CN103835054A - Ceiba textile with natural anti-mite function and processing technique thereof - Google Patents
Ceiba textile with natural anti-mite function and processing technique thereof Download PDFInfo
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- CN103835054A CN103835054A CN201410090348.4A CN201410090348A CN103835054A CN 103835054 A CN103835054 A CN 103835054A CN 201410090348 A CN201410090348 A CN 201410090348A CN 103835054 A CN103835054 A CN 103835054A
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Abstract
本发明公开了一种具有天然防螨功能的木棉纺织品及其加工技术。所述的木棉纺织品其特征在于，包括以重量百分比计的天然木棉纤维10％～90％及其它纤维10％～90％；所述其它纤维为其它天然纤维和化学纤维中的任意一种或几种。加工技术为：按比例将天然木棉纤维及其它纤维开松混合后，采用环锭纺或转杯纺设备制成木棉混纺纱；将木棉混纺纱纯织或与其它纱线交织制成针织物或机织物；将针织物或机织物依次经木棉坯布、煮练或皂洗、柔软剂整理、脱水、烘干、拉幅定形的加工工艺后，制成产品。本发明的优点是不用化学品达到防螨效果，并且产品手感细滑、保暖、绿色环保。The invention discloses a kapok textile with natural anti-mite function and its processing technology. The kapok textile is characterized in that it includes 10% to 90% of natural kapok fibers and 10% to 90% of other fibers in terms of weight percentage; the other fibers are any one or more of other natural fibers and chemical fibers. kind. The processing technology is: after opening and mixing natural kapok fiber and other fibers in proportion, use ring spinning or rotor spinning equipment to make kapok blended yarn; weave kapok blended yarn purely or interweave with other yarns to make knitting products or woven fabrics; knitted fabrics or woven fabrics are processed into kapok gray cloth, scouring or soaping, softener finishing, dehydration, drying, and tentering in sequence to make products. The invention has the advantages of achieving the anti-mite effect without using chemicals, and the product has a smooth hand feeling, keeps warm, and is environmentally friendly.
Description
Technical field
The invention belongs to technical field of textile processing, be specifically related to a kind of process technology with the natural textiles that drives mite function, particularly relate to a kind of process technology with the natural kapok textiles that drives mite function.
Background technology
Acarid is a kind of arthropod, and build is small, and generally in about 0.1～0.5mm, people's naked eyes cannot see, the dead skin coming off by human body and sweat, grease are made a living.Acarid usually survives in pillow, mattress, coverlet, quilt cover, bed clothes, sofa, spring mattress, carpet, woollen blanket, the toy that becomes mildewed, fur, mat etc. and locates.Interrelated data demonstration, the quilt not shining for three months, has 6,000,000 of acarids above it.The secretion of acarid, metabolin are strong sensitization sources, can cause the diseases such as allergic asthma, allergic rhinitis and allergic dermatitis, very harmful to children and anaphylaxis crowd.Along with the raising of people's living standard, anti-mite function textile is more and more subject to consumer's favor.Because anti-mite effect characterizes with driving mite rate conventionally, be also known as and drive mite function textile.
At present, the anti-mite of selling on market or drive mite textiles and mainly contain three classes: the one, adopt anti-mite finishing agent to carry out rear arrangement processing to fabric and obtain drive mite fabric; The 2nd, mite-proof medicine is joined in fibre-forming polymer, make the goods of anti-mite fiber through spinning; The 3rd, by superfine fibre and the highly dense physical anti-mite fabric making of weaving, this method can not repellent or is killed acarid, only depends on braiding tightness prevent the intrusion of acarid or pass through, and plays the effect of isolation acarid.Above method all has limitation to a certain degree.The anti-mite material adopting in first and second kind of method is all chemical products, not only its manufacture has harm to environment, if and in using on textiles residual anti-mite chemicals exceed standard and also can bring potential safety hazard to human body, and second method is only only applicable to chemical fibre.The third method is because textiles in use needs experience wearing and tearing, washing, and yarn attenuates the hole in textiles is increased, thereby progressively loses anti-mite effect.
