CN103792205B - The sensitive quick nondestructive analysis of the high flux near-infrared of tablet impurity and tensile strength - Google Patents
The sensitive quick nondestructive analysis of the high flux near-infrared of tablet impurity and tensile strength Download PDFInfo
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Abstract
本发明涉及一种片剂杂质和抗张强度的高通量近红外灵敏快速无损分析方法,属于药物制剂分析领域。包括下述步骤:制备或收集片剂样品;用傅里叶变换近红外光谱仪采集已知片剂样品的近红外漫反射光谱(NIR‑DRS);用高效液相色谱法(HPLC)测定片剂杂质含量的参考值;用游标卡尺和片剂硬度测试仪测定并计算抗张强度的参考值;对光谱进行预处理;选择最优建模波数范围并剔除奇异值;分别建立基于NIR‑DRS的杂质和抗张强度校正模型并对模型性能进行评价;采集未知片剂样品NIR‑DRS;对未知片剂样品NIR‑DRS进行与已知样品NIR‑DRS相同的预处理;用所建模型预测未知片剂样品的杂质含量和抗张强度。本方法灵敏度高,无需样品预处理,分析快速无损,结果准确。
The invention relates to a high-throughput near-infrared sensitive, rapid and non-destructive analysis method for tablet impurities and tensile strength, belonging to the field of pharmaceutical preparation analysis. Include the following steps: prepare or collect tablet sample; Collect the near-infrared diffuse reflectance spectrum (NIR-DRS) of known tablet sample with Fourier transform near-infrared spectrometer; Measure tablet with high performance liquid chromatography (HPLC) Reference value of impurity content; measurement and calculation of reference value of tensile strength with vernier caliper and tablet hardness tester; preprocessing of spectra; selection of optimal modeling wavenumber range and removal of singular values; establishment of impurities based on NIR‑DRS respectively Calibrate the model with tensile strength and evaluate the model performance; collect unknown tablet sample NIR‑DRS; perform the same pretreatment on unknown tablet sample NIR‑DRS as known sample NIR‑DRS; use the built model to predict unknown tablet The impurity content and tensile strength of the agent sample. The method has high sensitivity, no need for sample pretreatment, fast and non-destructive analysis, and accurate results.
Description
技术领域technical field
本发明涉及一种快速检测药物片剂中杂质和抗张强度的方法,具体地说是一种采用傅里叶变换近红外光谱法结合化学计量学技术快速无损检测片剂中杂质和抗张强度的方法,属于药物制剂分析领域。The invention relates to a method for rapidly detecting impurities and tensile strength in pharmaceutical tablets, specifically a method for rapidly and nondestructively detecting impurities and tensile strength in tablets using Fourier transform near-infrared spectroscopy combined with chemometrics technology The method belongs to the field of pharmaceutical preparation analysis.
背景技术Background technique
片剂,是指药物与药用辅料均匀混合后压制而成的片状制剂。片剂具有服用方便、化学稳定性好、剂量准确、携带方便等优点。目前在世界各国药典收载的制剂中,以片剂为最多。Tablet refers to a sheet-like preparation formed by uniform mixing of drugs and pharmaceutical excipients. Tablets have the advantages of convenient taking, good chemical stability, accurate dosage, and convenient carrying. At present, among the preparations recorded in the pharmacopoeias of various countries in the world, tablets are the most.
在片剂的生产和贮藏过程中,常常会引入一些杂质,影响片剂的稳定性和疗效,甚至危害人体健康。因此,需要进行片剂的杂质检查,以保证其安全、有效,同时也为生产和流通过程的药品质量监督管理提供依据。在各国药典和文献中,片剂杂质含量测定方法多为高效液相色谱法(HPLC)、气相色谱法(GC)、液质联用技术(LC-MS)、气质联用技术(GC-MS)等。上述分析方法涉及片重的称量、供试品溶液的制备、较长时间的分析,效率低,且破坏样品,不能实现自动在线质量控制。During the production and storage of tablets, some impurities are often introduced, affecting the stability and curative effect of tablets, and even endangering human health. Therefore, it is necessary to carry out the impurity inspection of tablets to ensure their safety and effectiveness, and also provide a basis for the supervision and management of drug quality in the production and distribution process. In the pharmacopoeias and documents of various countries, the methods for determining the impurity content of tablets are mostly high-performance liquid chromatography (HPLC), gas chromatography (GC), liquid chromatography-mass spectrometry (LC-MS), gas chromatography-mass spectrometry (GC-MS )Wait. The above-mentioned analysis method involves the weighing of tablet weight, the preparation of the test sample solution, and the analysis for a long time. The efficiency is low, and the sample is damaged, so it cannot realize automatic online quality control.
