CN103832895B - One determines tension cables automatic delivering mechanism - Google Patents
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- CN103832895B CN103832895B CN201410074635.6A CN201410074635A CN103832895B CN 103832895 B CN103832895 B CN 103832895B CN 201410074635 A CN201410074635 A CN 201410074635A CN 103832895 B CN103832895 B CN 103832895B
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Abstract
一种定张力电缆自动输送机构,它涉及一种电缆自动输送机构。固定滑轮部件1与移动滑轮部件前后设置在固定架的下面,固定滑轮部件上的滑轮安装架上端与固定架固定连接,移动滑轮部件上的滑轮安装架上端与直线滑块固定连接,直线滑块与直线滑轨滑动连接,直线滑轨与固定架固定连接,恒力弹簧的一端固定在固定架上、另一端固定在移动滑轮部件上的滑轮安装架上,电缆缠绕在固定滑轮部件上的滚轮和移动滑轮部件上的滚轮上,且电缆的输出端设置在四个支撑轮组上,四个支撑轮组平行设置,水平板水平设置在支撑轮组的上方,被动输送长轮和主动输送轮夹住电缆,主动输送轮的输入端通过行星减速器与伺服电机连接。本发明用于各种大型电器设备中。
An automatic cable delivery mechanism with constant tension relates to an automatic cable delivery mechanism. The fixed pulley part 1 and the movable pulley part are arranged under the fixed frame front and back, the upper end of the pulley mounting frame on the fixed pulley part is fixedly connected with the fixed frame, and the upper end of the pulley mounting frame on the moving pulley part is fixedly connected with the linear slider, and the linear slider Slidingly connected with the linear slide rail, the linear slide rail is fixedly connected with the fixed frame, one end of the constant force spring is fixed on the fixed frame, the other end is fixed on the pulley installation frame on the moving pulley part, and the cable is wound on the roller on the fixed pulley part and the rollers on the moving pulley parts, and the output end of the cable is set on the four support wheel sets, the four support wheel sets are set in parallel, the horizontal plate is horizontally set above the support wheel set, the passive conveying long wheel and the active conveying wheel The cable is clamped, and the input end of the driving conveying wheel is connected with the servo motor through the planetary reducer. The invention is used in various large electric equipments.
Description
技术领域technical field
本发明涉及一种电缆自动输送机构,具体涉及一种定张力电缆自动输送机构。The invention relates to an automatic cable delivery mechanism, in particular to an automatic cable delivery mechanism with constant tension.
背景技术Background technique
电缆输送机构广泛应用于各种大型电器设备中,例如在核电装置中,反应堆维修需设备要用到很粗的多芯电缆。其信号质量的好坏往往决定了设备的工作效率,原有的电缆存放系统通常采用滚筒式电缆收放系统,而滚筒系统的缺点是需要一个集电环,因此使得在滚筒与固定基座之间必须由电连接器相连,它的可变接触电阻可能对信号造成噪声,对控制产生干扰信号,影响控制精度。Cable conveying mechanisms are widely used in various large electrical equipment. For example, in nuclear power plants, thick multi-core cables are required for reactor maintenance equipment. The quality of the signal often determines the working efficiency of the equipment. The original cable storage system usually uses a drum-type cable retracting system, and the disadvantage of the drum system is that it needs a collector ring, so the distance between the drum and the fixed base It must be connected by an electrical connector, and its variable contact resistance may cause noise to the signal, interfere with the control signal, and affect the control accuracy.
发明内容Contents of the invention
本发明为解决现有的电缆收放系系统采用滚筒式,电缆收回后存在的松弛问题,而提供一种定张力电缆自动输送机构。The present invention provides an automatic cable conveying mechanism with constant tension to solve the problem of slack after the cable is retracted in the existing drum-type cable retracting and unwinding system.
滚筒与固定基座之间必须由电连接器相连,它的可变接触电阻可能对信号造成噪声,对控制产生干扰信号,影响控制精度的问题,而提供一种定张力电缆自动输送机构。The roller and the fixed base must be connected by an electrical connector. Its variable contact resistance may cause noise to the signal, interfere with the control signal, and affect the control accuracy. An automatic transmission mechanism for constant tension cables is provided.
