CN103864311A - Method for forming glass substrate - Google Patents
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- CN103864311A CN103864311A CN201210552034.2A CN201210552034A CN103864311A CN 103864311 A CN103864311 A CN 103864311A CN 201210552034 A CN201210552034 A CN 201210552034A CN 103864311 A CN103864311 A CN 103864311A
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Abstract
Description
技术领域technical field
本发明涉及一种玻璃基板的成型方法,尤其涉及一种能将具有较厚的强化层的强化玻璃成型为玻璃基板的成型方法。The invention relates to a molding method of a glass substrate, in particular to a molding method capable of molding strengthened glass with a thick strengthening layer into a glass substrate.
背景技术Background technique
在现今的社会当中,智能型手机、平板计算机、薄型计算机等装置所使用的触控屏幕为强化玻璃,目前的制造者使用刀轮切割工具或磨轮切割工具来切割强化玻璃以制造玻璃基板;由于公知的强化玻璃具有10μm至30μm厚度的强化层,故制造者必需切割穿过强化层后,才有办法切断强化玻璃,以形成玻璃基板。In today's society, the touch screens used in smart phones, tablet computers, thin computers and other devices are strengthened glass, and current manufacturers use knife wheel cutting tools or grinding wheel cutting tools to cut strengthened glass to make glass substrates; because The known strengthened glass has a strengthened layer with a thickness of 10 μm to 30 μm, so the manufacturer must cut through the strengthened layer before cutting the strengthened glass to form a glass substrate.
然而,随着科技的进步,制造者增加强化层的厚度(例如35μm、40μm…等)以增加强化玻璃的强度,但同时使得制作玻璃基板的过程变得更困难,举例来说,当制造者使用上述的切割工具来切断强化玻璃,必须花更多时间才能切割穿过强化层,且于切割的过程中,强化玻璃容易破裂。However, with the advancement of technology, manufacturers increase the thickness of the strengthening layer (such as 35 μm, 40 μm, etc.) to increase the strength of the strengthened glass, but at the same time make the process of making the glass substrate more difficult. Using the above-mentioned cutting tool to cut the strengthened glass takes more time to cut through the strengthening layer, and the strengthened glass is easily broken during the cutting process.
因此,如何发明出一种玻璃基板的成型方法,来快速且容易地将具有较厚强化层的强化玻璃成型为玻璃基板,将是本发明所欲积极公开的特征。Therefore, how to invent a method for forming a glass substrate to quickly and easily form strengthened glass with a thicker strengthening layer into a glass substrate will be an active feature of the present invention.
发明内容Contents of the invention
本发明的一目的在于提供一种玻璃基板的成型方法,其能使具有较厚的强化层的强化玻璃快速地成型为玻璃基板,且能有效地防止强化玻璃破裂。An object of the present invention is to provide a method for forming a glass substrate, which can quickly form strengthened glass with a thicker strengthening layer into a glass substrate, and can effectively prevent the strengthened glass from cracking.
为达上述目的及其他目的,本发明提供一种玻璃基板的成型方法,其包含有:步骤S10提供一强化玻璃,该强化玻璃的上表面与下表面分别包含强化层;步骤S50将二保护层相互对应地设置于该上表面与该下表面的强化层上;步骤S100借助一强化层薄化装置来薄化未设置有该等保护层的强化层,以使该等强化层的厚度小于30μm;步骤S150借助一切割工具自该等强化层的厚度较薄处切割该强化玻璃,以形成一边缘;步骤S200借助一边缘蚀刻工具来强化该边缘;及步骤S250移除该等保护层,并清洗该强化玻璃,以形成一玻璃基板。In order to achieve the above and other purposes, the present invention provides a method for forming a glass substrate, which includes: step S10 providing a strengthened glass, the upper surface and the lower surface of the strengthened glass respectively include strengthening layers; step S50 forming two protective layers Correspondingly arranged on the strengthening layer on the upper surface and the lower surface; step S100 thinning the strengthening layer without the protective layers by means of a strengthening layer thinning device, so that the thickness of the strengthening layer is less than 30 μm ; Step S150 cuts the strengthened glass from the thinner parts of the strengthened layers by means of a cutting tool to form an edge; Step S200 strengthens the edge by means of an edge etching tool; and Step S250 removes the protective layers, and The strengthened glass is cleaned to form a glass substrate.
