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CN103840588A - Coreless linear motor coil assembly structure and unit coil thereof - Google Patents

Coreless linear motor coil assembly structure and unit coil thereof Download PDF

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Publication number
CN103840588A
CN103840588A CN201210486203.7A CN201210486203A CN103840588A CN 103840588 A CN103840588 A CN 103840588A CN 201210486203 A CN201210486203 A CN 201210486203A CN 103840588 A CN103840588 A CN 103840588A
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unit coil
linear motor
vertical direction
coil
coreless linear
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CN103840588B (en
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许明哲
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Chieftek Precision Co Ltd CPC
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Chieftek Precision Co Ltd CPC
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Abstract

The invention relates to a coreless linear motor coil assembly structure and a unit coil thereof. The unit coils are mutually staggered and juxtaposed, and the action edge of any unit coil in the vertical direction is placed into the hollow part of the adjacent unit coil to form a unit coil group; the width of the vertical acting side is defined as D1 on the annular side surface of the unit coil, the distance between the inner edges of the two vertical acting sides is defined as D2, D2= m × D1+ Δ L, wherein m is the number of the vertical acting sides accommodating the other unit coils in the vertical direction of the hollow portion, and Δ L is a gap width. By means of the gap width Delta L, a spacer, such as a heat sink or an insulating sheet, can be arranged between two adjacent vertical action edges in the hollow part of the unit coils which are staggered and juxtaposed, so that the unit coil group can achieve better heat dissipation or insulation effect after being electrified.

Description

无铁心式线性马达线圈组合件结构及其单元线圈Coreless linear motor coil assembly structure and its unit coil

技术领域 technical field

本发明有关于一种无铁心式线性马达线圈组合件结构及其单元线圈。 The invention relates to a coreless linear motor coil assembly structure and its unit coil.

背景技术 Background technique

一般无铁心线性马达如图17与图18所示,其包含一定子X及一动子Y,该动子Y沿着该定子X的轨道移动,该定子X由多个永久磁铁M隔着空隙交错排列而成,以形成N极与S极交替的U形轨道U。其中该动子Y具有多个线圈并排排列以形成线圈组,用以通入多相位的电流,例如较常被使用的三相线圈组,并于线圈组外包覆一树脂封装层Z,并置于一安装台W的凹槽内。   A general ironless linear motor is shown in Figure 17 and Figure 18, which includes a stator X and a mover Y, the mover Y moves along the track of the stator X, and the stator X is staggered by a plurality of permanent magnets M across gaps Arranged to form a U-shaped track U with alternating N poles and S poles. The mover Y has a plurality of coils arranged side by side to form a coil group, which is used to feed multi-phase current, such as the more commonly used three-phase coil group, and wraps a resin encapsulation layer Z outside the coil group, and Placed in the groove of a mounting table W. the

本案发明人曾提出中国台湾第201126875号“线性马达线圈组合件结构”,利用多个相邻排列线圈的线圈组、一座体及一树脂封装层组成,该些线圈形成相对两直线作用边,及相对的一非作用边第一侧及一非作用边第二侧,该些线圈于该非作用边第一侧形成多个相互交错的第一弯折段,并由该非作用边第二侧设置多根导线,该些导线于线圈组端部与外部缆线连结,该座体则设置一插接槽,其断面形状恰对应该些第一弯折段位置处的断面形状,并供该些线圈插置,该树脂封装层则包覆该些线圈,并密封该座体的插接槽,借此增加该些线圈与该座体插接槽内壁的接触面积,提高散热速率,同时借由线圈两直线作用边的交错并置,使得线圈组的体积得以变小。 The inventor of this case once proposed the "Linear Motor Coil Assembly Structure" of Taiwan No. 201126875, which is composed of a plurality of adjacently arranged coil coil groups, a seat body and a resin encapsulation layer. These coils form two opposite straight line action sides, and Opposite a first side of a non-active side and a second side of a non-active side, the coils form a plurality of interlaced first bending sections on the first side of the non-active side, and the second side of the non-active side A plurality of wires are arranged, and these wires are connected with external cables at the end of the coil group, and a socket is provided on the base body, and its cross-sectional shape corresponds to the cross-sectional shape at the positions of the first bending sections, and is used for the These coils are inserted, the resin encapsulation layer covers these coils, and seals the insertion slot of the base body, thereby increasing the contact area between the coils and the inner wall of the insertion slot of the base body, improving the heat dissipation rate, and at the same time The volume of the coil group can be reduced by the interlacing and juxtaposition of the two linear action sides of the coil.

另一美国专利编号US5998890中,提出一种无铁心式线性马达的线圈组结构,此线圈组结构定义一种线圈外型,此线圈外型具有两垂直方向作用边与两轴向非作用边,两垂直方向作用边的间距(CIW)、垂直方向作用边的宽度(CSW)与线圈组的电流相位数量(#Φ)具有一特定公式,此特定公式为CIW= CSW×(#Φ-1)。借由此线圈外型,使线圈能紧密重叠排列,以此减少线圈组所占空间,并增加线性马达的效率。 Another U.S. Patent No. US5998890 proposes a coil group structure for a coreless linear motor. The coil group structure defines a coil shape. The coil shape has two vertical active sides and two axial non-active sides. There is a specific formula for the distance (CIW) between the two vertically active sides, the width (CSW) of the vertically active side (CSW) and the current phase number (#Φ) of the coil group. This specific formula is CIW= CSW×(#Φ-1) . With the coil shape, the coils can be closely overlapped, thereby reducing the space occupied by the coil group and increasing the efficiency of the linear motor.