本发明的定张力电缆自动输送机构包括固定滑轮部件、移动滑轮部件、直线滑块、固定架、直线滑轨、恒力弹簧、电缆、竖直板、水平板、被动输送长轮、主动输送轮、行星减速器、伺服电机和四个支撑轮组,固定滑轮部件和移动滑轮部件均由滑轮安装架、滑轮支承轴、两个固定板、三个滚轮和三个轴承组成,滑轮安装架为倒U形架,三个滚轮平行设置在滑轮安装架内,三个滚轮分别通过三个轴承固定安装在滑轮支承轴上,滑轮支承轴的两端分别穿过滑轮安装架的两侧壁并通过固定板固定在滑轮安装架上,固定滑轮部件与移动滑轮部件前后设置在固定架的下面,固定滑轮部件上的滑轮安装架上端与固定架固定连接,移动滑轮部件上的滑轮安装架上端与直线滑块固定连接,直线滑块与直线滑轨滑动连接,直线滑轨与固定架固定连接,恒力弹簧设置在移动滑轮部件的后面且位于固定架的下面,恒力弹簧的一端固定在固定架上,恒力弹簧的另一端固定在移动滑轮部件上的滑轮安装架上,电缆缠绕在固定滑轮部件上的滚轮和移动滑轮部件上的滚轮上,且电缆的输出端设置在四个支撑轮组上,四个支撑轮组平行设置,每个支撑轮组的一端固装在竖直板上,水平板水平设置在支撑轮组的上方,水平板的后端面与竖直板上端面固定连接,被动输送长轮的轴线和主动输送轮的轴线垂直设置在水平板的下面,被动输送长轮和主动输送轮夹住电缆,主动输送轮的输入端与行星减速器连接,行星减速器与伺服电机连接。The fixed tension cable automatic conveying mechanism of the present invention includes fixed pulley parts, moving pulley parts, linear sliders, fixed frames, linear slide rails, constant force springs, cables, vertical plates, horizontal plates, passive long pulleys, and active pulleys , planetary reducer, servo motor and four supporting wheel sets, the fixed pulley part and the moving pulley part are composed of a pulley mounting frame, a pulley support shaft, two fixed plates, three rollers and three bearings, and the pulley mounting frame is inverted U-shaped frame, three rollers are arranged in parallel in the pulley mounting frame, and the three rollers are fixedly installed on the pulley support shaft through three bearings respectively, and the two ends of the pulley support shaft pass through the two side walls of the pulley mounting frame respectively The plate is fixed on the pulley mounting frame, and the fixed pulley part and the moving pulley part are arranged under the fixed frame before and after. The block is fixedly connected, the linear slider is slidingly connected with the linear slide rail, the linear slide rail is fixedly connected with the fixed frame, the constant force spring is arranged behind the moving pulley part and under the fixed frame, and one end of the constant force spring is fixed on the fixed frame , the other end of the constant force spring is fixed on the pulley installation frame on the moving pulley part, the cable is wound on the roller on the fixed pulley part and the roller on the moving pulley part, and the output end of the cable is set on four supporting wheel sets , four support wheel sets are arranged in parallel, one end of each support wheel set is fixed on the vertical plate, the horizontal plate is horizontally arranged above the support wheel set, the rear end surface of the horizontal plate is fixedly connected with the upper surface of the vertical plate, passive The axis of the long conveying wheel and the axis of the active conveying wheel are vertically arranged under the horizontal plate, the cable is clamped by the passive long conveying wheel and the active conveying wheel, the input end of the active conveying wheel is connected with the planetary reducer, and the planetary reducer is connected with the servo motor .
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
一、本发明的电缆收放通过系统的通过机械传动驱动,依靠恒力弹簧收回电缆,从而保证电缆松紧适宜,消除了电缆最初的松弛问题。1. The cable of the present invention is driven by mechanical transmission through the system, and the cable is retracted by a constant force spring, so as to ensure that the cable is tight and suitable, and the initial looseness of the cable is eliminated.
二、本发明的固定滑轮部件和移动滑轮部件均采用三个滚轮,保证了移动滑轮部件一端的电缆有足够的输出长度。2. Both the fixed pulley part and the moving pulley part of the present invention adopt three rollers, which ensures that the cable at one end of the moving pulley part has sufficient output length.
三、本发明能够减小信号噪声和控制产生干扰信号,增加了控制精度,控制精度相比滚筒式电缆收放系统精度提高一倍。3. The present invention can reduce the signal noise and control the generation of interference signals, increase the control precision, and the control precision is doubled compared with the precision of the drum-type cable retracting and unwinding system.