在本发明的一具体实施例中,该等保护层具有至少一保护层通孔,且在步骤S150之后,还包含有步骤S160:借助一钻孔工具自该保护层通孔处钻孔该强化玻璃,以形成至少一玻璃穿孔。In a specific embodiment of the present invention, the protective layers have at least one protective layer through hole, and after step S150, a step S160 is further included: using a drilling tool to drill the reinforced hole from the protective layer through hole. glass to form at least one glass through hole.
在本发明的一具体实施例中,在步骤S150或S160之后,还包含有步骤S170:借助一磨边工具来对该边缘进行磨边加工。In a specific embodiment of the present invention, after the step S150 or S160, a step S170 is further included: performing edge grinding on the edge by means of an edge grinding tool.
在本发明的一具体实施例中,步骤S100借助一强化层薄化装置来薄化未设置有该等保护层的强化层,以使该等强化层的厚度小于20μm。其中,较佳为该等强化层的厚度等于0μm。In a specific embodiment of the present invention, step S100 uses a strengthening layer thinning device to thin the strengthening layer without the protective layers, so that the thickness of the strengthening layers is less than 20 μm. Wherein, preferably, the thickness of the strengthening layers is equal to 0 μm.
在本发明的一具体实施例中,该等保护层为保护膜、保护胶或保护板。In a specific embodiment of the present invention, the protective layers are protective films, protective glue or protective plates.
综上所述,本发明的玻璃基板的成型方法借助薄化该强化层的设计,能让具有较厚的强化层的强化玻璃快速地成型为玻璃基板,且能有效地避免该强化玻璃破裂。To sum up, the method for forming a glass substrate of the present invention enables the strengthened glass with a thicker strengthened layer to be rapidly formed into a glass substrate by virtue of the design of thinning the strengthened layer, and can effectively prevent the strengthened glass from cracking.
附图说明Description of drawings
图1为本发明玻璃基板的成型方法的流程图。Fig. 1 is a flow chart of the forming method of the glass substrate of the present invention.
图2为将保护层设置于强化玻璃的示意图。FIG. 2 is a schematic diagram of disposing a protective layer on strengthened glass.
图3为强化层薄化装置来薄化强化层的示意图。FIG. 3 is a schematic diagram of a strengthening layer thinning device for thinning a strengthening layer.
图4为薄化后的强化层的示意图。FIG. 4 is a schematic diagram of a thinned strengthening layer.
图5为切割工具切割强化玻璃的示意图。FIG. 5 is a schematic diagram of a cutting tool cutting strengthened glass.
图6为强化玻璃的边缘借助边缘蚀刻工具来强化的示意图。FIG. 6 is a schematic diagram showing the edge of strengthened glass being strengthened by means of an edge etching tool.
图7为玻璃基板的示意图。7 is a schematic diagram of a glass substrate.
图8为本发明玻璃基板的另一成型方法的部分流程图。FIG. 8 is a partial flowchart of another forming method of the glass substrate of the present invention.
图9为将有通孔的保护层设置于强化玻璃的示意图。FIG. 9 is a schematic diagram of disposing a protective layer with through holes on strengthened glass.
图10为钻孔工具钻孔强化玻璃的示意图。Fig. 10 is a schematic diagram of a drilling tool for drilling strengthened glass.
图11为本发明玻璃基板的又一成型方法的部分流程图。Fig. 11 is a partial flow chart of another forming method of the glass substrate of the present invention.
图12为强化玻璃的边缘经磨边后的示意图。Fig. 12 is a schematic diagram of edges of strengthened glass after being edged.
