CN103802629B - A kind of lateral wheel is apart from the chassis all adjustable with the ground Clearance and control method - Google Patents
A kind of lateral wheel is apart from the chassis all adjustable with the ground Clearance and control method Download PDFInfo
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- CN103802629B CN103802629B CN201310740233.0A CN201310740233A CN103802629B CN 103802629 B CN103802629 B CN 103802629B CN 201310740233 A CN201310740233 A CN 201310740233A CN 103802629 B CN103802629 B CN 103802629B
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- 229910000639 Spring steel Inorganic materials 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 6
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- 238000010168 coupling process Methods 0.000 claims 3
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- 239000000203 mixture Substances 0.000 claims 1
- 238000013016 damping Methods 0.000 description 8
- 238000006073 displacement reaction Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 101100494448 Caenorhabditis elegans cab-1 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
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Abstract
本发明公开了一种横向轮距与离地间隙均可调的自走式底盘。自走式底盘由车架、前桥、后桥、动力系统、地隙调节系统、横向调节轮距系统、平稳调控系统组成。动力系统包括发动机、离合器、泵站、液压马达、比例阀等;地隙调节系统包括控制器、伺服阀、地隙调节液压缸等,控制器通过伺服阀调节四个地隙调节液压缸同步升降改变底盘离地间隙;横向轮距调节系统包括伺服阀、控制器、轮距调节液压缸等,液压缸在控制器的指令下,驱动活塞杆,通过联接法兰带动桥轴联接件运动,推动车轮横向移动,调节底盘的横向轮距;平稳调控系统根据陀螺仪采集的前桥、后桥的不平稳信号,通过伺服阀分别控制四个地隙调节液压缸的流量,自动调整底盘的平衡稳定。
The invention discloses a self-propelled chassis with adjustable lateral wheelbase and ground clearance. The self-propelled chassis is composed of frame, front axle, rear axle, power system, ground clearance adjustment system, lateral wheelbase adjustment system, and stability control system. The power system includes engine, clutch, pump station, hydraulic motor, proportional valve, etc.; the ground clearance adjustment system includes controller, servo valve, ground clearance adjustment hydraulic cylinder, etc. The controller adjusts the four ground clearance adjustment hydraulic cylinders to lift synchronously through the servo valve Change the ground clearance of the chassis; the lateral wheelbase adjustment system includes servo valves, controllers, and wheelbase adjustment hydraulic cylinders. The wheels move laterally to adjust the lateral track of the chassis; the stability control system controls the flow of the four hydraulic cylinders through servo valves to automatically adjust the balance and stability of the chassis according to the unsteady signals of the front and rear axles collected by the gyroscope. .
Description
技术领域:Technical field:
本发明涉及一种高地隙自走式底盘,特别涉及一种横向轮距与离地间隙均可调的高适应性自走式底盘。The invention relates to a self-propelled chassis with high ground clearance, in particular to a highly adaptable self-propelled chassis with adjustable lateral wheelbase and ground clearance.
技术背景:technical background:
为了适用农田高杆、不同行宽作物的田间管理要求,往往需要高地隙且能够调整横向轮距宽度的行走底盘,而现有的高地隙行走底盘多采用机械传动,传动平稳性低,自重大,离地间隙固定,横向轮距不可调节,适用范围小,因而为了适用不同作物高度的多种离地间隙、以及不同行宽的田间作业要求,研制地隙与横向轮距均可调节的行走底盘具有重要意义。In order to meet the field management requirements of high poles and crops with different row widths in farmland, a walking chassis with high ground clearance and the ability to adjust the width of the lateral track width is often required. However, the existing high clearance walking chassis mostly use mechanical transmission, which has low transmission stability and heavy weight. , the ground clearance is fixed, the lateral wheel base cannot be adjusted, and the scope of application is small. Therefore, in order to meet the various ground clearances of different crop heights and the field operation requirements of different row widths, a walking machine with adjustable ground clearance and lateral wheel base is developed. Chassis matters.
