CN103844194B - A kind of preparation method of low albumen whole-wheat nutritional noodles - Google Patents
A kind of preparation method of low albumen whole-wheat nutritional noodles Download PDFInfo
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
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Abstract
Description
技术领域 technical field
本发明涉及一种低蛋白全麦营养面条的制作方法,属于食品加工技术领域。 The invention relates to a method for preparing low-protein whole wheat nutritional noodles, belonging to the technical field of food processing.
背景技术 Background technique
随着人们的生活水平的提高,我国的糖尿病患者越来越多,饮食营养治疗是所有糖尿病治疗的基础,是糖尿病自然病程中任何阶段预防和控制糖尿病所必不可少的措施。糖尿病肾病是糖尿病主要的并发症之一,它是由糖尿病所致的肾小球微血管病变而引起的蛋白排泄和滤过异常,最终可发展为尿毒症,是糖尿病患者死亡的主要原因之一。低蛋白饮食是糖尿病肾病饮食营养治疗的主要要求,减少蛋白质的摄入量将对尿白蛋白清除率和肾小球滤过率的下降产生有利的影响,还可轻度减缓肾脏衰竭过程。并且蛋白质不能在体内储存,多余蛋白质供能后分解出含氮产物从体内排出,高蛋白饮食会加重肾脏的负担。蛋白质的摄入量控制在0.8g(kg·d)左右,除了限制蛋白质摄入量外,还要以高生物价的动物来源优质蛋白质为主,如瘦肉、鸡蛋、牛乳等。面条是我国居民的传统主食之一,以小麦粉为原料通过压延形成的面制品,以其良好的口感及方便性深受欢迎。小麦蛋白由于赖氨酸缺乏不属于优质蛋白,糖尿病肾病患者被限制吃面条。针对传统面条中蛋白含量高的问题,CN103355587公开了一种低蛋白面条的制作方法,以小麦淀粉、玉米淀粉和马铃薯淀粉中的至少一种为原料,采用糊化挤压工艺,所制备出的面条在水煮时不会糊化。但是,采用该方法制备出的面条,其外观、口感与粉丝相似,与面条差别较大;无法被作为面条接受。另外,该低蛋白面条,其主要营养成分为淀粉,营养成分单一,没有保健价值。 With the improvement of people's living standards, there are more and more diabetic patients in our country. Diet nutrition therapy is the basis of all diabetes treatment, and it is an indispensable measure to prevent and control diabetes at any stage in the natural course of diabetes. Diabetic nephropathy is one of the main complications of diabetes. It is abnormal protein excretion and filtration caused by glomerular microangiopathy caused by diabetes, and can eventually develop into uremia. It is one of the main causes of death in diabetic patients. A low-protein diet is the main requirement of diet and nutrition therapy for diabetic nephropathy. Reducing protein intake will have a favorable effect on the decline of urinary albumin clearance rate and glomerular filtration rate, and can also slightly slow down the process of renal failure. Moreover, protein cannot be stored in the body, and excess protein is decomposed into nitrogen-containing products to be excreted from the body after providing energy. A high-protein diet will increase the burden on the kidneys. Protein intake should be controlled at about 0.8g (kg·d). In addition to limiting protein intake, high-quality protein from animal sources with high biological value should be the mainstay, such as lean meat, eggs, and milk. Noodles are one of the traditional staple foods of Chinese residents. The noodle products formed by rolling with wheat flour as raw material are very popular for their good taste and convenience. Wheat protein is not a high-quality protein due to lysine deficiency, and patients with diabetic nephropathy are restricted from eating noodles. Aiming at the problem of high protein content in traditional noodles, CN103355587 discloses a method for making low-protein noodles, which uses at least one of wheat starch, corn starch and potato starch as raw materials, and adopts a gelatinization extrusion process to prepare the noodles The noodles will not gelatinize when boiled. But adopt the noodle that this method prepares, its outward appearance, mouthfeel are similar with vermicelli, and difference is bigger with noodle; Can't be accepted as noodle. In addition, the low-protein noodles, whose main nutrient component is starch, have a single nutrient component and have no health care value.