附图说明Description of drawings
图1是本发明一种定张力电缆自动输送机构的整体结构立体图;Fig. 1 is a perspective view of the overall structure of a constant tension cable automatic conveying mechanism of the present invention;
图2是固定滑轮部件1或移动滑轮部件2的横截面立体图;Fig. 2 is a cross-sectional perspective view of a fixed pulley part 1 or a moving pulley part 2;
图3是电缆7、支撑轮组8、竖直板9、水平板10、被动输送长轮11、主动输送轮12、行星减速器13和伺服电机14的连接关系示意图。Fig. 3 is a schematic diagram of the connection relationship between the cable 7, the support wheel set 8, the vertical plate 9, the horizontal plate 10, the passive conveying long wheel 11, the active conveying wheel 12, the planetary reducer 13 and the servo motor 14.
具体实施方式Detailed ways
具体实施方式一:结合图1~图3说明本实施方式,本实施方式包括固定滑轮部件1、移动滑轮部件2、直线滑块3、固定架4、直线滑轨5、恒力弹簧6、电缆7、竖直板9、水平板10、被动输送长轮11、主动输送轮12、行星减速器13、伺服电机14和四个支撑轮组8,固定滑轮部件1和移动滑轮部件2均由滑轮安装架1-1、滑轮支承轴1-2、两个固定板1-5、三个滚轮1-3和三个轴承1-4组成,滑轮安装架1-1为倒U形架,三个滚轮1-3平行设置在滑轮安装架1-1内,三个滚轮1-3分别通过三个轴承1-4固定安装在滑轮支承轴1-2上,滑轮支承轴1-2的两端分别穿过滑轮安装架1-1的两侧壁并通过固定板1-5固定在滑轮安装架1-1上,固定滑轮部件1与移动滑轮部件2前后设置在固定架4的下面,固定滑轮部件1上的滑轮安装架1-1上端与固定架4固定连接,移动滑轮部件2上的滑轮安装架1-1上端与直线滑块3固定连接,直线滑块3与直线滑轨5滑动连接,直线滑轨5与固定架4固定连接,恒力弹簧6设置在移动滑轮部件2的后面且位于固定架4的下面,恒力弹簧6的一端固定在固定架4上,恒力弹簧6的另一端固定在移动滑轮部件2上的滑轮安装架1-1上,恒力弹簧6可以使移动滑轮部件2完成恢复初始状态的运动,电缆7缠绕在固定滑轮部件1上的滚轮1-3和移动滑轮部件2上的滚轮1-3上,且电缆7的输出端设置在四个支撑轮组8上,四个支撑轮组8平行设置,四个支撑轮组8对电缆7的竖直方向起支撑作用,每个支撑轮组8的一端固装在竖直板9上,水平板10水平设置在支撑轮组8的上方,电缆7位于水平板10和支撑轮组8之间,水平板10的后端面与竖直板9上端面固定连接,被动输送长轮11的轴线和主动输送轮12的轴线垂直设置在水平板10的下面,被动输送长轮11和主动输送轮12夹住电缆7,主动输送轮12的输入端与行星减速器13连接,行星减速器13与伺服电机14连接。Specific Embodiment 1: This embodiment is described in conjunction with FIGS. 1 to 3. This embodiment includes a fixed pulley component 1, a moving pulley component 2, a linear slider 3, a fixed frame 4, a linear slide rail 5, a constant force spring 6, and a cable 7. Vertical plate 9, horizontal plate 10, passive conveying long wheel 11, active conveying wheel 12, planetary reducer 13, servo motor 14 and four support wheel groups 8, fixed pulley part 1 and moving pulley part 2 are all composed of pulleys Mounting frame 1-1, pulley support shaft 1-2, two fixed plates 1-5, three rollers 1-3 and three bearings 1-4 form, pulley mounting frame 1-1 is an inverted U-shaped frame, three The rollers 1-3 are arranged in parallel in the pulley mounting frame 1-1, and the three rollers 1-3 are respectively fixedly installed on the pulley support shaft 1-2 through three bearings 1-4, and the two ends of the pulley support shaft 1-2 are respectively Through the two side walls of the pulley mounting frame 1-1 and fixed on the pulley mounting frame 1-1 by the fixed plate 1-5, the fixed pulley part 1 and the moving pulley part 2 are arranged under the fixed frame 4 front and back, and the fixed pulley part The upper end of the pulley mounting frame 1-1 on 1 is fixedly connected with the fixed frame 4, the upper end of the pulley mounting frame 1-1 on the moving pulley part 2 is fixedly connected with the linear slider 3, and the linear slider 3 is slidingly connected with the linear slide rail 5, The linear slide rail 5 is fixedly connected with the fixed frame 4, the constant