公开号为CN103158480A的中国专利《一种离地间隙可调的高地隙自走式底盘》,设置有地隙调节系统,由控制器,伺服阀,四个地隙调节液压缸组成,当作业要求底盘改变地隙时,可通过控制器控制伺服阀来调节四个地隙调节液压缸的同步升降而改变底盘离地间隙。但四个地隙调节液压缸的升降动作始终步调一致、升降高度一致,因此,底盘的行走平稳性较差。当田间地面不平稳时会造成底盘倾斜,降低喷雾机喷雾的效率和质量,甚至损伤喷杆。此外,上述底盘的横向轮距不可调节,不能适应不同作物的不同垄宽要求,为此,研制能调节横向轮距的底盘很有必要。The Chinese patent "A High Ground Clearance Self-Propelled Chassis with Adjustable Ground Clearance" with the publication number CN103158480A is equipped with a ground clearance adjustment system, which consists of a controller, a servo valve, and four hydraulic cylinders for ground clearance adjustment. When the chassis changes the ground clearance, the controller can control the servo valve to adjust the synchronous lifting of the four ground clearance adjustment hydraulic cylinders to change the ground clearance of the chassis. But the lifting actions of the four ground clearance adjusting hydraulic cylinders are always in step and the lifting height is consistent, so the running stability of the chassis is relatively poor. When the ground in the field is not stable, it will cause the chassis to tilt, reduce the efficiency and quality of the sprayer spray, and even damage the spray boom. In addition, the horizontal track of the above-mentioned chassis cannot be adjusted, and cannot meet the requirements of different ridge widths of different crops. Therefore, it is necessary to develop a chassis that can adjust the horizontal wheel track.
发明内容:Invention content:
本发明目的为了适应多种离地间隙和作物不同行宽的田间作业要求,减少对作物的损伤,提高底盘行进的稳定性,设计一种横向轮距与离地间隙均可调的高适应性自走式底盘。The object of the present invention is to design a high adaptability with adjustable lateral wheelbase and ground clearance in order to adapt to the field operation requirements of various ground clearances and different row widths of crops, reduce damage to crops, and improve the stability of the chassis. Self-propelled chassis.
为了达到上述目的,本发明采取的技术方案:一种横向轮距与离地间隙均可调的高地隙自走式底盘,包括车架,前车桥、后车桥,驾驶室,可升降梯子,升降液压缸,动力系统,地隙调节系统、横向轮距调节系统、平衡调控系统。In order to achieve the above object, the technical solution adopted by the present invention is: a high clearance self-propelled chassis with adjustable lateral wheelbase and ground clearance, including vehicle frame, front axle, rear axle, driver's cab, and liftable ladder , Lifting hydraulic cylinder, power system, ground clearance adjustment system, lateral track adjustment system, balance control system.
动力系统包括发动机、离合器、泵站、液压转向器、液压马达,比例阀。发动机、泵站通过螺栓连接在车架上,发动机通过离合器连接泵站,泵站通过驱动四个液压马达驱动四个车轮转动。四个比例阀通过螺栓分别连接于四个液压马达,液压马达分别铰接于马达连接件,马达连接件通过螺栓分别连接于前车桥竖直轴、后车桥竖直轴。液压转向器连接方向盘,通过转动方向盘调节液压转向器而控制四个比例阀开口,从而调节四个液压马达的排量,来调节四个车轮的转速,实现四轮差速转向。The power system includes engine, clutch, pump station, hydraulic steering gear, hydraulic motor, and proportional valve. The engine and the pumping station are connected to the frame by bolts, the engine is connected to the pumping station through clutches, and the pumping station drives four wheels to rotate by driving four hydraulic motors. The four proportional valves are respectively connected to the four hydraulic motors through bolts, the hydraulic motors are respectively hinged to the motor connectors, and the motor connectors are respectively connected to the vertical shaft of the front axle and the vertical shaft of the rear axle through bolts. The hydraulic steering gear is connected to the steering wheel, and by turning the steering wheel to adjust the hydraulic steering gear to control the openings of the four proportional valves, thereby adjusting the displacement of the four hydraulic motors to adjust the speed of the four wheels to achieve four-wheel differential steering.
驾驶室连接在车架上,前车桥包括:前车桥横梁,前车桥竖直轴,前车桥连接块,前车桥左、右防撞块,前车桥减震弹簧。前车桥横梁与前车桥连接块固结,前车桥通过前车桥连接块与车架铰接,前车桥减震弹簧套在前车桥左、右防撞块上,前车桥左、右防撞块通过焊接分别连接前车桥横梁上。The driver's cab is connected on the vehicle frame, and the front axle includes: the front axle beam, the front axle vertical shaft, the front axle connecting block, the left and right anti-collision blocks of the front axle, and the shock absorbing spring of the front axle. The front axle beam is consolidated with the front axle connecting block, the front axle is hinged with the frame through the front axle connecting block, the front axle damping spring is set on the left and right anti-collision blocks of the front axle, the front axle left The right anti-collision block and the right anti-collision block are respectively connected to the front axle beam by welding.