但随着近来线性马达需要越来越大的马达出力与运行速度,故线性马达将通入更大的电流或使用更大的电压。但此举会让线圈产生更大的热量导致马达效率变差,再加上无铁心式线性马达的线圈排列越来越紧密,以至于线圈产生的热量越来越难排出。此外,使用更大的电流或电压于越来越紧密的线圈中,将更进一步降低线圈间的绝缘效果,更甚将导致线圈短路等种种危险。上述的美国专利编号US5998890案,其揭露的CIW= CSW×(#Φ-1)特征,使得线圈在紧密重叠排列后,并无额外的空间可供安装散热或绝缘组件,因此其散热及绝缘效果并不理想。 However, as the recent linear motor needs more and more motor output and operating speed, the linear motor will pass through a larger current or use a larger voltage. However, this will cause the coil to generate more heat, which will lead to poor motor efficiency. In addition, the coils of the coreless linear motor are arranged more and more closely, so that the heat generated by the coils is becoming more and more difficult to discharge. In addition, using larger currents or voltages in increasingly tight coils will further reduce the insulation effect between the coils, and even cause various dangers such as coil short circuits. The above-mentioned U.S. Patent No. US5998890 case disclosed the CIW=CSW×(#Φ-1) feature, so that after the coils are closely overlapped and arranged, there is no additional space for installing heat dissipation or insulation components, so its heat dissipation and insulation effects Not ideal.

发明内容 Contents of the invention

本发明的目的在于提供一种单元线圈,该单元线圈在重叠排列后仍可供安装散热、绝缘等间隔片,同时本发明亦提供一种无铁心式线性马达线圈组合件结构,可具有良好的散热及绝缘效果。 The object of the present invention is to provide a unit coil, which can still be used for installing spacers such as heat dissipation and insulation after being stacked and arranged. At the same time, the present invention also provides a coreless linear motor coil assembly structure, which can have good Heat dissipation and insulation effect.

为达上述目的,本发明的解决方案是: For reaching above-mentioned purpose, solution of the present invention is:

一种单元线圈,由一绝缘导线连续弯折环绕呈环状体而包围一中空部位,该单元线圈包括有两垂直方向作用边及两轴向非作用边,该单元线圈在靠近该两轴向非作用边处弯折产生一弯折段,用以使多个单元线圈彼此交错并置,任一个单元线圈的垂直方向作用边置入相邻单元线圈的中空部位,该单元线圈有两相对的环形侧面,在该环形侧面上定义该垂直方向作用边宽度为D1,而该两垂直方向作用边内缘的间距定义为D2,D2=m×D1+ΔL,其中m为该中空部位的垂直方向上所容纳其它单元线圈的垂直方向作用边的数目,ΔL为一间隙宽度,用以在至少两相邻垂直方向作用边之间容纳一间隔片。 A unit coil, which is continuously bent and surrounded by an insulated wire to form a ring body to surround a hollow part, the unit coil includes two vertical active sides and two axial non-active sides, the unit coil is close to the two axial Bending at the non-active side produces a bending section, which is used to make multiple unit coils interlaced and juxtaposed with each other. The vertical active side of any unit coil is inserted into the hollow part of the adjacent unit coil. The unit coil has two opposite On the annular side, the width of the vertical acting side is defined as D1, and the distance between the inner edges of the two vertical acting sides is defined as D2, D2=m×D1+ΔL, where m is the vertical direction of the hollow part The number of the vertical direction active sides of other unit coils accommodated on the upper surface, ΔL is a gap width for accommodating a spacer between at least two adjacent vertical direction active sides.

所述的间隙宽度ΔL=ΔL1+ΔL2+ΔL3+…+ΔLn,其中ΔL1至ΔLn是将ΔL切割为n个较小间隙宽度,每一个较小间隙宽度ΔL1至ΔLn是位在任两相邻垂直方向作用边之间,且n≦m+1,其中n为正整数。 The gap width ΔL=ΔL1+ΔL2+ΔL3+...+ΔLn, where ΔL1 to ΔLn is to cut ΔL into n smaller gap widths, and each smaller gap width ΔL1 to ΔLn acts on any two adjacent vertical directions Between sides, and n≦m+1, where n is a positive integer.

所述的每一个较小间隙宽度ΔL1至ΔLn的宽度相同。 Each of the smaller gap widths ΔL1 to ΔLn has the same width.

所述的n=m+1。 Said n=m+1.

一种包含有上述任一所述单元线圈的无铁心式线性马达线圈组合件结构,包含有: A coreless linear motor coil assembly structure comprising any of the above-mentioned unit coils, comprising:

一单元线圈组,包括多个上述单元线圈彼此交错并置,且任一个单元线圈的垂直方向作用边置入相邻单元线圈的中空部位; A unit coil group, including a plurality of the above-mentioned unit coils interlaced and juxtaposed with each other, and the vertical direction active side of any unit coil is inserted into the hollow part of the adjacent unit coil;

至少一间隔片,每一间隔片均具有一厚度T,且该厚度T≦ΔL,该间隔片由前述单元线圈的环形侧面插置于前述单元线圈中空部位中的两相邻垂直方向作用边之间。 At least one spacer, each spacer has a thickness T, and the thickness T≦ΔL, the spacer is inserted between the two adjacent vertically acting sides in the hollow part of the unit coil from the annular side of the unit coil between.

所述的间隔片为一散热片。 The spacer is a heat sink.

所述的间隔片为一绝缘片。 The spacer is an insulating sheet.