Bombax cotton is the fruit fiber of several plant in Malvales Bombacaceae, has high hollow, the outstanding feature such as light, thin, soft, is a kind of new type natural fiber of developing of needing.Simultaneously, bombax cotton has the well natural specific functions such as mite of driving, press GB/T24253-2009 " the anti-mite performance evaluation of textiles " method test, the mite rate of driving of natural kawo fiber generally all more than 95%, is driven when mite rate is greater than 60% and is assert that sample has anti-mite effect.Kapok textiles, can absorbing carbon dioxide and prevent erosion due to this fiber production process, environment is had everything to gain and nothing to lose, in use to human body without negative effect, be real green low-carbon textiles.
But, we study discovery, current textile process technology to bombax cotton to drive mite functional lesion very large, dyeing and finishing processing method resembles decocting herb, bombax cotton after being processed by dyeing and finishing becomes the Chinese medicine slag through " decoction ", makes the mite rate of driving of existing kapok BLENDED FABRIC generally less than 50%; And containing the true qualities yarn of kapok 20% or the mite rate of driving of grey cloth all more than 80%, illustrate spins weave that processing do not affect kapok drive mite effect; Bombax cotton 40 minutes rear-guard mite rates of high-temperature baking in the gaseous medium of 140 DEG C are not almost lost, the conventional dry finishing technique that textiles is described to bombax cotton to drive mite function effect little.Therefore, we research and develop following new process technology, and this technology should not damaged the natural function of bombax cotton, can meet contemporary consumer to healthy, green, with the get along pursuit of textiles of natural harmony.
Summary of the invention
Technical problem to be solved by this invention is to provide natural mite function textile and the process technology thereof of driving of a kind of kapok, and this textile product has the natural mite function of driving, and can make up defect and the deficiency of prior art, meets the demands of production and living.
In order to solve the problems of the technologies described above, the invention provides a kind of kapok textiles with natural anti-mite function, it is characterized in that, comprise natural kawo fiber 10%～90% and other fiber 10%～90% by weight percentage; Described other fiber is any one or a few in other natural fabric and chemical fibre.
Preferably, described other fiber is any one or a few in cotton fiber, viscose, bamboo oar fiber, wool, cashmere fiber, ramee, linen fibre, hemp, terylene, polyamide fibre, spandex and chitin fiber.
Preferably, when described kapok textiles is non-white, other fiber or chemical fibre are colored fibre.
The present invention also provides the process technology of the above-mentioned kapok textiles with natural anti-mite function, it is characterized in that, comprises the steps:
Step 1): by after natural kawo fiber and the mixing of other fiber opening, adopt RING SPINNING or Revolving cup spinning equipment to make kapok blended yarn in proportion;
Step 2): by step 1) the kapok blended yarn that makes is pure knits or make knitted fabric or woven fabric with other yarns interwoven;
Step 3): by step 2) knitted fabric that makes or woven fabric be successively through kapok grey cloth, kiering or soap, after the processing technology of softener arrangement, dehydration, oven dry, tentering setting, make product.
Preferably, described step 1) in kapok blended yarn coloured yarn that is non-white time, other fiber is colored fibre.
Preferably, described step 3) in the technological parameter of kiering be: concentration of lye is 0.1-30g/L, and temperature is 10-100 DEG C, and duration is 10-250min.
Preferably, described step 3) in the technological parameter of soaping be: the temperature of soaping is 10-60 DEG C, and the duration of soaping is 10-100min.
The mite rate of driving of natural kawo fiber provided by the invention is more than 95%; Containing the yarn of kapok 20% or the mite rate of driving of grey cloth, more than 80%, what spinning weaved that processing do not affect kapok drives mite effect; Bombax cotton 40 minutes rear-guard mite rates of high-temperature baking in the gaseous medium of 140 DEG C are not almost lost, the conventional dry finishing technique of textiles to bombax cotton to drive mite function effect little.
The invention has the beneficial effects as follows: (1) does not add chemical anti-mite reagent and just can realize the anti-mite function of textiles, and Product Green environmental protection, without the side effect of chemicals; (2) the high hollow structure of bombax cotton and surface texture make fabric contain a lot of still airs, and the feel of kapok product is fine and smooth, soft, fluffy, good warmth retention effect; (3) after, arrange processing and adopt low temperature, low acid base concentration, short flow processing, can significantly reduce the resource consumptions such as water, electricity and gas chemicals.
