylpyrrolidone, N- N-vinyl substituted lactams such as vinyl caprolactam; N-(meth)acryloyl substituted cyclic amines such as N-(meth)acryloyl morpholine.

此外,在本发明的粘结剂层中,粘结剂组合物所含有的含氮的乙烯基单体,能够赋予粘结剂层必要的粘结力和耐久性。在本发明的粘结剂层中,粘结剂组合物中含有的含氮乙烯基单体的含量相对于主要成分的(甲基)丙烯酸酯单体100重量份优选为5~50重量份。In addition, in the adhesive layer of the present invention, the nitrogen-containing vinyl monomer contained in the adhesive composition can impart necessary adhesive force and durability to the adhesive layer. In the adhesive layer of the present invention, the content of the nitrogen-containing vinyl monomer contained in the adhesive composition is preferably 5 to 50 parts by weight with respect to 100 parts by weight of the (meth)acrylate monomer as the main component.

此外,在本发明的粘结剂层中,作为粘结剂组合物含有的含氮的乙烯基单体,特别优选使用N-乙烯基吡咯烷酮、N,N-二甲基(甲基)丙烯酰胺、N,N-二乙基(甲基)丙烯酰胺、N,N-二丙基(甲基)丙烯酰胺、N,N-二异丙基(甲基)丙烯酰胺、N,N-二丁基(甲基)丙烯酰胺、N,N-二甲基氨丙基(甲基)丙烯酰胺、N,N-二乙基氨丙基(甲基)丙烯酰胺、N,N-二甲基氨乙基(甲基)丙烯酰胺、N-乙烯基己内酰胺等。In addition, in the adhesive layer of the present invention, it is particularly preferable to use N-vinylpyrrolidone, N,N-dimethyl (meth)acrylamide as the nitrogen-containing vinyl monomer contained in the adhesive composition. , N,N-diethyl(meth)acrylamide, N,N-dipropyl(meth)acrylamide, N,N-diisopropyl(meth)acrylamide, N,N-dibutyl N,N-dimethylaminopropyl (meth)acrylamide, N,N-diethylaminopropyl (meth)acrylamide, N,N-dimethylaminopropyl (meth)acrylamide Ethyl(meth)acrylamide, N-vinylcaprolactam, etc.

作为含有羧基的共聚合性乙烯基单体(含有羧基的单体),例如可以举出(甲基)丙烯酸、(甲基)丙烯酸羧乙酯、(甲基)丙烯酸羧戊酯、2-(甲基)丙烯酰氧基乙基六氢邻苯二甲酸、2-(甲基)丙烯酰氧基丙基六氢邻苯二甲酸、2-(甲基)丙烯酰氧基乙基邻苯二甲酸、2-(甲基)丙烯酰氧基乙基琥珀酸、2-(甲基)丙烯酰氧基乙基马来酸、羧基聚己酸内酯单(甲基)丙烯酸酯、2-(甲基)丙烯酰氧基乙基四氢邻苯二甲酸等中的至少一种以上。Examples of carboxyl group-containing copolymerizable vinyl monomers (carboxyl group-containing monomers) include (meth)acrylic acid, carboxyethyl (meth)acrylate, carboxypentyl (meth)acrylate, 2-( Meth)acryloyloxyethylhexahydrophthalate, 2-(meth)acryloyloxypropylhexahydrophthalate, 2-(meth)acryloyloxyethylhexahydrophthalate Formic acid, 2-(meth)acryloyloxyethylsuccinic acid, 2-(meth)acryloyloxyethylmaleic acid, carboxypolycaprolactone mono(meth)acrylate, 2-( At least one or more of meth)acryloyloxyethyl tetrahydrophthalic acid and the like.

此外,在本发明的粘结剂层中,粘结剂组合物所含有的含羧基的单体能够赋予粘结剂层必要的凝聚力。在本发明的粘结剂层中,粘结剂组合物中含有的含羧基的单体的含量相对于主要成分的(甲基)丙烯酸酯单体100重量份优选为0.1~5重量份。In addition, in the adhesive layer of the present invention, the carboxyl group-containing monomer contained in the adhesive composition can impart necessary cohesion to the adhesive layer. In the adhesive layer of the present invention, the content of the carboxyl group-containing monomer contained in the adhesive composition is preferably 0.1 to 5 parts by weight with respect to 100 parts by weight of the (meth)acrylate monomer as the main component.

