Summary of the invention
The object of the invention is to make full use of by product offal in tobacco as raw material, prepare can effectively reduce harmful constituents in cigarette flue gas micro--mesoporous carbon carbon composite.
In order to reach above-mentioned technique effect, the present invention takes following technical scheme:
A preparation method for micro--mesoporous carbon carbon composite, comprises the following steps:
Step 1: offal is prepared activated carbon
After will offal pulverizing, get 40-100 object particle, itself and activator mix are added to deionized water and fully flood 12-18h, vacuum-drying at 95-110 ℃ then obtains micropore active carbon material in 750-900 ℃ of charing 1-2h in nitrogen atmosphere;
Step 2: the preparation of resole presoma
Phenol is added to NaOH after 35-50 ℃ of dissolving, stir, drip the aqueous solution of formaldehyde, continue to heat up, when temperature reaches after 70-75 ℃, continue reaction 0.5-2h, reaction finishes pH value to be transferred to 7.0 with HCl afterwards, vacuum hydro-extraction at 50 ℃, product is dissolved in ethanol, obtains the ethanolic soln of resole presoma;
Step 3, the preparation of micro--mesoporous carbon carbon composite
At 30~50 ℃; template is fully dissolved in the HCl solution of ethanol and 0.2M; add again the ethanolic soln of resole precursor; continue to stir 2-4h; add micropore absorbent charcoal material to continue to stir until ethanol volatilization; then in 100-120 ℃ of baking oven, further allow phenolic resin heat reunion 20-30h, finally under nitrogen protection, calcine, obtain micro--mesoporous carbon carbon composite.
In above-mentioned method, described promoting agent is KOH, K
2cO
3, ZnCl
2one or more.In above-mentioned method, described template is P123, F127, one or more in F108.In above-mentioned method, described offal and the mass ratio of promoting agent are (1:1)-(1:4).
In above-mentioned method, the massfraction of the ethanolic soln of described resole presoma is 10-30%.
In above-mentioned method, the calcining described in step 3 is included in calcines 2-3h and at 800-900 ℃ of calcining 10-15h at 300-400 ℃.
A kind of micro--mesoporous carbon carbon composite, adopt described method preparation and obtain.
A kind of binary combined filter tip, be composited by additivated acetate fiber section and acetate fiber section, described additivated acetate fiber section is that micro--mesoporous carbon carbon composite is dispersed in loose acetate fibres, additivated acetate fiber section and acetate fiber section alternative arrangement, the front end of filter tip connects additivated acetate fiber section, and the end of filter tip connects acetate fiber section.
Described micro--addition of mesoporous carbon carbon composite is 2-30mg.
The present invention compared with prior art, has following beneficial effect:
(1) present method technique simple, with low cost, can industrial applications, reaction conditions gentleness, reaction conditions is easy to control.
(2) matrix material of preparing combines the performance of microporous carbon and meso-porous carbon material, and this matrix material adds filter tip to for cigarette, can effectively reduce the burst size of harmful constituents in cigarette flue gas, reduces crotonic aldehyde and NNK successful.
(3) matrix material of the present invention on cigarette organoleptic quality substantially without impact, nontoxic, can meet the complete processing of binary compound bar, aspect low harm cigarette processing, having application prospect.
Embodiment
Below in conjunction with embodiments of the invention, the invention will be further elaborated.
Embodiment 1:
Take 61.1g phenol and put into four-hole boiling flask, after 43 ℃ of dissolvings, add the NaOH of 13.0g, stir after 10min, drip the aqueous solution (massfraction 37%) of the formaldehyde of 105.4g by constant pressure funnel, continue to heat up, when temperature reaches after 70-75 ℃, reaction 1h, reaction finishes pH value to be transferred to 7.0, vacuum hydro-extraction at 50 ℃ with HCl afterwards, final product is dissolved in (20wt% ethanolic soln) in ethanol, prepares sylvan urea formaldehyde presoma.
After will offal pulverizing, get 40-100 object particle, it is mixed and add deionized water and fully flood 16h by the weight ratio of 1:1 with KOH, then vacuum-drying 2h at 100 ℃, then 800 ℃ of calcinings in nitrogen atmosphere, obtain activated carbon.
