CN103806483B - A kind of crawler dozer that can detect crawler tensioning degree - Google Patents
A kind of crawler dozer that can detect crawler tensioning degree Download PDFInfo
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Abstract
一种可以检测履带张紧程度的履带式推土机,包括推土装置、操作室、履带行走装置和传动系统,所述的传动系统驱动推土机工作和履带行走装置的运行,推土装置包括一个一端安装在操作室一侧的由液压系统控制的悬臂和安装在悬臂另一端上的铲斗,所述的履带行走装置内还设置有张紧缓冲机构。本发明通过采用滑板、定位板和电动推杆等极少的部件就能实现调节张紧的功能,而且电动推杆可以通过遥控操作,操作十分方便,同时设置有定位螺栓通过固定在定位板上可以限制滑板的自由滑动,同时在电动推杆不工作时,可以双重配合防止滑板滑动,从而起到防止履带松动的目的,同时设置有检测模块可以及时检测履带的张紧情况,并及时进行调整。
A crawler bulldozer capable of detecting the degree of tension of the track, including a bulldozing device, an operating room, a crawler running device and a transmission system. The transmission system drives the work of the bulldozer and the operation of the crawler running device. The bulldozing device includes a A cantilever controlled by a hydraulic system on one side of the operating room and a bucket installed on the other end of the cantilever, and a tension buffer mechanism is also arranged in the crawler walking device. The present invention can realize the function of adjusting the tension by using very few components such as a slide plate, a positioning plate and an electric push rod, and the electric push rod can be operated by remote control, which is very convenient to operate. It can limit the free sliding of the skateboard. At the same time, when the electric push rod is not working, it can double cooperate to prevent the sliding of the skateboard, so as to prevent the track from loosening. At the same time, a detection module can detect the tension of the track in time and adjust it in time. .
Description
技术领域 technical field
本发明涉及一种推土机,尤其是涉及一种可以检测履带张紧程度的履带式推土机。 The invention relates to a bulldozer, in particular to a crawler bulldozer which can detect the tension degree of the crawler belt.
背景技术 Background technique
推土机为一种常见的工程机械,广泛应用于各种土方作业的场所。液压推土机是土石开发主要机械设备,广泛应用在工业与民用建筑,根据国内外液压推土机的技术现状,按照行走装置的不同,分为履带式、轮胎式和步履式等,推土机在行走时容易造成履带悬垂量超出10-20mm的范围,悬垂量过大时,履带振摆和加剧链轨节和引导轮、链轮齿面磨损,从而容易发生掉链现象,悬垂量过小时,行走驱动功率将急剧增大,而且由于井下路面障碍物多,很容易出现杂物卡入履带等现象出现。 Bulldozer is a kind of common engineering machinery, which is widely used in various earthwork operations. Hydraulic bulldozers are the main mechanical equipment for earth and rock development, widely used in industrial and civil buildings. According to the technical status of hydraulic bulldozers at home and abroad, according to the different walking devices, they are divided into crawler type, tire type and walking type, etc. Bulldozers are easy to cause damage when walking. The overhang of the track exceeds the range of 10-20mm. When the overhang is too large, the track will vibrate and aggravate the wear of the chain rail joints, guide wheels, and sprocket tooth surfaces, which will easily cause chain drop. If the overhang is too small, the driving power will decrease. It increases sharply, and because there are many obstacles on the underground road surface, it is easy for sundries to get stuck in the track and so on.
因此调节履带式推土机的张紧程度十分重要,现有装置设置的有放松装置或者张紧装置,均比较复杂操作麻烦,成本也较高。 Therefore it is very important to adjust the tension degree of the crawler bulldozer. The existing device is provided with a relaxation device or a tension device, which are both complicated and troublesome to operate, and the cost is also high.
