CN103801126B - The filtration system of filter and this filter of use - Google Patents
The filtration system of filter and this filter of use Download PDFInfo
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- CN103801126B CN103801126B CN201410028999.0A CN201410028999A CN103801126B CN 103801126 B CN103801126 B CN 103801126B CN 201410028999 A CN201410028999 A CN 201410028999A CN 103801126 B CN103801126 B CN 103801126B
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- filter
- filter element
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- 238000001914 filtration Methods 0.000 title claims description 12
- 239000002002 slurry Substances 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims description 9
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 abstract description 8
- 230000005484 gravity Effects 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 230000009974 thixotropic effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
Landscapes
- Filtration Of Liquid (AREA)
Abstract
本发明涉及过滤器和使用该过滤器的过滤系统,过滤系统包括过滤器,过滤器包括竖向布置的滤芯,滤芯的内孔的上孔口为开放的进料口,滤芯的内孔孔径由上至下逐渐变大。滤芯竖向布置,滤芯的内孔孔径由上至下逐渐变大,使用时浆料由进料口进入滤芯,由于重力作用,浆料中的颗粒难以在滤芯集聚,减缓了滤芯堵网的速度,从而减缓了滤芯堵塞,减少过滤器的清理次数,降低了生产成本。
The invention relates to a filter and a filter system using the filter. The filter system includes a filter. The filter includes a vertically arranged filter core. The upper orifice of the inner hole of the filter core is an open feeding port. Gradually increases from top to bottom. The filter element is arranged vertically, and the diameter of the inner hole of the filter element gradually increases from top to bottom. When in use, the slurry enters the filter element from the feed port. Due to the effect of gravity, the particles in the slurry are difficult to accumulate in the filter element, which slows down the speed of filter element blocking. , thereby slowing down the clogging of the filter element, reducing the cleaning frequency of the filter, and reducing the production cost.
Description
技术领域 technical field
本发明涉及过滤设备,尤其涉及一种过滤器和使用该过滤器的过滤系统。 The invention relates to filter equipment, in particular to a filter and a filter system using the filter.
背景技术 Background technique
目前动力锂电池的合浆工序中要使用到圆柱形的过滤器,过滤器包括壳体及设置于壳体中的圆筒形滤芯,滤芯的一端封闭、另一端为开放的进料口,滤芯上设置有径向过滤孔,壳体上设置有与径向过滤孔连通的出料口。使用时,在浆料桶与涂布机的供料管道上串接过滤器,浆料由进料口进入滤芯,然后经径向过滤孔过滤后由出料口送出过滤器。现有的这种过滤器存在的问题在于:滤芯为圆筒形结构,这样浆料中的颗粒容易在滤芯上集聚,造成浆料堵网;另外,由于滤芯的一端封闭,不能由径向过滤孔滤出的颗粒容易聚集在滤芯的内腔中,不易取出;还有浆料属于触变流体,如果由于浆料堵网造成浆料流通不畅的话,浆料还会发生团聚效应,造成堵网现象更严重。浆料堵网和颗粒在滤芯内腔中积存都会使得需要频繁的更换滤芯,滤芯更换时浆料容易漏出,造成环境污染;更换下来的滤芯要清洗,会浪费人力,同时也浪费浆料;滤芯的频繁清洗会导致滤芯生锈,影响滤芯寿命。 At present, a cylindrical filter is used in the slurry mixing process of the power lithium battery. The filter includes a shell and a cylindrical filter element arranged in the shell. One end of the filter element is closed, and the other end is an open feed port. Radial filter holes are arranged on the top, and a discharge port communicating with the radial filter holes is arranged on the casing. When in use, a filter is connected in series between the slurry barrel and the feed pipe of the coating machine. The slurry enters the filter element through the feed inlet, and then is filtered through the radial filter holes and then sent out of the filter through the outlet. The existing problem of this kind of filter is: the filter element has a cylindrical structure, so the particles in the slurry are easy to accumulate on the filter element, causing the slurry to block the net; in addition, because one end of the filter element is closed, it cannot be filtered by radial The particles filtered out of the pores are easy to gather in the inner cavity of the filter element and are not easy to take out; and the slurry is a thixotropic fluid. If the flow of the slurry is not smooth due to the blockage of the slurry, the slurry will also have an agglomeration effect, resulting in blockage. The network phenomenon is more serious. Slurry blockage and particles accumulated in the inner cavity of the filter element will require frequent replacement of the filter element. The slurry is easy to leak out when the filter element is replaced, causing environmental pollution; the replaced filter element needs to be cleaned, which will waste manpower and waste slurry; filter element Frequent cleaning will cause the filter element to rust and affect the life of the filter element.
发明内容 Contents of the invention
本发明的目的在于提供一种能够减缓滤芯堵塞的过滤器;本发明的目的还在于提供一种使用该过滤器的过滤系统。 The object of the present invention is to provide a filter capable of reducing clogging of the filter element; the object of the present invention is also to provide a filter system using the filter.
