CN103791811B - Aeroengine rotor based on inductance sensing with magnetic over draft support stacks assembly method and device - Google Patents
Aeroengine rotor based on inductance sensing with magnetic over draft support stacks assembly method and device Download PDFInfo
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Abstract
基于电容传感与磁浮支撑的航空发动机转子堆叠装配方法与装置属于机械装配技术。其测量方法与装置是基于磁浮回转轴系确定回转基准;依据感应同步器确定转台的角度定位;基于四测头测量装置,提取转子径向装配面的径向误差和轴向装配面的倾斜误差,得到该转子对装配后转子同轴度的影响权值;分别测量装配所需的全部转子,得到各转子对装配后转子同轴度的影响权值;将各转子的权值进行矢量优化,得到各转子的装配角度。本发明可有效解决航空发动机转子装配后同轴度低的问题,具有转子装配后同轴度高、减小振动、易于安装、灵活度高、改善发动机性能的特点。
The aeroengine rotor stack assembly method and device based on capacitive sensing and magnetic suspension support belong to the mechanical assembly technology. Its measurement method and device are based on the magnetic levitation rotary shaft system to determine the rotation reference; determine the angular positioning of the turntable based on the induction synchronizer; based on the four-probe measurement device, extract the radial error of the radial assembly surface of the rotor and the inclination error of the axial assembly surface , to obtain the influence weight of the rotor on the rotor coaxiality after assembly; measure all the rotors required for assembly respectively, and obtain the influence weight of each rotor on the rotor coaxiality after assembly; carry out vector optimization on the weights of each rotor, Get the assembly angle of each rotor. The invention can effectively solve the problem of low coaxiality of the aeroengine rotor after assembly, and has the characteristics of high coaxiality after assembly of the rotor, reduced vibration, easy installation, high flexibility and improved engine performance.
Description
技术领域technical field
本发明属于机械装配技术,主要涉及一种基于电感传感与磁浮支撑的航空发动机转子堆叠装配方法与装置。The invention belongs to mechanical assembly technology, and mainly relates to an aeroengine rotor stacking assembly method and device based on inductive sensing and magnetic suspension support.
背景技术Background technique
航空发动机装配是航空发动机制造过程中的最后环节,也是最为重要的制造环节之一。在已有的航空发动机设计方案和加工技术水平条件下,装配的质量和工作效率对于发动机的质量、性能和生产效率具有重要影响。所以在装配过程中要尽可能的提高安装后转子的同轴度,进而减小航空发动机的振动,改善航空发动机的性能。然而,在现实生产中航空发动机的装配是完全手工装配,装配精度的高低和稳定与否完全依赖于装配工人的操作经验和技术水平,缺少一种高速有效的指导航空发动机转子装配的方法,进而提高装配效率,减小航空发动机振动,改善航空发动机的性能。Aeroengine assembly is the last link in the manufacturing process of aeroengine, and it is also one of the most important manufacturing links. Under the conditions of the existing aero-engine design scheme and processing technology level, the quality of assembly and work efficiency have an important impact on the quality, performance and production efficiency of the engine. Therefore, in the assembly process, the coaxiality of the installed rotor should be improved as much as possible, so as to reduce the vibration of the aero-engine and improve the performance of the aero-engine. However, in actual production, the assembly of aero-engines is completely manual assembly. The level of assembly accuracy and stability depends entirely on the experience and technical level of the assemblers. There is a lack of a high-speed and effective method to guide the assembly of aero-engine rotors. Improve assembly efficiency, reduce aero-engine vibration, and improve aero-engine performance.
随着航空发动机装配测试技术越来越受到重视,航空发动机装配测试技术越来越受到重视,并且成为研究的热点。越来越多的研究人员针对航空发动机转子进行了深入的讨论,劳斯莱斯公司提出一种方案(System and method forimproving the damage tolerance of a rotor assembly。欧洲专利公开号:EP2525049A2),主要通过将各子测试系统得到转子各位置的应力信号,主系统将各子系统采集的信号进行分析,从各转子的容损参数分析对装配的影响,进而改善了航空发动机转子的装配。该方法存在的问题在于:并没有分析转子的几何量方面对装配的影响,无法改善几何量对装配的影响。As the aero-engine assembly and testing technology is getting more and more attention, the aero-engine assembly and testing technology is getting more and more attention, and has become a research hotspot. More and more researchers have conducted in-depth discussions on aero-engine rotors. Rolls-Royce proposed a solution (System and method for improving the damage tolerance of a rotor assembly. European Patent Publication No.: EP2525049A2), mainly through the Each sub-test system obtains the stress signal of each position of the rotor, and the main system analyzes the signals collected by each subsystem, and analyzes the impact on assembly from the damage tolerance parameters of each rotor, thereby improving the assembly of the aeroengine rotor. The problem with this method is that the influence of the geometric quantity of the rotor on the assembly is not analyzed, and the influence of the geometric quantity on the assembly cannot be improved.