发明内容 Contents of the invention
本发明的目的是为现有推土进履带张紧装置结构复杂,操作不方便的问题,提供一种可以检测履带张紧程度的履带式推土机,本发明通过采用滑板、定位板和电动推杆等极少的部件就能实现调节张紧的功能,而且电动推杆可以通过遥控操作,操作十分方便,同时设置有定位螺栓通过固定在定位板上可以限制滑板的自由滑动,同时在电动推杆不工作时,可以双重配合防止滑板滑动,从而起到防止履带松动的目的,同时设置有检测模块可以及时检测履带的张紧情况,并及时进行调整。。 The purpose of the present invention is to provide a crawler bulldozer that can detect the tension degree of the crawler belt for the problems of complex structure and inconvenient operation of the existing bulldozing crawler belt tensioning device. The function of adjusting the tension can be realized with very few parts, and the electric push rod can be operated by remote control, which is very convenient to operate. When not working, it can double-cooperate to prevent the slide plate from sliding, so as to prevent the track from loosening. At the same time, it is equipped with a detection module to detect the tension of the track in time and adjust it in time. .
本发明为解决上述技术问题的不足,所采用的技术方案是: The present invention is for solving the deficiencies of the above-mentioned technical problems, and the technical scheme adopted is:
一种可以检测履带张紧程度的履带式推土机,包括推土装置、操作室、履带行走装置和传动系统,所述的传动系统驱动推土机工作和履带行走装置的运行,推土装置包括一个一端安装在操作室一侧的由液压系统控制的悬臂和安装在悬臂另一端上的铲斗,所述的履带行走装置包括张紧缓冲机构、履带、履带架、引导轮、复数个支重轮和链轮,支重轮位于引导轮和链轮之间,支重轮、引导轮和链轮均安装在履带架上,履带围绕引导轮、支重轮和链轮设置,且引导轮、支重轮和链轮组成轮式机构,张紧缓冲机构包括滑板、定位板、定位螺栓、电动推杆和用于检测履带张紧程度的检测模块,定位板和电动推杆均固定在履带架上,电动推杆的伸出端通过推动滑板带动引导轮一起水平滑动,通过引导轮水平滑动达到张紧履带的目的,定位螺栓穿过滑板将滑板固定在定位板上的定位槽内以限制滑板的自由滑动。 A crawler bulldozer capable of detecting the degree of tension of the crawler belt, including a bulldozing device, an operating room, a crawler running device and a transmission system. The transmission system drives the work of the bulldozer and the running of the crawler belt running device. The bulldozing device includes a The cantilever controlled by the hydraulic system on one side of the operating room and the bucket installed on the other end of the cantilever. The crawler traveling device includes a tension buffer mechanism, a track, a track frame, a guide wheel, a plurality of rollers and a chain. The track roller is located between the guide wheel and the sprocket. The track roller, the guide wheel and the sprocket are installed on the track frame. The track is set around the guide wheel, the support wheel and the sprocket, and the guide wheel, the support wheel It forms a wheel mechanism with the sprocket. The tension buffer mechanism includes a slide plate, a positioning plate, a positioning bolt, an electric push rod and a detection module for detecting the tension of the track. The positioning plate and the electric push rod are fixed on the track frame. The protruding end of the push rod drives the guide wheel to slide horizontally together by pushing the slide plate, through which the guide wheel slides horizontally to achieve the purpose of tensioning the track, and the positioning bolt passes through the slide plate to fix the slide plate in the positioning groove on the positioning plate to limit the free sliding of the slide plate .
所述的链轮与传动系统的动力轴连接。 The sprocket is connected with the power shaft of the transmission system.
所述的检测模块包括安装在履带上的张力传感器、安装在操作室内的中央处理器和报警器,中央处理器根据张力传感器的信号控制报警器报警和电动推杆的运作。 The detection module includes a tension sensor installed on the track, a central processor and an alarm installed in the operating room, and the central processor controls the alarm alarm and the operation of the electric push rod according to the signal of the tension sensor.
本发明的有益效果是:本发明通过采用滑板、定位板和电动推杆等极少的部件就能实现调节张紧的功能,而且电动推杆可以通过遥控操作,操作十分方便,同时设置有定位螺栓通过固定在定位板上可以限制滑板的自由滑动,同时在电动推杆不工作时,可以双重配合防止滑板滑动,从而起到防止履带松动的目的,同时设置有检测模块可以及时检测履带的张紧情况,并及时进行调整。 The beneficial effects of the present invention are: the present invention can realize the function of adjusting the tension by using very few components such as a slide plate, a positioning plate and an electric push rod, and the electric push rod can be operated by remote control, which is very convenient to operate, and is equipped with a positioning The bolts can limit the free sliding of the slide plate by being fixed on the positioning plate. At the same time, when the electric push rod is not working, it can double cooperate to prevent the slide plate from sliding, so as to prevent the track from loosening. At the same time, a detection module can detect the tension of the track in time. situation and make timely adjustments.