后车桥包括:后车桥横梁,后车桥竖直轴,后车桥连接块,后车桥减振弹簧钢板。后车桥连接块与后车桥横梁固接。后车桥通过后车桥连接块与车架铰接。减振弹簧钢板通过螺栓连接在后车桥连接块和车架上。The rear axle includes: a rear axle beam, a rear axle vertical shaft, a rear axle connecting block, and a rear axle damping spring steel plate. The rear axle connecting block is fixedly connected with the rear axle beam. The rear axle is hinged with the vehicle frame through the rear axle connecting block. The shock-absorbing spring steel plate is connected to the rear axle connecting block and the frame by bolts.
可升降梯子铰接于车架上,升降液压缸通过铰接分别连接可升降梯子与前车桥。The liftable ladder is hinged on the vehicle frame, and the lift hydraulic cylinder is respectively connected with the liftable ladder and the front axle through the hinge.
横向轮距调节系统包括伺服阀、控制器、轮距调节液压缸,前、后车桥横梁内装有轮距调节液压缸、活塞杆、联接法兰、轮距调节滑块,轮距调节液压缸的活塞杆通过联接法兰与安装在轮距调节滑块上的桥轴连接件固接,液压缸在控制器的指令下,驱动活塞杆横向位移,再通过联接法兰带动桥轴连接件运动来调节车轮的横向移动,调节底盘的横向轮距。The lateral track adjustment system includes servo valves, controllers, wheel track adjustment hydraulic cylinders, wheel track adjustment hydraulic cylinders, piston rods, connecting flanges, wheel track adjustment sliders, wheel track adjustment hydraulic cylinders are installed in the front and rear axle beams The piston rod is fixedly connected to the bridge shaft connector installed on the wheelbase adjustment slider through the connecting flange. Under the instruction of the controller, the hydraulic cylinder drives the lateral displacement of the piston rod, and then drives the bridge shaft connector to move through the connecting flange. To adjust the lateral movement of the wheels and adjust the lateral track of the chassis.
地隙调节系统由控制器,伺服阀,四个地隙调节液压缸组成。四个地隙调节液压缸一端通过螺纹套筒分别连接前车桥竖直轴、后车桥竖直轴。另一端分别与前、后车桥的桥轴连接件连接;当底盘需要改变地隙作业时,可通过控制器控制伺服阀来调节四个地隙调节液压缸的同步升降而改变底盘离地间隙。The ground clearance adjustment system consists of a controller, a servo valve, and four ground clearance adjustment hydraulic cylinders. One end of the four ground clearance adjusting hydraulic cylinders is respectively connected to the vertical shaft of the front axle and the vertical axle of the rear axle through threaded sleeves. The other end is respectively connected to the axle shaft connectors of the front and rear axles; when the chassis needs to change the ground clearance operation, the controller can control the servo valve to adjust the synchronous lifting of the four ground clearance adjustment hydraulic cylinders to change the ground clearance of the chassis .
平稳调控系统包括安装于前车桥和后车桥上的陀螺仪、伺服阀、控制器、地隙调节液压缸;在底盘作业过程中,根据陀螺仪采集的前车桥和后车桥的角度、倾斜度等平稳信息,控制器控制伺服阀分别实时调节四个地隙调节液压缸的升降来改变前、后车桥的姿态,从而保证底盘行走的平稳性。The smooth control system includes gyroscopes installed on the front and rear axles, servo valves, controllers, and ground clearance adjustment hydraulic cylinders; during chassis operation, the angles of the front and rear axles collected by the gyroscopes , inclination and other stable information, the controller controls the servo valve to adjust the lift of the four ground clearance adjustment hydraulic cylinders in real time to change the posture of the front and rear axles, thereby ensuring the stability of the chassis.
本发明具有以下技术有益效果:可通过陀螺仪采集的前车桥和后车桥的平稳信息,控制器控制伺服阀来分别实时调节四个地隙调节液压缸升降而改变前、后车桥的姿态,平稳调整底盘离地间隙,克服田间地面不平稳,保证底盘的行进平稳的通过性,适用多种离地间隙的田间作业要求。还可通过控制器控制车桥横梁内轮距调节液压缸的伸缩来调节车轮横向间距,适应多种作物、同一作物不同行距对轮距宽度的要求。The present invention has the following technical beneficial effects: the stability information of the front axle and the rear axle can be collected by the gyroscope, and the controller controls the servo valve to respectively adjust the four ground clearance adjustment hydraulic cylinders in real time to change the front and rear axles. Stance, adjust the ground clearance of the chassis smoothly, overcome the unevenness of the field ground, ensure the smooth travel of the chassis, and meet the requirements of field operations with various ground clearances. The controller can also control the expansion and contraction of the wheelbase adjustment hydraulic cylinder in the axle beam to adjust the lateral distance of the wheels, so as to meet the requirements of various crops and different row spacings of the same crop on the wheelbase width.