麦麸是膳食纤维的主要来源,高达46%,其中阿拉伯木聚糖约为70%,纤维素约为24%,β-(1→3)(1→4)葡聚糖约为6%,另外还有少量的阿糖基半乳糖、葡聚糖和木聚糖。膳食纤维是在人的小肠中不被消化吸收而在大肠中可全部或部分被发酵的植物可食部分或碳水化合物类似物。膳食纤维包括非淀粉类多糖和抗性低聚糖、碳水化合物类似物、木质素和相关植物物质。膳食纤维具有降低血糖功效,且可调节一些与胰岛素抵抗相关的异常代谢症状,包括葡萄糖不耐量,胰岛素抵抗,中心肥胖症等,膳食纤维降血糖作用主要与其物理性质(如溶解性、粘性等)有关。许多专家建议对糖尿病预防和治疗应该以科学合理饮食疗法为主,膳食纤维尤其是优质膳食纤维食品则是糖尿病患者最佳选择。对于糖尿病患者,每天饮食中添加20 g左右膳食纤维,可很好降低体内血糖水平,使病情好转。 Wheat bran is the main source of dietary fiber, up to 46%, of which arabinoxylan is about 70%, cellulose is about 24%, β-(1→3)(1→4) glucan is about 6%, There are also small amounts of arabinogalactose, dextran and xylan. Dietary fiber is an edible part of a plant or a carbohydrate analog that is not digested and absorbed in the human small intestine but can be fermented in whole or in part in the large intestine. Dietary fiber includes non-starch polysaccharides and resistant oligosaccharides, carbohydrate analogs, lignin and related plant matter. Dietary fiber has the effect of lowering blood sugar, and can regulate some abnormal metabolic symptoms related to insulin resistance, including glucose intolerance, insulin resistance, central obesity, etc. The hypoglycemic effect of dietary fiber is mainly related to its physical properties (such as solubility, viscosity, etc.) related. Many experts suggest that the prevention and treatment of diabetes should be based on scientific and rational diet therapy, and dietary fiber, especially high-quality dietary fiber food, is the best choice for diabetic patients. For diabetic patients, adding about 20 g of dietary fiber to the daily diet can well reduce the blood sugar level in the body and improve the condition.
为了提高低蛋白面条的保健价值,发明人试图在低蛋白面条的制备过程中加入麦麸。在试验过程中发现,麦麸的添加形式、添加量不同,所获得的低蛋白面条的色泽、口感及理化参数有明显差别;有时甚至无法获得成型的面条。另外,即使在添加等量麦麸的条件下,水的用量、糊化挤压参数发生变化,仍会给面条的色泽、口感及理化参数带来显著变化。 In order to improve the health value of low-protein noodles, the inventor tried to add wheat bran in the preparation process of low-protein noodles. During the experiment, it was found that the color, taste and physical and chemical parameters of the obtained low-protein noodles were significantly different depending on the form and amount of wheat bran added; sometimes even shaped noodles could not be obtained. In addition, even with the addition of the same amount of wheat bran, changes in the amount of water and parameters of gelatinization and extrusion will still bring about significant changes in the color, taste and physical and chemical parameters of noodles.
发明内容 Contents of the invention
本发明的目的在于:通过限定麦麸的加入方式、小麦淀粉和麦麸的用量比、水的添加量及挤压化参数,提供一种形态、口感与传统面条相同的低蛋白全麦营养面条的制作方法。 The purpose of the present invention is to provide a low-protein whole-wheat nutritional noodle with the same form and taste as traditional noodles production method.