Detailed description of the invention
For the present invention is become apparent, hereby with preferred embodiment, be described in detail below.
Embodiment 1
1 material quality percentage: kapok 30%, cotton 30%, colored terylene 40%.
2 preparation methods
2.1 by kapok and cotton fiber in proportion after feeding, shredding, mixing comb and parallel cotton fibers prior to spinning make sliver.
Strip is made in independent polyster fibre shredding, comb and parallel cotton fibers prior to spinning by 2.2, and two kinds of strips also close drawing-off and are spun into 38 English Zhi Mumian blended yarns through rove, spinning process.
2.3 adopt weft plain weave to weave on circular knitting machine.Adopt postfinishing process route: the setting of kapok knitted fabric → kiering → soft finish → dehydration → oven dry → tentering.
Wherein: the equipment that kiering adopts is kier; Temperature is 90 DEG C, and concentration of lye is 5g/L, and additive is the soap of fabric weight 0.6% and 0.5% waterglass; The kiering time is 1h.
Soft finish equipment used is: rope form dipping tank; Softener adopts softening agent HC 30g/L.
Dehydration, oven dry and tentering setting all adopt conventional technique to carry out.The equipment adopting is: hot air tenter drying machine.
3 detect
The textiles of above-mentioned preparation is tested by GB/T24253-2009 " the anti-mite performance evaluation of textiles ", and the mite rate of driving of this knit fabric is 70.3%.
Embodiment 2
1 material quality percentage: kapok 30%, cotton 40%, coloured bamboo oar fiber 30%.
2 preparation methods
2.1 by bombax cotton, cotton and bamboo fibre mixing and opening raw materials, is spun into 40 English props up yarn through comb and parallel cotton fibers prior to spinning, drafting, rove, spinning process;
2.2 adopt two-sided tissue to weave on circular knitting machine.Rear finishing duplex process flow is with in embodiment 1 2.3.Kiering temperature is wherein 50 DEG C, and concentration of lye is 3g/L, and the kiering time is 2h.
3 detect
The textiles of above-mentioned preparation is tested by GB/T24253-2009 " the anti-mite performance evaluation of textiles ", and the mite rate of driving of this knit fabric is 74.1%.
Embodiment 3
1 material quality percentage: kapok 40%, cotton fiber 60%.
2 preparation methods
2.1 by after bombax cotton and cotton fiber material mixing, makes 16 English Zhi Bense kapok blended yarns with rotor spinning production line, is made into denim with dyeing warp thread;
2.2 rear arrangements adopt the conventional postfinishing process of denim.
3 detect
The textiles of above-mentioned preparation is tested by GB/T24253-2009 " the anti-mite performance evaluation of textiles ", and the mite rate of driving of this denim reverse side is 73.6%.
Embodiment 4
1 material quality percentage: kapok 40%, cotton 60%.
2 preparation methods
2.1 spinning process and yarn count, with embodiment 3, taking 16 kapok yarns as napping yarn,, are weaved on circular knitting machine as veil taking 32 dyeing polyester-cotton blend (65/35) blended yarns, make fleece grey cloth;
2.2 adopt rear finishing duplex process flow: the setting of kapok knitted fabric → soap → softener arrangement → dehydration → oven dry → plucking → tentering, and the temperature of soaping is wherein 30 DEG C, and the liquid additive of soaping adopts common process, and the time is 1h.
The equipment adopting of soaping is kier; 30 DEG C of temperature, to adopt soaping agent concentration be fabric weight 2%; The time of soaping is 1h.
Soft finish equipment used is: rope form dipping tank; Softener adopts softener FC20g/L.
Dehydration, oven dry and plucking and tentering setting all adopt conventional technique to carry out.The equipment adopting is respectively: vertical cylinder drying machine, napper and horizontal scutcher.
3 detect
The textiles of above-mentioned preparation is tested by GB/T24253-2009 " the anti-mite performance evaluation of textiles ", and the mite rate of driving of this fabric matte is 75.8%.
Claims (7)
1. a kapok textiles with natural anti-mite function, is characterized in that, comprises natural kawo fiber 10%～90% and other fiber 10%～90% by weight percentage; Described other fiber is any one or a few in other natural fabric and chemical fibre.