作为含羟基的共聚合性乙烯基单体(含羟基的单体),例如可以举出(甲基)丙烯酸8-羟基辛酯、(甲基)丙烯酸6-羟基己酯、(甲基)丙烯酸4-羟基丁酯、(甲基)丙烯酸羟基乙酯等(甲基)丙烯酸羟基烷基酯类,N-羟基(甲基)丙烯酰胺、N-羟甲基(甲基)丙烯酰胺、N-羟乙基(甲基)丙烯酰胺等含羟基的(甲基)丙烯酰胺类等中的至少一种以上。Examples of hydroxyl-containing copolymerizable vinyl monomers (hydroxyl-containing monomers) include 8-hydroxyoctyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, (meth)acrylic acid 4-hydroxybutyl ester, hydroxyethyl (meth)acrylate and other hydroxyalkyl (meth)acrylates, N-hydroxy(meth)acrylamide, N-hydroxymethyl(meth)acrylamide, N- At least one or more of hydroxyl group-containing (meth)acrylamides such as hydroxyethyl (meth)acrylamide.

此外,在本发明的粘结剂层中,粘结剂组合物含有的含羟基的单体是作为用于减少含羧基的单体的含量的共聚合性单体来使用,所述含羧基的单体使所得到的粘结剂层对透明导电性膜的ITO表面等易腐蚀的被粘附体的腐蚀性产生影响。因此,含羟基的单体能够有助于提高粘结剂层的粘结力,并且有助于减少腐蚀性。在本发明的粘结剂层中,粘结剂组合物中含有的含羟基的单体的含量相对于主要成分的(甲基)丙烯酸酯单体100重量份优选为0.1~5重量份。In addition, in the adhesive layer of the present invention, the hydroxyl group-containing monomer contained in the adhesive composition is used as a copolymerizable monomer for reducing the content of the carboxyl group-containing monomer. The monomer affects the corrosiveness of the obtained adhesive layer to the adherend which is easily corroded, such as the ITO surface of the transparent conductive film. Therefore, the hydroxyl group-containing monomer can help to improve the cohesion of the adhesive layer and help to reduce corrosion. In the adhesive layer of this invention, it is preferable that content of the hydroxyl group containing monomer contained in an adhesive composition is 0.1-5 weight part with respect to 100 weight part of (meth)acrylate monomers of a main component.

对用于本发明粘结剂层的粘结剂组合物的共聚物而言,相对于100重量份作为主要成分的(甲基)丙烯酸酯单体,优选含有5~50重量份的(C)含氮的乙烯基单体中的一种以上和0.1~5重量份的(D)含羧基的共聚合性乙烯基单体和/或含羟基的共聚合性乙烯基单体中的至少一种以上,所述作为主要成分的(甲基)丙烯酸酯单体含有70~95重量份的(A)烷基碳原子数为C1~C14的(甲基)丙烯酸烷基酯单体中的至少一种以上和5~30重量份的(B)含芳基的(甲基)丙烯酸酯单体中的至少一种以上。The copolymer of the adhesive composition used for the adhesive layer of the present invention preferably contains 5 to 50 parts by weight of (C) based on 100 parts by weight of the (meth)acrylate monomer as the main component One or more nitrogen-containing vinyl monomers and 0.1 to 5 parts by weight of (D) at least one carboxyl-containing copolymerizable vinyl monomer and/or hydroxyl-containing copolymerizable vinyl monomer Above, the (meth)acrylate monomer as the main component contains 70 to 95 parts by weight of (A) at least one of (meth)acrylate alkyl monomers with alkyl carbon atoms of C1 to C14 5-30 parts by weight of (B) at least 1 or more types of aryl group-containing (meth)acrylate monomers.

此外,相对于作为主要成分的(甲基)丙烯酸酯单体100重量份,优选含有一种以上的含羧基的共聚合性乙烯基单体2.0重量份以下和/或一种以上的含羟基的共聚合性乙烯基单体5.0重量份以下。In addition, it is preferable to contain not more than 2.0 parts by weight of one or more carboxyl group-containing copolymerizable vinyl monomers and/or one or more kinds of hydroxyl group-containing copolymerizable vinyl monomers based on 100 parts by weight of (meth)acrylate monomers as main components The copolymerizable vinyl monomer is 5.0 parts by weight or less.

对共聚物的聚合方法没有特别的限定,可以使用溶液聚合法、乳液聚合法等适宜的公知的聚合方法。共聚物的重均分子量优选为20万~200万。The polymerization method of the copolymer is not particularly limited, and an appropriate known polymerization method such as a solution polymerization method or an emulsion polymerization method can be used. The weight average molecular weight of the copolymer is preferably 200,000 to 2 million.