The F127 that takes 10g is dissolved in 100g ethanol and forms after limpid solution at 40 ℃, adds 50g resole presoma (20wt% ethanolic soln), continues to stir 2h.Add through 63g activated carbon and continue to stir until ethanol volatilization, then further hot reunion 24h in 100 degree baking ovens.And then under nitrogen protection 350 ℃ of calcining 3h, 900 ℃ of calcining 2h, obtain specific surface area and be 1348m2/g micro--Jie's complex carbon material 1, wherein mesoporous carbon content is 10wt%.
Micro--Jie's complex carbon material 1 is joined in cigarette holder stick, being specially binary compound filter candle is made up of the acetate fiber section alternative arrangement of acetate fiber section and the micro--Jie's complex carbon material 1 of interpolation, described interpolation is micro--acetate fiber section of Jie's complex carbon material 1 be by micro--that Jie's complex carbon material 1 is scattered in loose acetate fibres is uniformly intrafascicular, the addition of micro--Jie's complex carbon material 1 is that 10mg/ props up, add the acetate fiber section of micro--Jie's complex carbon material 1 in front end and the pipe tobacco end in contact of filter stick, acetate fiber section is at the end of filter stick.Binary compound filter candle is detected the phenol burst size in cigarette smoke, and detected result is in table 1.
Micro-in table 1: embodiment 1-Jie's complex carbon material 1 joins the detection data of Pyrogentisinic Acid's burst size in cigarette holder stick
Embodiment 2:
The F127 that takes 10g is dissolved in 100g ethanol and forms after limpid solution at 40 ℃, and the resole (20wt% ethanolic soln) that adds 50g embodiment 1 to prepare continues to stir 2h.Add the continuation stirring in 28g activated carbon (with embodiment 1) until ethanol volatilizees, then 100 spend further hot reunion 24h in baking ovens.And then under nitrogen protection 350 ℃ of calcining 3h, 900 ℃ of calcining 2h, obtain specific surface area and be 1076m2/g micro--Jie's complex carbon material 2, wherein mesoporous carbon content is 20wt%.
Micro--Jie's complex carbon material 2 is joined in cigarette holder stick, being specially binary compound filter candle is made up of the acetate fiber section alternative arrangement of acetate fiber section and the micro--Jie's complex carbon material 2 of interpolation, described interpolation is micro--acetate fiber section of Jie's complex carbon material 2 be by micro--that Jie's complex carbon material 2 is scattered in loose acetate fibres is uniformly intrafascicular, the addition of micro--Jie's complex carbon material 2 is that 10mg/ props up, add the acetate fiber section of micro--Jie's complex carbon material 2 in front end and the pipe tobacco end in contact of filter stick, acetate fiber section is at the end of filter stick.Binary compound filter candle is detected the phenol burst size in cigarette smoke, and detected result is in table 2.
Micro-in table 2: embodiment 2-Jie's complex carbon material 2 joins the detection data of Pyrogentisinic Acid's burst size in cigarette holder stick
Embodiment 3:
The F127 that takes 10g is dissolved in 150g ethanol and forms after limpid solution at 40 ℃, adds 50g resole (20wt% ethanolic soln), continues to stir 2h.Add 16g activated carbon (with embodiment 1) to continue to stir until ethanol volatilization, then further hot reunion 24h in 100 degree baking ovens.And then under nitrogen protection 350 ℃ of calcining 3h, 900 ℃ of calcining 2h, obtain specific surface area and be 943m2/g micro--Jie's complex carbon material 3, wherein to receive content be 30wt% to mesoporous carbon.
Micro--Jie's complex carbon material 3 is joined in cigarette holder stick, being specially binary compound filter candle is made up of the acetate fiber section alternative arrangement of acetate fiber section and the micro--Jie's complex carbon material 3 of interpolation, described interpolation is micro--acetate fiber section of Jie's complex carbon material 3 be by micro--that Jie's complex carbon material 3 is scattered in loose acetate fibres is uniformly intrafascicular, the addition of micro--Jie's complex carbon material 3 is that 10mg/ props up, add the acetate fiber section of micro--Jie's complex carbon material 3 in front end and the pipe tobacco end in contact of filter stick, acetate fiber section is at the end of filter stick.Binary compound filter candle is detected the phenol burst size in cigarette smoke, and detected result is in table 3.