附图说明 Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中履带的结构示意图。 Fig. 2 is a structural schematic diagram of the crawler belt in the present invention.
图3为本发明中检测模块的信号流程框图。 Fig. 3 is a block diagram of the signal flow of the detection module in the present invention.
图示标记:1、铲斗;2、悬臂;3、操作室;4、履带行走装置;401、履带;402、支重轮;403、链轮;404、电动推杆;405、定位板;406、定位槽;407、定位螺栓;408、滑板;409、引导轮;410、张力传感器。 Icon marks: 1. bucket; 2. cantilever; 3. operating room; 4. crawler travel device; 401. crawler; 402. roller; 403. sprocket; 404. electric push rod; 405. positioning plate; 406, positioning groove; 407, positioning bolt; 408, slide plate; 409, guide wheel; 410, tension sensor.
具体实施方式 detailed description
图中所示,具体实施方式如下: As shown in the figure, the specific implementation method is as follows:
一种可以检测履带张紧程度的履带式推土机,包括推土装置、操作室3、履带行走装置4和传动系统,所述的传动系统驱动推土机工作和履带行走装置4的运行,推土装置包括一个一端安装在操作室3一侧的由液压系统控制的悬臂2和安装在悬臂2另一端上的铲斗1,所述的履带行走装置4包括张紧缓冲机构、履带401、履带架、引导轮409、复数个支重轮402和链轮403,支重轮402位于引导轮409和链轮403之间,支重轮402、引导轮409和链轮403均安装在履带架上,履带401围绕引导轮409、支重轮402和链轮403设置,且引导轮409、支重轮402和链轮403组成轮式机构,张紧缓冲机构包括滑板408、定位板405、定位螺栓407、电动推杆404和用于检测履带张紧程度的检测模块,定位板405和电动推杆404均固定在履带架上,电动推杆404的伸出端通过推动滑板408带动引导轮409一起水平滑动,通过引导轮409水平滑动达到张紧履带401的目的,定位螺栓407穿过滑板408将滑板408固定在定位板405上的定位槽406内以限制滑板405的自由滑动。 A crawler bulldozer that can detect the degree of tension of the crawler belt, including a bulldozing device, an operating room 3, a crawler belt running device 4 and a transmission system, the transmission system drives the work of the bulldozer and the operation of the crawler belt running device 4, and the bulldozing device includes A cantilever 2 controlled by a hydraulic system with one end installed on one side of the operating room 3 and a bucket 1 installed on the other end of the cantilever 2. The crawler belt traveling device 4 includes a tension buffer mechanism, a crawler belt 401, a crawler frame, and a guide Wheel 409, a plurality of rollers 402 and sprocket 403, roller 402 is located between guide wheel 409 and sprocket 403, roller 402, guide wheel 409 and sprocket 403 are all installed on the track frame, track 401 Set around the guide wheel 409, the supporting wheel 402 and the sprocket 403, and the guiding wheel 409, the supporting wheel 402 and the sprocket 403 form a wheel mechanism, and the tension buffer mechanism includes a slide plate 408, a positioning plate 405, a positioning bolt 407, an electric The push rod 404 and the detection module for detecting the tension degree of the track, the positioning plate 405 and the electric push rod 404 are all fixed on the track frame, and the extended end of the electric push rod 404 drives the guide wheel 409 to slide horizontally together by pushing the slide plate 408, The purpose of tensioning the track 401 is achieved by the horizontal sliding of the guide wheel 409 , and the positioning bolt 407 passes through the sliding plate 408 to fix the sliding plate 408 in the positioning groove 406 on the positioning plate 405 to limit the free sliding of the sliding plate 405 .
所述的链轮403与传动系统的动力轴连接。 The sprocket 403 is connected with the power shaft of the transmission system.