西安交通大学提出一种航空发动机转子装配性能检测方法(一种航空发动机转子装配性能检测方法。公开号:CN101799354A)。该方法首先采用激振器激振航空发动机转子,利用振动传感器和信号采集系统软件获得一个多载波耦合的航空发动机转子的脉冲响应信号;然后对所获得的一个多载波耦合的航空发动机转子的脉冲响应信号采用双树复小波变换方法进行分析,获得八个单载波的航空发动机转子的脉冲响应子信号;最后对所获得的八个单载波的航空发动机转子的脉冲响应子信号提取平均装配性能指标,若所得的平均装配性能指标值大于或等于10,则判定该航空发动机转子装配合格,若所得的平均值小于10,则判定不合格,需要返工重修。该方法存在的问题在于:没有对航空发动机转子装配进行指导。Xi'an Jiaotong University proposed a method for testing the assembly performance of an aero-engine rotor (a method for testing the assembly performance of an aero-engine rotor. Publication number: CN101799354A). The method first uses the exciter to excite the aero-engine rotor, and uses the vibration sensor and signal acquisition system software to obtain an impulse response signal of a multi-carrier coupled aero-engine rotor; The response signal is analyzed by the dual-tree complex wavelet transform method to obtain the impulse response sub-signals of the eight single-carrier aero-engine rotors; finally, the average assembly performance index is extracted from the obtained eight single-carrier aero-engine rotor impulse response sub-signals , if the obtained average assembly performance index value is greater than or equal to 10, it is judged that the assembly of the aero-engine rotor is qualified; if the obtained average value is less than 10, it is judged to be unqualified and needs to be reworked. The problem with this method is that there is no guidance on the assembly of the aeroengine rotor.
罗信精密零件(上海)有限公司提出一种测量同轴度装备(一种同轴度测量仪。公开号:CN202024752U)。该装置包括设置在仪器主体上的一对由同步机构同步控制转动的传动主轴,该传动主轴内端分别对应设置有测量头和定位基准面;所述的测量头之间位置上方具有传感器测头。它主要解决现有精密零件的同轴度、跳动的测量。该方法存在的问题在于:仅仅测量被测件的同轴度,并没有解决转子装配后同轴度差的问题。Luoxin Precision Parts (Shanghai) Co., Ltd. proposed a coaxiality measurement equipment (a coaxiality measuring instrument. Publication number: CN202024752U). The device includes a pair of transmission spindles arranged on the main body of the instrument that are synchronously controlled by a synchronous mechanism. The inner ends of the transmission spindles are respectively provided with measuring heads and positioning reference planes; above the position between the measuring heads there is a sensor measuring head . It mainly solves the measurement of coaxiality and runout of existing precision parts. The problem with this method is that only measuring the coaxiality of the tested part does not solve the problem of poor coaxiality of the rotor after assembly.
沈阳黎明航空发动机(集团)有限责任公司提出一种间隙测量方法(发动机转子叶尖径向间隙非接触式测量方法。公开号:CN102175135A)。该方法采用电容法测量技术,测量步骤如下,首先组装测量系统、标定传感器,确定叶尖径向间隙与电压之间的关系,再将传感器固定在叶片上,最后测量发动机转子叶尖径向间隙。该方法存在的问题在于:没有考虑转子装配过程中轴向安装面对转子装配后的影响。Shenyang Liming Aero Engine (Group) Co., Ltd. proposed a clearance measurement method (a non-contact measurement method for the radial clearance of the engine rotor blade tip. Publication number: CN102175135A). This method adopts capacitance method measurement technology, and the measurement steps are as follows, first assemble the measurement system, calibrate the sensor, determine the relationship between the blade tip radial clearance and voltage, then fix the sensor on the blade, and finally measure the radial clearance of the engine rotor blade tip . The problem with this method is that it does not consider the influence of the axial installation surface on the rotor after assembly during the rotor assembly process.
航空发动机装配的测试对象是涡轮静子和转子,在部件加工精度满足要求的条件下,最终检验靠安装配合后的状态决定,评定的指标主要是装配后转子的同轴度参数。发动机旋转产生高压,它的转子由多个组合在一起的单部件组成,每个部件的回转轴与整个发动机的轴线重合时最为理想。高性能发动机工作时的高速旋转速度大于10000rpm,单部件轴向或径向偏摆必然会造成涡轮盘中心偏离发动机转动轴线,在这样的条件下会产生非常大的离心力,造成转子转动的不平衡,造成发动机振动,因而保证各部件装配后的同轴度是安装的重点和难点。The test object of aero-engine assembly is the turbine stator and rotor. Under the condition that the machining accuracy of the components meets the requirements, the final inspection depends on the state after installation and fit. The evaluation index is mainly the coaxiality parameter of the assembled rotor. The engine rotates to generate high pressure, and its rotor is composed of a number of single parts assembled together. Ideally, the axis of rotation of each part coincides with the axis of the entire engine. The high-speed rotation speed of a high-performance engine is greater than 10,000rpm, and the axial or radial deflection of a single component will inevitably cause the center of the turbine disc to deviate from the axis of rotation of the engine. Under such conditions, a very large centrifugal force will be generated, causing the rotor to rotate unbalanced , causing engine vibration, so ensuring the coaxiality of each component after assembly is the focus and difficulty of installation.