Micro-in table 3: embodiment 3-Jie's complex carbon material 3 joins the detection data of Pyrogentisinic Acid's burst size in cigarette holder stick
Embodiment 4:
After will offal pulverizing, get 40-100 object particle, by itself and ZnCl
2add deionized water by the weight ratio mixing of 1:1 and fully flood 18h, then vacuum-drying 3h at 100 ℃, then 900 ℃ of calcining 2h in nitrogen atmosphere.
The P123 that takes 8g is dissolved in 150g ethanol and forms after limpid solution at 40 ℃, adds 50g resole precursor (20wt% ethanolic soln), continues to stir 2h.Add through the 28g activated carbon of activation treatment and continue to stir until ethanol volatilization, then further hot reunion 24h in 100 degree baking ovens.And then under nitrogen protection 350 ℃ calcining 3h, 900 ℃ calcining 2h, obtaining specific surface area is 827m
2/ g micro--Jie's complex carbon material 4, wherein mesoporous carbon content is 20wt%.
Micro--Jie's complex carbon material 4 is joined in cigarette holder stick, being specially binary compound filter candle is made up of the acetate fiber section alternative arrangement of acetate fiber section and the micro--Jie's complex carbon material 4 of interpolation, described interpolation is micro--acetate fiber section of Jie's complex carbon material 4 be by micro--that Jie's complex carbon material 4 is scattered in loose acetate fibres is uniformly intrafascicular, the addition of micro--Jie's complex carbon material 4 is that 10mg/ props up, add the acetate fiber section of micro--Jie's complex carbon material 4 in front end and the pipe tobacco end in contact of filter stick, acetate fiber section is at the end of filter stick.Binary compound filter candle is detected the phenol burst size in cigarette smoke, and detected result is in table 4.
Micro-in table 4: embodiment 4-Jie's complex carbon material 4 joins the detection data of Pyrogentisinic Acid's burst size in cigarette holder stick
Embodiment 5:
After will offal pulverizing, get 40-100 object particle, by itself and K
2cO
3add deionized water by the weight ratio mixing of 1:2 and fully flood 14h, then vacuum-drying 3h at 100 ℃, then 750 ℃ of calcining 1.5h in nitrogen atmosphere.
The P108 that takes 6g is dissolved in 150g ethanol and forms after limpid solution at 40 ℃, adds 50g resole precursor (20wt% ethanolic soln), continues to stir 2h.Add through the 28g activated carbon of activation treatment and continue to stir until ethanol volatilizees, then further hot reunion 24h in 100 ℃ of baking ovens.And then under nitrogen protection 350 ℃ calcining 3h, 900 ℃ calcining 2h, obtaining specific surface area is 951m
2/ g micro--Jie's complex carbon material 5, wherein mesoporous carbon content is 20wt%.
Micro--Jie's complex carbon material 5 is joined in cigarette holder stick, being specially binary compound filter candle is made up of the acetate fiber section alternative arrangement of acetate fiber section and the micro--Jie's complex carbon material 5 of interpolation, described interpolation is micro--acetate fiber section of Jie's complex carbon material 5 be by micro--that Jie's complex carbon material 5 is scattered in loose acetate fibres is uniformly intrafascicular, the addition of micro--Jie's complex carbon material 5 is that 10mg/ props up, add the acetate fiber section of micro--Jie's complex carbon material 5 in front end and the pipe tobacco end in contact of filter stick, acetate fiber section is at the end of filter stick.Binary compound filter candle is detected the phenol burst size in cigarette smoke, and detected result is in table 5.
Micro-in table 5: embodiment 5-Jie's complex carbon material 5 joins the detection data of Pyrogentisinic Acid's burst size in cigarette holder stick
Although with reference to explanatory embodiment of the present invention, invention has been described here, above-described embodiment is only preferably embodiment of the present invention, embodiments of the present invention are not restricted to the described embodiments, should be appreciated that, those skilled in the art can design a lot of other modification and embodiments, and these are revised and within embodiment will drop on the disclosed principle scope and spirit of the application.