抗张强度,一种重要的片剂物理参数,可以反映片剂的崩解时限和溶出度等,片剂抗张强度(radial tensile strenghh,RTS)的计算公式为:Tensile strength, an important tablet physical parameter, can reflect the disintegration time limit and dissolution rate of the tablet, etc. The calculation formula of the tablet tensile strength (radial tensile strength, RTS) is:
其中,F为片剂的硬度,D为直径,t为厚度。厚度和直径的测定常使用游标卡尺,硬度测定使用硬度仪。测量过程涉及片剂直径和厚度的测量、片剂硬度的测定,还需进行抗张强度的计算。操作繁琐、且破坏样品,不适合大量样品的快速分析和工艺过程的在线控制。Wherein, F is the hardness of the tablet, D is the diameter, and t is the thickness. Vernier calipers are often used to measure thickness and diameter, and hardness testers are used to measure hardness. The measurement process involves the measurement of tablet diameter and thickness, the determination of tablet hardness, and the calculation of tensile strength. The operation is cumbersome and destroys the sample, so it is not suitable for the rapid analysis of a large number of samples and the online control of the process.
近红外光谱表征分子振动跃迁中含氢基团的倍频和合频吸收。近红外光谱分析技术是一种无损检测分析技术,具有高通量、快速、简便、可自动化的优点,能够同时分析样品中的多种化学信息和物理信息,在药物制剂的定性、定量分析等方面具有广泛的应用。Near-infrared spectroscopy characterizes frequency-doubled and combined-frequency absorptions of hydrogen-containing groups in molecular vibrational transitions. Near-infrared spectroscopy is a non-destructive detection and analysis technology with the advantages of high-throughput, rapidity, simplicity, and automation. It can analyze various chemical and physical information in samples at the same time. has a wide range of applications.
目前,尚无片剂中杂质和抗张强度高通量灵敏近红外光谱分析的文献。Currently, there is no literature on high-throughput sensitive near-infrared spectroscopy analysis of impurities and tensile strength in tablets.
发明内容Contents of the invention
本发明的目的是提供一种灵敏、分析速度快、操作简便、无污染、可自动化的片剂杂质和抗张强度的近红外光谱分析方法。主要包括下述步骤:The object of the present invention is to provide a near-infrared spectrum analysis method for tablet impurities and tensile strength that is sensitive, fast in analysis speed, easy to operate, pollution-free and automatic. It mainly includes the following steps:
1.制备或收集片剂样品;1. Prepare or collect tablet samples;
2.采集片剂样品的近红外漫反射光谱(NIR-DRS);2. Collect the near-infrared diffuse reflectance spectrum (NIR-DRS) of the tablet sample;
3.用HPLC测定片剂样品中杂质的含量参考值;3. Determine the content reference value of impurities in the tablet sample by HPLC;
4.用游标卡尺和片剂硬度测试仪测定片剂样品的直径、厚度和硬度,计算抗张强度参考值;4. Measure the diameter, thickness and hardness of the tablet sample with a vernier caliper and a tablet hardness tester, and calculate the tensile strength reference value;
5.对原始NIR-DRS进行预处理;5. Preprocess the original NIR-DRS;
6.选择最优建模波数范围,剔除奇异值;6. Select the optimal modeling wavenumber range and eliminate singular values;
7.分别选择最佳因子数建立基于片剂样品的NIR-DRS的杂质含量及抗张强度校正模型,并对模型性能进行评价;7. Select the optimal number of factors to establish the impurity content and tensile strength correction model based on the NIR-DRS of the tablet sample, and evaluate the model performance;
8.采集未知样品的NIR-DRS8. Acquisition of NIR-DRS for Unknown Samples
9.对未知样品的NIR-DRS进行相应的预处理;9. Perform corresponding pretreatment on NIR-DRS of unknown samples;
10.应用所建模型预测未知样品的杂质含量和抗张强度。10. Apply the built model to predict the impurity content and tensile strength of unknown samples.