进一步包含多个间隔片,该些间隔片部份为绝缘片,部分为散热片。 It further includes a plurality of spacers, some of which are insulating sheets, and some of these spacers are heat sinks.

所述的间隔片的材质同时具有绝缘与散热的性质。 The material of the spacer has the properties of insulation and heat dissipation at the same time.

进一步包含有多个间隔片,并以一连接组件连接该多个间隔片。 It further includes a plurality of spacers, and the plurality of spacers are connected by a connecting component.

所述的连接组件包括有一第一连接片连接该多个间隔片的同一侧,使该多个间隔片由前述单元线圈其中一环形侧面置入两相邻垂直方向作用边之间时,该第一连接片贴抵该环形侧面。 The connecting assembly includes a first connecting piece connected to the same side of the plurality of spacers, so that when the plurality of spacers are placed between two adjacent vertically acting sides from one of the annular side surfaces of the aforementioned unit coils, the first connecting piece A connecting piece abuts against the annular side.

所述的连接组件更包括有一第二连接片,该第二连接片贴抵在前述单元线圈相对另一环形侧面及该多个间隔片另一侧。 The connecting component further includes a second connecting piece, and the second connecting piece is attached to the opposite annular side of the aforementioned unit coil and the other side of the plurality of spacers.

所述的连接组件包括一第三连接片及一第四连接片,前述该些间隔片分别连接在该第三连接片或第四连接片,该多个间隔片置入两相邻垂直方向作用边之间时,该第三连接片及第四连接片贴抵在前述单元线圈相对两环形侧面上。 The connecting assembly includes a third connecting piece and a fourth connecting piece, the aforementioned spacers are respectively connected to the third connecting piece or the fourth connecting piece, and the plurality of spacers are inserted into two adjacent vertical direction When between the sides, the third connecting piece and the fourth connecting piece are attached to the opposite two annular side surfaces of the aforementioned unit coil.

所述的连接组件包括有多个第五连接片,同一间隔片的两端各以该第五连接片连接该相邻间隔片而呈连续弯折状。 The connecting assembly includes a plurality of fifth connecting pieces, and the two ends of the same spacer are respectively connected to the adjacent spacers by the fifth connecting pieces to form a continuous bending shape.

进一步将一散热块设置在该单元线圈组侧缘。 A heat dissipation block is further arranged on the side edge of the unit coil group.

所述的散热块上设置一个以上热对流通孔。 More than one heat convection hole is arranged on the heat dissipation block.

所述的散热块与前述连接组件一体成型,并以一树脂封装层封装该单元线圈组及该些间隔片,该散热块则露出于该树脂封装层之外。 The heat dissipation block is integrally formed with the aforementioned connection components, and the unit coil group and the spacers are encapsulated by a resin encapsulation layer, and the heat dissipation block is exposed outside the resin encapsulation layer.

进一步在前述单元线圈组及该些间隔片插置于一安装座后,将该散热块固定于该安装座。 Further, after the aforementioned unit coil group and the spacers are inserted into a mounting base, the heat dissipation block is fixed on the mounting base.

前述单元线圈彼此交错并置后,相邻两垂直方向作用边重合处的长度为L1,该间隔片的长度至少为L1并插置在相邻两垂直方向作用边重合处之间。 After the above-mentioned unit coils are interlaced and juxtaposed, the length of the coincidence of two adjacent vertically acting sides is L1, and the length of the spacer is at least L1 and is inserted between the overlapping of adjacent two vertically acting sides.

所述的单元线圈弯折后的两轴向非作用边间距为L2,且L2大于L1,而该间隔片长度为L2。 The distance between the non-active sides of the two axial directions after the unit coil is bent is L2, and L2 is greater than L1, and the length of the spacer is L2.

本发明具有下列功效: The present invention has the following effects:

1、本发明的单元线圈在两垂直方向作用边内缘的间距D2中包含一间隙宽度ΔL,该ΔL用以在至少两相邻垂直方向作用边之间容纳一间隔片,因此本发明的单元线圈特别适用于需要设置间隔片的无铁心式线性马达线圈组合件。 1. The unit coil of the present invention includes a gap width ΔL in the distance D2 between the inner edges of the two vertically acting sides, and this ΔL is used to accommodate a spacer between at least two adjacent vertically acting sides, so the unit of the present invention The coils are particularly suitable for coreless linear motor coil assemblies that require spacers.

2、本发明的无铁心式线性马达线圈组合件结构借由绝缘材质的间隔片组以提供线性马达更高的绝缘效果,使线性马达能运行于更高的电压状态下。 2. The structure of the coreless linear motor coil assembly of the present invention provides a higher insulation effect of the linear motor by means of the spacer set of insulating material, so that the linear motor can operate at a higher voltage state.

3、本发明的无铁心式线性马达线圈组合件结构借由导热材质的间隔片组以提供线性马达更佳的散热效果,让线性马达能承受更大的电流。 3. The coreless linear motor coil assembly structure of the present invention provides a better heat dissipation effect of the linear motor by means of the spacer set of heat-conducting material, so that the linear motor can withstand a larger current.

4、本发明的无铁心式线性马达线圈组合件结构可依据绝缘需求,使用绝缘材质的间隔片,借此以提升线性马达的绝缘功效;或者依据散热需求,使用导热材质的间隔片,借此以提升线性马达的散热功效;或者据绝缘与散热需求,部分使用绝缘材质的间隔片、部分使用导热材质的间隔片,或使用同时具有绝缘与散热性质的间隔片,借此以同时提升线性马达的散热与绝缘的功效。     4. The structure of the coreless linear motor coil assembly of the present invention can use insulating material spacers according to insulation requirements, thereby improving the insulation effect of the linear motor; or according to heat dissipation requirements, use heat-conducting material spacers, thereby To improve the heat dissipation effect of the linear motor; or according to the insulation and heat dissipation requirements, partly use insulating material spacers, partly use heat-conducting material spacers, or use spacers with both insulation and heat dissipation properties, so as to improve the linear motor at the same time The effect of heat dissipation and insulation. 