一个未使用同轴度优化方法的模型装配,各个部件的轴向和径向由于加工精度限制存在跳动、偏心、倾斜等误差。如果直接随机地进行装配,就可能形成类似于“香蕉”的弯曲情况,即上面部件累积了下面各个部件的偏心或倾斜误差,造成装配后整体的偏摆和倾斜巨大,导致发动机转子同轴度非常差,难于满足使用要求。A model assembly that does not use the coaxiality optimization method, the axial and radial directions of each component have errors such as runout, eccentricity, and tilt due to the limitation of machining accuracy. If it is assembled directly and randomly, it may form a bending situation similar to "banana", that is, the upper part accumulates the eccentricity or tilt error of the lower parts, resulting in a huge overall yaw and tilt after assembly, resulting in the coaxiality of the engine rotor. Very poor, difficult to meet the requirements of use.
目前,国内发动机装配依然采用传统的装配方法,以千分表人工手动测试为主。按照从下到上的顺序装配发动机,装配一个部件之后进行测量,确保每次增加部件后的整体能够满足同轴度的阈值条件,然后再向上安装另一个部件。每次都以前一个部件作为基准,最终要求整体的同轴度在一定范围内。这种方法耗费大量的时间,并且返工的可能性大,非常影响安装的效率和一次成功率,通常一次成功的装配需要4至5天。而且,因为不是最佳装配位置,通常需要拆装4至5次,还需要工人凭丰富经验进行装配,每次装配都需要经历热加工和冷加工。所以当前航空发动机装配方法安装效率低,不易安装,而且装配后同轴度差,影响发动机性能。At present, domestic engine assembly still adopts traditional assembly methods, mainly manual testing with dial gauges. Assemble the engine from bottom to top, measure after assembling a component to ensure that the whole can meet the threshold condition of coaxiality after each addition of components, and then install another component upwards. Each time, the previous part is used as a reference, and the overall coaxiality is finally required to be within a certain range. This method consumes a lot of time and has a high possibility of rework, which greatly affects the efficiency of installation and the first-time success rate. Usually, a successful assembly takes 4 to 5 days. Moreover, because it is not the best assembly position, it usually needs to be disassembled and assembled 4 to 5 times, and workers are required to assemble with rich experience, and each assembly needs to undergo hot and cold processing. Therefore, the current aero-engine assembly method has low installation efficiency, is not easy to install, and has poor coaxiality after assembly, which affects engine performance.
发明内容Contents of the invention
针对上述现有技术存在的不足,提出一种基于电感传感与磁浮支撑的航空发动机转子堆叠装配方法与装置,以解决航空发动机转子装配后同轴度低的问题,达到转子装配后同轴度高、减小振动、易于安装、灵活度高、改善发动机性能的目的。Aiming at the deficiencies in the above-mentioned existing technologies, a method and device for stacking and assembling aero-engine rotors based on inductive sensing and maglev support is proposed to solve the problem of low coaxiality of the aero-engine rotors after assembly and to achieve coaxiality of the rotors after assembly. High, reduce vibration, easy installation, high flexibility, and improve engine performance.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
一种基于电感传感与磁浮支撑的航空发动机转子堆叠装配方法,该方法步骤如下:A method for stacking and assembling an aero-engine rotor based on inductive sensing and maglev support, the steps of the method are as follows:
将被测转子放置于调心调倾工作台上固定;将测量轴向安装基准面的伸缩式电感传感器与被测转子的轴向安装基准面接触,用于调倾;测量径向安装基准面的杠杆式电感传感器与径向安装基准面接触,用于调心;磁浮转台经调心调倾工作台带动被测转子以6~10r/min的速度匀速旋转,测量轴向安装基准面的伸缩式电感传感器在被测转子的轴向安装基准面上进行等间隔采样,测量径向安装基准面的杠杆式电感传感器在被测转子的径向安装基准面上进行等间隔采样;采样点数应满足每圈1000~2000个点;将被测转子的径向安装基准面上的采样数据通过最小二乘圆拟合,评定出偏心量,将被测转子的轴向安装基准面上采样数据通过最小二乘平面拟合,评定出倾斜量;根据偏心量的大小和角度,调节调心调倾工作台的调心旋钮;根据倾斜量的大小和角度,调节调心调倾工作台的调倾旋钮,直至调心调倾工作台满足径向基准面偏心量的大小在0~3μm范围内,轴向基准面倾斜量的大小在0~2″范围内;将测量轴向安装测量面的伸缩式电感传感器与被测转子的轴向安装测量面接触,测量径向安装测量面的杠杆式电感传感器与被测转子的径向安装测量面接触;磁浮转台以6~10r/min的速度匀速旋转,测量轴向安装测量面的伸缩式电感传感器在被测转子的轴向安装测量面上等间隔采样,测量径向安装测量面的杠杆式电感传感器分别在径向安装测量面上等间隔采样;采样点数应满足每圈1000~2000个点;将测量径向安装测量面的杠杆式电感传感器在被测转子的径向安装测量面上采样的数据通过最小二乘圆拟合并评定出同心度;将测量轴向安装测量面的伸缩式电感传感器在被测转子的轴向安装测量面上采样的数据通过最小二乘平面拟合并评定出垂直度;结合轴向安装测量面的半径和该被测转子与最终装配转子的高度差,得到该被测转子对装配后转子同轴度的影响权值;分别测量装配所需的全部转子,得到各转子对装配后转子同轴度的影响权值;将各转子的权值采用遗传算法进行矢量优化,得到各转子的装配角度,转子同轴度的影响权值的计算方式为:式中:C表示被测转子径向安装测量面的同心度,表示径向安装测量面拟合圆心的偏心角,H表示被测转子与最终装配转子的高度差,R表示轴向安装测量面的半径,P表示被测转子轴向安装测量面的垂直度,θ表示轴向安装测量面的拟合平面最高点所在的角度。