上述共聚物优选为丙烯酸类聚合物,优选含有(甲基)丙烯酸酯单体或(甲基)丙烯酸、(甲基)丙烯酰胺类等丙烯酸类单体50~100重量%。The above-mentioned copolymer is preferably an acrylic polymer, and preferably contains 50 to 100% by weight of an acrylic monomer such as a (meth)acrylate monomer or (meth)acrylic acid or (meth)acrylamide.

在上述粘结剂组合物中,通过对上述共聚物配合交联剂、适宜的任意添加剂,能够调整所需的物理性质等特性。In the above-mentioned adhesive composition, characteristics such as desired physical properties can be adjusted by blending a crosslinking agent and appropriate optional additives into the above-mentioned copolymer.

作为交联剂,例如可以举出六亚甲基二异氰酸酯、异佛尔酮二异氰酸酯、二苯甲烷二异氰酸酯、甲苯二异氰酸酯、苯二甲基二异氰酸酯等二异氰酸酯类的缩二脲改性体或异氰脲酸酯改性体;与三羟甲基丙烷或甘油等三价以上的多元醇的加成物等的聚异氰酸酯化合物;金属类螯合物;环氧化合物等中的至少一种以上。此外,也可以通过紫外线等光交联来使粘结剂进行交联。Examples of the crosslinking agent include biuret-modified products of diisocyanates such as hexamethylene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, toluene diisocyanate, and xylylene diisocyanate. or isocyanurate modified products; polyisocyanate compounds such as adducts with trimethylolpropane or glycerin and other polyhydric alcohols with a valence of more than three; metal chelate compounds; epoxy compounds, etc. above. In addition, the binder may be crosslinked by photocrosslinking such as ultraviolet rays.

在使用交联剂来使共聚物交联的情况下,优选共聚物具有能够与交联剂进行交联反应的官能团(根据交联剂的种类可以选择羟基或羧基等),而且优选含有在侧链具有这些官能团的单体。此外,优选粘结剂组合物含有0.01~5重量份的(E)交联剂。此外,重量份的基准与上述共聚物中的(A)至(D)相同。In the case of using a cross-linking agent to cross-link the copolymer, it is preferable that the copolymer has a functional group capable of cross-linking reaction with the cross-linking agent (according to the type of cross-linking agent, a hydroxyl group or a carboxyl group, etc. can be selected), and it is preferable to contain chain monomers with these functional groups. Moreover, it is preferable that the adhesive composition contains 0.01-5 weight part of (E) crosslinking agents. In addition, the basis of parts by weight is the same as that of (A) to (D) in the above-mentioned copolymer.

作为其他任意成分,可以适宜地配合硅烷偶联剂、抗氧化剂、表面活性剂、固化促进剂、增塑剂、填充剂、交联催化剂、交联抑制剂、固化抑制剂、加工助剂、防老化剂等公知的添加剂。这些添加剂可以单独使用或并用两种以上使用。As other arbitrary components, silane coupling agents, antioxidants, surfactants, curing accelerators, plasticizers, fillers, crosslinking catalysts, crosslinking inhibitors, curing inhibitors, processing aids, Known additives such as aging agents. These additives may be used alone or in combination of two or more.

本发明的粘结剂层可以通过在基材或脱模膜上涂布上述粘结剂组合物后,使粘结剂组合物交联而得到。The adhesive layer of the present invention can be obtained by crosslinking the adhesive composition after coating the above-mentioned adhesive composition on a substrate or a release film.

希望用于光学部件的层间贴合的粘结剂层是薄的粘结剂层,优选上述粘结剂层的厚度为1μm~20μm。而且,通常粘结剂层的粘结力与粘结剂层的厚度大致成比例,但优选厚度5μm时的粘结力为4.0(N/25mm)以上。此外,当粘结剂层的厚度不为5μm的情况下,“厚度5μm时的粘结力”(N/25mm)是将粘结剂层的厚度记为T(μm)、将粘结剂层的粘结力记为F(N/25mm),并通过算式“(厚度5μm时的粘结力)=5F/T”来推算。It is desirable that the adhesive layer used for interlayer bonding of optical components is a thin adhesive layer, and the thickness of the adhesive layer is preferably 1 μm to 20 μm. In addition, the adhesive force of the adhesive layer is generally proportional to the thickness of the adhesive layer, but the adhesive force at a thickness of 5 μm is preferably 4.0 (N/25 mm) or more. In addition, when the thickness of the adhesive layer is not 5 μm, the "adhesive force at a thickness of 5 μm" (N/25mm) is expressed as T (μm) for the thickness of the adhesive layer and T (μm) for the adhesive layer The cohesive force is recorded as F (N/25mm), and it is calculated by the formula "(cohesive force at a thickness of 5 μm) = 5F/T".

