CN103834999B - A kind of method of preparing gallium nitride monocrystal substrate by precrack - Google Patents
A kind of method of preparing gallium nitride monocrystal substrate by precrack Download PDFInfo
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Abstract
本发明公开了一种通过预制裂纹制备氮化镓单晶衬底的方法。本发明采用把预制裂纹、MOCVD、HVPE和应力控制自分离等技术融合在一起,对异质衬底的边缘进行处理,然后优化MOCVD生长工艺,与具体的预制裂纹法相配合,在GaN/异质衬底的界面的边缘处引入缝隙作为预制裂纹;通过应力控制技术实现平面内应力从边缘到中心的梯度变化;在一定梯度应力作用下,GaN与异质衬底完全自分离,从而获得大尺寸完整的GaN单晶衬底。本发明获得自支撑GaN单晶衬底,表面光滑无裂纹,晶体质量高。本发明实现了原位的GaN与异质衬底的自分离,不需要另外的复杂的激光剥离或沉积金属牺牲层等设备技术,工艺简单,易于控制,极大地提高了本发明的实用性。
The invention discloses a method for preparing a gallium nitride single crystal substrate by prefabricating cracks. The present invention integrates technologies such as pre-crack, MOCVD, HVPE and stress-controlled self-separation to process the edge of the heterogeneous substrate, then optimizes the MOCVD growth process, and cooperates with the specific pre-crack method. A gap is introduced at the edge of the substrate interface as a prefabricated crack; the stress control technology is used to realize the gradient change of the in-plane stress from the edge to the center; under a certain gradient stress, GaN is completely self-separated from the heterogeneous substrate, thereby obtaining a large size Complete GaN single crystal substrate. The invention obtains a self-supporting GaN single crystal substrate, the surface is smooth and crack-free, and the crystal quality is high. The present invention realizes the self-separation of in-situ GaN and heterogeneous substrates, does not require additional complicated equipment technologies such as laser stripping or depositing metal sacrificial layers, and has simple process and easy control, which greatly improves the practicability of the present invention.
Description
技术领域 technical field
本发明涉及光电材料和器件领域,具体涉及一种通过预制裂纹制备氮化镓单晶衬底的方法。 The invention relates to the field of photoelectric materials and devices, in particular to a method for preparing a gallium nitride single crystal substrate by prefabricating cracks.
背景技术 Background technique
氮化镓GaN基III/V族氮化物是重要的直接带隙的宽禁带半导体材料,在蓝、绿、紫、紫外光及白光发光二极管LED、短波长激光二极管LD、紫外光探测器和功率电子器件等光电子器件和电子器件以及特殊条件下的半导体器件等领域中有广泛的应用前景。 Gallium nitride GaN-based III/V group nitrides are important wide-bandgap semiconductor materials with direct bandgap. It has broad application prospects in fields such as power electronic devices and other optoelectronic devices and electronic devices, as well as semiconductor devices under special conditions.
由于极高的熔解温度和较高的氮气饱和蒸气压,使得制备大面积GaN单晶非常困难,不得不在大失配的蓝宝石或碳化硅等衬底上异质外延生长GaN基器件。虽然这种基于缓冲层技术的异质外延技术取得了巨大的成功,但是这种方法并不能充分发挥GaN基半导体材料优越的性能,其主要问题是:1.由于GaN和蓝宝石之间有较大的晶格失配和热应力失配,由此造成109cm-2的失配位错,严重影响晶体质量,降低LED的发光效率;2.蓝宝石是绝缘体,常温下电阻率大于1011Ωcm,这样就无法制作垂直结构的器件,通常只能在外延层上表面制作N型和P型电极,因此使有效发光面积减小,同时增加了器件制备中的光刻和刻蚀工艺过程,使材料的利用率降低;3.蓝宝石的导热性能不好,在100℃热导率约为0.25W/cmK,这对于GaN基器件的性能影响很大,特别是在大面积大功率器件中,散热问题非常突出;4.在GaN基激光器的制作中,由于蓝宝石硬度很高,并且蓝宝石晶格与GaN晶格之间存在一个30度的夹角,所以难于获得GaN基LD外延层的解理面,也就不能通过解理的方法得到GaN基LD的腔面,因此GaN单晶衬底对于GaN基激光器的制作也具有特别重要意义。基于以上原因,进一步提高和研制新型GaN基半导体激光器、大功率高亮度半导体照明用LED、高功率微波器件等,其必经之路是使用低缺陷密度和可控光学、电学特性的GaN单晶同质衬底材料。 Due to the extremely high melting temperature and high nitrogen saturation vapor pressure, it is very difficult to prepare large-area GaN single crystals, and GaN-based devices have to be grown heterogeneously on sapphire or silicon carbide substrates with large mismatches. Although this heteroepitaxy technology based on buffer layer technology has achieved great success, this method cannot give full play to the superior performance of GaN-based semiconductor materials. The main problems are: 1. Due to the large gap between GaN and sapphire Lattice mismatch and thermal stress mismatch, resulting in 10 9 cm -2 misfit dislocations, which seriously affect the crystal quality and reduce the luminous efficiency of LEDs; 2. Sapphire is an insulator, and its resistivity is greater than 10 11 Ωcm at room temperature , so that it is impossible to make a vertical structure device, usually only N-type and P-type electrodes can be made on the upper surface of the epitaxial layer, so the effective light-emitting area is reduced, and the photolithography and etching process in the device preparation is increased, so that The utilization rate of materials is reduced; 3. The thermal conductivity of sapphire is not good, and the thermal conductivity at 100°C is about 0.25W/cmK, which has a great impact on the performance of GaN-based devices, especially in large-area and high-power devices. The problem is very prominent; 4. In the production of GaN-based lasers, due to the high hardness of sapphire, and there is a 30-degree angle between the sapphire lattice and the GaN lattice, it is difficult to obtain the cleavage plane of the GaN-based LD epitaxial layer , and the cavity surface of GaN-based LD cannot be obtained by cleavage method, so GaN single crystal substrate is also of great significance for the fabrication of GaN-based lasers. Based on the above reasons, the only way to further improve and develop new GaN-based semiconductor lasers, high-power and high-brightness semiconductor lighting LEDs, and high-power microwave devices is to use GaN single crystals with low defect density and controllable optical and electrical properties. Homogeneous substrate material.