附图说明 Description of drawings

图1为本发明单元线圈的立体外观图; Fig. 1 is the perspective view of the unit coil of the present invention;

图2为本发明单元线圈的环形侧面示意图; Fig. 2 is the annular side schematic diagram of unit coil of the present invention;

图3为本发明线圈组合件的立体外观图; 3 is a three-dimensional appearance view of the coil assembly of the present invention;

图4为本发明使用在三相线圈的使用状态图,其中m=2,且n=3; Fig. 4 is a state diagram of the present invention used in a three-phase coil, where m=2 and n=3;

图5为本发明使用在两相线圈的使用状态图,其中m=1,且n=2; Fig. 5 is a state diagram of the present invention used in two-phase coils, where m=1 and n=2;

图6为本发明使用在三相线圈的使用状态图,其中m=2,且n=2; Fig. 6 is a diagram of the use state of the present invention used in a three-phase coil, where m=2 and n=2;

图7为本发明第二实施例中,间隔片连接第一连接片的使用状态示意图; Fig. 7 is a schematic diagram of the use state of the spacer connected to the first connecting piece in the second embodiment of the present invention;

图8为本发明第二实施例中,间隔片连接第一连接片并配合第二连接片使用的使用状态示意图; Fig. 8 is a schematic diagram of the use state of the spacer connecting the first connecting piece and cooperating with the second connecting piece in the second embodiment of the present invention;

图9为本发明第二实施例中,间隔片连接第三连接片及第四连接片的使用状态示意图; Fig. 9 is a schematic diagram of the use state of the spacer connecting the third connecting piece and the fourth connecting piece in the second embodiment of the present invention;

图10为本发明第二实施例中,间隔片连接第五连接片的使用状态示意图; Fig. 10 is a schematic diagram of the use state of the spacer connected to the fifth connecting piece in the second embodiment of the present invention;

图11为本发明第三实施例中,将散热块设置在单元线圈组侧缘的使用状态图; Fig. 11 is a diagram of the use state of disposing the cooling block on the side edge of the unit coil group in the third embodiment of the present invention;

图12为本发明第三实施例中,在散热块上设置热对流通孔的使用状态图; Fig. 12 is a diagram of the use state of setting heat convection holes on the heat dissipation block in the third embodiment of the present invention;

图13为本发明第三实施例中,散热块与连接组件为一体成型且凸出于树脂封装层外的使用状态示意图; Fig. 13 is a schematic diagram of the use state of the heat dissipation block and the connection assembly formed integrally and protruding out of the resin encapsulation layer in the third embodiment of the present invention;

图14为本发明第三实施例中,将凸出于树脂封装层外的散热块固定在安装座的示意图; Fig. 14 is a schematic diagram of fixing the heat dissipation block protruding from the resin encapsulation layer on the mounting base in the third embodiment of the present invention;

图15为本发明第四实施例中,使间隔片长度与单元线圈弯折后的两轴向非作用边间距L2等长,作为绝缘片使用的使用状态图; Fig. 15 is a diagram of the use status of the spacer used as an insulating sheet in the fourth embodiment of the present invention, where the length of the spacer is equal to the distance L2 between the two axial non-active sides after the unit coil is bent;

图16为图15的侧视图; Figure 16 is a side view of Figure 15;

图17为习知线性马达的结构外观图; Fig. 17 is a structural appearance diagram of a conventional linear motor;

图18为图17的前视图。 FIG. 18 is a front view of FIG. 17 .

【主要组件符号说明】 [Description of main component symbols]

A     单元线圈组 A unit coil group

1      单元线圈                      11      中空部位 1 unit coil 11 hollow part

12   垂直方向作用边      13     轴向非作用边 12 Active side in vertical direction 13 Non-active side in axial direction

14    弯折段                          15      环形侧面 14 Bending section 15 Circular side

2      间隔片                           3      第一连接片 2 Spacer 3 First connecting piece

4      第二连接片                   5      第三连接片 4 The second connecting piece 5 The third connecting piece

6      第四连接片                   7      第五连接片 6 The fourth connecting piece 7 The fifth connecting piece

8      散热块                           8A   散热块                              8 heat sink 8A heat sink

81A  热对流通孔           9    树脂封装层                      81A Heat Convection Hole 9 Resin Encapsulation Layer

10    安装座               20   螺丝 10 mounting base 20 screws

X     定子                 Y    动子 X Stator Y Mover

M     永久磁铁             U    U形轨道 M permanent magnet U U-shaped track

W    安装台               Z    树脂封装层。 W Mounting table Z Resin encapsulation layer.

具体实施方式 Detailed ways

为了进一步解释本发明的技术方案,下面通过具体实施例来对本发明进行详细阐述。 In order to further explain the technical solution of the present invention, the present invention will be described in detail below through specific examples.