为了解决上述问题,本发明中过滤器的技术方案为: In order to solve the above problems, the technical solution of filter among the present invention is:
过滤器,包括使用时竖向布置的滤芯,滤芯的内孔的上孔口为开放的进料口,滤芯的内孔孔径由上至下逐渐变大。 The filter includes a vertically arranged filter element when in use, the upper opening of the inner hole of the filter element is an open feeding port, and the diameter of the inner hole of the filter element gradually increases from top to bottom.
所述滤芯的形状为圆锥形。 The shape of the filter element is conical.
所述滤芯的内孔的下孔口为开放的回料口。 The lower orifice of the inner hole of the filter element is an open return port.
本发明中过滤系统的技术方案为: The technical scheme of filtration system among the present invention is:
过滤系统,包括过滤器,过滤器包括竖向布置的滤芯,滤芯的内孔的上孔口为开放的进料口,滤芯的内孔孔径由上至下逐渐变大。 The filtration system includes a filter. The filter includes a vertically arranged filter core. The upper opening of the inner hole of the filter core is an open feeding port, and the diameter of the inner hole of the filter core gradually increases from top to bottom.
所述滤芯的形状为圆锥形。 The shape of the filter element is conical.
过滤系统还包括浆料桶,所述滤芯的内孔的下孔口为开放的回料口,所述回料口与所述浆料桶通过回料管道连接,所述回料管道上设置有回料管道阀。 The filtration system also includes a slurry tank, the lower orifice of the inner hole of the filter element is an open return port, and the return port is connected to the slurry tank through a return pipeline, and the return pipeline is provided with Return line valve.
所述回料管道阀为气动阀。 The return pipeline valve is a pneumatic valve.
所述浆料桶上连接有供料管道,过滤器串接在所述供料管道上,所述供料管道上于所述过滤器的下游设置有供料管道阀。 A feed pipeline is connected to the slurry tank, a filter is connected in series to the feed pipeline, and a feed pipeline valve is arranged downstream of the filter on the feed pipeline.
所述的供料管道阀为气动阀。 The feed pipeline valve is a pneumatic valve.
所述供料管道上于所述过滤器的上游设置有送料泵。 A feed pump is arranged upstream of the filter on the feed pipeline.
本发明的有益效果为:滤芯竖向布置,滤芯的内孔孔径由上至下逐渐变大,使用时浆料由进料口进入滤芯,由于重力作用,浆料中的颗粒难以在滤芯集聚,减缓了滤芯堵网的速度,从而减缓了滤芯堵塞,减少过滤器的清理次数,降低了生产成本。 The beneficial effects of the present invention are: the filter element is vertically arranged, the inner hole diameter of the filter element gradually increases from top to bottom, and the slurry enters the filter element from the feed port during use, and the particles in the slurry are difficult to accumulate in the filter element due to the action of gravity. The speed of the filter element blocking the net is slowed down, thereby slowing down the filter element blockage, reducing the cleaning frequency of the filter, and reducing the production cost.
附图说明 Description of drawings
图1是本发明中过滤器的一个实施例的结构示意图; Fig. 1 is the structural representation of an embodiment of filter among the present invention;
图2是本发明中过滤系统的一个实施例的结构示意图。 Fig. 2 is a structural schematic diagram of an embodiment of the filtration system of the present invention.
具体实施方式 detailed description
过滤系统的实施例如图1~2所示:包括连接有供料管道8的浆料桶1,供料管道8上设置有过滤器10,供料管道上于过滤器的上游设置有送料泵2,送料泵为气动隔膜泵。过滤器包括设置有出料口13的壳体3和竖向布置的滤芯4,出料口13位于壳体的下端,滤芯由滤网(孔板或笼式框)构成,滤芯的内孔的上孔口为开放的进料口12,滤芯的内孔的下孔口为开放的回料口11,滤芯为上小下大的锥形结构,因此滤芯的内孔孔径由上至下逐渐变大,过滤器的进料口、出料口串接在供料管道上,供料管道上于过滤器的下游设置有供料管道阀6,供料管道阀为气动阀。过滤器的回料口与浆料桶通过回料管道9连接,回料管道上设置有回料管道阀5,回料管道阀也为气动阀。 The embodiment of filtration system is shown in Fig. 1~2 for example: comprise the slurry tank 1 that is connected with feed pipe 8, be provided with filter 10 on feed pipe 8, be provided with feeding pump 2 on the upstream of filter on feed pipe , The feeding pump is a pneumatic diaphragm pump. The filter includes a housing 3 provided with a discharge port 13 and a vertically arranged filter element 4. The discharge port 13 is located at the lower end of the housing. The filter core is composed of a filter screen (orifice plate or cage frame). The upper orifice is an open feed inlet 12, the lower orifice of the inner hole of the filter element is an open return inlet 11, and the filter element has a tapered structure with a small upper part and a larger lower part, so the inner hole diameter of the filter element gradually changes from top to bottom. Large, the feed inlet and outlet of the filter are connected in series on the feed pipeline, and the feed pipeline is provided with a feed pipeline valve 6 downstream of the filter, and the feed pipeline valve is a pneumatic valve. The material return port of the filter is connected with the slurry tank through the material return pipeline 9, and the material return pipeline valve 5 is arranged on the material return pipeline, and the material return pipeline valve is also a pneumatic valve.