Place the measured rotor on the self-aligning and tilting workbench and fix it; contact the telescopic inductive sensor measuring the axial installation datum surface with the axial installation datum surface of the tested rotor for tilt adjustment; measure the radial installation datum surface The lever-type inductive sensor is in contact with the radial installation datum surface for centering; the magnetic levitation turntable drives the measured rotor to rotate at a constant speed of 6-10r/min through the self-aligning and tilting workbench, and measures the expansion and contraction of the axial installation datum surface The inductance sensor is sampled at equal intervals on the axial installation reference plane of the rotor under test, and the lever-type inductance sensor for measuring the radial installation reference plane is sampled at equal intervals on the radial installation reference plane of the rotor under test; the number of sampling points should meet 1000 to 2000 points per circle; the sampling data on the radial installation reference plane of the tested rotor is fitted by the least square circle to evaluate the eccentricity, and the sampling data on the axial installation reference plane of the tested rotor is passed through the minimum Two times the plane fitting to evaluate the amount of inclination; according to the size and angle of the eccentricity, adjust the centering knob of the self-aligning and tilting workbench; , until the self-aligning and tilting table meets the requirement that the eccentricity of the radial reference plane is within the range of 0-3μm, and the inclination of the axial reference plane is within the range of 0-2″; The inductance sensor is in contact with the axially installed measuring surface of the rotor under test, and the lever-type inductive sensor for measuring the radially installed measuring surface is in contact with the radially installed measuring surface of the rotor under test; the magnetic levitation turntable rotates at a constant speed of 6 to 10r/min, The telescopic inductance sensor for measuring the axially installed measuring surface is sampled at equal intervals on the axially installed measuring surface of the rotor under test, and the lever type inductive sensor for measuring the radially installed measuring surface is respectively sampled at equal intervals on the radially installed measuring surface; sampling The number of points should meet 1000-2000 points per circle; the data sampled by the lever-type inductive sensor measuring the radially installed measuring surface on the radially installed measuring surface of the rotor under test is fitted by the least square circle and evaluated for concentricity; The data sampled by the telescopic inductive sensor that measures the axially installed measuring surface on the axially installed measuring surface of the rotor to be tested is fitted by the least squares plane and the verticality is evaluated; combined with the radius of the axially installed measuring surface and the measured Measure the height difference between the rotor and the final assembled rotor to obtain the influence weight of the measured rotor on the coaxiality of the assembled rotor; measure all the rotors required for assembly separately to obtain the influence weight of each rotor on the coaxiality of the assembled rotor ; Use the genetic algorithm to carry out vector optimization on the weights of each rotor to obtain the assembly angle of each rotor, and the calculation method of the influence weight of the rotor coaxiality is: In the formula: C represents the concentricity of the radially installed measuring surface of the rotor under test, Indicates the eccentric angle of the fitting circle center of the radially installed measuring surface, H indicates the height difference between the rotor under test and the final assembled rotor, R indicates the radius of the axially installed measuring surface, P indicates the perpendicularity of the axially installed measuring surface of the tested rotor, θ represents the angle at which the highest point of the fitting plane of the axial installation measuring surface is located.
