CN103818737B - A high-efficiency loading machine with automatic loading and unloading that can quickly replace end effectors - Google Patents
A high-efficiency loading machine with automatic loading and unloading that can quickly replace end effectors Download PDFInfo
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- CN103818737B CN103818737B CN201310701765.3A CN201310701765A CN103818737B CN 103818737 B CN103818737 B CN 103818737B CN 201310701765 A CN201310701765 A CN 201310701765A CN 103818737 B CN103818737 B CN 103818737B
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Abstract
Description
技术领域technical field
本发明涉及一种装载、卸掉货物的设备,具体是一种自行走且可快速更换末端执行件的自动上料卸料高效装车机。The invention relates to a device for loading and unloading goods, in particular to a self-propelled and high-efficiency automatic loading and unloading machine that can quickly replace end effectors.
背景技术Background technique
为了应对劳动力紧缺,特别是农村强劳动力日益减少、劳动力成本不断增长的挑战,也为了降低蔗农的采收成本,保护蔗农种植甘蔗的积极性,保证广西糖业不断做大做强做优目标的实现,迫切需要为蔗区提供一种能够方便转场广泛适应不同的运输工具和不同的地形地貌,还可广泛适应于港口、码头、货场、配送中心、超市等场所的装车机。且价格低廉、质量可靠、操作简单、维修方便的装车设备。而现有装车机也不具备卸料功能,自动化程度低,依然存在劳动强度较大、效率不够高、自动化程度很低等缺陷。In order to cope with the shortage of labor force, especially the challenge of decreasing strong rural labor force and increasing labor cost, and to reduce the harvesting cost of sugarcane farmers, protect the enthusiasm of sugarcane farmers to plant sugarcane, and ensure the realization of the goal of Guangxi sugar industry to continue to grow bigger, stronger and better Therefore, there is an urgent need to provide a car loading machine that can be widely adapted to different means of transportation and different terrains for sugarcane areas, and can also be widely adapted to ports, docks, freight yards, distribution centers, supermarkets and other places. It is a loading equipment with low price, reliable quality, simple operation and convenient maintenance. And the existing loading machine does not have the unloading function, the degree of automation is low, and there are still defects such as large labor intensity, insufficient efficiency, and a very low degree of automation.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种可以快速的更换掉末端执行器,并且可以自动上料卸料的装车机。The technical problem to be solved by the present invention is to provide a loading machine that can quickly replace the end effector and can automatically load and unload materials.
本发明以如下技术方案解决上述技术问题:The present invention solves the above technical problems with the following technical solutions:
本发明可快速更换末端执行件的自动上料卸料高效装车机,它主要由上中下三根平行排布的转动轴、六个分别安装在三根转动轴两端的链轮、两根连接上中下转动轴上的链轮的链条以及上下两组安装转动轴的支撑板构成,上组支撑板与下组支撑板相接的一端通过中间转动轴形成连接,并分别设有连接孔以调节两组支撑板的排布角度,上组支撑板与下组支撑板的另一端分别连接上转动轴和下转动轴,下组支撑板的下端部与底座承载小车铰接,下组支撑板的中上部通过可升降机构与底座承载小车连接;所述链条的外侧边设有焊接体,焊接体上开设有用于连接可更换的末端执行件的连接孔。The automatic loading and unloading high-efficiency loading machine that can quickly replace the end effectors of the present invention is mainly composed of three rotating shafts arranged in parallel in the upper, middle and lower parts, six sprockets respectively installed at the two ends of the three rotating shafts, and two connecting shafts. The chain of the sprocket wheel on the middle and lower rotating shafts and the upper and lower sets of supporting plates for installing the rotating shafts are composed of the upper and lower supporting plates. The arrangement angles of the two sets of support plates are that the other ends of the upper set of support plates and the lower set of support plates are respectively connected to the upper rotation shaft and the lower rotation shaft, the lower end of the lower set of support plates is hinged to the base carrying trolley, and the middle of the lower set of support plates The upper part is connected with the base carrying trolley through the lifting mechanism; the outer side of the chain is provided with a welded body, and the welded body is provided with a connecting hole for connecting a replaceable end effector.
所述可升降机构为伸缩液压缸或可左右移动的支撑架。The liftable mechanism is a telescopic hydraulic cylinder or a support frame that can move left and right.
每组支撑板由两根平行排布于两侧的杆件构成。Each set of support plates is composed of two rods arranged in parallel on both sides.
所述下组支撑板上固定有放置甘蔗的蔗架杆。A sugarcane rack bar for placing sugarcane is fixed on the lower group of support plates.
所述底座承载小车下部安装有行走轮便于移动整个装载车。The lower part of the carriage carrying the base is equipped with traveling wheels to facilitate the movement of the entire loading carriage.