目前生长GaN单晶衬底的方法包括高温高压法、氨热法、钠助熔剂法和氢化物气相沉积(Hydridevapor~phaseepitaxy)HVPE等方法。前三种方法,高温高压法、氨热法和钠助溶剂法,或者需要高温高压设备,或者需要钠钾等活性熔融体,危险性大,研究单位少。在开始十多年时间都只能获得10毫米量级大小晶体,基本不能够作为衬底使用,主要是用于材料基本性质的研究。HVPE生长技术由于其设备相对简单、成本低、生长速度快等优点,可以生长均匀、大尺寸GaN/Al2O3厚膜复合衬底。然后,通过激光剥离等方法除去蓝宝石等异质衬底,可以得到自支撑GaN单晶衬底,是目前GaN单晶衬底的主流制备技术。 The current methods for growing GaN single crystal substrates include high temperature and high pressure method, ammonothermal method, sodium flux method and hydride vapor deposition (Hydride vapor ~ phase epitaxy) HVPE and other methods. The first three methods, high temperature and high pressure method, ammonothermal method and sodium cosolvent method, either require high temperature and high pressure equipment, or require active melts such as sodium and potassium, which are dangerous and require few research units. In the first ten years or so, only crystals with a size of 10 mm can be obtained, which basically cannot be used as a substrate, and are mainly used for the study of the basic properties of materials. Due to the advantages of relatively simple equipment, low cost, and fast growth speed, HVPE growth technology can grow uniform and large-sized GaN/Al 2 O 3 thick film composite substrates. Then, by removing foreign substrates such as sapphire by laser lift-off and other methods, a self-supporting GaN single crystal substrate can be obtained, which is currently the mainstream preparation technology for GaN single crystal substrates.
HVPE制备GaN单晶衬底,面临的最主要问题是如何将GaN单晶厚膜与蓝宝石等异质衬底分离。针对GaN单晶厚膜与衬底的分离,主要有:激光剥离(laserlift-off)的方法,即用激光加热蓝宝石衬底与GaN单晶厚膜界面,使GaN单晶厚膜分离;牺牲衬底(SacrificialSubstrate)的方法,主要思路是通过使用可通过化学腐蚀或刻蚀的方法去除的衬底,如金属、GaAs或Si衬底,得到自支撑GaN单晶衬底;自分离技术(self-separation),主要思路是通过各种缓冲层、插入层或纳米图形层,结合生长条件调节使应力集中于这些插入层处,在降温阶段使GaN单晶厚膜自发的从蓝宝石衬底上剥离下来。但这些方法都存在设备复杂,分离困难,GaN单晶厚膜容易破碎,成品率低等缺点,使GaN单晶衬底的价格居高不下。 The most important problem in the preparation of GaN single crystal substrates by HVPE is how to separate GaN single crystal thick films from heterogeneous substrates such as sapphire. For the separation of the GaN single crystal thick film from the substrate, there are mainly: laser lift-off method, that is, the interface between the sapphire substrate and the GaN single crystal thick film is heated by laser to separate the GaN single crystal thick film; sacrificial lining The method of Sacrificial Substrate, the main idea is to obtain a self-supporting GaN single crystal substrate by using a substrate that can be removed by chemical corrosion or etching, such as a metal, GaAs or Si substrate; self-separation technology (self- separation), the main idea is to concentrate the stress on these insertion layers through various buffer layers, insertion layers or nano-pattern layers, combined with the adjustment of growth conditions, so that the GaN single crystal thick film is spontaneously peeled off from the sapphire substrate during the cooling stage . However, these methods have disadvantages such as complicated equipment, difficult separation, easy breakage of GaN single crystal thick film, and low yield, which makes the price of GaN single crystal substrate remain high.
发明内容 Contents of the invention
针对以上现有技术中存在的问题,本发明提出了一种更低成本地通过预制裂纹自分离制备大面积GaN单晶衬底的方法。 Aiming at the above problems in the prior art, the present invention proposes a method for preparing a large-area GaN single crystal substrate through self-separation of prefabricated cracks at a lower cost.
本发明的目的在于提供一种通过预制裂纹制备氮化镓单晶衬底的方法。 The purpose of the present invention is to provide a method for preparing gallium nitride single crystal substrate by prefabricating cracks.