一种基于电感传感与磁浮支撑的航空发动机转子堆叠装配装置的结构是磁浮轴系嵌套在基座中心位置上,所述磁浮轴系由磁浮主轴、工作台、磁浮轴上压盘、磁浮轴下压盘、感应同步器定尺、感应同步器滑尺、上永磁体、下永磁体、上线圈、下线圈、电机静子和电机转子构成,所述工作台配置在磁浮轴上压盘上端部上,磁浮轴上压盘配置在磁浮主轴上端部上,磁浮主轴配置在磁浮轴下压盘上端部上,感应同步器滑尺嵌套在磁浮轴下压盘外环上,感应同步器定尺)固定在基座中心位置内侧下部,且位于感应同步器滑尺的上方,上永磁体套在磁浮主轴外环上,并固定在磁浮轴上压盘下端部,上线圈套在磁浮主轴外环上,并固定在基座内部,距上永磁体下方5-10cm处;下永磁体套在磁浮主轴外环上,并固定在磁浮轴下压盘上端部,下线圈套在磁浮主轴外环上,并固定在基座内部,距下永磁体上方5-10cm处,电机转子嵌套在磁浮轴下压盘外环上,且位于感应同步器滑尺下部,电机静子固配在基座中心位置内侧下部,且位于感应同步器定尺下部和电机转子外部;;调心调倾工作台配置在磁浮轴系中心位置上,四爪气动卡盘配置在调心调倾工作台中心位置上;左运动导轨和右运动导轨对称分布在磁浮轴系两侧的基座上,左立柱安装在左运动导轨上,右立柱安装在右运动导轨上;在左立柱上从上至下依次可移动调节地套装左上柱杆连接件和左下柱杆连接件,左上横向测杆水平嵌套在左上柱杆连接件上,上杠杆式电感传感器与左上横向测杆固连;左下横向测杆水平嵌套在左下柱杆连接件上,下杠杆式电感传感器与左下横向测杆固连;在右立柱上从上至下依次可移动调节地套装右上柱杆连接件和右下柱杆连接件,右上横向测杆水平嵌套在右上柱杆连接件上,上伸缩式电感传感器与右上横向测杆固连;右下横向测杆水平嵌套在右下柱杆连接件上,下伸缩式电感传感器与右下横向测杆固连。The structure of an aeroengine rotor stack assembly device based on inductive sensing and magnetic suspension support is that the magnetic suspension shaft system is nested at the center of the base, and the magnetic suspension shaft system consists of a magnetic suspension main shaft, a worktable, a magnetic suspension shaft upper pressure plate, and a magnetic suspension shaft. The lower pressure plate of the shaft, the fixed length of the induction synchronizer, the sliding rule of the induction synchronizer, the upper permanent magnet, the lower permanent magnet, the upper coil, the lower coil, the motor stator and the motor rotor are composed. On the upper part, the upper pressure plate of the magnetic shaft is arranged on the upper end of the magnetic shaft, the magnetic shaft is arranged on the upper end of the lower pressure plate of the magnetic shaft, the induction synchronizer slide rule is nested on the outer ring of the lower pressure plate of the magnetic shaft, and the fixed Ruler) is fixed on the lower part of the inner side of the center of the base, and above the sliding ruler of the induction synchronizer. The upper permanent magnet is sleeved on the outer ring of the maglev main shaft and fixed on the lower end of the upper pressure plate of the maglev shaft. The upper coil is sleeved on the outer ring of the maglev main shaft. and fixed inside the base, 5-10cm below the upper permanent magnet; the lower permanent magnet is set on the outer ring of the maglev spindle, and fixed on the upper end of the lower pressure plate of the maglev shaft, and the lower coil is sleeved on the outer ring of the maglev spindle , and fixed inside the base, 5-10cm above the lower permanent magnet, the motor rotor is nested on the outer ring of the lower pressure plate of the magnetic shaft, and is located at the lower part of the induction synchronizer slider, and the motor stator is fixed at the center of the base The lower part of the inner side is located at the lower part of the induction synchronizer and the outside of the motor rotor; the self-aligning and tilting worktable is arranged at the center of the maglev shafting system, and the four-jaw pneumatic chuck is arranged at the center of the self-aligning and tilting worktable; left The motion guide rail and the right motion guide rail are symmetrically distributed on the bases on both sides of the maglev shafting system. The left column is installed on the left motion guide rail, and the right column is installed on the right motion guide rail; the left column can be moved and adjusted from top to bottom. Set the left upper pole connecting piece and the left lower pole connecting piece, the left upper horizontal measuring rod is horizontally nested on the left upper pole connecting piece, the upper lever type inductive sensor is fixedly connected with the left upper horizontal measuring rod; the left lower horizontal measuring rod is horizontally nested on the left lower On the column connector, the lower lever inductive sensor is fixedly connected with the lower left horizontal measuring rod; on the right column, the upper right column connector and the lower right column connector are set movably and adjustable from top to bottom, and the upper right horizontal measuring rod It is horizontally nested on the upper right pole connecting piece, and the upper telescopic inductive sensor is fixedly connected with the upper right horizontal measuring pole; The measuring rod is fixed.
与现有技术相比,本发明的特点是:Compared with prior art, the characteristics of the present invention are:
本发明通过测量各转子的同心度和垂直度能够得到各转子的同轴度权值,再将各转子的同轴度权值进行矢量优化,就能得到指导安装角度,节省40%安装时间和费用,98%的一次安装成功率,可预测安装进度,改善发动机稳定性,减小发动机振动,节省发动机燃料消耗,减小CO2排放,减小发动机噪声污染。The present invention can obtain the coaxiality weight of each rotor by measuring the concentricity and perpendicularity of each rotor, and then vector-optimize the coaxiality weight of each rotor to obtain a guiding installation angle, saving 40% of installation time and Cost, 98% one-time installation success rate, predictable installation progress, improve engine stability, reduce engine vibration, save engine fuel consumption, reduce CO2 emissions, and reduce engine noise pollution.