所述链条转动的方式通过在转动轴上安装手摇驱动机构或电机驱动装置。The chain is rotated by installing a manual drive mechanism or a motor drive on the rotating shaft.
所述末端执行件的形状为U形。The shape of the end effector is U-shaped.
所述末端执行件由两块相互垂直的板块固定连接构成,其中一个板块设有可对应插入焊接体连接孔的插头,并通过销钉固定。The end effector is composed of two mutually perpendicular plates fixedly connected, and one of the plates is provided with a plug that can be inserted into the connecting hole of the welded body correspondingly, and is fixed by pins.
所述末端执行件为S形杆件,其两端可直接插入焊接体连接孔内形成连接。The end effector is an S-shaped rod, and its two ends can be directly inserted into the connecting holes of the welded body to form a connection.
所述末端执行件为一个顶部开口的斗状箱体,其底板设有对应插入连接孔的插头,并通过销钉固定。The end effector is a bucket-shaped box with an open top, the bottom plate of which is provided with plugs correspondingly inserted into the connection holes, and fixed by pins.
上组支撑板的上部两侧分别安装一个用于调节链条松紧度的张紧轮。A tensioning wheel for adjusting the tightness of the chain is respectively installed on both sides of the upper part of the upper group of support plates.
本发明高效装车机不但可方便地进行捆状、条状货物的装车,通过更换末端执行件还能胜任袋状、箱状、零散但不怕碰撞货物的装车,而且具有自动装料、卸料的功能,方便转场,可广泛适应于港口、码头、货场、配送中心、超市等场所,是一种对各类装车物品都能调整兼容的装车机。The high-efficiency loading machine of the present invention can not only conveniently load bundled and strip-shaped goods, but also be capable of loading bag-shaped, box-shaped, scattered but not afraid of collision goods by replacing the end actuators, and has automatic loading, The unloading function is convenient for transfer, and can be widely used in ports, docks, freight yards, distribution centers, supermarkets and other places. It is a loading machine that can be adjusted and compatible with various loading items.
附图说明Description of drawings
图1是本发明装车机的立体示意图。Fig. 1 is a three-dimensional schematic view of the vehicle loading machine of the present invention.
图2是图1的俯视示意图。FIG. 2 is a schematic top view of FIG. 1 .
图3是链条8与焊接体19连接的放大示意图。FIG. 3 is an enlarged schematic view of the connection between the chain 8 and the welded body 19 .
图4是末端执行件Ⅰ21的结构示意图。Fig. 4 is a schematic structural view of the end effector I21.
图5是末端执行件Ⅱ22的结构示意图。FIG. 5 is a schematic structural view of the end effector II22.
图6是末端执行件Ⅲ23的结构示意图。FIG. 6 is a schematic structural view of the end effector III23.
图中:1-上组支撑板,2-上转动轴,3-链轮Ⅰ,4-中间转动轴Ⅱ,5-链轮Ⅱ,6-连接孔Ⅰ,7-连接孔Ⅱ,8-链条9-下组支撑板,10-液压缸,11-托物架,12-蔗架杆,13-下转动轴,14-链轮Ⅲ,15-铰接孔,16-连接件,17-底座承载小车,18-张紧轮,19-焊接体,20-连接孔,21-末端执行件Ⅰ,22-末端执行件Ⅱ,23-末端执行件Ⅲ。In the figure: 1-upper support plate, 2-upper rotating shaft, 3-sprocket Ⅰ, 4-intermediate rotating shaft Ⅱ, 5-sprocket Ⅱ, 6-connection hole Ⅰ, 7-connection hole Ⅱ, 8-chain 9-lower support plate, 10-hydraulic cylinder, 11-holding frame, 12-cane rack rod, 13-lower rotating shaft, 14-sprocket Ⅲ, 15-hinge hole, 16-connector, 17-base bearing Trolley, 18-tensioning wheel, 19-welding body, 20-connecting hole, 21-end effector I, 22-end effector II, 23-end effector III.
具体实施方式detailed description
下面结合附图对本发明作进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings.