当将本发明的粘结剂层用于光学部件的层间贴合等的情况下,为了减少粘结剂层与光学部件的界面上的光线的反射,希望折射率差尽可能小。因此,上述粘结剂层的折射率优选为1.47~1.50。When the adhesive layer of the present invention is used for interlayer bonding of optical components, etc., it is desirable that the difference in refractive index be as small as possible in order to reduce reflection of light at the interface between the adhesive layer and the optical component. Therefore, it is preferable that the refractive index of the said adhesive layer is 1.47-1.50.

本发明的粘结膜可通过在基材或脱模膜的单面形成本发明的粘结剂层来制备。The adhesive film of this invention can be manufactured by forming the adhesive layer of this invention on one surface of a base material or a release film.

作为用于形成粘结剂层的基材膜或保护粘结面的脱模膜(隔膜),可以使用聚酯膜等树脂膜等。A resin film such as a polyester film or the like can be used as a base film for forming an adhesive layer or a release film (separator) for protecting an adhesive surface.

对基材膜而言,可在树脂膜的与形成有粘结剂层一侧相反的面上,实施通过硅酮类、氟类的脱模剂或涂层剂、二氧化硅微粒等进行的防污处理,可实施通过抗静电剂的涂布或混入等进行的抗静电处理。As for the base film, on the surface of the resin film opposite to the side where the adhesive layer is formed, a silicone-based, fluorine-based mold release agent or coating agent, silica particles, etc. can be applied. For the antifouling treatment, antistatic treatment by coating or mixing an antistatic agent can be performed.

对剥离膜而言,在与粘结剂层的粘结面进行贴合一侧的面上,实施通过硅酮类、氟类的脱模剂等进行的脱模处理。The release film is subjected to a mold release treatment with a silicone-based or fluorine-based mold release agent or the like on the side of the adhesive layer that is bonded to the adhesive layer.

通过在一个粘结剂层的两面分别贴合脱模膜的实施了脱模处理的面,能够形成“脱模膜/粘结剂层/脱模膜”的构成。在此情况下,通过将两侧的脱模膜依次或同时剥离而露出粘结面,从而能够与光学膜等光学部件贴合。作为光学膜,可以举出偏光膜、相位差膜、防反射膜、防眩(防闪光)膜、紫外线吸收膜、红外线吸收膜、光学补偿膜、亮度提高膜等。A configuration of "release film/adhesive layer/release film" can be formed by bonding the release-treated surfaces of the release film to both surfaces of one adhesive layer. In this case, by peeling off the release film of both sides sequentially or simultaneously, and exposing an adhesive surface, it can bond with optical members, such as an optical film. Examples of the optical film include polarizing films, retardation films, antireflection films, antiglare (anti-glare) films, ultraviolet absorbing films, infrared absorbing films, optical compensation films, brightness enhancement films, and the like.

本发明的粘结膜可用于以偏光板为主的液晶显示器的外围部件用各种光学膜、触摸面板用各种光学膜、电子纸用各种光学膜、有机EL用各种光学膜等的贴合中。The adhesive film of the present invention can be used for various optical films for peripheral parts of liquid crystal displays, various optical films for touch panels, various optical films for electronic paper, various optical films for organic EL, etc., including polarizing plates. Fitting.

另外,可在这些光学膜的至少单面上层叠上述粘结剂层而制备带有粘结剂层的光学膜。具体地,可以举出“光学膜/粘结剂层/光学膜”、“光学膜/粘结剂层/脱模膜”、“光学膜/粘结剂层”、“光学膜/粘结剂层/光学膜/粘结剂层/光学膜”、“光学膜/粘结剂层/光学膜/粘结剂层/脱模膜”、“脱模膜/粘结剂层/光学膜/粘结剂层/脱模膜”等构成。Moreover, the said adhesive layer can be laminated|stacked on at least one surface of these optical films, and the optical film with an adhesive layer can be produced. Specifically, "optical film/adhesive layer/optical film", "optical film/adhesive layer/release film", "optical film/adhesive layer", "optical film/adhesive layer/optical film/adhesive layer/optical film", "optical film/adhesive layer/optical film/adhesive layer/release film", "release film/adhesive layer/optical film/adhesive Adhesive layer/release film" and so on.

例如,如“光学膜/粘结剂层/脱模膜”,在具有由脱模膜保护的粘结剂层的情况下,通过剥掉脱模膜而露出像“光学膜/粘结剂层”那样的粘结剂层,并与其它光学膜进行贴合,能够得到将粘结剂层用于层间贴合的如“光学膜/粘结剂层/光学膜”的构成。For example, such as "optical film/adhesive layer/release film", in the case of having an adhesive layer protected by a release film, by peeling off the release film to expose the image "optical film/adhesive layer" "Adhesive layer like that, and lamination with other optical films, can obtain the composition such as "optical film/adhesive layer/optical film" that uses adhesive layer for interlayer lamination.