附图说明:Description of drawings:
图1是四测头测量装置结构示意图Figure 1 is a schematic diagram of the structure of the four-probe measuring device
图2是磁浮轴系结构示意图Figure 2 is a schematic diagram of the structure of the maglev shafting system
图中件号:1—基座,2—磁浮轴系,2a—磁浮主轴,2b—工作台,2c—磁浮轴上压盘,2d—磁浮轴下压盘,2e—感应同步器定尺,2f—感应同步器滑尺,2g1—上永磁体,2g2—下永磁体,2h1—上线圈,2h2—下线圈,2i—电机静子,2j—电机转子,3—调心调倾工作台,4—四爪气动卡盘,5a—左立柱,5b—右立柱,6a—左下横向测杆,6b—右下横向测杆,6c—左上横向测杆,6d—右上横向测杆,7a—左下柱杆连接件,7b—右下柱杆连接件,7c—左上柱杆连接件,7d—右上柱杆连接件,8a—下杠杆式电感传感器,8b—上杠杆式电感传感器,9a—下伸缩式电感传感器,9b—上伸缩式电感传感器,10a—左运动导轨,10b—右运动导轨。Part number in the picture: 1—base, 2—maglev shafting, 2a—maglev spindle, 2b—worktable, 2c—upper pressure plate of maglev shaft, 2d—lower pressure plate of maglev shaft, 2e—inductive synchronizer scale, 2f—induction synchronizer slide rule, 2g1—upper permanent magnet, 2g2—lower permanent magnet, 2h1—upper coil, 2h2—lower coil, 2i—motor stator, 2j—motor rotor, 3—alignment and tilting workbench, 4 —Four-jaw pneumatic chuck, 5a—left column, 5b—right column, 6a—left lower horizontal measuring rod, 6b—right lower horizontal measuring rod, 6c—left upper horizontal measuring rod, 6d—right upper horizontal measuring rod, 7a—left lower column Rod connector, 7b—right lower rod connector, 7c—left upper rod connector, 7d—right upper rod connector, 8a—lower lever inductive sensor, 8b—upper lever inductive sensor, 9a—bottom telescopic Inductance sensor, 9b—upper telescopic inductance sensor, 10a—left motion guide rail, 10b—right motion guide rail.
具体实施方式detailed description
下面结合附图对本发明作进一步详细描述:Below in conjunction with accompanying drawing, the present invention is described in further detail:
一种基于电感传感与磁浮支撑的航空发动机转子堆叠装配方法与装置,所述方法与装置是:四爪气动卡盘4配置在调心调倾工作台3中心位置上。左运动导轨10a和右运动导轨10b对称分布在磁浮轴系2两侧的基座1上,左立柱5a安装在左运动导轨上,右立柱5b安装在右运动导轨上。在左立柱5a上从上至下依次可移动调节地套装左上柱杆连接件7c和左下柱杆连接件7a,左上横向测杆6c水平嵌套在左上柱杆连接件7c上,上杠杆式电感传感器8b与左上横向测杆6c固连;左下横向测杆6a水平嵌套在左下柱杆连接件7a上,下杠杆式电感传感器8a与左下横向测杆6a固连。在右立柱5b上从上至下依次可移动调节地套装右上柱杆连接件7d和右下柱杆连接件7b,右上横向测杆6d水平嵌套在右上柱杆连接件7d上,上伸缩式电感传感器9b与右上横向测杆6d固连;右下横向测杆6b水平嵌套在右下柱杆连接件7b上,下伸缩式电感传感器9a与右下横向测杆6b固连。磁浮轴系2嵌套在基座1中心位置上,所述磁浮轴系2由磁浮主轴2a、工作台2b、磁浮轴上压盘2c、磁浮轴下压盘2d、感应同步器定尺2e、感应同步器滑尺2f、上永磁体2g1、下永磁体2g2、上线圈2h1、下线圈2h2、电机静子2i和电机转子2j构成,所述工作台2b配置在磁浮轴上压盘2c上端部上,磁浮轴上压盘2c配置在磁浮主轴2a上端部上,磁浮主轴2a配置在磁浮轴下压盘2d上端部上,感应同步器滑尺2f嵌套在磁浮轴下压盘2d外环上,感应同步器定尺2e固定在基座1中心位置内侧下部,且位于感应同步器滑尺2f的上方,且位于感应同步器滑尺2f外部,上永磁体2g1套在磁浮主轴2a外环上,并固定在磁浮轴上压盘2c下端部,上线圈2h1套在磁浮主轴2a外环上,并固定在基座1内部,距上永磁体2g1下方5-10cm处;下永磁体2g2套在磁浮主轴2a外环上,并固定在磁浮轴下压盘2d上端部,下线圈2h2套在磁浮主轴2a外环上,并固定在基座1内部,距下永磁体2g2上方5-10cm处;电机转子2j嵌套在磁浮轴下压盘2d外环上,且位于感应同步器滑尺2f下部,电机静子2i固配在基座1中心位置内侧下部,且位于感应同步器定尺2e下部和电机转子2j外部。磁浮轴系2带动被测转子以6~10r/min的速度匀速旋转,下伸缩式电感传感器9a在被测转子的轴向安装基准面上进行等间隔采样,下杠杆式电感传感器8a在被测转子的径向安装基准面上进行等间隔采样,采样点数应满足每圈1000~2000个点,将被测转子的径向安装基准面上的采样数据通过最小二乘圆拟合,评定出偏心量,将被测转子的轴向安装基准面上采样数据通过最小二乘平面拟合,评定出倾斜量;调心调倾工作台3配置在磁浮轴系2中心位置上,根据偏心量的大小和角度,调节调心调倾工作台3直至满足径向基准面偏心量的大小在0~3μm范围内;根据倾斜量的大小和角度,调节调心调倾工作台3直至满足轴向基准面倾斜量的大小在0~2″范围内,右上柱杆连接件7d竖直嵌套在右立柱5b的上侧,右上横向测杆6d水平嵌套在右上柱杆连接件7d上,上伸缩式电感传感器9b与右上横向测杆6d固连,将上伸缩式电感传感器9b与被测转子的轴向安装测量面接触,左上柱杆连接件7c竖直嵌套在左立柱5a的上侧,左上横向测杆6c水平嵌套在左上柱杆连接件7c上,上杠杆式电感传感器8b与左上横向测杆6c固连,上杠杆式电感传感器8b与被测转子的径向安装测量面接触;磁浮轴系2以6~10r/min的速度匀速旋转,上伸缩式电感传感器9b在被测转子的轴向安装测量面上等间隔采样,上杠杆式电感传感器8b在被测转子的径向安装测量面上等间隔采样;采样点数应满足每圈1000~2000个点;将上杠杆式电感传感器8b在被测转子的径向安装测量面上采样的数据通过最小二乘圆拟合并评定出同心度;将上伸缩式电感传感器9b在被测转子的轴向安装测量面上采样的数据通过最小二乘平面拟合并评定出垂直度,结合轴向安装测量面的半径和该被测转子与最终装配转子的高度差,得到该被测转子对装配后转子同轴度的影响权值;分别测量装配所需的全部转子,得到各转子对装配后转子同轴度的影响权值;将各转子的权值采用遗传算法进行矢量优化,得到各转子的装配角度,转子同轴度的影响权值的计算方式为:式中:C表示被测转子径向安装测量面的同心度,表示径向安装测量面拟合圆心的偏心角,H表示被测转子与最终装配转子的高度差,R表示轴向安装测量面的半径,P表示被测转子轴向安装测量面的垂直度,θ表示轴向安装测量面的拟合平面最高点所在的角度。