本发明的氮化镓单晶衬底的制备方法,包括以下步骤: The preparation method of the gallium nitride single crystal substrate of the present invention comprises the following steps:
1)在异质衬底上,采用金属有机物化学气相沉淀MOCVD方法生长GaN单晶薄膜,并与预制裂纹法相配合,在GaN单晶薄膜与异质衬底的界面的边缘处引入缝隙作为预制裂纹;2)在具有预制裂纹的GaN/异质衬底上,利用氢化物气相沉积HVPE方法生长GaN单晶厚膜,在生长过程中,采用应力控制技术,控制GaN单晶厚膜生长到一定厚度,使GaN单晶厚膜中的内应力达到最大; 1) On the heterogeneous substrate, the metal organic chemical vapor deposition MOCVD method is used to grow the GaN single crystal thin film, and cooperate with the prefabricated crack method to introduce a gap at the edge of the interface between the GaN single crystal thin film and the heterogeneous substrate as a prefabricated crack ;2) On the GaN/heterogeneous substrate with prefabricated cracks, the GaN single crystal thick film is grown by the hydride vapor deposition HVPE method. During the growth process, the stress control technology is used to control the growth of the GaN single crystal thick film to a certain thickness , to maximize the internal stress in the GaN single crystal thick film;
3)当使GaN单晶厚膜中的内应力达到最大时,停止生长,并开始降温,控制降温过程中的温度梯度和温度分布,利用GaN单晶厚膜与异质衬底之间的热膨胀系数差,使在GaN单晶厚膜中的应力分布从边缘向中心递度减小; 3) When the internal stress in the GaN single crystal thick film reaches the maximum, stop the growth and start cooling down, control the temperature gradient and temperature distribution during the cooling process, and use the thermal expansion between the GaN single crystal thick film and the heterogeneous substrate The coefficient difference makes the stress distribution in the GaN single crystal thick film gradually decrease from the edge to the center;
4)GaN单晶厚膜中递度变化的应力导致GaN与异质衬底的界面在边缘处首先出现剪切力,在界面的边缘处的预制裂纹在此剪切力作用下不断向内扩展,使GaN从边缘向中心自动分离,从而获得自分离的自支撑GaN单晶衬底。 4) The gradually changing stress in the GaN single crystal thick film causes the interface between GaN and the heterogeneous substrate to first appear shear force at the edge, and the prefabricated crack at the edge of the interface continues to expand inward under the action of this shear force , so that GaN is automatically separated from the edge to the center, thereby obtaining a self-separated self-supporting GaN single crystal substrate.
其中,在步骤1)中,预制裂纹法是指利用光刻、刻蚀、掩盖和腐蚀等化学物理方法,在异质衬底与GaN单晶薄膜的界面的边缘处引入缝隙,形成V型或U型的切口,切口的底面平行于界面,可以作为下一步分离的裂纹源。预制裂纹法包括横向外延法、悬挂外延法、衬底图形化法和外加挡板法,可以一种方法单独使用或两种以上方法联合使用。横向外延法是指利用常规的等离子体增强化学气相沉积法PECVD、光刻或刻蚀法在异质衬底的四周表面形成掩膜,掩膜沿异质衬底的边缘向内宽度20~1000微米,高度20~500纳米;然后,调整MOCVD生长工艺,使异质衬底未掩膜区域生长的GaN超过掩膜的厚度,其边缘在掩膜上横向生长,横向生长的宽度要小于掩膜的宽度;MOCVD生长结束后,用腐蚀的方法全部去除掩膜,从而在GaN单晶薄膜与异质衬底的界面的边缘处形成预制裂纹。悬挂外延法是指先用MOCVD生长0.5~2微米左右GaN,然后在表面中心大面积区域形成掩膜,只在边缘20~1000微米区域没有掩膜;用湿法腐蚀或反应耦合等离子体(InductivelyCoupledPlasma)ICP刻蚀边缘没有掩膜保护的GaN,一直刻蚀到异质衬底的界面处,调整刻蚀工艺使刻蚀边缘陡直;腐蚀去除表面的掩膜,继续MOCVD生长GaN单晶薄膜,厚度1~10微米,调整工艺使侧壁悬挂生长呈倒三角状,从而在GaN单晶薄膜与异质衬底的界面的边缘处形成预制裂纹。衬底图形化法是指在异质衬底的边缘区域进行图形化处理,图形的形状可以是圆形、三角形、柱状、多边形等多种形状,目的是使这部分区域不易MOCVD外延生长出GaN,图形化区域的宽度沿异质衬底的边缘向内20~1000微米;然后在图形化处理过的异质衬底上MOCVD生长GaN单晶薄膜,厚度1~10微米,调整工艺使生长截面呈倒三角状,从而在GaN单晶薄膜与异质衬底的界面的边缘处形成预制裂纹。外加挡板法是指用采用能耐高温耐腐蚀的材料制作成环状挡板;将环状挡板放置在异质衬底上,覆盖异质衬底的四周表面;外延生长一定厚度GaN单晶薄膜后去除挡板,在界面的边缘处形成预制裂纹。在这些方法中,MOCVD生长工艺都需要随具体情况调整。 Among them, in step 1), the pre-crack method refers to introducing a gap at the edge of the interface between the heterogeneous substrate and the GaN single crystal film by using chemical and physical methods such as photolithography, etching, masking, and corrosion to form a V-shaped or The U-shaped notch, the bottom surface of the notch is parallel to the interface, can be used as the crack source for the next step of separation. The pre-crack method includes the lateral epitaxy method, the hanging epitaxy method, the substrate patterning method and the external baffle method, and one method can be used alone or two or more methods can be used in combination. The lateral epitaxy method refers to the formation of a mask on the surrounding surface of the heterogeneous substrate by conventional plasma-enhanced chemical vapor deposition method PECVD, photolithography or etching, and the width of the mask along the edge of the heterogeneous substrate is 20-1000 Micron, height 20-500 nanometers; then, adjust the MOCVD growth process so that the GaN grown in the unmasked region of the heterogeneous substrate exceeds the thickness of the mask, and its edge grows laterally on the mask, and the width of the lateral growth is smaller than that of the mask After the MOCVD growth