本发明的低蛋白全麦营养面条的制作方法,其步骤为: The preparation method of low-protein whole wheat nutritional noodles of the present invention, its steps are:
(1)低蛋白麦麸纤维粉的制备 (1) Preparation of low-protein wheat bran fiber powder
将麦麸采用酶解法去除其中的脂肪和蛋白质,然后超微粉碎至500-600目,即得低蛋白麦麸纤维粉; The fat and protein in wheat bran are removed by enzymatic hydrolysis, and then ultrafinely pulverized to 500-600 mesh to obtain low-protein wheat bran fiber powder;
(2)调质混匀 (2) Conditioning and mixing
将低蛋白麦麸纤维粉与小麦淀粉按1:6-8的质量比混匀后,在拌粉机内加入水充分拌匀;加水量为低蛋白麦麸纤维粉和小麦淀粉总量的17%-19%; After mixing the low-protein wheat bran fiber powder and wheat starch at a mass ratio of 1:6-8, add water into the mixer and mix thoroughly; the amount of water added is 17% of the total amount of low-protein wheat bran fiber powder and wheat starch. %-19%;
(3)糊化挤压成形 (3) Gelatinization extrusion molding
将步骤(2)获得的物料送入单螺杆挤压机对物料进行挤压糊化,获得鲜面条; Sending the material obtained in step (2) into a single-screw extruder to extrude and gelatinize the material to obtain fresh noodles;
具体的工艺参数为:机筒1、2、3区的温度依次为70-80℃、90-100℃、110-120℃,螺杆转速 50r/min-60r/min ; The specific process parameters are: the temperature of barrel 1, 2, and 3 are 70-80°C, 90-100°C, 110-120°C in sequence, and the screw speed is 50r/min-60r/min;
(4)老化、干燥 (4) Aging and drying
将鲜面条在自然条件下老化8-12h,然后于30-35℃干燥水分含量为13-14wt%。 The fresh noodles are aged under natural conditions for 8-12 hours, and then dried at 30-35° C. to a moisture content of 13-14 wt%.
上述制作方法,优选的,步骤(2)中,低蛋白麦麸纤维粉与小麦淀粉的质量比为1:6;加水量为18%。 In the above production method, preferably, in step (2), the mass ratio of low-protein wheat bran fiber powder to wheat starch is 1:6; the amount of water added is 18%.
上述制作方法,优选的,步骤(3)中,机筒1、2、3区的温度依次为75℃、98℃、113℃,螺杆转速 57.8r/min 。 In the above-mentioned production method, preferably, in step (3), the temperatures in zones 1, 2, and 3 of the barrel are 75°C, 98°C, and 113°C in sequence, and the screw speed is 57.8r/min.
上述制作方法,步骤(1)中酶解法制备低蛋白麦麸纤维粉所涉及的酶的选用、酶的用量、酶解条件等工艺参数,本领域技术人员可以根据具体情况自行调节。本发明的具体操作步骤如下:将麦麸超微粉碎至500目,然后加入麦麸质量0.2%的脂肪酶,再加水至液料比为1:7;将此混合液在40℃条件下酶解1h之后,于100℃灭酶5min;然后,加入麦麸质量0.3%的碱性蛋白酶,于50℃、PH10酶解1h后在100℃条件下灭酶5min;将所得酶解液在3000rpm条件下离心10min,弃去上清、取下层;向下层液中加入其体积3倍的水,3000rpm、离心10min,弃去上清、取下层;重复离心水洗操作4次、至上清呈中性并且无浑浊;将下层沉淀在85℃下烘干至水分含量为4%,超微粉碎至500目,即得低蛋白麦麸纤维粉。 For the above production method, process parameters such as selection of enzymes, dosages of enzymes, enzymatic hydrolysis conditions and other process parameters involved in the preparation of low-protein wheat bran fiber powder by enzymatic hydrolysis in step (1) can be adjusted by those skilled in the art according to specific conditions. The specific operation steps of the present invention are as follows: superfinely pulverize wheat bran to 500 mesh, then add lipase with 0.2% of the mass of wheat bran, and then add water until the ratio of liquid to material is 1:7; After hydrolyzing for 1 hour, inactivate the enzyme at 100°C for 5 minutes; then, add alkaline protease with 0.3% wheat bran mass, hydrolyze at 50°C and pH 10 for 1 hour, then inactivate the enzyme at 100°C for 5 minutes; Centrifuge for 10 minutes, discard the supernatant, and take the lower layer; add 3 times its volume of water to the lower layer, 3000rpm, centrifuge for 10 minutes, discard the supernatant, and take the lower layer; repeat the centrifugal washing operation 4 times until the supernatant is neutral and No turbidity; dry the lower precipitate at 85°C until the moisture content is 4%, and ultrafinely pulverize it to 500 mesh to obtain low-protein wheat bran fiber powder.