其中,通常应用傅里叶变换近红外光谱仪采集片剂的NIR-DRS,采样装置可使用药片漫透射采样附件,信号采集软件包括但不限于:Result3.0,数据处理软件包括但不限于:TQAnalyst8.0。光谱的采集模式包括但不限于:NIR-DRS。NIR-DRS测量参数中的分辨率包括但不限于:8cm-1,扫描次数包括但不限于:64,光谱范围包括但不限于:10000~4000cm-1。Among them, the NIR-DRS of the tablet is usually collected by a Fourier transform near-infrared spectrometer. The sampling device can use the diffuse transmission sampling accessory of the tablet. The signal collection software includes but not limited to: Result3.0, and the data processing software includes but not limited to: TQAnalyst8 .0. Spectrum acquisition modes include, but are not limited to: NIR-DRS. The resolution of NIR-DRS measurement parameters includes but not limited to: 8cm -1 , the number of scans includes but not limited to: 64, and the spectral range includes but not limited to: 10000 ~ 4000cm -1 .
对原始光谱和数据的预处理方法包括但不限于:未处理、多元散射校正或标准正态变换、一阶导数或二阶导数、Norris平滑或Savitzky-Golay平滑、均值中心化、定标等。上述方法中的一种或多种联合使用,以达到最佳的模型预测性能。Preprocessing methods for raw spectra and data include, but are not limited to: unprocessed, multivariate scatter correction or standard normal transformation, first or second derivative, Norris smoothing or Savitzky-Golay smoothing, mean centering, scaling, etc. One or more of the above methods are used in combination to achieve the best model prediction performance.
用于建模的光谱波数范围可由建模软件自动筛选,并根据被分析物的近红外特征吸收对自动筛选的范围人工优化,使校正模型具有低的预测误差和高的相关系数。The spectral wavenumber range used for modeling can be automatically screened by the modeling software, and the automatically screened range can be manually optimized according to the near-infrared characteristic absorption of the analyte, so that the calibration model has low prediction error and high correlation coefficient.
奇异值可由建模软件自动筛选和剔除,并根据光谱数据、参考值或预测效果人工筛选和剔除。Singular values can be automatically screened and eliminated by modeling software, and manually screened and eliminated based on spectral data, reference values or predicted effects.
基于NIR-DRS建立片剂样品中杂质含量或抗张强度的校正模型方法包括但不限于:偏最小二乘法(PLS)。通过交叉验证确定PLS模型的最佳主因子数,并用校正集均方根误差(RMSEC)、交叉验证均方根误差(RMSECV)、预测集均方根误差(RMSEP)、校正集相关系数(Rc)及预测集相关系数(Rp)评价校正模型的性能。Based on NIR-DRS, methods for establishing a calibration model of impurity content or tensile strength in tablet samples include but are not limited to: Partial Least Squares (PLS). Determine the optimal number of principal factors for the PLS model by cross-validation, and use the correction set root mean square error (RMSEC), cross-validation root mean square error (RMSECV), prediction set root mean square error (RMSEP), correction set correlation coefficient (R c ) and prediction set correlation coefficient (R p ) to evaluate the performance of the calibration model.
采集未知样品NIR-DRS的参数值同校正模型中已知样品光谱的采集方法一致。基于未知样品的NIR-DRS,应用所建模型,可高通量、灵敏、快速地预测未知样品的杂质含量和抗张强度。The parameter values of NIR-DRS acquisition of unknown samples are the same as the acquisition method of spectrum of known samples in the calibration model. Based on the NIR-DRS of unknown samples, the model can be used to predict the impurity content and tensile strength of unknown samples in a high-throughput, sensitive and rapid manner.
该方法适用于片剂中一种或多种杂质以及抗张强度的快速分析,无需进行复杂的样品预处理,不破坏样品,无污染。This method is suitable for rapid analysis of one or more impurities and tensile strength in tablets, without complicated sample pretreatment, without destroying the sample, and without pollution.