is completed, the mask is completely removed by etching, so that prefabricated cracks are formed at the edge of the interface between the GaN single crystal film and the heterogeneous substrate. The hanging epitaxy method refers to first growing GaN of about 0.5-2 microns by MOCVD, and then forming a mask in a large area in the center of the surface, and only having no mask in the 20-1000 micron area at the edge; using wet etching or reaction coupled plasma (Inductively Coupled Plasma) ICP etch the GaN without mask protection on the edge, etch all the way to the interface of the heterogeneous substrate, adjust the etching process to make the etching edge steep; remove the surface mask by etching, continue MOCVD to grow GaN single crystal thin film, thickness 1-10 micrometers, adjust the process to make the side wall hanging grow in an inverted triangle shape, so as to form prefabricated cracks at the edge of the interface between the GaN single crystal film and the heterogeneous substrate. The substrate patterning method refers to patterning the edge area of the heterogeneous substrate. The shape of the pattern can be a circle, a triangle, a column, a polygon, etc. The purpose is to make this part of the area difficult to grow GaN by MOCVD epitaxial growth. , the width of the patterned area is 20-1000 microns inward along the edge of the heterogeneous substrate; then MOCVD grows a GaN single crystal thin film on the patterned heterogeneous substrate with a thickness of 1-10 microns, and adjusts the process to make the growth cross-section It is in the shape of an inverted triangle, so that prefabricated cracks are formed at the edge of the interface between the GaN single crystal thin film and the heterogeneous substrate. The external baffle method refers to the use of materials capable of high temperature and corrosion resistance to make a ring-shaped baffle; place the ring-shaped baffle on a heterogeneous substrate to cover the surrounding surface of the heterogeneous substrate; epitaxially grow a certain thickness of GaN single crystal After removing the baffles from the film, a pre-crack is formed at the edge of the interface. In these methods, the MOCVD growth process needs to be adjusted according to specific conditions.
在步骤2)中,应力控制技术包括渐变调制、周期调制、低温插入层及氯化氢反刻蚀等生长过程中降低应力的方法。其中渐变调制和周期调制技术的详情可见专利No.201010527353.9。低温插入层是通用技术,即在生长过程中在低温下短时间生长GaN,然后再升到高温继续生长;低温插入层可单层插入也可多层插入。氯化氢反刻蚀法是在生长GaN过程中暂停生长,单独通入HCl气体对GaN表面进行刻蚀,然后再继续GaN生长的方法。其中一定厚度是指GaN单晶厚膜的厚度达到异质衬底的厚度的0.2~1.5倍。 In step 2), stress control techniques include methods for reducing stress during the growth process, such as gradient modulation, periodic modulation, low-temperature insertion layer, and hydrogen chloride reverse etching. The details of gradient modulation and periodic modulation technologies can be found in Patent No. 201010527353.9. The low-temperature insertion layer is a common technology, that is, GaN is grown at a low temperature for a short time during the growth process, and then raised to a high temperature to continue the growth; the low-temperature insertion layer can be inserted in a single layer or in multiple layers. The hydrogen chloride reverse etching method is a method in which the growth of GaN is suspended during the growth process, and the HCl gas is injected separately to etch the GaN surface, and then the GaN growth is continued. The certain thickness means that the thickness of the GaN single crystal thick film reaches 0.2 to 1.5 times the thickness of the heterogeneous substrate.
在步骤3)中,温度递度的范围为10~200℃/min;温度分布的范围为0.01~50℃/mm。 In step 3), the range of temperature gradient is 10-200°C/min; the range of temperature distribution is 0.01-50°C/mm.
在步骤4)中,在GaN单晶厚膜与异质衬底的界面的边缘处的预制裂纹在剪切力作用下不断向内扩展,使GaN从边缘向中心自动分离,获得自分离大尺寸的自支撑GaN单晶衬底,分离下来的GaN单晶衬底的厚度0.1~1.0mm,残留在异质衬底上的GaN的厚度0.01~0.3mm。 In step 4), the prefabricated cracks at the edge of the interface between the GaN single crystal thick film and the heterogeneous substrate continue to expand inward under the action of shear force, so that the GaN is automatically separated from the edge to the center, and a self-separated large-scale The self-supporting GaN single crystal substrate, the thickness of the separated GaN single crystal substrate is 0.1-1.0mm, and the thickness of the GaN remaining on the heterogeneous substrate is 0.01-0.3mm.