有益效果 Beneficial effect
本发明的制作方法,将低蛋白麦麸纤维粉的粒度限定为500-600目、将低蛋白麦麸纤维粉与小麦淀粉的质量比例限定为1:6-8、将水的添加量限定为17%-19%,并通过调整糊化挤压参数,使所制备的低蛋白全麦营养面条的形态和口感均与普通面条相同。具体来说,本发明的低蛋白全麦营养面条,条形挺直、粗细均匀,表面光洁、有小麦固有的色泽、气味,煮熟后不浑汤、不粘牙、柔软有咬劲;其理化参数为:水分(%)≤12.5,吐浆(%)≤4.1,熟断率(%)≤4,酸度(oT)≤2.9。本发明制备的面条,尽管去掉了小麦中的蛋白质,但是仍然保持了传统面条特有的麦香味和色泽;其感官品质容易被接受。另外,通过淀粉糊化添加低蛋白麦麸纤维粉,使面条中的营养成分均衡,符合正常的膳食习惯。 In the preparation method of the present invention, the particle size of the low-protein wheat bran fiber powder is limited to 500-600 mesh, the mass ratio of the low-protein wheat bran fiber powder and wheat starch is limited to 1:6-8, and the addition amount of water is limited to 17%-19%, and by adjusting the parameters of gelatinization and extrusion, the shape and taste of the prepared low-protein whole-wheat nutritional noodles are the same as those of ordinary noodles. Specifically, the low-protein whole-wheat nutritional noodles of the present invention are straight, uniform in thickness, smooth in surface, have the inherent color and smell of wheat, and are not muddy soup, non-sticky, soft and chewy after cooking; The physical and chemical parameters are: moisture (%) ≤ 12.5, pulp spit (%) ≤ 4.1, breaking rate (%) ≤ 4, acidity (oT) ≤ 2.9. Although the noodles prepared by the invention have removed the protein in the wheat, they still maintain the characteristic wheat fragrance and color of the traditional noodles; the sensory quality is easily acceptable. In addition, low-protein wheat bran fiber powder is added through starch gelatinization to balance the nutritional components in the noodles and meet normal dietary habits.
具体实施方式 Detailed ways
下述实施例和对比例中所用单螺杆挤压机,是由山东赛百诺机械有限公司生产的,型号为DLG100。 The single-screw extruder used in the following examples and comparative examples is produced by Shandong Saibainuo Machinery Co., Ltd., and the model is DLG100.
实施例1 Example 1
将麦麸超微粉碎至500目,然后加入麦麸质量0.2%的脂肪酶,再加水至液料比为1:7。将此混合液在40℃条件下酶解1h之后,于100℃灭酶5min;然后,加入麦麸质量0.3%的碱性蛋白酶,于50℃、PH10酶解1h后在100℃条件下灭酶5min。将所得酶解液在3000rpm条件下离心10min,弃去上清、取下层。向下层液中加入其体积3倍的水,3000rpm、离心10min,弃去上清、取下层。重复离心水洗操作4次、至上清呈中性并且无浑浊。将下层沉淀在85℃下烘干至水分含量为4%,超微粉碎至500目,即可得低蛋白麦麸纤维粉。将低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:6的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的18%;拌好的粉料手握可成团、一碰即散。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为70℃、90℃、110℃,螺杆转速 50r/min 。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为2.9%。 Wheat bran is ultrafinely pulverized to 500 mesh, then lipase with 0.2% of the wheat bran mass is added, and water is added until the liquid-to-material ratio is 1:7. After enzymatically hydrolyzing the mixture for 1 hour at 40°C, inactivate the enzyme at 100°C for 5 minutes; then, add alkaline protease with 0.3% wheat bran mass, enzymolyze it at 50°C and pH 10 for 1 hour, then inactivate the enzyme at 100°C 5min. The obtained enzymolysis solution was centrifuged at 3000 rpm for 10 min, the supernatant was discarded, and the lower layer was taken. Add water three times its volume to the lower layer, centrifuge at 3000 rpm for 10 min, discard the supernatant, and take the lower layer. Repeat the centrifugal washing operation 4 times until the supernatant is neutral and free from turbidity. Dry the lower precipitate at 85°C until the moisture content is 4%, and ultrafinely pulverize it to 500 mesh to obtain low-protein wheat bran fiber powder. Mix the low-protein wheat bran fiber powder and wheat starch (purchased in the market) at a mass ratio of 1:6, add water, and then fully mix in the mixer; 18% of the total mass); the mixed powder can form a ball when held in the hand, and it will disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 70°C, 90°C, and 110°C in sequence, The screw speed is 50r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 2.9%.