本发明可快速更换末端执行件的自动上料卸料高效装车机,包括有三根平行排布的上转动轴2、中间转动轴4和下转动轴13,上转动轴2的两端安装有链轮Ⅰ3,中间转动轴4的两端安装有链轮Ⅱ5,下转动轴13的两端安装有链轮Ⅲ14,上转动轴2、中间转动轴4和下转动轴13同侧的三个链轮分别由链条8连接;本发明可以在与下组支撑板9用于安装三根转动轴,每组支撑板由两根平行排布于两侧的杆件构成,其中上组支撑板1也可以由多节杆件连接构成,以适应不同高度的需求。中间转动轴4安装在上组支撑板1与下组支撑板9对接的端头,使上组支撑板1与下组支撑板9形成连接,上组支撑板1与下组支撑板9相接的端头分别设有连接孔Ⅰ6和连接孔Ⅱ7,通过连接件16连接连接孔Ⅰ6和连接孔Ⅱ7,可调节两组支撑板的排布角度,上组支撑板1与下组支撑板9的另一端分别连接上转动轴2和下转动轴13,下组支撑板9的下端部与底座承载小车17通过铰接孔15连接,下组支撑板9的中上部通过伸缩液压缸10与底座承载小车连接,通过控制液压缸10高低升降可以实现装载车高度的升降,此处也可用左右移动式机构实现。下组支撑板9的底部固定有放置甘蔗的蔗架杆12;链条8的链板外侧边焊接有焊接体19,焊接体19上开设有连接孔20,作为末端执行件的U形托物架11通过连接孔20与焊接体19形成连接。The automatic loading and unloading high-efficiency loading machine that can quickly replace the end effectors of the present invention includes three upper rotating shafts 2, middle rotating shafts 4 and lower rotating shafts 13 arranged in parallel, and the two ends of the upper rotating shaft 2 are installed with Sprocket I3, sprocket II5 is installed at both ends of the middle rotating shaft 4, sprocket III14 is installed at both ends of the lower rotating shaft 13, three chains on the same side of the upper rotating shaft 2, the intermediate rotating shaft 4 and the lower rotating shaft 13 The wheels are respectively connected by chains 8; the present invention can be used to install three rotating shafts with the lower set of support plates 9, and each set of support plates is composed of two rods arranged in parallel on both sides, wherein the upper set of support plates 1 can also be It is composed of multi-section rod connections to meet the needs of different heights. The middle rotating shaft 4 is installed on the end of the butt joint between the upper group support plate 1 and the lower group support plate 9, so that the upper group support plate 1 is connected with the lower group support plate 9, and the upper group support plate 1 is connected with the lower group support plate 9 Connecting hole I6 and connecting hole II7 are respectively provided at the ends of the connectors. The connecting hole I6 and connecting hole II7 are connected through the connecting piece 16 to adjust the arrangement angle of the two sets of support plates. The upper set of support plates 1 and the lower set of support plates 9 The other end is respectively connected to the upper rotating shaft 2 and the lower rotating shaft 13, the lower end of the lower supporting plate 9 is connected to the base carrying trolley 17 through the hinge hole 15, and the middle and upper part of the lower supporting plate 9 is connected to the base carrying trolley through the telescopic hydraulic cylinder 10. Connect, can realize the lifting of loading car height by controlling hydraulic cylinder 10 height lifting, also can realize with left and right moving mechanism here. The bottom of the lower set of support plates 9 is fixed with a cane rack bar 12 for placing sugarcane; the outer side of the chain plate of the chain 8 is welded with a welded body 19, and a connecting hole 20 is opened on the welded body 19, which serves as a U-shaped support for the end effector. The frame 11 is connected to the welding body 19 through the connection hole 20 .
根据需要,本发明采用的末端执行件也可以更换为其它形状的末端执行件,如图4所示的末端执行件Ⅰ21,它由两块相互垂直的板块固定连接构成,其中一个板块设有对应插入连接孔20的插头,并通过销钉固定,该执行件可以装卸袋装、箱装货物。According to needs, the end effector used in the present invention can also be replaced with end effectors of other shapes, such as the end effector I21 shown in Figure 4, which is composed of two mutually perpendicular plates fixedly connected, one of which is provided with a corresponding The plug inserted into the connecting hole 20 is fixed by a pin, and the executive part can load and unload bagged and boxed goods.
末端执行件也可以更换为如图5所示的末端执行件Ⅱ22。它由一个S形杆件构成,其两头可直接插入连接孔20,该执行件可以装卸条状、带状货物。The end effector can also be replaced with end effector II 22 as shown in FIG. 5 . It is composed of an S-shaped rod, and its two ends can be directly inserted into the connecting hole 20, and the executive part can load and unload strip-shaped and belt-shaped goods.
末端执行件也可以更换为如图6所示的末端执行件Ⅱ23。它由一个顶部开口的斗状箱体构成,其底板设有对应插入连接孔20的插头,并通过销钉固定,该执行件可以装卸散状货物。The end effector can also be replaced with end effector II 23 as shown in FIG. 6 . It consists of a bucket-shaped box with an open top, and its bottom plate is provided with plugs correspondingly inserted into the connection holes 20 and fixed by pins. The actuator can load and unload bulk goods.
本发明可以在底座承载小车17底部安装有行走轮以便于移动整个装载车。The present invention can be equipped with walking wheels at the bottom of the base carrying trolley 17 so as to move the whole loading trolley.