本发明提出把预制裂纹、MOCVD、HVPE和应力控制自分离等法融合在一起的自支撑2英寸GaN衬底制备法。通过预制裂纹法,包括横向外延法、悬挂外延法、衬底图形化法、外加挡板法等,对蓝宝石等异质衬底的边缘进行处理,然后优化MOCVD生长工艺,与具体的预制裂纹法相配合,最终在GaN/异质衬底的界面的边缘处引入缝隙作为预制裂纹(平行于界面),其特点是在受到较大的应力作用时容易沿平行于界面的方向扩展。这种较大的应力主要来源HVPE生长GaN单晶厚膜的晶格失配应力及降温过程中的热应力。在随后HVPE厚膜生长及降温过程中,通过应力控制技术实现平面内应力从边缘到中心的梯度变化。由于在的界面的边缘处已经制备有预制裂纹,可以起脱层裂纹源的作用,在一定梯度应力作用下容易沿平行界面扩展,导致GaN与异质衬底的完全自分离,从而获得大尺寸完整的GaN单晶衬底。本发明的优点: The invention proposes a self-supporting 2-inch GaN substrate preparation method that integrates methods such as prefabricated cracks, MOCVD, HVPE and stress-controlled self-separation. Through the pre-crack method, including lateral epitaxy, hanging epitaxy, substrate patterning method, external baffle method, etc., the edge of heterogeneous substrates such as sapphire is processed, and then the MOCVD growth process is optimized, which is comparable to the specific pre-crack method. Cooperate, and finally introduce a gap at the edge of the interface of GaN/heterogeneous substrate as a prefabricated crack (parallel to the interface), which is characterized in that it is easy to expand along the direction parallel to the interface when it is subjected to a large stress. This large stress mainly comes from the lattice mismatch stress of the GaN single crystal thick film grown by HVPE and the thermal stress during the cooling process. During the subsequent HVPE thick film growth and cooling process, the stress control technology is used to realize the gradient change of the in-plane stress from the edge to the center. Since the prefabricated cracks have been prepared at the edge of the interface, they can act as the source of delamination cracks, and they are easy to propagate along the parallel interface under a certain gradient stress, resulting in complete self-separation of GaN and heterogeneous substrates, thereby obtaining large-scale Complete GaN single crystal substrate. Advantages of the present invention:
本发明采用一种更低成本的通过预制裂纹法导致自分离的GaN单晶衬底的制备方法,成功获得自分离2英寸透明的自支撑GaN单晶衬底,表面光滑无裂纹,晶体质量高,厚度达到320μm。本发明实现了原位的GaN与异质衬底的自分离,不需要另外的复杂的激光剥离或沉积金属牺牲层等设备技术,工艺简单,易于控制,极大地提高了本发明的实用性。 The present invention adopts a lower-cost method for preparing a self-separated GaN single crystal substrate through a prefabricated crack method, and successfully obtains a self-separated 2-inch transparent self-supporting GaN single crystal substrate with a smooth surface and no cracks, and high crystal quality , the thickness reaches 320μm. The present invention realizes the self-separation of in-situ GaN and heterogeneous substrates, does not require additional complicated equipment technologies such as laser stripping or depositing metal sacrificial layers, and has simple process and easy control, which greatly improves the practicability of the present invention.
附图说明 Description of drawings
图1为本发明采用横向外延法在异质衬底与GaN单晶薄膜的界面的边缘处形成预制裂纹的工艺流程的示意图; Fig. 1 is the schematic diagram of the technological process of forming prefabricated cracks at the edge of the interface between heterogeneous substrate and GaN single crystal thin film by lateral epitaxy in the present invention;
图2为本发明采用悬挂外延法在异质衬底与GaN单晶薄膜的界面的边缘处形成预制裂纹的工艺流程的示意图; Fig. 2 is the schematic diagram of the technological process of forming prefabricated cracks at the edge of the interface between heterogeneous substrate and GaN single crystal thin film by hanging epitaxy in the present invention;
图3为本发明采用外加挡板法在异质衬底与GaN单晶薄膜的界面的边缘处形成预制裂纹的工艺流程的示意图; 3 is a schematic diagram of the process flow of the present invention to form prefabricated cracks at the edge of the interface between the heterogeneous substrate and the GaN single crystal thin film by using the external baffle method;
图4为采用本发明的预制裂纹法获得的2英寸自支撑GaN单晶衬底的效果图。 Fig. 4 is an effect diagram of a 2-inch self-supporting GaN single crystal substrate obtained by the pre-crack method of the present invention.
具体实施方式 detailed description
下面结合附图,通过实施例对本发明做进一步说明。 The present invention will be further described through the embodiments below in conjunction with the accompanying drawings.