附图说明Description of drawings
图1还原型谷胱甘肽(reduced glutathione,GSH)和氧化型谷胱甘肽(oxidizedglutathione,GSSG)的结构式Figure 1 Structural formulas of reduced glutathione (GSH) and oxidized glutathione (GSSG)
图2 330个还原型谷胱甘肽片样品的原始傅里叶变换NIR-DRS。Fig. 2 The original Fourier transform NIR-DRS of 330 samples of reduced glutathione flakes.
图3A、B分别是氧化型谷胱甘肽PLS模型主因子数与RMSECV的关系图以及预测集参考值与预测值线性相关图。Figure 3A and B are the relationship diagram between the number of principal factors of the oxidized glutathione PLS model and the RMSECV, and the linear correlation diagram between the reference value of the prediction set and the predicted value.
图4A、B分别是抗张强度PLS模型主因子数与RMSECV的关系图以及预测集参考值与预测值线性相关图。Figure 4A and B are the relationship diagrams between the principal factors of the tensile strength PLS model and RMSECV, and the linear correlation diagrams between the reference value of the prediction set and the predicted value.
具体实施方式detailed description
将本发明的方法应用于还原型谷胱甘肽片中氧化型谷胱甘肽和抗张强度的快速检测,下面结合附图对实施例进行说明。The method of the present invention is applied to the rapid detection of oxidized glutathione and tensile strength in reduced glutathione tablets, and the examples will be described below with reference to the accompanying drawings.
实施例Example
1.片剂样品制备及其NIR-DRS采集。1. Tablet sample preparation and its NIR-DRS collection.
还原型谷胱甘肽片样品(100mg/片)由委托厂家按注册处方工艺改变主药投料量制得。Reduced glutathione tablet samples (100mg/tablet) were prepared by entrusting manufacturers to change the dosage of the main drug according to the registered prescription process.
仪器:傅里叶变换近红外光谱仪,采样装置为药片漫透射采样附件,信号采集软件为Result3.0,数据处理软为件TQ Analyst8.0。Instrument: Fourier transform near-infrared spectrometer, the sampling device is a tablet diffuse transmission sampling accessory, the signal acquisition software is Result3.0, and the data processing software is TQ Analyst8.0.
扫描条件:使用积分球药片漫透射采样附件对片剂正反面均进行扫描。扫描样品前,先扫描背景。Scanning conditions: Use the integrating sphere tablet diffuse transmission sampling accessory to scan both the front and back of the tablet. Scan the background before scanning the sample.
测量条件:NIR-DRS测量参数中的分辨率为8cm-1,扫描次数为64,光谱范围为10000~4000cm-1。Measurement conditions: the resolution of NIR-DRS measurement parameters is 8cm -1 , the number of scans is 64, and the spectral range is 10000-4000cm -1 .
2.用HPLC测定片剂样品中氧化型谷胱甘肽杂质的含量,作为参考值。2. Determine the content of oxidized glutathione impurity in the tablet sample by HPLC, as a reference value.
色谱条件参照国家食品药品监督管理局标准YBH1824-2004,测量片剂样品中杂质峰面积并按外标法计算186个样品中氧化型谷胱甘肽的含量。Chromatographic conditions refer to the State Food and Drug Administration standard YBH1824-2004, measure the impurity peak area in the tablet samples and calculate the content of oxidized glutathione in 186 samples by the external standard method.
3.测定片剂的抗张强度。3. Determine the tensile strength of the tablets.
用游标卡尺测定样品的厚度和直径,用片剂硬度测试仪测定样品硬度,并根据公式计算315个还原型谷胱甘肽片样品的抗张强度。Measure the thickness and diameter of the sample with a vernier caliper, measure the hardness of the sample with a tablet hardness tester, and calculate the tensile strength of 315 reduced glutathione tablet samples according to the formula.
4.偏最小二乘法(PLS)测定还原型谷胱甘肽片中主要杂质氧化型谷胱甘肽的含量。4. Determination of the content of the main impurity oxidized glutathione in reduced glutathione tablets by partial least squares (PLS).