【主要组件符号说明】[Description of main component symbols]
1玻璃基板1 glass substrate
10强化玻璃10 tempered glass
11上表面11 upper surface
12下表面12 lower surface
13强化层13 reinforced layers
14边缘14 edges
15玻璃穿孔15 glass perforations
20保护层20 layers of protection
21保护层通孔21 protective layer through hole
30强化层薄化装置30 strengthening layer thinning device
40切割工具40 cutting tools
50边缘蚀刻工具50 Edge Etching Tool
60钻孔工具60 drilling tool
A厚度A thickness
S10-S250步骤S10-S250 steps
具体实施方式Detailed ways
为充分了解本发明的目的、特征及功效,现借由下述具体的实施例,并配合所附的图式,对本发明做一详细说明,说明如后:In order to fully understand the purpose, features and effects of the present invention, the present invention will be described in detail by means of the following specific embodiments and accompanying drawings, as follows:
请同时参照图1至图7,其为本发明的玻璃基板的成型方法,图1揭示了本发明玻璃基板的成型方法的流程图,该成型方法包含以下步骤:Please refer to Figures 1 to 7 at the same time, which are the forming method of the glass substrate of the present invention. Figure 1 discloses the flow chart of the forming method of the glass substrate of the present invention. The forming method includes the following steps:
如图2所示,首先,在步骤S10中,提供一强化玻璃10,该强化玻璃10的上表面11与下表面12分别包含有强化层13;接着,在步骤S50中,将二保护层20相互对应地设置于该上表面11与该下表面12的强化层13上。其中,该等保护层20能抗氢氟酸(HF)、氟化氨(NH4F)或硫酸(H2SO4)…等液体,从而防止该强化玻璃10被上述液体所蚀刻,故该等保护层20的材质可为PVC、PET、PP或铁弗龙…等材质;此外,该等保护层20为保护膜、保护胶或保护板。As shown in FIG. 2, first, in step S10, a strengthened
接着,如图3与图4所示,在步骤S100中,使用者通过强化层薄化装置30来喷洒氢氟酸(HF)、氟化氨(NH4F)或硫酸(H2SO4)…等液体以薄化该强化层13,该强化层13在未设置有该等保护层20的地方经薄化后的厚度A小于30μm,较佳为小于20μm,更加为0μm。借助上述设计,让使用者所使用的切割工具能较容易地切割该强化玻璃10。Next, as shown in Figures 3 and 4, in step S100, the user sprays hydrofluoric acid (HF), ammonium fluoride (NH 4 F) or sulfuric acid (H 2 SO 4 ) through the strengthening layer thinning device 30 ... and other liquids to thin the
再来,如图5所示,在步骤S150中,使用者借助一切割工具40(例如刀轮切割、磨轮切割或雷射切割…等)自该等强化层13的厚度较薄处(即该等强化层13的厚度A处)切割该强化玻璃10,以形成边缘14(如图6所示)。此外,使用者可针对客户的需求通过该切割工具40切割出不同形状的强化玻璃,举例来说,可进行线型切割、导角切割或圆角切割…等。Furthermore, as shown in FIG. 5, in step S150, the user uses a cutting tool 40 (such as knife wheel cutting, grinding wheel cutting or laser cutting... etc.) from the thinner parts of the reinforcement layers 13 (ie the The strengthened
接着,如图6所示,在步骤S200中,使用者借助一边缘蚀刻工具50来强化该边缘14,该边缘蚀刻工具50喷洒氢氟酸(HF)、氟化氨(NH4F)或硫酸(H2SO4)…等液体来边缘蚀刻该边缘14,以恢复该强化玻璃10的强度。Next, as shown in FIG. 6, in step S200, the user strengthens the
请继续参照图7,在步骤S250中,使用者移除该等保护层20,并清洗该强化玻璃10,以形成一玻璃基板1,该玻璃基板1为客户所需求的成品,例如智能型手机、平板计算机、薄型计算机…等装置所使用的触控屏幕。Please continue to refer to FIG. 7. In step S250, the user removes the
综上所述,本发明的玻璃基板的成型方法通过薄化该强化层的设计,能让该切割工具较容易地切割具有较厚的强化层的强化玻璃,从而使该强化玻璃能快速地成型为玻璃基板,且能有效地避免该强化玻璃破裂。To sum up, the method for forming a glass substrate of the present invention allows the cutting tool to easily cut strengthened glass with a thicker strengthened layer through the design of thinning the strengthened layer, so that the strengthened glass can be formed quickly It is a glass substrate, and can effectively prevent the strengthened glass from cracking.