所述的检测模块包括安装在履带401上的张力传感器410、安装在操作室3内的中央处理器和报警器,中央处理器根据张力传感器的信号控制报警器报警和电动推杆404的运作。 The detection module includes a tension sensor 410 installed on the track 401 , a central processor and an alarm installed in the operating room 3 , and the central processor controls the alarm and the operation of the electric push rod 404 according to the signal of the tension sensor.
本发明在使用时,先检查履带张紧程度是否合格,然后可以运行推土机,当需要张紧时候,需要打开定位螺栓407使得滑板408处于可以滑动状态,此时操作电动推杆,电动推杆伸出端继续伸出推动滑板带动引导轮滑动,从而使得履带张紧达到张紧目的,张紧之后将定位螺栓安装使得滑板不能自由滑动可以防止在推土机工作中,履带出现松弛现象。 When the present invention is in use, first check whether the tension degree of the track is qualified, and then the bulldozer can be operated. When tension is required, the positioning bolt 407 needs to be opened to make the slide plate 408 in a sliding state. At this time, the electric push rod is operated, and the electric push rod extends The outlet end continues to protrude to push the slide plate to drive the guide wheel to slide, so that the track is tensioned to achieve the purpose of tensioning. After tensioning, the positioning bolts are installed so that the slide plate cannot slide freely, which can prevent the track from loosening during the work of the bulldozer.
同时设置有检测模块,检测模块的张力传感器410,可以随时检测履带的张力,并传递给中央处理器,中央处理器处理信号时如果张力值过小,说明履带处于松弛状态,发出信号使得报警器报警,此时可以打开定位螺栓控制电动推杆404推动滑板408来张紧履带401,当履带401张紧达到合格状态时,张力传感器传递信号给中央处理器,中央处理器再次报警,并控制电动推杆停止工作,此时将定位螺栓安装上去,调节完毕。 At the same time, a detection module is provided, and the tension sensor 410 of the detection module can detect the tension of the crawler belt at any time, and transmit it to the central processing unit. Alarm, now you can open the positioning bolt to control the electric push rod 404 to push the slide plate 408 to tension the track 401. When the tension of the track 401 reaches a qualified state, the tension sensor transmits a signal to the central processing unit, and the central processing unit alarms again and controls the electric pusher. The push rod stops working, and the positioning bolt is installed at this time, and the adjustment is completed.
本发明所列举的技术方案和实施方式并非是限制,与本发明所列举的技术方案和实施方式等同或者效果相同方案都在本发明所保护的范围内。 The technical solutions and implementation methods listed in the present invention are not limiting, and solutions that are equivalent to or have the same effect as the technical solutions and implementation methods listed in the present invention are within the protection scope of the present invention.
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CN102336228A (en) * | 2010-07-16 | 2012-02-01 | 北汽福田汽车股份有限公司 | Bracket for crawler belt of crawler-belt type vehicle and crawler belt tensioning method |
CN202295048U (en) * | 2011-08-22 | 2012-07-04 | 广西玉柴重工有限公司 | Caterpillar track tensioning mechanism of excavator |
JP2012236428A (en) * | 2011-05-09 | 2012-12-06 | Hitachi Sumitomo Heavy Industries Construction Crane Co Ltd | Work machine |
CN103057616A (en) * | 2013-01-16 | 2013-04-24 | 中联重科股份有限公司 | Track tensioning method, track tensioning system and engineering machinery |
CN203716201U (en) * | 2014-02-19 | 2014-07-16 | 洛阳理工学院 | Crawler type bulldozer capable of detecting tensioning degree of crawler |
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DE502007003479D1 (en) * | 2007-10-18 | 2010-05-27 | Joseph Voegele Ag | crawler track |
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JPS60226373A (en) * | 1984-06-14 | 1985-11-11 | Seirei Ind Co Ltd | Belt-tension adjusting structure of endless-track car |
CN102336228A (en) * | 2010-07-16 | 2012-02-01 | 北汽福田汽车股份有限公司 | Bracket for crawler belt of crawler-belt type vehicle and crawler belt tensioning method |
JP2012236428A (en) * | 2011-05-09 | 2012-12-06 | Hitachi Sumitomo Heavy Industries Construction Crane Co Ltd | Work machine |
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CN203716201U (en) * | 2014-02-19 | 2014-07-16 | 洛阳理工学院 | Crawler type bulldozer capable of detecting tensioning degree of crawler |
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