实施例2 Example 2
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:8的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的18%;拌好的粉料手握可成团、一碰即散。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为70℃、90℃、110℃,螺杆转速 50r/min。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为3.1%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:8, add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 18%; the mixed powder can form a ball when held in the hand, and it will disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 70°C, 90°C, and 110°C in sequence, The screw speed is 50r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 3.1%.
实施例3 Example 3
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:6的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的17%;拌好的粉料手握可成团、一碰即散。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为70℃、90℃、110℃,螺杆转速 50r/min。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为3.4%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:6, add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 17%; the mixed powder can form a ball when held by hand, and it will disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 70°C, 90°C, and 110°C in sequence, The screw speed is 50r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 3.4%.
实施例4 Example 4
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:6的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的19%;拌好的粉料手握可成团、一碰即散。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为70℃、90℃、110℃,螺杆转速 50r/min。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为3.3%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:6, add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 19%; the mixed powder can form a ball when held by hand, and it will disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 70°C, 90°C, and 110°C in sequence, The screw speed is 50r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 3.3%.
实施例5 Example 5
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:6的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的18%;拌好的粉料手握可成团、一碰即散。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为75℃、98℃、113℃,螺杆转速 57.8r/min。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为3.4%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:6, add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 18%; the mixed powder can form a ball when held in the hand, and it will disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 75°C, 98°C, and 113°C in sequence, The screw speed is 57.8r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 3.4%.
实施例6 Example 6
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:6的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的18%;拌好的粉料手握可成团、一碰即散。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为80℃、100℃、120℃,螺杆转速 60r/min。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为3.7%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:6, add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 18%; the mixed powder can form a ball when held in the hand, and it will disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 80°C, 100°C, and 120°C in sequence, The screw speed is 60r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 3.7%.
对比例1 Comparative example 1
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:5.6的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的18%;拌好的粉料以手握可成团、一碰即散为宜。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为75℃、98℃、113℃,螺杆转速57.8r/min。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为6.9%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:5.6, add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 18%; the mixed powder can be formed into agglomerates by hand, and it is advisable to disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 75°C, 98°C, and 113°C in sequence, The screw speed is 57.8r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 6.9%.
对比例2 Comparative example 2
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:8.2的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的18%;拌好的粉料以手握可成团、一碰即散为宜。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为75℃、98℃、113℃,螺杆转速 57.8 r/min。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为6.3%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:8.2, then add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 18%; the mixed powder can be formed into agglomerates by hand, and it is advisable to disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 75°C, 98°C, and 113°C in sequence, The screw speed is 57.8 r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 6.3%.
对比例3 Comparative example 3
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:6的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的16.7%;拌好的粉料手握可成团、一碰即散。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为75℃、98℃、113℃,螺杆转速 57.8r/min 。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为6.4%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:6, add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 16.7%; the mixed powder can form a ball when held by hand, and it will disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 75°C, 98°C, and 113°C in sequence, The screw speed is 57.8r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 6.4%.
对比例4 Comparative example 4
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:6的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的19.2%;拌好的粉料手握可成团、一碰即散。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为75℃、98℃、113℃,螺杆转速 57.8 r/min 。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为6.5%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:6, add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 19.2%; the mixed powder can form a ball when held by hand, and it will disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 75°C, 98°C, and 113°C in sequence, The screw speed is 57.8 r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 6.5%.