再来,请参照图8至图10,其为本发明的玻璃基板的另一成型方法,该另一成型方法的流程大致上与图1所示相同,其中该成型方法所使用的保护层具有至少一保护层通孔21,并于步骤S150之后,还包含步骤S160,该步骤S160为通过一钻孔工具60自该保护层通孔21处钻孔该强化玻璃10,以形成至少一玻璃穿孔15。虽然图未示,但可了解到,该玻璃基板1通过上述设计所形成的玻璃穿孔15可为按键孔、手机孔或耳机孔…等。Again, please refer to Fig. 8 to Fig. 10, it is another molding method of the glass substrate of the present invention, the process flow of this another molding method is substantially the same as that shown in Fig. 1, wherein the protective layer used in this molding method has at least A protective layer through
最后,请参照图11与图12,其为本发明的玻璃基板的又一成型方法,该又一成型方法的流程大致上与图1所示相同,其中在步骤S150之后,还包含步骤S170,该步骤S170借助一磨边工具70来对该边缘14进行磨边加工,从而使该边缘14变得更光滑。此外,虽然图未示,该步骤S170也可位于该步骤S160之后。Finally, please refer to FIG. 11 and FIG. 12 , which are yet another molding method of the glass substrate of the present invention. The flow of this another molding method is substantially the same as that shown in FIG. 1 , wherein after step S150, step S170 is also included, In this step S170 , the
综上所述,本发明的玻璃基板的成型方法借助薄化该强化层的设计,能让该切割工具较容易地切割具有较厚的强化层的强化玻璃,从而使该强化玻璃能快速地成型为玻璃基板,且能有效地避免该强化玻璃破裂。In summary, the method for forming a glass substrate of the present invention allows the cutting tool to easily cut strengthened glass with a thicker strengthened layer by virtue of the design of thinning the strengthened layer, so that the strengthened glass can be formed quickly It is a glass substrate, and can effectively prevent the strengthened glass from cracking.
本发明在上文中已以较佳实施例公开,但是熟悉本领域的技术人员应理解的是,该实施例仅用于描绘本发明,而不应解读为限制本发明的范围。应注意的是,所有与该实施例等效的变化与置换,均应视为涵盖于本发明的范畴内。因此,本发明的保护范围当以权利要求所界定者为准。The present invention has been disclosed above with preferred embodiments, but those skilled in the art should understand that the embodiments are only used to describe the present invention, and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to this embodiment should be considered within the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the claims.
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Cited By (3)
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CN105160337A (en) * | 2015-08-31 | 2015-12-16 | 上海箩箕技术有限公司 | Manufacturing method for glass outer cover plate |
WO2017067344A1 (en) * | 2015-10-20 | 2017-04-27 | 京东方科技集团股份有限公司 | Thinning method for display panel and display apparatus |
CN110456545A (en) * | 2019-07-29 | 2019-11-15 | 武汉华星光电技术有限公司 | Liquid crystal display panel and method for preparing substrate |
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TW201223895A (en) * | 2010-08-24 | 2012-06-16 | Corning Inc | Method of strengthening edge of glass article |
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TW201223895A (en) * | 2010-08-24 | 2012-06-16 | Corning Inc | Method of strengthening edge of glass article |
TW201235206A (en) * | 2011-12-16 | 2012-09-01 | Micro Technology Co Ltd | Strengthened glass, touch panel and method of manufacturing strengthened glass |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105160337A (en) * | 2015-08-31 | 2015-12-16 | 上海箩箕技术有限公司 | Manufacturing method for glass outer cover plate |
WO2017067344A1 (en) * | 2015-10-20 | 2017-04-27 | 京东方科技集团股份有限公司 | Thinning method for display panel and display apparatus |
US10585299B2 (en) | 2015-10-20 | 2020-03-10 | Boe Technology Group Co., Ltd. | Method of thinning display panel, and display device |
CN110456545A (en) * | 2019-07-29 | 2019-11-15 | 武汉华星光电技术有限公司 | Liquid crystal display panel and method for preparing substrate |
US10983393B2 (en) * | 2019-07-29 | 2021-04-20 | Wuhan China Star Optoelectronics Technology Co., Ltd. | Display device |
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