实施例一 Embodiment one
本实施例采用横向外延法的氮化镓单晶衬底的制备方法,包括以下步骤: In this embodiment, the method for preparing a gallium nitride single crystal substrate using the lateral epitaxy method includes the following steps:
1)在异质衬底上,采用金属有机物化学气相沉淀MOCVD方法生长GaN单晶薄膜,并与预制裂纹法相配合,在GaN单晶薄膜与c面蓝宝石的异质衬底的界面的圆形边缘处引入缝隙作为预制裂纹: 1) On the heterogeneous substrate, the metal-organic chemical vapor deposition MOCVD method is used to grow the GaN single crystal thin film, and cooperate with the pre-crack method, the circular edge of the interface between the GaN single crystal thin film and the c-plane sapphire heterogeneous substrate A gap is introduced as a pre-crack at :
a)采用常规的等离子体增强化学气相沉积法PECVD、光刻和刻蚀技术在蓝宝石的异质衬底1的四周表面形成二氮化硅SiO2掩膜21:首先,用丙酮、酒精和去离子水清洗商用蓝宝石的异质衬底的表面,将清洗过蓝宝石的异质衬底放入PECVD反应室中沉积SiO2薄膜,厚度20~500纳米;然后,利用光刻及腐蚀去除SiO2薄膜,表面除边缘区域的其他SiO2薄膜都腐蚀去除,在异质衬底圆周边缘一定宽度内形成SiO2掩膜21,掩膜21沿异质衬底1的边缘向内宽度20~1000微米,如图1(a)所示; a) Form a silicon dinitride SiO 2 mask 21 on the surrounding surface of the sapphire heterogeneous substrate 1 by conventional plasma-enhanced chemical vapor deposition method PECVD, photolithography and etching technology: first, use acetone, alcohol and Clean the surface of the commercial sapphire heterogeneous substrate with ion water, put the cleaned sapphire heterogeneous substrate into the PECVD reaction chamber to deposit SiO 2 film with a thickness of 20-500 nanometers; then, use photolithography and etching to remove the SiO 2 film , all other SiO2 films on the surface except the edge area are etched away, and a SiO2 mask 21 is formed within a certain width of the peripheral edge of the heterogeneous substrate. As shown in Figure 1(a);
b)放入MOCVD反应室中进行一次生长,形成GaN单晶薄膜3:首先升温到低于600℃的温度生长低温的缓冲层,缓冲层的厚度在10~60纳米之间;然后再升到900~1100℃之间高温生长GaN,当GaN的厚度超过SiO2掩膜的高度时,通过控制V/III比以提高GaN横向生长速度,使GaN在SiO2掩膜表面横向生长,覆盖边缘区域的SiO2掩膜,形成GaN单晶薄膜3,如图1(b)所示; b) Place it in the MOCVD reaction chamber for one growth to form a GaN single crystal thin film 3: first raise the temperature to a temperature lower than 600°C to grow a low-temperature buffer layer, and the thickness of the buffer layer is between 10 and 60 nanometers; GaN is grown at a high temperature between 900 and 1100°C. When the thickness of GaN exceeds the height of the SiO 2 mask, the lateral growth rate of GaN is increased by controlling the V/III ratio, so that GaN grows laterally on the surface of the SiO 2 mask to cover the edge area SiO 2 mask to form a GaN single crystal thin film 3, as shown in Figure 1(b);
c)腐蚀去除SiO2掩膜形成预制裂纹:MOCVD生长结束后,放入HF酸中,用HF酸腐蚀的方法去除全部SiO2掩膜,从而在GaN与蓝宝石的异质衬底的界面的边缘处形成预制裂纹2,如图1(c)所示; c) Etching and removing the SiO2 mask to form prefabricated cracks: After the MOCVD growth is completed, put it into HF acid, and use HF acid etching to remove all the SiO2 mask, thereby forming at the edge of the interface between GaN and sapphire heterogeneous substrate Prefabricated crack 2, as shown in Figure 1(c);
2)进行HVPE生长之前进行表面处理,包括有机清洗和氧化层的去除;然后,放入HVPE反应室中进行二次生长,形成GaN单晶厚膜4:控制GaN单晶薄膜继续生长,生长过程中需采用渐变调制加周期调制方法的应力控制技术防止GaN单晶厚膜中裂纹的产生,同时保证高的晶体质量和表面质量,应力会随厚度的增加而逐渐增大,控制HVPE生长的GaN单晶厚膜4的厚度达到蓝宝石衬底厚度的0.2~1.5倍,如图1(d)所示; 2) Surface treatment before HVPE growth, including organic cleaning and oxide layer removal; then, put it into the HVPE reaction chamber for secondary growth to form GaN single crystal thick film 4: Control the continued growth of GaN single crystal film, the growth process It is necessary to adopt the stress control technology of gradient modulation and periodic modulation method to prevent cracks in GaN single crystal thick film, and at the same time ensure high crystal quality and surface quality. The thickness of the single crystal thick film 4 reaches 0.2 to 1.5 times the thickness of the sapphire substrate, as shown in Figure 1(d);
3)当GaN单晶厚膜生长到应力最大的厚度时,开始降温过程:严格控制降温过程中的温度梯度和温度分布,使降温的温度递度控制到10~200℃/min,径向温度分布控制到0.01~50℃/mm,利用GaN单晶厚膜与异质衬底之间的热膨胀系数差,使在GaN单晶厚膜中的应力分布从边缘向中心递度减小; 3) When the GaN single crystal thick film grows to the maximum stress thickness, start the cooling process: strictly control the temperature gradient and temperature distribution during the cooling process, so that the temperature gradient of the cooling can be controlled to 10-200 °C/min, the radial temperature The distribution is controlled to 0.01-50°C/mm, and the stress distribution in the GaN single crystal thick film is gradually reduced from the edge to the center by using the difference in thermal expansion coefficient between the GaN single crystal thick film and the heterogeneous substrate;
4)GaN单晶厚膜中的递度变化的应力将导致GaN与异质衬底的界面在边缘处首先出现剪切力,在界面边缘处预制的裂纹在此剪切力作用不断向内扩展,使GaN从边缘向中心自动分离,获得自分离的2英寸自支撑GaN单晶衬底。 4) The gradually changing stress in the GaN single crystal thick film will cause the interface between GaN and the heterogeneous substrate to first appear shear force at the edge, and the prefabricated crack at the edge of the interface will continue to expand inward under the action of the shear force , so that GaN is automatically separated from the edge to the center, and a self-separated 2-inch self-supporting GaN single crystal substrate is obtained.
采用本实施例,已获得自分离的2英寸完整无裂纹的GaN单晶衬底,如图4所示。 Using this embodiment, a self-separated 2-inch complete GaN single crystal substrate without cracks has been obtained, as shown in FIG. 4 .