本发明第一实施例请参阅图1至图3所示,包括有: Please refer to Fig. 1 to Fig. 3 for the first embodiment of the present invention, including:

一单元线圈组A,由多个单元线圈1组成,而每一个单元线圈1则由一绝缘导线连续弯折环绕组成,该单元线圈1呈环状体而包围一中空部位11,并包括有两垂直方向作用边12及两轴向非作用边13,该单元线圈1在靠近该两轴向非作用边13处弯折产生一弯折段14,用以使多个单元线圈1彼此交错并置组成前述单元线圈组A,该单元线圈组A中任一个单元线圈1的垂直方向作用边12置入相邻单元线圈1的中空部位11。该单元线圈1有两相对的环形侧面15,在该环形侧面15上定义该垂直方向作用边12宽度为D1,而该两垂直方向作用边12内缘的间距定义为D2,D2=m×D1+ΔL,其中m为该中空部位11的垂直方向上所容纳其它单元线圈1的垂直方向作用边12的数目,ΔL为一间隙宽度,本实施例令该间隙宽度ΔL=ΔL1+ΔL2+ΔL3+…+ΔLn,且ΔL1=ΔL2=ΔL3=…=ΔLn,其中ΔL1至ΔLn将ΔL切割为n个较小间隙宽度,每一个较小间隙宽度ΔL1至ΔLn位在任两相邻垂直方向作用边12之间,且n≦m+1为正整数。 A unit coil group A is composed of a plurality of unit coils 1, and each unit coil 1 is composed of an insulated wire continuously bent and circled. The unit coil 1 is in the form of a ring and surrounds a hollow part 11, and includes two The active side 12 in the vertical direction and the non-active side 13 in the two axial directions, the unit coil 1 is bent near the non-active side 13 in the two axial directions to form a bent section 14, so that a plurality of unit coils 1 are staggered and juxtaposed with each other The aforementioned unit coil group A is formed, and the vertically acting side 12 of any unit coil 1 in the unit coil group A is inserted into the hollow portion 11 of the adjacent unit coil 1 . The unit coil 1 has two opposite annular sides 15, on which the width of the vertically acting side 12 is defined as D1, and the distance between the inner edges of the two vertically acting sides 12 is defined as D2, D2=m×D1 +ΔL, where m is the number of vertically acting sides 12 of other unit coils 1 accommodated in the hollow portion 11 in the vertical direction, ΔL is a gap width, and in this embodiment, the gap width ΔL=ΔL1+ΔL2+ΔL3+… +ΔLn, and ΔL1=ΔL2=ΔL3=...=ΔLn, where ΔL1 to ΔLn cuts ΔL into n smaller gap widths, and each smaller gap width ΔL1 to ΔLn is located between any two adjacent vertically acting sides 12 , and n≦m+1 is a positive integer.

多个间隔片2,每一间隔片2均具有一厚度T,且该厚度T≦ΔL,本实施例前述间隔片2的厚度为T1至Tn,且T1=ΔL1,T2=ΔL2,T3=ΔL3…,Tn=ΔLn,因此前述间隔片2的厚度T=T1=T2=T3=…=Tn,将该些间隔片2由该单元线圈组A的单元线圈1环形侧面15插置于前述单元线圈1中空部位11中的任两个相邻垂直方向作用边12之间的较小间隙宽度ΔL1至ΔLn中,组成线性马达的线圈组合件。请参阅图4所示,图标中该单元线圈组A为一三相线圈,包括第一相Φ1、第二相Φ2及第三相Φ3,并且其中前述m=2且n=3,指的是前述任一单元线圈1的中空部位11可容纳其左右两侧相邻单元线圈1的垂直方向作用边12,且在任两相邻垂直方向作用边12之间置入该间隔片2。 A plurality of spacers 2, each spacer 2 has a thickness T, and the thickness T≦ΔL, the thickness of the aforementioned spacers 2 in this embodiment is T1 to Tn, and T1=ΔL1, T2=ΔL2, T3=ΔL3 ..., Tn=ΔLn, so the thickness of the aforementioned spacers 2 is T=T1=T2=T3=...=Tn, these spacers 2 are inserted into the aforementioned unit coils from the annular side 15 of the unit coil 1 of the unit coil group A 1 The smaller gap widths ΔL1 to ΔLn between any two adjacent vertically acting sides 12 in the hollow portion 11 constitute the coil assembly of the linear motor. Please refer to Figure 4, the unit coil group A in the icon is a three-phase coil, including the first phase Φ1, the second phase Φ2 and the third phase Φ3, and the aforementioned m=2 and n=3 refer to The hollow part 11 of any unit coil 1 mentioned above can accommodate the vertically acting sides 12 of its left and right adjacent unit coils 1 , and the spacer 2 is inserted between any two adjacent vertically acting sides 12 .

再请参阅图5所示,图标中该单元线圈组A为一两相线圈,包括第一相Φ1及第二相Φ2,并且其中前述m=1且n=2,指的是前述任一单元线圈1的中空部位11可容纳其左侧或右侧相邻单元线圈1的垂直方向作用边12,并在任两相邻垂直方向作用边12之间置入该间隔片2。 Please refer to Figure 5 again, the unit coil group A in the icon is a two-phase coil, including the first phase Φ1 and the second phase Φ2, and the aforementioned m=1 and n=2 refer to any of the aforementioned units The hollow part 11 of the coil 1 can accommodate the vertically active side 12 of the adjacent unit coil 1 on the left or right side, and the spacer 2 is placed between any two adjacent vertically active sides 12 .