附图说明:Description of drawings:
图1为本发明的轴测图Fig. 1 is an axonometric view of the present invention
图2为本发明的上视图Fig. 2 is the top view of the present invention
图3为车桥的前视图Figure 3 is the front view of the axle
图4为车桥的轴测图Figure 4 is the axonometric view of the axle
图5为后桥的轴测图Figure 5 is the axonometric view of the rear axle
图6为系统工作流程图Figure 6 is the system work flow chart
图中:1—驾驶室;2—扶手;3—前桥左车轮;4—升降液压缸;5—升降梯子;6—前车桥;7—前桥右车轮;8—车轮;9—前车桥减振弹簧;10—后车桥;11—后车桥减振弹簧钢板;12—陀螺仪;13—车架;14—离合器;15—发动机;16—控制器;17—伺服阀;18—方向盘;19—液压转向器;20—泵站;21—液压油箱;22—防撞块;23—前车桥连接块;24—螺栓;25—车桥横梁;26—轮距调节液压缸;27—活塞杆;28—联接法兰;29—轮距调节滑块;30—桥轴连接件;31—地隙调节液压缸;32—螺纹套筒;33—车桥竖直轴;34—马达连接件;35—比例阀;36—液压马达;37—后车桥连接块。In the figure: 1—cab; 2—handrail; 3—left wheel of front axle; 4—lift hydraulic cylinder; 5—lift ladder; 6—front axle; 7—right wheel of front axle; 8—wheel; 9—front Axle damping spring; 10—rear axle; 11—rear axle damping spring steel plate; 12—gyroscope; 13—frame; 14—clutch; 15—engine; 16—controller; 17—servo valve; 18—steering wheel; 19—hydraulic steering gear; 20—pump station; 21—hydraulic oil tank; 22—anti-collision block; 23—front axle connecting block; 24—bolt; 25—axle beam; 26—wheelbase adjustment hydraulic pressure Cylinder; 27—piston rod; 28—connecting flange; 29—wheelbase adjustment slider; 30—axle connector; 31—ground clearance adjustment hydraulic cylinder; 32—threaded sleeve; 33—axle vertical shaft; 34—motor connector; 35—proportional valve; 36—hydraulic motor; 37—rear axle connection block.
具体实施方式:detailed description:
下面结合附图对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
驾驶室1连接在车架13上,前车桥6通过前车桥连接块23铰接于车架13上,后车桥10通过后车桥连接块37铰接于车架13上。可升降梯子5通过升降液压缸4的运动实现梯子5的升降,可升降梯子5通过铰接连接车架13上,升降液压缸4铰接可升降梯子5与前车桥6,扶手2保证驾驶员上下车的安全。The cab 1 is connected to the vehicle frame 13 , the front axle 6 is hinged on the vehicle frame 13 through the front axle connecting block 23 , and the rear axle 10 is hinged on the vehicle frame 13 through the rear axle connecting block 37 . The liftable ladder 5 realizes the lifting of the ladder 5 through the movement of the lifting hydraulic cylinder 4. The liftable ladder 5 is connected to the vehicle frame 13 through a hinge, and the liftable hydraulic cylinder 4 is hinged to connect the liftable ladder 5 and the front axle 6. The handrail 2 ensures that the driver can go up and down. car safety.
泵站20,发动机15通过螺栓连接在车架13上,发动机15通过离合器14连接泵站20。In the pumping station 20 , the engine 15 is connected to the vehicle frame 13 through bolts, and the engine 15 is connected to the pumping station 20 through the clutch 14 .
泵站20驱动液压马达36,液压马达36驱动与其连接的前、后车轮转动。通过转动方向盘18调节液压转向器19而控制比例阀35开口,从而调节液压马达36的排量,来改变四个车轮的转速,实现四轮差速转向,有效降低了转弯半径,转向更为平稳。The pump station 20 drives a hydraulic motor 36, and the hydraulic motor 36 drives the front and rear wheels connected thereto to rotate. By turning the steering wheel 18 to adjust the hydraulic steering gear 19 to control the opening of the proportional valve 35, thereby adjusting the displacement of the hydraulic motor 36 to change the speed of the four wheels and realize four-wheel differential steering, effectively reducing the turning radius and making the steering more stable .
