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CN103817771B - Concrete pouring leveler - Google Patents

Concrete pouring leveler Download PDF

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Publication number
CN103817771B
CN103817771B CN201410086343.4A CN201410086343A CN103817771B CN 103817771 B CN103817771 B CN 103817771B CN 201410086343 A CN201410086343 A CN 201410086343A CN 103817771 B CN103817771 B CN 103817771B
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Prior art keywords
leveler
handles
concrete pouring
concrete
groove
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CN103817771A (en
Inventor
胡昊
梁晴雪
徐峰
杨健
宋元斌
谢忻玥
宫婷
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Shanghai Jiao Tong University
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Shanghai Jiao Tong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

本发明涉及一种混凝土浇筑平整器,包括内平整器(1)和外平整器(2),所述的外平整器(2)呈长方形凹槽状,其两端设有手柄,所述的内平整器(1)呈长方体中空结构,其两端设有手柄,内平整器(1)可置于外平整器(2)的凹槽内。与现有技术相比,本发明采用钢结构嵌套式双平整器,设计合理,结构新颖,操作简单,拆卸搬运方便,占用空间小。同时钢结构自重大,可起到良好的抹平效果,并且可根据工程需求选取不同重量的平整器或组合进行抹平工作。

The invention relates to a concrete pouring leveler, comprising an inner leveler (1) and an outer leveler (2). The outer leveler (2) is in the shape of a rectangular groove, and handles are provided at both ends of the leveler. The inner leveler (1) has a cuboid hollow structure, and handles are provided at both ends thereof, and the inner leveler (1) can be placed in the groove of the outer leveler (2). Compared with the prior art, the present invention adopts a steel structure nested double leveler, which has reasonable design, novel structure, simple operation, convenient disassembly and transportation, and takes up little space. At the same time, the steel structure is self-heavy, which can have a good smoothing effect, and levelers or combinations of different weights can be selected for smoothing work according to engineering requirements.

Description

一种混凝土浇筑平整器concrete pouring leveler

技术领域technical field

本发明涉及施工领域中平整作业相关工具,具体涉及一种混凝土浇筑平整器。The invention relates to tools related to leveling operations in the construction field, in particular to a concrete pouring leveler.

背景技术Background technique

轨道板生产过程中的质量控制重点之一就是保持高平整度、高精度。对轨道板高平整度的要求主要是因为扣件直接在其上安装,轨道板的平整度将直接影响其上钢轨的铺设质量,轨道板平整度差,将造成钢轨空吊或影响无缝铁路的平顺性,进而影响着后续列车运行的平稳性、舒适性及安全性。One of the key points of quality control in the track slab production process is to maintain high flatness and high precision. The requirement for high flatness of the track slab is mainly because the fasteners are directly installed on it. The flatness of the track slab will directly affect the laying quality of the rails on it. Poor flatness of the track slab will cause the rail to hang empty or affect the seamless railway. The smoothness of the train will affect the smoothness, comfort and safety of the subsequent train operation.

对平整度的这一高要求由两方面共同保证:首先是对模具平整度的要求,目前我国对高铁轨道板模具平整度的要求是±0.3mm,施工过程中质量控制的重点在模型的加工制造及模型的验收方面,合格的模型是保证轨道板高平整度、高精度的基础;另一方面,在浇筑及振捣工作完成后,需要人工使用混凝土浇筑平整器抹平混凝土表面,填边填角,才能保证轨道板整体的平整度要求。This high requirement for flatness is jointly guaranteed by two aspects: first, the requirement for flatness of the mold. At present, the flatness requirement for high-speed rail track slab molds in my country is ±0.3mm. The key point of quality control during the construction process is the processing of the model. In terms of manufacturing and model acceptance, a qualified model is the basis for ensuring high flatness and high precision of the track slab; on the other hand, after the pouring and vibration work is completed, it is necessary to manually use a concrete pouring leveler to smooth the concrete surface and fill in the edges. Only by filling the corners can the overall flatness requirements of the track slab be guaranteed.

相关混凝土施工领域中多使用大型混凝土整平机、驾驶型抹平机等进行平整作业,大型的整平机不适用于轨道板生产的高台作业,故本发明专用于轨道板生产过程浇筑混凝土环节中最后平整轨道板表面所用。In the field of related concrete construction, large-scale concrete leveling machines and driving trowels are often used for leveling operations. Large-scale leveling machines are not suitable for high platform operations in track slab production, so the present invention is specially used for pouring concrete in the track slab production process. Used for final leveling of the track slab surface.