A method and device for stacking and assembling aircraft engine rotors based on inductive sensing and maglev support. The method and device are as follows: a four-jaw pneumatic chuck 4 is arranged on the center position of a centering and tilting workbench 3 . The left moving guide rail 10a and the right moving guide rail 10b are symmetrically distributed on the base 1 on both sides of the magnetic suspension shaft system 2, the left column 5a is installed on the left moving guide rail, and the right column 5b is installed on the right moving guide rail. On the left column 5a, the left upper column connector 7c and the left lower column connector 7a are movably adjusted sequentially from top to bottom, and the left upper horizontal measuring rod 6c is horizontally nested on the left upper column connector 7c. The sensor 8b is fixedly connected with the upper left lateral measuring rod 6c; the lower left lateral measuring rod 6a is horizontally nested on the lower left pole connecting piece 7a, and the lower lever type inductive sensor 8a is fixedly connected with the lower left lateral measuring rod 6a. On the right column 5b, the upper right column connecting piece 7d and the right lower column connecting piece 7b are movably adjusted sequentially from top to bottom, and the upper right horizontal measuring rod 6d is horizontally nested on the right upper column connecting piece 7d. The inductance sensor 9b is fixedly connected with the upper right transverse measuring rod 6d; the lower right transverse measuring rod 6b is horizontally nested on the lower right pole connector 7b, and the lower telescopic inductive sensor 9a is fixedly connected with the lower right transverse measuring rod 6b. The magnetic levitation shaft system 2 is nested in the center position of the base 1, and the magnetic levitation shaft system 2 is composed of a magnetic levitation main shaft 2a, a worktable 2b, a magnetic levitation shaft upper pressure plate 2c, a magnetic levitation shaft lower platen 2d, an induction synchronizer scale 2e, The induction synchronizer slide rule 2f, the upper permanent magnet 2g1, the lower permanent magnet 2g2, the upper coil 2h1, the lower coil 2h2, the motor stator 2i and the motor rotor 2j are composed, and the workbench 2b is arranged on the upper end of the upper pressure plate 2c of the magnetic levitation shaft The upper pressure plate 2c of the magnetic suspension shaft is arranged on the upper end of the magnetic suspension main shaft 2a, the magnetic suspension main shaft 2a is arranged on the upper end of the lower pressure plate 2d of the magnetic suspension shaft, and the induction synchronizer slide rule 2f is nested on the outer ring of the lower pressure plate 2d of the magnetic suspension shaft, The fixed length 2e of the induction synchronizer is fixed on the inner lower part of the center position of the base 1, and is located above the sliding ruler 2f of the induction synchronizer, and is located outside the sliding ruler 2f of the induction synchronizer, and the upper permanent magnet 2g1 is sleeved on the outer ring of the maglev main shaft 2a, And fixed on the lower end of the upper pressure plate 2c of the magnetic suspension shaft, the upper coil 2h1 is sleeved on the outer ring of the magnetic suspension main shaft 2a, and fixed inside the base 1, 5-10cm below the upper permanent magnet 2g1; the lower permanent magnet 2g2 is sleeved on the magnetic suspension On the outer ring of the main shaft 2a, and fixed on the upper end of the lower pressure plate 2d of the maglev shaft, the lower coil 2h2 is sleeved on the outer ring of the maglev main shaft 2a, and fixed inside the base 1, 5-10cm above the lower permanent magnet 2g2; the motor The rotor 2j is nested on the outer ring of the lower pressure plate 2d of the magnetic shaft, and is located at the lower part of the induction synchronizer slide rule 2f, and the motor stator 2i is fixed on the lower part of the inner side of the center of the base 1, and is located at the lower part of the induction synchronizer scale 2e and the motor The rotor 2j is external. The maglev shaft system 2 drives the tested rotor to rotate at a constant speed of 6-10r/min. The