再请参阅图6所示,图标中该单元线圈组A为一三相线圈,包括第一相Φ1、第二相Φ2及第三相Φ3,并且其中前述m=2且n=2,指的是前述任一单元线圈1的中空部位11可容纳其左右两侧相邻单元线圈1的垂直方向作用边12,并且其左右两侧相邻单元线圈1的垂直方向作用边12置入该中空部位11后与该单元线圈1的垂直方向作用边12之间置入该间隔片2,而其左右两侧相邻单元线圈1的垂直方向作用边12则相邻并置。要说明的是: Please refer to Figure 6 again, the unit coil group A in the icon is a three-phase coil, including the first phase Φ1, the second phase Φ2 and the third phase Φ3, and wherein the aforementioned m=2 and n=2, refers to The hollow part 11 of any of the above-mentioned unit coils 1 can accommodate the vertically acting sides 12 of the adjacent unit coils 1 on the left and right sides, and the vertically acting sides 12 of the adjacent unit coils 1 on the left and right sides are inserted into the hollow part After 11, the spacer 2 is placed between the vertical direction active side 12 of the unit coil 1, and the vertical direction active side 12 of the adjacent unit coil 1 on its left and right sides is adjacently juxtaposed. To illustrate:

该间隔片2可以使用绝缘材质的绝缘片,因此当该单元线圈组A通入高压或大电量的电流时,前述单元线圈1之间依然可以保持绝缘状态,以避免单元线圈1之间失去绝缘而造成短路。其中,该绝缘片材质可以为灌注用树脂、绝缘镀膜、凡立水、PI绝缘胶带、电气绝缘纸、碳纤维、玻璃纤维、树脂、塑料、陶瓷等绝缘材料。 The spacer 2 can use an insulating sheet of insulating material, so when the unit coil group A is fed with a high voltage or a large amount of current, the aforementioned unit coils 1 can still maintain an insulating state, so as to avoid loss of insulation between the unit coils 1 resulting in a short circuit. Wherein, the material of the insulating sheet may be insulating materials such as potting resin, insulating coating, varnish, PI insulating tape, electrical insulating paper, carbon fiber, glass fiber, resin, plastic, ceramics, etc.

或者,该间隔片2可以使用导热效果较好的散热片,因此当该单元线圈组A高功率使用时,该些间隔片2能将前述单元线圈1中所产生的热量带到该单元线圈组A的外缘,而将热量散逸至空气中或其它散热装置。其中,导热性质的材料可以为铝合金、铜合金、不锈钢、陶瓷、碳纤维等导热材料。 Alternatively, the spacers 2 can use heat sinks with better thermal conductivity, so when the unit coil group A is used with high power, the spacers 2 can bring the heat generated in the unit coil 1 to the unit coil group A, and dissipate the heat to the air or other cooling devices. Wherein, the heat conducting material may be aluminum alloy, copper alloy, stainless steel, ceramic, carbon fiber and other heat conducting materials.

又较佳的是,该些间隔片2的材质可同时具有绝缘及导热佳的特性,而兼具有良好的散热及绝缘效果。亦或该间隔片可依据使用时的绝缘或散热的需求,部分使用散热片,而部分使用绝缘片。 It is also preferable that the material of these spacers 2 can have good insulation and heat conduction characteristics, and also have good heat dissipation and insulation effects. Alternatively, the spacer can be partially used as a heat sink and partially used as an insulating sheet according to the requirement of insulation or heat dissipation during use.

本发明第二实施例进一步以一连接组件连接该多个间隔片2,该连接组件例如以下几种型态: The second embodiment of the present invention further connects the plurality of spacers 2 with a connection component, such as the following types of connection components:

一、请参阅图7所示,该连接组件包括有一第一连接片3连接该多个间隔片2的同一侧,使该多个间隔片2由前述单元线圈1其中一环形侧面15置入两相邻垂直方向作用边12之间时,该第一连接片3贴抵该环形侧面15上。 1. Please refer to FIG. 7, the connecting assembly includes a first connecting piece 3 connected to the same side of the plurality of spacers 2, so that the plurality of spacers 2 are inserted into two sides by one of the annular side surfaces 15 of the aforementioned unit coil 1. When between adjacent vertically acting sides 12 , the first connecting piece 3 abuts against the annular side surface 15 .

二、请参阅图8所示,该连接组件包括有一第一连接片3连接该多个间隔片2的同一侧,使该多个间隔片2由前述单元线圈1其中一环形侧面15置入两相邻垂直方向作用边12之间时,该第一连接片3贴抵该环形侧面15上,进一步该连接组件更包括有一第二连接片4,该第二连接片4贴抵在前述单元线圈1相对另一环形侧面15及该多个间隔片2另一侧。 2. Please refer to FIG. 8, the connection assembly includes a first connecting piece 3 connected to the same side of the plurality of spacers 2, so that the plurality of spacers 2 are inserted into two sides by one of the annular side surfaces 15 of the aforementioned unit coil 1. When between adjacent vertically acting sides 12, the first connecting piece 3 is affixed to the annular side surface 15, further the connecting assembly further includes a second connecting piece 4, and the second connecting piece 4 is affixed to the aforementioned unit coil 1 is opposite to the other annular side 15 and the other side of the plurality of spacers 2 .

三、请参阅图9所示,该连接组件包括有一第三连接片5及一第四连接片6,前述间隔片2分别连接在该第三连接片5或第四连接片6上,该多个间隔片2置入两相邻垂直方向作用边12之间时,该第三连接片5及第四连接片6贴抵在前述单元线圈1相对两环形侧面15上,本实施例该些间隔片2中,任相邻两间隔片2其中之一连接在该第三连接片5,另一间隔片2连接在该第四连接片6,而成为指插状。 3. See also shown in Figure 9, the connecting assembly includes a third connecting piece 5 and a fourth connecting piece 6, the aforementioned spacers 2 are respectively connected to the third connecting piece 5 or the fourth connecting piece 6, the multiple When a spacer 2 is placed between two adjacent vertically acting sides 12, the third connecting piece 5 and the fourth connecting piece 6 are attached to the two ring-shaped side surfaces 15 of the aforementioned unit coil 1. These spacers in this embodiment In the sheet 2, one of any two adjacent spacers 2 is connected to the third connecting piece 5, and the other spacer 2 is connected to the fourth connecting piece 6, forming a finger-inserting shape.