四个液压马达36分别铰接于马达连接件34,马达连接件34通过螺栓连接前车桥竖直轴33和后桥竖直轴33,四个比例阀35通过螺栓分别连接于四个液压马达36。The four hydraulic motors 36 are respectively hinged to the motor connectors 34, the motor connectors 34 are connected to the front axle vertical shaft 33 and the rear axle vertical shaft 33 by bolts, and the four proportional valves 35 are respectively connected to the four hydraulic motors 36 by bolts. .
前车桥减振弹簧9连接车架13与前车桥6,前车桥左、右防撞块22分别固接于前车桥横梁25上,如焊接到前车桥横梁25。后车桥减振弹簧钢板11通过螺栓联接于后车桥连接块37与车架13上。前车桥减振弹簧9、后车桥减振弹簧钢板11能减小车身因地面激励而产生的振动和冲击,改善行走底盘的行驶稳定性与驾驶舒适性。The front axle damping spring 9 connects the vehicle frame 13 and the front axle 6, and the left and right anti-collision blocks 22 of the front axle are respectively fixed on the front axle beam 25, such as being welded to the front axle beam 25. The rear axle damping spring steel plate 11 is connected on the rear axle connecting block 37 and the vehicle frame 13 by bolts. The front axle damping spring 9 and the rear axle damping spring steel plate 11 can reduce the vibration and impact of the vehicle body due to ground excitation, and improve the driving stability and driving comfort of the walking chassis.
四个地隙调节液压缸31的一端通过螺纹套筒32分别联接于前车桥竖直轴33以及后车桥竖直轴33,四个地隙调节液压缸31另一端分别焊接于桥轴连接件30。当行走底盘需要在不同离地间隙作业时,可通过控制器16控制伺服阀17来调节四个地隙调节液压缸31同步升降而改变底盘离地间隙。One ends of the four ground clearance adjusting hydraulic cylinders 31 are respectively connected to the front axle vertical shaft 33 and the rear axle vertical shaft 33 through threaded sleeves 32, and the other ends of the four ground clearance adjusting hydraulic cylinders 31 are welded to the axle shafts respectively. 30 pieces. When the walking chassis needs to work at different ground clearances, the controller 16 can control the servo valve 17 to adjust the four ground clearance adjustment hydraulic cylinders 31 to rise and fall synchronously to change the chassis ground clearance.
陀螺仪12安装于前车桥6和后车桥10上,在底盘作业过程中,控制器16根据陀螺仪12采集的前车桥6和后车桥10的平稳信息,通过伺服阀17作用于四个地隙调节液压缸31实时调节前后车桥及底盘的平稳。The gyroscope 12 is installed on the front axle 6 and the rear axle 10. During the operation of the chassis, the controller 16 acts on the front axle 6 and the rear axle 10 through the servo valve 17 according to the stable information of the front axle 6 and the rear axle 10 collected by the gyroscope 12. Four ground clearance adjustment hydraulic cylinders 31 adjust the stability of the front and rear axles and chassis in real time.
前、后车桥横梁25内装有轮距调节液压缸26、活塞杆27、联接法兰28、轮距调节滑块29,液压缸26在控制器16的指令下,驱动活塞杆27,通过联接法兰28带动桥轴连接件30横向运动,进而推动车轮8横向移动,分别调节左右前轮之间、左右后轮之间的横向轮距。轮距调节滑块29能在前、后车桥横梁25内左右横向滑动,并用于支撑前、后车桥桥轴连接件30实现轮距的横向调宽,并保证前、后车桥桥轴连接件30的强度与刚度。The front and rear axle beams 25 are equipped with a wheelbase adjustment hydraulic cylinder 26, a piston rod 27, a connecting flange 28, and a wheelbase adjustment slider 29. The flange 28 drives the axle shaft connector 30 to move laterally, and then pushes the wheel 8 to move laterally, to adjust the lateral wheelbase between the left and right front wheels and between the left and right rear wheels respectively. The wheelbase adjustment slide block 29 can slide horizontally in the front and rear axle beams 25, and is used to support the front and rear axle axle connectors 30 to realize the lateral width adjustment of the wheelbase, and ensure that the axle axles of the front and rear axles are fully adjusted. The strength and rigidity of the connector 30.
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