为达到准确预测的目的,对校正集和预测集进行仔细筛选,在氧化型谷胱甘肽的分析中,将校正集和预测集的光谱按2:1的比例进行筛分,并使预测集的氧化型谷胱甘肽含量参考值均匀分布于校正集参考值的范围内。用TQ Analyst8.0自动检查然后去除异常光谱。最终得到:62个预测集样品的氧化型谷胱甘肽含量参考值(15.85-22.18mg/g)均匀的分布在124个校正集样品的参考值(15.81-22.20mg/g)范围内;氧化型谷胱甘肽含量校正模型的光谱预处理方法为均值中心化。In order to achieve the purpose of accurate prediction, the calibration set and the prediction set are carefully screened. In the analysis of oxidized glutathione, the spectra of the calibration set and the prediction set are screened at a ratio of 2:1, and the prediction set The reference value of oxidized glutathione content is evenly distributed in the range of the reference value of the calibration set. Automatically check and remove abnormal spectra with TQ Analyst8.0. Finally, it is obtained that the reference value (15.85-22.18mg/g) of the oxidized glutathione content of the 62 prediction set samples is evenly distributed within the range of the reference value (15.81-22.20mg/g) of the 124 calibration set samples; The spectral preprocessing method of the type glutathione content correction model is mean centering.
建模波数范围为由TQ Analyst8.0自动筛选,再根据预测集均方根误差(RMSEP)值对建模波数范围进行人工优化以获得最优的建模效果。氧化型谷胱甘肽校正模型的光谱范围(8633.39~4133.15cm-1)包括了氧化型谷胱甘肽的羧基,伯氨基和酰胺基等主要官能团的倍频吸收:羧基中C=O的二级倍频峰(5260cm-1),羧基中O-H的一级倍频(6920cm-1),伯氨基中N-H的一级倍频(6600cm-1),酰胺基中N-H的一级倍频(6803~6711cm-1),以及C-H的一级倍频(5882~5555cm-1)。The modeling wavenumber range is automatically screened by TQ Analyst8.0, and then the modeling wavenumber range is manually optimized according to the root mean square error (RMSEP) value of the prediction set to obtain the best modeling effect. The spectral range of the oxidized glutathione calibration model (8633.39~4133.15cm -1 ) includes the frequency-doubled absorption of the main functional groups such as carboxyl, primary amino and amide groups of oxidized glutathione: the dichotomy of C=O in the carboxyl First order frequency peak (5260cm -1 ), first order frequency octave of OH in carboxyl group (6920cm -1 ), first order frequency octave of NH in primary amino group (6600cm -1 ), first order frequency octave of NH in amide group (6803 ~6711cm -1 ), and the first order octave of CH (5882~5555cm -1 ).
采用交叉验证法确定PLS模型的最佳主因子数,所用主因子数12为RMSECV最小时对应的主因子数。The cross-validation method was used to determine the optimal number of principal factors of the PLS model, and the number of principal factors used was 12, which corresponded to the minimum RMSECV.
所建模型性能由以下参数来评定:校正集均方根误差(RMSEC),交叉验证均方根误差(RMSECV)和预测集均方根误差(RMSEP),校正集相关系数(Rc),预测集相关系数(Rp)。The performance of the built model is evaluated by the following parameters: root mean square error of correction set (RMSEC), root mean square error of cross-validation (RMSECV) and root mean square error of prediction set (RMSEP), correlation coefficient of correction set (R c ), prediction Set correlation coefficient (R p ).
建立的校正模型各项性能指标如表1所示。The performance indicators of the established calibration model are shown in Table 1.
表1.氧化型谷胱甘肽含量校正模型和抗张强度校正模型的各项性能指标Table 1. Various performance indicators of the oxidized glutathione content correction model and the tensile strength correction model
如表1所示,模型的RMSEC,RMSECV和RMSEP分别为0.575,0.729和0.607mg/g,Rc和Rp分别为0.9173和0.9182。氧化型谷胱甘肽的预测集参考值和预测值呈良好的线性关系,预测集回归方程y=0.8614x+2.6982。所建模型误差小,相关系数高,表明虽然样品中有高含量的结构相似的还原型谷胱甘肽主药,低含量的氧化型谷胱甘肽仍可以被近红外光谱法准确测量。As shown in Table 1, the RMSEC, RMSECV and RMSEP of the model are 0.575, 0.729 and 0.607 mg/g, R c and R p are 0.9173 and 0.9182, respectively. The reference value of the prediction set of oxidized glutathione and the prediction value showed a good linear relationship, and the regression equation of the prediction set was y=0.8614x+2.6982. The error of the built model is small and the correlation coefficient is high, indicating that although there is a high content of the main drug of reduced glutathione with a similar structure in the sample, the low content of oxidized glutathione can still be accurately measured by near-infrared spectroscopy.