四、请参阅图10所示,该连接组件包括有多个第五连接片7,同一间隔片2的两端各以该第五连接片7连接该相邻间隔片2而呈连续弯折状。 4. Please refer to Fig. 10, the connecting assembly includes a plurality of fifth connecting pieces 7, and the two ends of the same spacer 2 are respectively connected to the adjacent spacers 2 by the fifth connecting piece 7 to form a continuous bending shape .

上述连接组件的材质相同于该间隔片2,因此利用连接组件连接该多个间隔片2除了使该些间隔片2在组装上可以一次完成该些间隔片2的组装,而在组装上更为便利之外,也可增加前述单元线圈组A的各单元线圈1与绝缘或散热材质的接触面积,提高散热及绝缘效果。 The material of the above-mentioned connecting components is the same as that of the spacers 2, so utilizing the connecting components to connect the plurality of spacers 2 can complete the assembly of these spacers 2 at one time in assembly, and it is more convenient to assemble. In addition to convenience, the contact area between each unit coil 1 of the aforementioned unit coil group A and the insulating or heat dissipation material can be increased to improve heat dissipation and insulation effects.

本发明第三实施例请参阅图11所示,当该间隔片2为散热片作为散热用途时,可进一步将一散热块 8设置在该单元线圈组A侧缘,如此可快速将该单元线圈组A通入电流后所产生的热量迅速借由热传导效应带至该散热块8散逸至空气中。再请参阅图12所示,在该散热块8更可设置一个以上热对流通孔81,借由提高该散热块8与空气接触面积,提升热对流效应,加速该散热块8上的热量排出。请参阅图13所示,以结合方式而言,可使该散热块8与前述连接组件一体成型,并以一树脂封装层9封装该单元线圈组A及该些间隔片2,该散热块8则露出于该树脂封装层9之外;请参阅图14所示,由于动子在定子轨道运行速度很快,为避免该散热块8在运行过程中产生摇晃震动,影响动子运行顺畅,亦可在前述单元线圈组A及该些间隔片2插置于一安装座10后,将该散热块8固定于该安装座10,使该散热块8具有稳固的结合效果。 Please refer to Figure 11 for the third embodiment of the present invention. When the spacer 2 is a heat sink for heat dissipation, a heat dissipation block 8 can be further arranged on the side edge of the unit coil group A, so that the unit coil can be quickly The heat generated after the group A is supplied with current is quickly brought to the heat dissipation block 8 by the heat conduction effect and dissipated into the air. Referring to Fig. 12 again, more than one heat convection hole 81 can be set on the heat dissipation block 8, by increasing the contact area between the heat dissipation block 8 and the air, the heat convection effect can be improved, and the heat dissipation on the heat dissipation block 8 can be accelerated. . Please refer to FIG. 13 , in terms of combination, the heat dissipation block 8 can be integrally formed with the aforementioned connection components, and the unit coil group A and the spacers 2 can be packaged with a resin encapsulation layer 9 , the heat dissipation block 8 It is exposed outside the resin encapsulation layer 9; please refer to FIG. 14, since the mover runs very fast on the stator track, in order to avoid the shaking and vibration of the cooling block 8 during operation, which will affect the smooth operation of the mover, After the unit coil group A and the spacers 2 are inserted into a mounting base 10, the heat dissipation block 8 can be fixed on the mounting base 10, so that the heat dissipation block 8 has a stable combination effect.

本发明第四实施例请参阅图15及图16所示,前述单元线圈1彼此交错并置后,相邻两垂直方向作用边12重合处的长度为L1,该间隔片2的长度至少为L1并插置在相邻两垂直方向作用边12重合处之间。其中本实施例该单元线圈1弯折后的两轴向非作用边13间距定义为L2,且L2大于L1。本实施例该间隔片2为绝缘片作为绝缘用途使用,此时该间隔片2长度使用L2,因为该单元线圈1的导线弯折环绕处最易有绝缘失效的情形,因此使该间隔片2延伸至该轴向非作用边13,增加该单元线圈1的导线弯折环绕处的绝缘效果。 Please refer to Figure 15 and Figure 16 for the fourth embodiment of the present invention. After the above-mentioned unit coils 1 are interlaced and juxtaposed with each other, the length of the coincidence of two adjacent vertically acting sides 12 is L1, and the length of the spacer 2 is at least L1. And it is inserted between the overlapping places of two adjacent vertically acting sides 12 . In this embodiment, the distance between the two axially inactive sides 13 after the unit coil 1 is bent is defined as L2, and L2 is greater than L1. In this embodiment, the spacer 2 is an insulating sheet used for insulation purposes. At this time, the length of the spacer 2 is L2, because the insulation failure is most likely to occur at the bending and surrounding part of the wire of the unit coil 1, so the spacer 2 Extending to the non-active side 13 in the axial direction increases the insulation effect of the bending and surrounding part of the wire of the unit coil 1 .