发明内容Contents of the invention

本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种混凝土浇筑平整器。The object of the present invention is to provide a concrete pouring leveler in order to overcome the above-mentioned defects in the prior art.

本发明的目的可以通过以下技术方案来实现:一种混凝土浇筑平整器,其特征在于,包括内平整器和外平整器,所述的外平整器呈长方形凹槽状,其两端设有手柄,所述的内平整器可置于外平整器的凹槽内。The purpose of the present invention can be achieved through the following technical solutions: a concrete pouring leveler, characterized in that it includes an inner leveler and an outer leveler, the outer leveler is in the shape of a rectangular groove, and handles are provided at both ends , the inner leveler can be placed in the groove of the outer leveler.

所述的内平整器为长方体中空结构,其两端设有手柄,手柄同为钢结构,焊接在主体的两端,内平整器厚度小于外平整器。The inner leveler is a cuboid hollow structure with handles at both ends, both of which are of steel structure and welded to both ends of the main body. The thickness of the inner leveler is smaller than that of the outer leveler.

所述的外平整器与其两端的手柄焊接。外平整器经高温弯制处理形成凹槽式主体,两个手柄同为钢结构,焊接在主体的两端。The outer leveler is welded to the handles at both ends. The outer leveler is bent at high temperature to form a grooved main body. The two handles are both steel structures and welded to both ends of the main body.

所述的内平整器和外平整器均为钢结构,内平整器的重量小于外平整器。Both the inner leveler and the outer leveler are of steel structure, and the weight of the inner leveler is smaller than that of the outer leveler.

使用过程中,可根据工程需求及产品精度要求选取不同重量的内、外平整器或内外平整器组合进行抹平工作。During use, inner and outer levelers of different weights or a combination of inner and outer levelers can be selected for smoothing work according to engineering requirements and product precision requirements.

与现有技术相比,本发明混凝土浇筑平整器,用于高铁轨道板生产过程浇筑混凝土环节中,待振捣工作完成后,由工人使用该发明在浇筑完成的混凝土表面进行抹平作业,使浇筑的混凝土平均分配在模具范围内,除去多余的混凝土,抹平未浇筑到的部位,从而保证轨道板表面的高平整度。Compared with the prior art, the concrete pouring leveler of the present invention is used in the concrete pouring link in the production process of the high-speed rail track slab. After the vibrating work is completed, the workers use the invention to perform smoothing operations on the poured concrete surface, so that The poured concrete is evenly distributed within the range of the mold, the excess concrete is removed, and the parts not poured are smoothed, so as to ensure the high flatness of the surface of the track slab.

附图说明Description of drawings

图1为本发明的混凝土浇筑平整器结构示意图;Fig. 1 is the structural representation of concrete pouring leveler of the present invention;

图2为外平整器的侧视图;Fig. 2 is a side view of the outer leveler;

图3为内平整器的侧视图。Figure 3 is a side view of the inner leveler.

具体实施方式detailed description

下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

如图1~3所示,一种混凝土浇筑平整器,包括内平整器1和外平整器2,所述的外平整器2呈长方形凹槽状,其两端设有手柄:手柄3和手柄4,所述的内平整器1可置于外平整器2的凹槽内。As shown in Figures 1 to 3, a concrete pouring leveler includes an inner leveler 1 and an outer leveler 2, the outer leveler 2 is in the shape of a rectangular groove, and handles are provided at both ends: handle 3 and handle 4. The inner leveler 1 can be placed in the groove of the outer leveler 2 .

所述的内平整器1为长方体中空结构,其两端设有手柄:手柄5和手柄6,内平整器厚度小于外平整器。The inner leveler 1 is a cuboid hollow structure with handles at both ends: a handle 5 and a handle 6, and the thickness of the inner leveler is smaller than that of the outer leveler.

所述的外平整器2与其两端的手柄焊接。外平整器经高温弯制处理形成凹槽式主体,两个手柄同为钢结构,焊接在主体的两端。The outer leveler 2 is welded to the handles at its two ends. The outer leveler is bent at high temperature to form a grooved main body. The two handles are both steel structures and welded to both ends of the main body.

所述的内平整器1和外平整器2均为钢结构,内平整器1的重量小于外平整器2。Both the inner leveler 1 and the outer leveler 2 are steel structures, and the weight of the inner leveler 1 is smaller than that of the outer leveler 2 .