实施例Example

下面,通过实施例具体说明本发明。Hereinafter, the present invention will be specifically described by way of examples.

<丙烯酸共聚物的制备><Preparation of Acrylic Copolymer>

[实施例1][Example 1]

向具有搅拌机、温度计、回流冷凝器及氮导入管的反应装置中导入氮气,从而将反应器内的空气置换为氮气。之后,向反应装置内加入丙烯酸丁酯90重量份、丙烯酸苯氧乙酯10重量份、二乙基丙烯酰胺10重量份、丙烯酸1.0重量份、丙烯酸4-羟基丁酯1.0重量份及溶剂(乙酸乙酯)60重量份。之后,经过2小时滴入0.1重量份的作为聚合引发剂的偶氮二异丁腈,在65℃下使其反应6小时,得到了重均分子量为50万的、用于实施例1的丙烯酸共聚物溶液1。取丙烯酸共聚物的一部分,用作后述的酸值测定试样。Nitrogen was introduced into a reaction apparatus equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen introduction pipe to replace the air in the reactor with nitrogen. After that, add 90 parts by weight of butyl acrylate, 10 parts by weight of phenoxyethyl acrylate, 10 parts by weight of diethylacrylamide, 1.0 parts by weight of acrylic acid, 1.0 parts by weight of 4-hydroxybutyl acrylate and solvent (acetic acid ethyl ester) 60 parts by weight. Thereafter, 0.1 parts by weight of azobisisobutyronitrile as a polymerization initiator was dropped over 2 hours, and reacted at 65° C. for 6 hours to obtain acrylic acid used in Example 1 with a weight average molecular weight of 500,000. Copolymer Solution 1. A part of the acrylic copolymer was used as a sample for acid value measurement described later.

[实施例2~5及比较例1~3][Examples 2-5 and Comparative Examples 1-3]

除了如表1的(A)、(B)、(C)、(D-1)(D-2)中所述地分别调整了各单体的组成以外,与上述用于实施例1的丙烯酸共聚物溶液1同样地进行操作,得到了用于实施例2~5及比较例1~3的丙烯酸共聚物溶液。在此,虽没有特别示出测定结果,但实施例2~5及比较例1~3的丙烯酸共聚物溶液中含有的共聚物的重均分子量在20万~200万的范围内。In addition to adjusting the composition of each monomer as described in (A), (B), (C), (D-1) (D-2) of Table 1, the acrylic acid used in Example 1 above Copolymer solution 1 was operated similarly, and the acrylic acid copolymer solution used for Examples 2-5 and Comparative Examples 1-3 was obtained. Here, although the measurement result is not shown in particular, the weight average molecular weight of the copolymer contained in the acrylic copolymer solution of Examples 2-5 and Comparative Examples 1-3 exists in the range of 200,000 to 2,000,000.

<粘结剂组合物、粘结剂层及粘结膜的制备><Preparation of Adhesive Composition, Adhesive Layer and Adhesive Film>

[实施例1][Example 1]

在如上述制备的实施例1的丙烯酸共聚物溶液1中加入Coronate L-45(甲苯二异氰酸酯(TDI)化合物的加成物)0.1重量份和铝螯合物(三乙酰丙酮铝)0.1重量份并进行搅拌混合,得到了实施例1的粘结剂组合物。将该粘结剂组合物涂布于由涂有硅酮树脂的聚对苯二甲酸乙二醇酯(PET)膜构成的剥离膜上,然后在90℃下进行干燥而去除溶剂。之后,通过在23℃、50%RH的环境下实施7天的时效处理,获得了在剥离膜的单面具有粘结剂层的实施例1的粘结膜,所述粘结剂层是使粘结剂组合物交联而成。Add 0.1 parts by weight of Coronate L-45 (addition product of toluene diisocyanate (TDI) compound) and 0.1 parts by weight of aluminum chelate (aluminum triacetylacetonate) to the acrylic copolymer solution 1 of Example 1 prepared as above And stirring and mixing, the binder composition of Example 1 was obtained. This adhesive composition was coated on a release film made of a silicone resin-coated polyethylene terephthalate (PET) film, and then dried at 90° C. to remove the solvent. Thereafter, by performing an aging treatment for 7 days under an environment of 23° C. and 50% RH, the adhesive film of Example 1 having an adhesive layer made of The binder composition is crosslinked.