实施例二 Embodiment two
本实施例采用悬挂外延法的氮化镓单晶衬底的制备方法,包括以下步骤: In this embodiment, the method for preparing a gallium nitride single crystal substrate using the hanging epitaxy method includes the following steps:
1)a)用丙酮、酒精和去离子水清洗商用蓝宝石的异质衬底的表面;将清洗过蓝宝石的衬底放入MOCVD设备反应室中,在蓝宝石的异质衬底表面外延生长氮化镓31,厚度0.5~2微米,如图2(a); 1) a) Clean the surface of the commercial sapphire heterogeneous substrate with acetone, alcohol and deionized water; put the cleaned sapphire substrate into the reaction chamber of the MOCVD equipment, and epitaxially grow nitride on the surface of the sapphire heterogeneous substrate Gallium 31, with a thickness of 0.5-2 microns, as shown in Figure 2(a);
b)随后放入PECVD反应室中沉积SiO2薄膜,薄膜的厚度20~500纳米;然后,利用光刻及HF酸,将在异质衬底圆周边缘20~1000微米区域的SiO2薄膜腐蚀除去,而在表面中心大面积区域保留SiO2,形成掩膜22,如图2(b)所示; b) Then put it into the PECVD reaction chamber to deposit SiO 2 film with a thickness of 20-500 nanometers; then, use photolithography and HF acid to etch and remove the SiO 2 film in the area of 20-1000 microns on the peripheral edge of the heterogeneous substrate , and keep SiO 2 in a large area in the center of the surface to form a mask 22, as shown in Figure 2(b);
c)采用ICP刻蚀边缘没有SiO2保护的GaN,一直刻蚀到GaN与蓝宝石的界面处,调整刻蚀工艺使刻蚀边缘陡直,刻蚀圆环区域宽度为20~1000微米,如图2(c)所示; c) Use ICP to etch GaN without SiO 2 protection on the edge, etch to the interface between GaN and sapphire, adjust the etching process to make the etching edge steep, and the width of the etched ring area is 20-1000 microns, as shown in the figure 2(c);
d)采用HF酸腐蚀去除SiO2掩膜,如图2(d)所示; d) Remove the SiO2 mask by HF acid etching, as shown in Fig. 2(d);
e)放入MOCVD反应室中进行第二次生长,厚度1~10微米,形成GaN单晶薄膜3,调整工艺使侧壁悬挂生长呈倒三角状,从而在GaN单晶薄膜3与蓝宝石的异质衬底1之间界面边界处形成预制裂纹2,如图2(e)所示; e) Put it into the MOCVD reaction chamber for the second growth, with a thickness of 1-10 microns, to form a GaN single crystal thin film 3, and adjust the process to make the side wall hang and grow in an inverted triangle shape, so that the difference between the GaN single crystal thin film 3 and sapphire A prefabricated crack 2 is formed at the interface boundary between the solid substrates 1, as shown in Fig. 2(e);
2)在HVPE生长之前进行表面处理,包括有机清洗和氧化层去除;然后,放入HVPE反应室中进行HVPE生长,形成GaN单晶厚膜:控制GaN单晶薄膜继续生长,生长过程中需采用渐变调制加周期调制的方法的应力控制技术防止GaN单晶厚膜中裂纹的产生,同时保证高的晶体质量和表面质量,应力会随厚度的增加而逐渐增大,控制HVPE生长的GaN单晶厚膜的厚度达到蓝宝石的异质衬底厚度的0.2~1.5倍,如图2(f)所示; 2) Surface treatment before HVPE growth, including organic cleaning and oxide layer removal; then, put it in the HVPE reaction chamber for HVPE growth to form GaN single crystal thick film: to control the continuous growth of GaN single crystal film, the growth process needs to use The stress control technology of gradual modulation plus periodic modulation prevents cracks in the GaN single crystal thick film, while ensuring high crystal quality and surface quality, the stress will gradually increase with the increase of thickness, and control the GaN single crystal grown by HVPE The thickness of the thick film reaches 0.2 to 1.5 times the thickness of the sapphire heterogeneous substrate, as shown in Figure 2(f);
3)当GaN单晶厚膜生长到应力最大的厚度时,开始降温过程:严格控制降温过程中的温度梯度和温度分布,使降温的温度递度控制到10~200℃/min,径向温度分布控制到0.01~50℃/mm,利用GaN单晶厚膜与异质衬底之间的热膨胀系数差,使在GaN单晶厚膜中的应力分布从边缘向中心递度减小; 3) When the GaN single crystal thick film grows to the maximum stress thickness, start the cooling process: strictly control the temperature gradient and temperature distribution during the cooling process, so that the temperature gradient of the cooling can be controlled to 10-200 °C/min, the radial temperature The distribution is controlled to 0.01-50°C/mm, and the stress distribution in the GaN single crystal thick film is gradually reduced from the edge to the center by using the difference in thermal expansion coefficient between the GaN single crystal thick film and the heterogeneous substrate;
4)GaN单晶厚膜中的递度变化的应力将导致GaN与异质衬底的界面在边缘处首先出现剪切力,在界面边缘处预制的裂纹在此剪切力作用不断向内扩展,使GaN从边缘向中心自动分离,获得自分离的2英寸自支撑GaN单晶衬底。 4) The gradually changing stress in the GaN single crystal thick film will cause the interface between GaN and the heterogeneous substrate to first appear shear force at the edge, and the prefabricated crack at the edge of the interface will continue to expand inward under the action of the shear force , so that GaN is automatically separated from the edge to the center, and a self-separated 2-inch self-supporting GaN single crystal substrate is obtained.