2. the kapok textiles with natural anti-mite function as claimed in claim 1, it is characterized in that, described other fiber is any one or a few in cotton fiber, viscose, bamboo oar fiber, wool, cashmere fiber, ramee, linen fibre, hemp, terylene, polyamide fibre, spandex and chitin fiber.
3. the kapok textiles with natural anti-mite function as claimed in claim 1, is characterized in that, when described kapok textiles is non-white, other fiber or chemical fibre are colored fibre.
4. a process technology for the kapok textiles with natural anti-mite function as claimed in claim 1, is characterized in that, comprises the steps:
Step 1): by after natural kawo fiber and the mixing of other fiber opening, adopt RING SPINNING or Revolving cup spinning equipment to make kapok blended yarn in proportion;
Step 2): by step 1) the kapok blended yarn that makes is pure knits or make knitted fabric or woven fabric with other yarns interwoven;
Step 3): by step 2) knitted fabric that makes or woven fabric be successively through kapok grey cloth, kiering or soap, after the processing technology of softener arrangement, dehydration, oven dry, tentering setting, make product.
5. the process technology of the kapok textiles with natural anti-mite function as claimed in claim 4, is characterized in that, described step 1) in kapok blended yarn coloured yarn that is non-white time, other fiber is colored fibre.
6. the process technology of the kapok textiles with natural anti-mite function as claimed in claim 4, is characterized in that, described step 3) in the technological parameter of kiering be: concentration of lye is 0.1-30g/L, and temperature is 10-100 DEG C, and duration is 10-250min.
7. the process technology of the kapok textiles with natural anti-mite function as claimed in claim 4, is characterized in that, described step 3) in the technological parameter of soaping be: the temperature of soaping is 10-60 DEG C, and the duration of soaping is 10-100min.
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Cited By (13)
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| CN104674411A (en) * | 2015-03-10 | 2015-06-03 | 中原工学院 | Kapok fiber semi-worsted blending health-care yarn and preparation method and application thereof |
| CN105463673A (en) * | 2014-09-12 | 2016-04-06 | 吴江市俊达织造有限责任公司 | Bamboo fabric raw material production technology |
| CN106637595A (en) * | 2016-12-29 | 2017-05-10 | 淄博大染坊丝绸集团有限公司 | Specification design method of kapok blended woven fabric |
| CN107268152A (en) * | 2017-08-17 | 2017-10-20 | 南通新天地纺织品印染有限公司 | A kind of moisture retentive heat insulation fabric and its processing technology |
| CN107587252A (en) * | 2017-09-14 | 2018-01-16 | 储旭 | A kind of antibacterial socks not easy to fade and preparation method thereof |
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| CN110373815A (en) * | 2019-08-02 | 2019-10-25 | 上海即索实业有限公司 | A kind of manufacturing method of mask substrate |
| CN110396766A (en) * | 2019-08-02 | 2019-11-01 | 上海即索实业有限公司 | A kind of mask base cloth and mask |
| CN110861363A (en) * | 2019-11-21 | 2020-03-06 | 朱永强 | High-strength TPU composite thermal fabric and preparation method thereof |
| CN111350019A (en) * | 2020-04-17 | 2020-06-30 | 杨一伟 | Weaving method of moisture-absorbing heating antibacterial fabric |
| CN113445187A (en) * | 2021-07-02 | 2021-09-28 | 素湃科技(上海)有限公司 | 3A-level natural antibacterial anti-mite kapok fabric and preparation method thereof |
| JP7032773B1 (en) | 2021-08-13 | 2022-03-09 | 青島紗支紡織科技有限公司 | Cotton, functional materials, use of cotton as functional materials, products containing cotton, methods of exhibiting function, and methods of manufacturing cotton. |
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| CN113445187A (en) * | 2021-07-02 | 2021-09-28 | 素湃科技(上海)有限公司 | 3A-level natural antibacterial anti-mite kapok fabric and preparation method thereof |
| JP7032773B1 (en) | 2021-08-13 | 2022-03-09 | 青島紗支紡織科技有限公司 | Cotton, functional materials, use of cotton as functional materials, products containing cotton, methods of exhibiting function, and methods of manufacturing cotton. |
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Application publication date: 20140604 |