[实施例2~5及比较例1~3][Examples 2-5 and Comparative Examples 1-3]

除了如表1的(E)所述地分别调整了添加剂的组成以外,与上述实施例1的粘结膜同样地进行操作,得到了实施例2~5及比较例1~3的粘结膜。The adhesive films of Examples 2-5 and Comparative Examples 1-3 were obtained in the same manner as the adhesive film of Example 1 above, except that the composition of the additives was adjusted as described in (E) of Table 1. .

【表1】【Table 1】

表1中,括号内的数值表示以(A)组和(B)组的合计重量设为100重量份而求出的(C)组~(E)组的重量份的数值。In Table 1, the numerical value in parentheses represents the numerical value of the weight part of (C) group - (E) group calculated|required by making the total weight of (A) group and (B) group into 100 weight part.

另外,将与表1中使用的各成分的缩写对应的化合物名称示于表2中。在此,Coronate(コロネート、注册商标)L-45为日本聚氨酯工业株式会社的商品名称,D-11ON为三井化学株式会社的商品名称。TDI指甲苯二异氰酸酯,XDI指苯二甲基二异氰酸酯。In addition, the compound names corresponding to the abbreviations of the components used in Table 1 are shown in Table 2. Here, Coronate (コロネート, registered trademark) L-45 is a product name of Nippon Polyurethane Industry Co., Ltd., and D-11ON is a product name of Mitsui Chemicals Corporation. TDI toluene diisocyanate, XDI refers to xylylene diisocyanate.

【表2】【Table 2】

<试验方法及评价><Test method and evaluation>

从实施例1~5和比较例1~3的粘结膜剥掉剥离膜(涂有硅酮树脂的PET膜)而露出粘结剂层,并将粘结剂层转移至偏光板(膜)的单面上。Peel off the release film (PET film coated with silicone resin) from the adhesive films of Examples 1 to 5 and Comparative Examples 1 to 3 to expose the adhesive layer, and transfer the adhesive layer to a polarizing plate (film) on one side.

<粘结力的测定方法><Measurement method of adhesive force>

将粘结剂层转移至厚度180μm的偏光板(膜)的单面,从而得到了作为试样的粘结膜(带有粘结剂层的光学膜)。The adhesive layer was transferred to one side of a polarizing plate (film) having a thickness of 180 μm to obtain an adhesive film (an optical film with an adhesive layer) as a sample.

用压紧辊将该粘结膜贴合在用丙酮清洗过的钠钙玻璃的非锡面上。之后,在50℃、0.5MPa×20分钟的条件下进行高压锅处理后,回到23℃×50%RH的环境,通过拉伸试验机测定经过1小时后的粘结膜的剥离强度。根据JIS Z0237《粘结带、粘结片试验方法》进行测定,将以300mm/min的速度向180°方向剥离时的剥离强度作为粘结膜的粘结剂层的粘结力。This adhesive film was bonded to the non-tin surface of soda lime glass cleaned with acetone using a pinch roller. Thereafter, after autoclaving at 50° C. and 0.5 MPa for 20 minutes, the pressure was returned to an environment of 23° C.×50% RH, and the peel strength of the adhesive film after 1 hour was measured by a tensile tester. Measured according to JIS Z0237 "Adhesive Tape and Adhesive Sheet Test Method", the peel strength when peeled in a direction of 180° at a speed of 300 mm/min is regarded as the adhesive force of the adhesive layer of the adhesive film.

<附着性的试验方法><Adhesion Test Method>

用目视确认测定粘结力后的试样的粘结膜的粘结剂层,并以从基材层的偏光板(膜)脱落的状态,判断其附着性。The adhesive layer of the adhesive film of the sample after measuring the adhesive force was visually confirmed, and the adhesiveness was judged in a state of detaching from the polarizing plate (film) of the base material layer.

○··粘结剂层完全没有从基材层脱落。○... The adhesive layer did not come off from the base material layer at all.

△··粘结剂层的一部分从基材层分离而脱落。Δ··A part of the adhesive layer is separated from the base material layer and falls off.

×··粘结剂层从基材层脱落而附着在被粘附体的玻璃上。×··The adhesive layer peeled off from the base material layer and adhered to the glass of the to-be-adhered body.

<耐久性的试验方法><Durability test method>

将通过与粘结力的测定同样的方法制备的10cm见方的粘结膜,用同样的方法贴合在钠钙玻璃的非锡面上,从而获得了试样。将该试样放置在60℃×90%RH的环境下250小时后,取出至23℃×50%RH的环境,用目视观察1小时后的粘结膜的状态,从而判断耐久性。A 10 cm square adhesive film prepared by the same method as the measurement of the adhesive force was attached to the non-tin surface of the soda lime glass by the same method to obtain a sample. The sample was left in an environment of 60° C.×90% RH for 250 hours, then taken out to an environment of 23° C.×50% RH, and the state of the adhesive film after 1 hour was visually observed to judge durability.