force spring 6 is arranged on the back of the moving pulley part 2 and is positioned under the fixed frame 4, one end of the constant force spring 6 is fixed on the fixed frame 4, and the other end of the constant force spring 6 is fixed on the fixed frame 4. One end is fixed on the pulley installation frame 1-1 on the movable pulley part 2, the constant force spring 6 can make the movable pulley part 2 complete the movement of recovering the initial state, and the cable 7 is wound on the roller 1-3 on the fixed pulley part 1 and moves On the rollers 1-3 on the pulley part 2, and the output end of the cable 7 is arranged on four supporting wheel groups 8, the four supporting wheel groups 8 are arranged in parallel, and the four supporting wheel groups 8 are connected to the vertical direction of the cable 7. Support function, one end of each support wheel set 8 is fixed on the vertical plate 9, the horizontal plate 10 is horizontally arranged on the top of the support wheel set 8, the cable 7 is located between the horizontal plate 10 and the support wheel set 8, and the horizontal plate 10 The rear end face of the rear end face is fixedly connected with the upper end face of the vertical plate 9, the axis of the passive conveying long wheel 11 and the axis of the active conveying wheel 12 are vertically arranged below the horizontal plate 10, and the passive conveying long wheel 11 and the active conveying wheel 12 clamp the cable 7 , the input end of the driving transmission wheel 12 is connected with the planetary reducer 13 , and the planetary reducer 13 is connected with the servo motor 14 .
具体实施方式二:结合图2说明本实施方式,本实施方式的轴承1-4采用深沟球轴承。其它组成及连接关系与具体实施方式一相同。Specific Embodiment 2: This embodiment is described with reference to FIG. 2 . The bearings 1-4 of this embodiment adopt deep groove ball bearings. Other components and connections are the same as those in the first embodiment.
具体实施方式三:结合图1和图3说明本实施方式,本实施方式的水平板10与竖直板9制成一体。其它组成及连接关系与具体实施方式一或二相同。Specific Embodiment 3: This embodiment is described with reference to FIG. 1 and FIG. 3 . The horizontal plate 10 and the vertical plate 9 of this embodiment are integrated. Other compositions and connections are the same as those in Embodiment 1 or 2.
具体实施方式四:结合图3说明本实施方式,本实施方式的四个支撑轮组8由支撑轴81和四个支撑轮82组成,四个支撑轮82依次固装在支撑轴81上。其它组成及连接关系与具体实施方式三相同。Embodiment 4: This embodiment is described with reference to FIG. 3 . The four support wheel sets 8 of this embodiment are composed of a support shaft 81 and four support wheels 82 , and the four support wheels 82 are fixedly mounted on the support shaft 81 in sequence. Other components and connections are the same as those in the third embodiment.
具体实施方式五:结合图1说明本实施方式,本实施方式的被动输送长轮11和主动输送轮12位于前端的支撑轮组8前面。其它组成及连接关系与具体实施方式四相同。Embodiment 5: This embodiment is described with reference to FIG. 1 . The passive conveying long wheel 11 and the active conveying wheel 12 of this embodiment are located in front of the supporting wheel set 8 at the front end. Other compositions and connections are the same as those in Embodiment 4.