5.偏最小二乘法(PLS)测定还原型谷胱甘肽片的抗张强度。5. Determination of tensile strength of reduced glutathione tablets by partial least squares (PLS).
在抗张强度的分析中,将校正集和预测集的光谱按2:1的比例进行筛分,并使预测集的抗张强度参考值均匀分布于校正集参考值的范围内。用TQ Analyst8.0自动检查然后去除异常光谱。最终得到:105个预测集样品的抗张强度参考值(298.65-1119.61kPa)均匀的分布在210个校正集样品的抗张强度参考值(270.76-1145.14kPa)范围内。In the analysis of tensile strength, the spectra of the calibration set and the prediction set were screened at a ratio of 2:1, and the reference value of the tensile strength of the prediction set was evenly distributed within the range of the reference value of the calibration set. Automatically check and remove abnormal spectra with TQ Analyst8.0. Finally, it is obtained that the tensile strength reference values (298.65-1119.61kPa) of the 105 prediction set samples are evenly distributed within the range of the tensile strength reference values (270.76-1145.14kPa) of the 210 calibration set samples.
抗张强度校正模型的光谱预处理方法为7点3次Savitzky-Golay平滑、均值中心化和定标。The spectral preprocessing method of the tensile strength correction model is 7 points 3 times Savitzky-Golay smoothing, mean centering and calibration.
建模波数范围为由TQ Analyst8.0自动筛选,再根据预测集均方根误差(RMSEP)值对建模波数范围进行人工优化以获得最优的建模效果。抗张强度校正模型的光谱范围为(8974.47~4039.12cm-1)。The modeling wavenumber range is automatically screened by TQ Analyst8.0, and then the modeling wavenumber range is manually optimized according to the root mean square error (RMSEP) value of the prediction set to obtain the best modeling effect. The spectral range of the tensile strength calibration model is (8974.47~4039.12cm -1 ).
采用交叉验证法确定PLS模型的最佳主因子数,所用主因子数9为RMSECV最小时对应的主因子数。The cross-validation method is used to determine the optimal number of principal factors of the PLS model, and the number of principal factors used is 9, which corresponds to the number of principal factors when the RMSECV is the smallest.
建立的校正模型各项性能指标如表1所示。The performance indicators of the established calibration model are shown in Table 1.
如表1所示,模型的RMSEC、RMSECV和RMSEP分别为58.2、61.3和69.0kPa,Rc和Rp分别为0.9393和0.9151。抗张强度预测集参考值和预测值呈良好的线性关系,预测集回归方程y=0.8211x+113.3224。所建模型误差小,相关系数高,表明片剂的物理参数抗张强度可以被近红外光谱法准确测量。As shown in Table 1, the RMSEC, RMSECV, and RMSEP of the model are 58.2, 61.3, and 69.0 kPa, respectively, and R c and R p are 0.9393 and 0.9151, respectively. The reference value of the tensile strength prediction set has a good linear relationship with the predicted value, and the regression equation of the prediction set is y=0.8211x+113.3224. The error of the built model is small and the correlation coefficient is high, indicating that the physical parameters of the tablet, the tensile strength, can be accurately measured by near-infrared spectroscopy.
本发明提出了一种NIR光谱法快速无损检测片剂杂质和抗张强度的方法,研究结果表明,通过建立PLS模型,NIR光谱分析方法可以对还原型谷胱甘肽片中主要杂质氧化型谷胱甘肽的含量和抗张强度进行准确检测。与传统方法相比,本方法选择性高,无需进行样品预处理,分析快速,结果准确。为片剂中杂质以及抗张强度的高通量、灵敏、快速无损分析开辟了新方向。The present invention proposes a method for quickly and non-destructively detecting tablet impurities and tensile strength by NIR spectroscopy. The research results show that by establishing a PLS model, the NIR spectroscopy analysis method can detect the oxidized glutathione, the main impurity in the reduced glutathione tablet. Glutathione content and tensile strength are accurately detected. Compared with traditional methods, this method has high selectivity, no need for sample pretreatment, rapid analysis and accurate results. It opens up a new direction for high-throughput, sensitive, rapid and non-destructive analysis of impurities and tensile strength in tablets.
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