实施例三 Embodiment three
本实施例采用外加挡板法的氮化镓单晶衬底的制备方法,包括以下步骤: In this embodiment, the method for preparing a gallium nitride single crystal substrate using an external baffle method includes the following steps:
1)a)用丙酮、酒精和去离子水清洗商用蓝宝石的异质衬底的表面,将清洗过蓝宝石的异质衬底放入MOCVD反应室中,将圆环形挡板23置于蓝宝石上,将蓝宝石的边缘区域覆盖住,被覆盖的圆环区域宽度为20~1000微米,如图3(a)所示; 1) a) Clean the surface of the commercial sapphire heterogeneous substrate with acetone, alcohol and deionized water, put the cleaned sapphire heterogeneous substrate into the MOCVD reaction chamber, and place the circular baffle 23 on the sapphire , to cover the edge area of the sapphire, and the width of the covered ring area is 20-1000 microns, as shown in Figure 3(a);
b)然后在蓝宝石的表面外延生长GaN单晶薄膜3,厚度0.5~4微米,如图3(b)所示;圆环状挡板,可用金属钼、石英或石墨等能耐高温耐腐蚀的材料制作而成,并由两个半圆环组成,以便去除; b) Then epitaxially grow GaN single crystal film 3 on the surface of sapphire, with a thickness of 0.5-4 microns, as shown in Figure 3(b); the ring-shaped baffle can be made of metal molybdenum, quartz or graphite, which can withstand high temperature and corrosion Manufactured and composed of two semicircular rings for removal;
c)取出样品,将两个半圆形挡板小心取出,从而在GaN单晶薄膜与蓝宝石的异质衬底的界面的边缘处形成预制裂纹2,如图3(c)所示; c) Take out the sample, and carefully take out the two semicircular baffles to form a prefabricated crack 2 at the edge of the interface between the GaN single crystal thin film and the sapphire heterogeneous substrate, as shown in Figure 3(c);
2)在HVPE生长之前进行表面处理,包括有机清洗和氧化层去除;然后,放入HVPE反应室中进行HVPE生长,形成GaN单晶厚膜:控制GaN单晶薄膜继续生长,生长过程中需采用渐变调制加周期调制的方法的应力控制技术防止GaN单晶厚膜中裂纹的产生,同时保证高的晶体质量和表面质量,应力会随厚度的增加而逐渐增大,控制HVPE生长的GaN单晶厚膜的厚度达到蓝宝石的异质衬底厚度的0.2~1.5倍,如图2(f)所示; 2) Surface treatment before HVPE growth, including organic cleaning and oxide layer removal; then, put it in the HVPE reaction chamber for HVPE growth to form GaN single crystal thick film: to control the continuous growth of GaN single crystal film, the growth process needs to use The stress control technology of gradual modulation plus periodic modulation prevents cracks in the GaN single crystal thick film, while ensuring high crystal quality and surface quality, the stress will gradually increase with the increase of thickness, and control the GaN single crystal grown by HVPE The thickness of the thick film reaches 0.2 to 1.5 times the thickness of the sapphire heterogeneous substrate, as shown in Figure 2(f);
3)当GaN单晶厚膜生长到应力最大的厚度时,开始降温过程:严格控制降温过程中的温度梯度和温度分布,使降温的温度递度控制到10~200℃/min,径向温度分布控制到0.01~50℃/mm,利用GaN单晶厚膜与异质衬底之间的热膨胀系数差,使在GaN单晶厚膜中的应力分布从边缘向中心递度减小; 3) When the GaN single crystal thick film grows to the maximum stress thickness, start the cooling process: strictly control the temperature gradient and temperature distribution during the cooling process, so that the temperature gradient of the cooling can be controlled to 10-200 °C/min, the radial temperature The distribution is controlled to 0.01-50°C/mm, and the stress distribution in the GaN single crystal thick film is gradually reduced from the edge to the center by using the difference in thermal expansion coefficient between the GaN single crystal thick film and the heterogeneous substrate;
4)GaN单晶厚膜中的递度变化的应力将导致GaN与异质衬底的界面在边缘处首先出现剪切力,在界面边缘处预制的裂纹在此剪切力作用不断向内扩展,使GaN从边缘向中心自动分离,获得自分离的2英寸自支撑GaN单晶衬底。 4) The gradually changing stress in the GaN single crystal thick film will cause the interface between GaN and the heterogeneous substrate to first appear shear force at the edge, and the prefabricated crack at the edge of the interface will continue to expand inward under the action of the shear force , so that GaN is automatically separated from the edge to the center, and a self-separated 2-inch self-supporting GaN single crystal substrate is obtained.
通过上述制备方法获得的2英寸自支撑GaN单晶衬底,如图4所示。 The 2-inch self-supporting GaN single crystal substrate obtained by the above preparation method is shown in FIG. 4 .
最后需要注意的是,公布实施方式的目的在于帮助进一步理解本发明,但是本领域的技术人员可以理解:在不脱离本发明及所附的权利要求的精神和范围内,各种替换和修改都是可能的。因此,本发明不应局限于实施例所公开的内容,本发明要求保护的范围以权利要求书界定的范围为准。 Finally, it should be noted that the purpose of publishing the implementation is to help further understand the present invention, but those skilled in the art can understand that various replacements and modifications can be made without departing from the spirit and scope of the present invention and the appended claims. It is possible. Therefore, the present invention should not be limited to the content disclosed in the embodiments, and the protection scope of the present invention is subject to the scope defined in the claims.
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