本发明可以在上组支撑板1上部两侧分别安装一个用于调节链条8松紧度的张紧轮18。In the present invention, a tensioning wheel 18 for adjusting the tightness of the chain 8 can be respectively installed on both sides of the upper group of support plates 1 .
装载时,上组支撑板1和下组支撑板9要求在一条直线上,通过螺钉将连接孔Ⅰ6和连接孔Ⅱ7进行重合连接。When loading, the upper set of support plates 1 and the lower set of support plates 9 are required to be on a straight line, and the connecting holes I6 and the connecting holes II7 are overlapped and connected by screws.
卸载时,上组支撑板1和下组支撑板要求形成一定角度,通过将连接件16的一端与连接孔Ⅰ6连接,接件16的另一端与连接孔Ⅱ7连接即可。When unloading, the upper set of support plates 1 and the lower set of support plates are required to form a certain angle, by connecting one end of the connector 16 with the connection hole I6, and the other end of the connector 16 with the connection hole II7.
本发明的传动原理:将货物放在托物架11上,通过三个链轮和链条8把货物运输到车上。驱动链条传动的方式,可以是通过在其中一根转动轴上安装手摇驱动机构来实现,也可以将其中一根转动轴连接电机驱动装置实现,通过电机的正反转可实现链条的正反转,以实现装载或卸载的切换。Transmission principle of the present invention: goods are placed on the holder 11, and goods are transported on the car by three sprockets and chain 8. The way of driving the chain transmission can be realized by installing a hand-operated drive mechanism on one of the rotating shafts, or by connecting one of the rotating shafts to a motor drive device, and the forward and reverse of the chain can be realized through the positive and negative rotation of the motor Turn to switch between loading and unloading.
当装载时,使连接孔Ⅰ6和连接孔Ⅱ7的重合,安装螺钉,使支撑板Ⅰ1和支撑板Ⅱ9在一条直线上,然后安装链条8,链条长度可略长于两轮之间距离,以便于安装,通过打开张紧轮18把链条8张紧,此时链条8正转,托物架11上的货物即可随链条8上移至顶部并落入车厢内,实现货物的装载。When loading, make the connecting hole Ⅰ6 coincide with the connecting hole Ⅱ7, install the screws so that the support plate Ⅰ1 and the support plate Ⅱ9 are in a straight line, and then install the chain 8, the length of the chain can be slightly longer than the distance between the two wheels for easy installation , chain 8 is tensioned by opening tensioning wheel 18, and now chain 8 just rotates, and the goods on the holder 11 can be moved to the top with chain 8 and fall in the compartment, realize the loading of goods.
当卸载时,通过张紧轮18将链条8支撑在拐角处下侧,防止链条松动,并通过连接件16使上组支撑板1和下组支撑板形成一定角度,使链条8反转,将车厢内的货物放置在托物架11上并随链条8先上移后下移至底部,从而实现货物的卸载。When unloading, the chain 8 is supported on the lower side of the corner by the tensioner 18 to prevent the chain from loosening, and the upper group of support plates 1 and the lower group of support plates form a certain angle through the connector 16, so that the chain 8 is reversed and the The cargo in the compartment is placed on the holder 11 and moves up and then down to the bottom along with the chain 8, thereby realizing the unloading of the cargo.
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CN2678334Y (en) * | 2003-11-14 | 2005-02-16 | 罗耀周 | Sugarcane loader |
CN2801728Y (en) * | 2005-06-22 | 2006-08-02 | 黄凤章 | Cane lifting machine |
CN201153401Y (en) * | 2007-11-26 | 2008-11-26 | 黄伟敏 | Sugarcane loading machine |
CN201257916Y (en) * | 2008-09-12 | 2009-06-17 | 卢晨熙 | Sugarcane loading mechanism on vehicle |
CN202144395U (en) * | 2011-03-13 | 2012-02-15 | 蓝常青 | Sugarcane loader |
CN202744037U (en) * | 2012-09-11 | 2013-02-20 | 黄应才 | Sugarcane loader |
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US8622199B2 (en) * | 2010-12-23 | 2014-01-07 | Rite-Hite Holding Corporation | Adjustable conveyor extensions |
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CN2678334Y (en) * | 2003-11-14 | 2005-02-16 | 罗耀周 | Sugarcane loader |
CN2801728Y (en) * | 2005-06-22 | 2006-08-02 | 黄凤章 | Cane lifting machine |
CN201153401Y (en) * | 2007-11-26 | 2008-11-26 | 黄伟敏 | Sugarcane loading machine |
CN201257916Y (en) * | 2008-09-12 | 2009-06-17 | 卢晨熙 | Sugarcane loading mechanism on vehicle |
CN202144395U (en) * | 2011-03-13 | 2012-02-15 | 蓝常青 | Sugarcane loader |
CN202744037U (en) * | 2012-09-11 | 2013-02-20 | 黄应才 | Sugarcane loader |
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