使用时,根据工程需求和产品精度要求,选取不同重量的内、外平整器或内外平整器组合,将其置于浇筑完成的模具上,与模具短边平行放置,由两名工人分别手持手柄3和手柄4(或手柄5和手柄6),从模具一边抹平至另一边,有必要时可重复多次使用,并可以根据需要更换平整器类型或采用内外平整器组合继续进行抹平工作。When in use, according to engineering requirements and product precision requirements, select inner and outer levelers or a combination of inner and outer levelers of different weights, place them on the mold that has been poured, and place them parallel to the short side of the mold. Two workers hold the handles respectively. 3 and handle 4 (or handle 5 and handle 6), smoothing from one side of the mold to the other side, can be used repeatedly if necessary, and the type of leveler can be replaced or the combination of inner and outer levelers can be used to continue the leveling work .

Claims (3)

1.一种混凝土浇筑平整器,其特征在于,包括内平整器(1)和外平整器(2),所述的外平整器(2)呈长方形凹槽状,其两端设有手柄;所述的内平整器(1)呈长方体中空结构,其两端设有手柄,并可置于外平整器(2)的凹槽内;1. A leveler for pouring concrete, is characterized in that, comprises inner leveler (1) and outer leveler (2), and described outer leveler (2) is rectangular groove shape, and its two ends are provided with handle; The inner leveler (1) has a cuboid hollow structure, with handles at both ends, and can be placed in the groove of the outer leveler (2); 所述的内平整器(1)和外平整器(2)均为钢结构,内平整器(1)的重量小于外平整器(2)。Both the inner leveler (1) and the outer leveler (2) are steel structures, and the weight of the inner leveler (1) is smaller than that of the outer leveler (2). 2.根据权利要求1所述的一种混凝土浇筑平整器,其特征在于,所述的内平整器(1)为长方体中空结构,并与其两端的手柄焊接。2. A concrete pouring leveler according to claim 1, characterized in that, the inner leveler (1) is a cuboid hollow structure, and is welded to the handles at both ends. 3.根据权利要求1所述的一种混凝土浇筑平整器,其特征在于,所述的外平整器(2)为长方形凹槽状,并与其两端的手柄焊接。3. A concrete pouring leveler according to claim 1, characterized in that, said outer leveler (2) is in the shape of a rectangular groove, and is welded to handles at both ends thereof.
CN201410086343.4A 2014-03-11 2014-03-11 Concrete pouring leveler Active CN103817771B (en)

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110261576A (en) * 2019-05-28 2019-09-20 河海大学 A kind of smooth sink Neihuang County sand drift build-up surface device in laboratory

Citations (5)

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Publication number Priority date Publication date Assignee Title
US4641995A (en) * 1985-01-11 1987-02-10 Owens Joe M User-mounted concrete screed
FR2898372B1 (en) * 2006-03-09 2009-07-10 Bostik S A Sa ADJUSTABLE LEVEL RULE.
CN201296890Y (en) * 2008-11-05 2009-08-26 徐华东 Asphalt concrete leveling device
CN102277822A (en) * 2010-06-11 2011-12-14 约瑟夫福格勒公司 Screed arrangement for a road finisher
CN103192445A (en) * 2013-03-21 2013-07-10 长沙远大住宅工业有限公司 Movable flattening machine

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US7121049B2 (en) * 2004-02-03 2006-10-17 Cohen Jack H Stake-pulling device
CN101429748B (en) * 2007-11-06 2012-04-04 卡特彼勒公司 Weight apparatus of pavement roller
CN203097300U (en) * 2013-03-21 2013-07-31 中国三冶集团有限公司大连分公司 Guide rail type concrete terrace leveling device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4641995A (en) * 1985-01-11 1987-02-10 Owens Joe M User-mounted concrete screed
FR2898372B1 (en) * 2006-03-09 2009-07-10 Bostik S A Sa ADJUSTABLE LEVEL RULE.
CN201296890Y (en) * 2008-11-05 2009-08-26 徐华东 Asphalt concrete leveling device
CN102277822A (en) * 2010-06-11 2011-12-14 约瑟夫福格勒公司 Screed arrangement for a road finisher
CN103192445A (en) * 2013-03-21 2013-07-10 长沙远大住宅工业有限公司 Movable flattening machine

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