下面以对动力锂电池中浆料的过滤为例对本过滤系统的使用过程进行说:使用时浆料桶中的浆料供料管道输送至送料泵,经增压后进入过滤器的进料口,在正常使用时,回料管道阀关闭,浆料经滤芯过滤后由出料口排出,当滤芯内积存较多颗粒时,关闭供料管道阀,打开回料管道阀,没有经过过滤的浆料带着颗粒经回料管道流回浆料桶,浆料的回流使滤芯得到清洁,滤芯更换次数减少了60%以上,同时浆料的回流使浆料一直处于运动中,浆料属于触变流体,大大降低了浆料的团聚效应。 The following uses the filtration of slurry in power lithium batteries as an example to describe the use process of this filtration system: when in use, the slurry supply pipeline in the slurry tank is transported to the feeding pump, and enters the feed port of the filter after pressurization , in normal use, the return pipeline valve is closed, and the slurry is filtered by the filter element and then discharged from the discharge port. When there are many particles accumulated in the filter element, close the supply pipeline valve and open the return pipeline valve. The material flows back to the slurry tank with particles through the return pipe, and the backflow of the slurry cleans the filter element, reducing the number of replacement of the filter element by more than 60%. At the same time, the backflow of the slurry keeps the slurry in motion, and the slurry is thixotropic. Fluid, greatly reducing the agglomeration effect of the slurry.
在本过滤系统的其它实施例中:当只需利用重力减缓颗粒堵塞滤滤芯时,滤芯的内孔的下孔口还可以被封堵;滤芯还可以是上小下大的金字塔形;供料管道阀、回料管道阀还可以是电控阀或机械控制阀;气动隔膜泵也可以被电动叶轮泵等其它送料泵代替;出料口还可以位于壳体的上端;送料泵也可以不设,此时浆料桶包括位于过滤器上方的供料浆料桶和位于过滤器下方的回料浆料桶,供料管道连接在供料浆料桶上,回料管道连接在回料浆料桶上,浆料依靠重力分别在供料管道和回料管道中输送。 In other embodiments of the filter system: when only the gravity is used to slow down the particles to block the filter element, the lower orifice of the inner hole of the filter element can also be blocked; The pipeline valve and the return pipeline valve can also be electric control valves or mechanical control valves; the pneumatic diaphragm pump can also be replaced by other feeding pumps such as electric impeller pumps; the material outlet can also be located at the upper end of the shell; , at this time, the slurry tank includes a feed slurry tank located above the filter and a return slurry tank located below the filter. The feed pipeline is connected to the feed slurry tank, and the return pipeline is connected to the return slurry tank. On the barrel, the slurry is conveyed in the feed pipeline and the return pipeline respectively by gravity.
过滤器的实施例如图1所述: The implementation of the filter is described in Figure 1:
过滤器的具体结构与上述各过滤系统实施例中所述的过滤器相同,在此不再详述。 The specific structure of the filter is the same as that described in the above-mentioned embodiments of the filter system, and will not be described in detail here.
Claims (5)
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CN103801126A CN103801126A (en) | 2014-05-21 |
CN103801126B true CN103801126B (en) | 2016-01-20 |
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CN111282333A (en) * | 2020-04-13 | 2020-06-16 | 李勇军 | Ink filter |
Citations (4)
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---|---|---|---|---|
CN102371087A (en) * | 2010-08-12 | 2012-03-14 | 王宇 | Water-saving type filtration tank |
CN202366540U (en) * | 2011-12-20 | 2012-08-08 | 陈利庆 | Automatic cleaning filter |
CN203235321U (en) * | 2013-05-13 | 2013-10-16 | 珠海爱迪生节能科技有限公司 | Automatic backwash filtering device |
CN203736931U (en) * | 2014-01-22 | 2014-07-30 | 河南科技大学 | Filter and filtration system using same |
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CN2649164Y (en) * | 2003-10-07 | 2004-10-20 | 新昌德力石化设备有限公司 | Self-cleaning filter |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102371087A (en) * | 2010-08-12 | 2012-03-14 | 王宇 | Water-saving type filtration tank |
CN202366540U (en) * | 2011-12-20 | 2012-08-08 | 陈利庆 | Automatic cleaning filter |
CN203235321U (en) * | 2013-05-13 | 2013-10-16 | 珠海爱迪生节能科技有限公司 | Automatic backwash filtering device |
CN203736931U (en) * | 2014-01-22 | 2014-07-30 | 河南科技大学 | Filter and filtration system using same |
Non-Patent Citations (1)
Title |
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涂布机自动供料系统的设计方案;叶永锋;《机械工程师》;20130630(第6期);第3部分第二段第1-3行以及图1 * |
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