○··粘结膜完全没有产生剥离及发泡。○·· No peeling or foaming occurred in the adhesive film.

△··粘结膜的一部分产生了剥离及发泡。Δ··Peeling and foaming occurred in a part of the adhesive film.

×··粘结膜的整体产生了剥离及发泡。×·· Peeling and foaming occurred in the entire adhesive film.

<折射率的测定方法><Measuring method of refractive index>

用阿贝折射仪(制造商:ERMA,型号:ER-2S)测定23℃下的粘结剂层的折射率。The refractive index of the adhesive layer at 23° C. was measured with an Abbe refractometer (manufacturer: ERMA, model: ER-2S).

表3中示出了评价结果。Table 3 shows the evaluation results.

【表3】【table 3】

在实施例1~5的粘结膜中,厚度5μm的粘结剂层的粘结力为4.0N/25mm以上、粘结剂层的折射率在1.47~1.50的范围内、并且附着性及耐久性也优异。即,实施例1~5的粘结膜能够满足所需要求及克服问题。In the adhesive films of Examples 1 to 5, the adhesive force of the adhesive layer with a thickness of 5 μm is 4.0 N/25 mm or more, the refractive index of the adhesive layer is in the range of 1.47 to 1.50, and the adhesiveness and durability are excellent. Sex is also excellent. That is, the adhesive films of Examples 1 to 5 were able to meet the desired requirements and overcome the problems.

使用实施例1的粘结剂组合物,并用相同的方法制备了粘结剂层厚度为3μm、5μm、10μm、15μm、20μm的粘结膜,并测定了粘结剂层的粘结力,将其结果示于表4中。可知使用了实施例1的粘结剂组合物的粘结剂层的粘结力如众所周知的那样与粘结剂层的厚度大致成比例。Use the adhesive composition of embodiment 1, and prepare the adhesive film that adhesive layer thickness is 3 μ m, 5 μ m, 10 μ m, 15 μ m, 20 μ m with the same method, and have measured the cohesive force of adhesive layer, will The results are shown in Table 4. It can be seen that the adhesive force of the adhesive layer using the adhesive composition of Example 1 is approximately proportional to the thickness of the adhesive layer as well known.

【表4】【Table 4】

比较例1的粘结膜也许是因为粘结剂组合物中不含有含氮的单体,其厚度5μm的粘结剂层的粘结力弱。另外,由于不含有含芳基的(甲基)丙烯酸酯单体,粘结剂层的折射率低。而且,附着性及耐久性也差。The adhesive film of Comparative Example 1 may be because the adhesive composition does not contain a nitrogen-containing monomer, and the adhesive force of the adhesive layer with a thickness of 5 μm is weak. In addition, since it does not contain an aryl group-containing (meth)acrylate monomer, the adhesive layer has a low refractive index. Furthermore, adhesion and durability are also inferior.

比较例2的粘结膜也许是因为粘结剂组合物中含有羧基的共聚合性乙烯基单体的配合量过多,厚度5μm的粘结剂层的粘结力弱。另外,由于不含有含芳基的(甲基)丙烯酸酯单体,粘结剂层的折射率低。而且,附着力及耐久性也差。In the adhesive film of Comparative Example 2, the adhesive force of the adhesive layer having a thickness of 5 μm was weak because the compounding amount of the carboxyl group-containing copolymerizable vinyl monomer in the adhesive composition was too large. In addition, since it does not contain an aryl group-containing (meth)acrylate monomer, the adhesive layer has a low refractive index. Furthermore, adhesive force and durability are also inferior.

比较例3的粘结膜也许是因为粘结剂组合物中既不含有含羧基的共聚合性乙烯基单体也不含有含羟基的共聚合性乙烯基单体,其厚度5μm的粘结剂层的粘结力弱,且附着性及耐久性也差。The adhesive film of Comparative Example 3 may be because neither the carboxyl-containing copolymerizable vinyl monomer nor the hydroxyl-containing copolymerizable vinyl monomer is contained in the adhesive composition, and the adhesive film with a thickness of 5 μm The cohesive force of the layer is weak, and the adhesion and durability are also poor.

如此的,比较例1~3的粘结膜不能满足所需要求及克服以往的问题。As such, the adhesive films of Comparative Examples 1-3 cannot meet the required requirements and overcome the problems of the past.