对比例5 Comparative example 5
将实施例1制备的低蛋白麦麸纤维粉与小麦淀粉(市面购买)按1:6的质量比混匀后加水,然后在拌粉机内充分拌匀;加水量为物料(低蛋白麦麸纤维粉和小麦淀粉的总质量)的18%;拌好的粉料手握可成团、一碰即散。将拌好的粉料送入单螺杆挤压机,挤压成型,获得鲜面条;将单螺杆挤压机机筒1、2、3区的温度依次控制为75℃、95℃、123℃,螺杆转速 62.1 r/min 。将鲜面条按每杆1.4m的长度剪断,挂在竹竿上,然后用钢梳把散乱的面条梳理整齐。在自然条件下老化8h,以面条不粘手、轻轻搓动能散开、柔韧有弹性为度。松条一般先用手工搓散,再用钢梳梳理,使面条之间无粘连、无交叉。将老化好的面条采用单行移行式或多排隧道式烘房进行干燥,温度35℃下,干燥4天,至面条水分在13%为止。干燥好的面条采用较薄的圆盘式锯刀将面条按规定长度切断,切下的面头可粉碎后再利用。检测面条的熟断率为6.6%。 Mix the low-protein wheat bran fiber powder prepared in Example 1 with wheat starch (purchased in the market) at a mass ratio of 1:6, add water, and then fully mix well in the powder mixer; the amount of water added is the material (low-protein wheat bran The total mass of fiber powder and wheat starch) is 18%; the mixed powder can form a ball when held in the hand, and it will disperse when touched. Send the mixed powder into a single-screw extruder and extrude to obtain fresh noodles; the temperature of the barrel 1, 2, and 3 of the single-screw extruder is controlled to 75°C, 95°C, and 123°C in sequence, The screw speed is 62.1 r/min. Cut the fresh noodles according to the length of each pole of 1.4m, hang them on the bamboo poles, and then comb the scattered noodles neatly with a steel comb. Aging for 8 hours under natural conditions, the noodles are not sticky to the hand, can be loosened by light rubbing, and flexible and elastic. The loose noodles are generally loosened by hand first, and then combed with a steel comb, so that there is no adhesion and no crossing between the noodles. The aged noodles are dried in a single row or multi-row tunnel drying room at a temperature of 35°C for 4 days until the moisture content of the noodles is 13%. The dried noodles are cut off according to the specified length with a thin disc saw blade, and the cut noodles can be crushed for reuse. The cooked and broken rate of detected noodles was 6.6%.
由20名经过训练的感官评价员对实施例1-6、对比例1-5所制备的面条进行质量感官评价。采用模糊数学中的七度法对评分值进行分析,评语论域为:1.最难接受,2.较难接受,3.稍难接受,4.勉强接受,5.稍易接受,6.容易接受,7.最易接受;评价领域包括:颜色、形态、韧性、粘性及口感。其中,颜色以白色略带黄色、接近小麦粉原色、无斑点为最易接受;形态以表面细密、光滑、非透明态为最易接受;韧性以有嚼劲、富有弹性为最易接受;粘性以爽口、不粘牙为最易接受;口感是指与传统面条口感的相似度,用百分数表;百分数值越高,表示与传统面条的口感越近似;以百分数值在95%以上为最易接受。评价结果如下表: The quality sensory evaluation of the noodles prepared in Examples 1-6 and Comparative Examples 1-5 was carried out by 20 trained sensory evaluators. Using the seven-degree method in fuzzy mathematics to analyze the scoring value, the comment domain is: 1. the most difficult to accept, 2. relatively difficult to accept, 3. slightly difficult to accept, 4. barely acceptable, 5. slightly easy to accept, 6. Easy to accept, 7. Most acceptable; evaluation areas include: color, shape, toughness, viscosity and taste. Among them, the color is white with a little yellow, close to the original color of wheat flour, and no spots is the most acceptable; the shape is the most acceptable surface is fine, smooth, and non-transparent; the toughness is chewy and elastic; the viscosity is the most acceptable. Refreshing and non-sticky are the most acceptable; the taste refers to the similarity to the taste of traditional noodles, expressed as a percentage; the higher the percentage, the more similar the taste to traditional noodles; the most acceptable is a percentage above 95%. . The evaluation results are as follows:
将对比例和实施例进行比较可以得出,本发明的制作方法中,小麦淀粉和麦麸的用量比、水的添加量及挤压化参数中任何一项参数超出本发明的限定范围,所制备的面条其形态和口感均与传统面条相差甚远。 Comparing the comparative examples with the examples, it can be concluded that in the preparation method of the present invention, any parameter in the amount ratio of wheat starch and wheat bran, the amount of water added and the extruding parameters exceeds the limit of the present invention, so The shape and mouthfeel of prepared noodles are far from traditional noodles.
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