具体实施方式六:结合图1和图2说明本实施方式,本实施方式的固定滑轮部件1上的三个滚轮1-3由左至右依次为第一滚轮、第二滚轮和第三滚轮,移动滑轮部件2上的三个滚轮1-3由左至右依次为第四滚轮、第五滚轮和第六滚轮,第一滚轮与第四滚轮正对,第二滚轮与第五滚轮正对,第三滚轮与第六滚轮正对,电缆7的一端位于被动输送长轮11与主动输送轮12之间,电缆7的另一端从第一滚轮的上面绕出,从第四滚轮的上面绕进下面绕出,从第二滚轮的下面绕进上面绕出,从第五滚轮的上面绕进下面绕出,从第三滚轮的下面绕进上面绕出,从第六滚轮的上面绕进下面绕出,从第三滚轮的下面绕进并固定在第三滚轮上。其它组成及连接关系与具体实施方式五相同。Specific Embodiment Six: This embodiment is described in conjunction with FIG. 1 and FIG. 2. The three rollers 1-3 on the fixed pulley part 1 of this embodiment are the first roller, the second roller and the third roller from left to right. The three rollers 1-3 on the moving pulley part 2 are the fourth roller, the fifth roller and the sixth roller from left to right, the first roller is directly opposite to the fourth roller, the second roller is directly opposite to the fifth roller, The third roller is opposite to the sixth roller, and one end of the cable 7 is located between the passive conveying long wheel 11 and the active conveying wheel 12, and the other end of the cable 7 winds out from the first roller and enters from the fourth roller Winding out from the bottom, winding in and out from the bottom of the second roller, winding in and out from the top of the fifth roller, winding in and out from the bottom of the third roller, winding in and out from the top of the sixth roller out, wind in from under the third roller and fix it on the third roller. Other compositions and connections are the same as those in Embodiment 5.
具体实施方式七:结合图1说明本实施方式,本实施方式的电缆7为多芯电缆。其它组成及连接关系与具体实施方式六相同。Embodiment 7: This embodiment is described with reference to FIG. 1 , and the cable 7 of this embodiment is a multi-core cable. Other compositions and connections are the same as those in Embodiment 6.
工作原理:伺服电机14和行星减速器13正转输出扭矩,带动主动输送轮12正方向转动,被动输送长轮11与主动输送轮12夹持着电缆7,使电缆7输出,在电缆7的带动下,移动滑轮部件2克服恒力弹簧6的拉力,沿着直线滑轨5向前移动;当电缆收回时,伺服电机14和行星减速器13反转输出扭矩,带动主动输送轮12反方向转动,由于恒力弹簧6的拉力,移动滑轮部件2运行到初始位置。Working principle: The servo motor 14 and the planetary reducer 13 rotate forward to output torque, which drives the active conveying wheel 12 to rotate in the positive direction. The passive conveying long wheel 11 and the active conveying wheel 12 clamp the cable 7 to make the cable 7 output. Driven, the moving pulley part 2 overcomes the tension of the constant force spring 6 and moves forward along the linear slide rail 5; when the cable is withdrawn, the servo motor 14 and the planetary reducer 13 reverse the output torque, driving the driving conveying wheel 12 in the opposite direction Rotate, due to the pulling force of the constant force spring 6, the moving pulley part 2 runs to the initial position.
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CN110615315A (en) * | 2019-11-08 | 2019-12-27 | 湖南盛世电线电缆有限公司 | Thin electric wire power pay off rack |
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CN114906767A (en) * | 2022-05-30 | 2022-08-16 | 安徽中邦特种电缆科技有限公司 | Cable lifting device for mast |
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CN2454344Y (en) * | 2000-10-30 | 2001-10-17 | 马鞍山市双益机械制造有限公司 | Constant-tension cable drum |
CN2708546Y (en) * | 2004-07-03 | 2005-07-06 | 乔维宝 | Constant-tension cable drum apparatus |
CN201914785U (en) * | 2010-12-02 | 2011-08-03 | 中国船舶重工集团公司第七一五研究所 | Tension force reduction cable arranging device |
JP2013056756A (en) * | 2011-09-09 | 2013-03-28 | Yokohama Engineering Co Ltd | Cableveyor winding device |
JP2013249183A (en) * | 2012-06-01 | 2013-12-12 | Chuo Spring Co Ltd | Cord storage device |
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2014
- 2014-03-03 CN CN201410074635.6A patent/CN103832895B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2454344Y (en) * | 2000-10-30 | 2001-10-17 | 马鞍山市双益机械制造有限公司 | Constant-tension cable drum |
CN2708546Y (en) * | 2004-07-03 | 2005-07-06 | 乔维宝 | Constant-tension cable drum apparatus |
CN201914785U (en) * | 2010-12-02 | 2011-08-03 | 中国船舶重工集团公司第七一五研究所 | Tension force reduction cable arranging device |
JP2013056756A (en) * | 2011-09-09 | 2013-03-28 | Yokohama Engineering Co Ltd | Cableveyor winding device |
JP2013249183A (en) * | 2012-06-01 | 2013-12-12 | Chuo Spring Co Ltd | Cord storage device |
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