Claims (9)

1.一种粘结剂层,其是使包含丙烯酸类聚合物和交联剂的粘结剂组合物交联而成,其中,1. An adhesive layer formed by crosslinking an adhesive composition comprising an acrylic polymer and a crosslinking agent, wherein, 在所述粘结剂组合物包括:The binder composition includes: 前述丙烯酸类聚合物,该丙烯酸类聚合物是相对于含有70~95重量份的(A)烷基碳原子数为C1~C14的(甲基)丙烯酸烷基酯单体中的至少一种以上和5~30重量份的(B)含芳基的(甲基)丙烯酸酯单体中的至少一种以上的作为主要成分的(甲基)丙烯酸酯单体即(A)和(B)的总计100重量份,共聚5~50重量份的(C)含氮的乙烯基单体中的一种以上和0.1~5重量份的(D)含羧基的共聚合性乙烯基单体和/或含羟基的共聚合性乙烯基单体中的至少一种以上而成的重均分子量为20万~200万的共聚物;以及,The aforementioned acrylic polymer, the acrylic polymer is at least one or more of (A) alkyl (meth)acrylate monomers containing 70 to 95 parts by weight of alkyl carbon atoms having C1 to C14 and 5 to 30 parts by weight of (B) at least one (meth)acrylate monomer as a main component of (B) aryl-group-containing (meth)acrylate monomers (A) and (B) A total of 100 parts by weight, 5 to 50 parts by weight of (C) one or more nitrogen-containing vinyl monomers and 0.1 to 5 parts by weight of (D) carboxyl group-containing copolymerizable vinyl monomers and/or A copolymer having a weight average molecular weight of 200,000 to 2 million obtained from at least one of hydroxyl group-containing copolymerizable vinyl monomers; and, 相对于所述作为主要成分的(甲基)丙烯酸酯单体即(A)和(B)的总计100重量份,0.01~5重量份的(E)交联剂,0.01 to 5 parts by weight of the (E) crosslinking agent relative to the total of 100 parts by weight of the (meth)acrylate monomers (A) and (B) as the main components, 而且,所述粘结剂层的厚度为1μm~20μm,厚度5μm时的粘结力为4.0N/25mm以上,Moreover, the thickness of the adhesive layer is 1 μm to 20 μm, and the adhesive force when the thickness is 5 μm is 4.0 N/25 mm or more, 而且,所述粘结剂层的折射率为1.47~1.50。Moreover, the refractive index of the said adhesive layer is 1.47-1.50. 2.根据权利要求1所述的粘结剂层,其中,2. The adhesive layer according to claim 1, wherein, 在所述丙烯酸类聚合物中,相对于所述作为主要成分的(甲基)丙烯酸酯单体即(A)和(B)的总计100重量份,含羧基的共聚合性乙烯基单体中的一种以上的含量为2.0重量份以下和/或含羟基的共聚合性乙烯基单体中的一种以上的含量为5.0重量份以下。In the acrylic polymer, the carboxyl group-containing copolymerizable vinyl monomer is The content of one or more kinds of monomers is 2.0 parts by weight or less and/or the content of one or more kinds of hydroxyl group-containing copolymerizable vinyl monomers is 5.0 parts by weight or less. 3.一种粘结膜,其在脱模膜的单面形成权利要求1或2所述的粘结剂层而成,并具有脱模膜/粘结剂层/脱模膜的构成。3. An adhesive film formed by forming the adhesive layer according to claim 1 or 2 on one side of a release film, and having a configuration of release film/adhesive layer/release film. 4.一种粘结膜,其在基材的单面上层叠权利要求1或2所述的粘结剂层而成。4. An adhesive film obtained by laminating the adhesive layer according to claim 1 or 2 on one surface of a substrate. 5.一种偏光板的外围部件用膜,其使用了权利要求3或4所述的粘结膜。The film for peripheral parts of a polarizing plate using the adhesive film of Claim 3 or 4. 6.一种触摸面板用膜,其使用了权利要求3或4所述的粘结膜。The film for touch panels using the adhesive film of Claim 3 or 4. 7.一种电子纸用膜,其使用了权利要求3或4所述的粘结膜。A film for electronic paper using the adhesive film according to claim 3 or 4. 8.一种有机EL用膜,其使用了权利要求3或4所述的粘结膜。A film for organic EL using the adhesive film according to claim 3 or 4. 9.一种带有粘结剂层的光学膜,其在光学膜的至少一个面上层叠权利要求1或2所述的粘结剂层而成。9. An optical film with an adhesive layer, which is formed by laminating the adhesive layer according to claim 1 or 2 on at least one surface of the optical film.
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