综合上述实施例的说明,当可充分了解本发明的操作、使用及本发明产生的功效,惟以上所述实施例仅为本发明的较佳实施例,当不能以此限定本发明实施的范围,即依本发明申请专利范围及发明说明内容所作简单的等效变化与修饰,皆属本发明涵盖的范围内。 Comprehensively the explanation of above-mentioned embodiment, when can fully understand the operation of the present invention, use and the effect that the present invention produces, but above-mentioned embodiment is only preferred embodiment of the present invention, when can not limit the scope of the present invention implementation with this , that is, simple equivalent changes and modifications made according to the patent scope of the present invention and the content of the description of the invention all fall within the scope of the present invention.

Claims (20)

1. a unit coil, it is characterized in that: by an insulated conductor Curved Continuous ring around body in the form of a ring and surround a hollow part, this unit coil includes two vertical direction action edge and two axial inactive edges, this unit coil is producing a bending segment near this two axial inactive edges place bending, with so that multiple unit coil juxtaposition interlaced with each other, the vertical direction action edge of any unit coil is inserted the hollow part of adjacent cells coil, this unit coil has two relative annular side, in this annular side, defining this vertical direction action edge width is D1, and the spacing of this two vertical direction action edge inner edge is defined as D2, D2=m × D1+ Δ L, in the vertical direction that wherein m is this hollow part, hold the number of the vertical direction action edge of other unit coil, Δ L is a gap width, in order to hold a distance piece between at least two adjacent vertical direction action edge.
2. unit coil as claimed in claim 1, it is characterized in that: this gap width Δ L=Δ L1+ Δ L2+ Δ L3+ ... + Δ Ln, wherein Δ L1 is that Δ L is cut into n less gap width to Δ Ln, each less gap width Δ L1 to Δ Ln be position two adjacent vertical direction action edge in office between, and n≤m+1, wherein n is positive integer.
3. unit coil as claimed in claim 2, is characterized in that: each less gap width Δ L1 is identical to the width of Δ Ln.
4. unit coil as claimed in claim 2, is characterized in that: n=m+1.
5. a coreless linear motor coil assembly structure that includes unit coil described in claim 1 to 4 any one, is characterized in that, includes:
One unit coil group, comprise multiple said units coils juxtaposition interlaced with each other, and the vertical direction action edge of any unit coil is inserted the hollow part of adjacent cells coil;
At least one distance piece, each distance piece all has a thickness T, and this thickness T≤Δ L, and this distance piece is inserted between two adjacent vertical direction action edge in aforementioned unit coil hollow part by the annular side of aforementioned unit coil.
6. coreless linear motor coil assembly structure as claimed in claim 5, is characterized in that: this distance piece is a fin.
7. coreless linear motor coil assembly structure as claimed in claim 5, is characterized in that: this distance piece is an insulating trip.
8. coreless linear motor coil assembly structure as claimed in claim 5, is characterized in that: further comprise multiple distance pieces, those distance piece parts are insulating trip, and part is fin.
9. coreless linear motor coil assembly structure as claimed in claim 5, is characterized in that: the material of this distance piece has insulation and the character of dispelling the heat simultaneously.
10. coreless linear motor coil assembly structure as claimed in claim 5, is characterized in that: further include multiple distance pieces, and connect the plurality of distance piece with a coupling assembling.
11. coreless linear motor coil assembly structures as claimed in claim 10, it is characterized in that: this coupling assembling includes the same side that one first brace connects the plurality of distance piece, when making the plurality of distance piece wherein an annular side being inserted between two adjacent vertical direction action edge by aforementioned unit coil, this first brace sticks to this annular side.
12. coreless linear motor coil assembly structures as claimed in claim 11, it is characterized in that: this coupling assembling more includes one second brace, this second brace sticks at aforementioned unit coil another annular side and the plurality of distance piece opposite side relatively.
13. coreless linear motor coil assembly structures as claimed in claim 10, it is characterized in that: this coupling assembling comprises one the 3rd brace and one the 4th brace, aforementioned those distance pieces are connected to the 3rd brace or the 4th brace, when the plurality of distance piece is inserted between two adjacent vertical direction action edge, the 3rd brace and the 4th brace stick in relative two annular side of aforementioned unit coil.
14. coreless linear motor coil assembly structures as claimed in claim 10, is characterized in that: this coupling assembling includes multiple the 5th braces, and the two ends of same distance piece respectively connect this adjacent spaces sheet and are continuous bending with the 5th brace.
15. coreless linear motor coil assembly structures as claimed in claim 10, is characterized in that: further a radiating block is arranged on to this unit coil group lateral margin.
16. coreless linear motor coil assembly structures as claimed in claim 15, is characterized in that: more than one thermal convection through hole is set on this radiating block.
17. coreless linear motor coil assembly structures as claimed in claim 15, it is characterized in that: this radiating block and aforementioned coupling assembling are one-body molded, and encapsulating this unit coil group and those distance pieces with a resin-encapsulated layer, this radiating block is exposed to outside this resin-encapsulated layer.
18. coreless linear motor coil assembly structures as claimed in claim 17, is characterized in that: be further inserted in after a mount pad in aforementioned unit coil group and those distance pieces, this radiating block is fixed on to this mount pad.
19. coreless linear motor coil assembly structures as claimed in claim 5, it is characterized in that: the interlaced with each other and postpone of aforementioned unit coil, the length of adjacent two vertical direction action edge overlapping positions is L1, and the length of this distance piece is at least L1 and is plugged between adjacent two vertical direction action edge overlapping positions.
20. coreless linear motor coil assembly structures as claimed in claim 19, is characterized in that: two axial inactive edge spacing after the bending of this unit coil are L2, and L2 is greater than L1, and this distance piece length is L2.
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CN108880043A (en) * 2017-05-08 2018-11-23 奥迪股份公司 Motor and be used for method manufacturing of electric machines

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