lower telescopic inductive sensor 9a samples at equal intervals on the axial installation reference plane of the tested rotor. The lower lever inductive sensor 8a Sampling is carried out at equal intervals on the radial installation datum plane of the rotor, and the number of sampling points should satisfy 1000 to 2000 points per revolution. The sampling data on the radial installation datum plane of the rotor to be tested is fitted by the least square circle to evaluate the eccentricity. The amount of inclination is obtained by fitting the sampled data on the axial installation datum plane of the rotor under test through least squares plane fitting; and angle, adjust the centering and tilting workbench 3 until the eccentricity of the radial reference plane is within the range of 0-3 μm; according to the size and angle of the inclination, adjust the centering and tilting workbench 3 until the axial reference plane is satisfied The size of the inclination is within the range of 0 to 2", the upper right pole connecting piece 7d is vertically nested on the upper side of the right upright column 5b, the right upper horizontal measuring pole 6d is horizontally nested on the right upper pole connecting piece 7d, and the upper telescopic The inductance sensor 9b is fixedly connected with the upper right horizontal measuring rod 6d, and the upper telescopic inductance sensor 9b is in contact with the axially installed measuring surface of the rotor under test, and the left upper column connecting piece 7c is vertically nested on the upper side of the left column 5a, and the upper left The horizontal measuring rod 6c is horizontally nested on the left upper pole connector 7c, the upper lever type inductive sensor 8b is fixedly connected with the left upper horizontal measuring rod 6c, and the upper lever type inductive sensor 8b is in contact with the radially installed measuring surface of the rotor under test; the magnetic levitation The shaft system 2 rotates at a constant speed of 6 to 10r/min. The upper telescopic inductive sensor 9b samples at equal intervals on the axial installation measurement surface of the rotor under test, and the upper lever inductance sensor 8b is installed on the radial direction of the rotor under test for measurement. Sampling at equal intervals on the surface; the number of sampling points should meet the requirements of 1000-2000 points per circle; the data sampled by the upper lever inductive sensor 8b on the radial installation measurement surface of the rotor under test is fitted by the least square circle and evaluated to determine the concentricity. The data sampled by the upper telescopic inductance sensor 9b on the axially installed measuring surface of the tested rotor is fitted by least squares plane and evaluated to obtain the verticality, combined with the radius of the axially installed measuring surface and the measured rotor and The height difference of the final assembled rotor is used to obtain the influence weight of the measured rotor on the assembled rotor coaxiality; all the rotors required for assembly are measured separately to obtain the influence weight of each rotor on the assembled rotor coaxiality; The weights of the rotors are optimized using the genetic algorithm to obtain the assembly angles of the rotors. The calculation method of the weights affecting the coaxiality of the rotors is: In the formula: C represents the concentricity of the radially installed measuring surface of the rotor under test, Indicates the eccentric angle of the fitting circle center of the radially installed measuring surface, H indicates the height difference between the rotor under test and the final assembled rotor, R indicates the radius of the axially installed measuring surface, P indicates the perpendicularity of the axially installed measuring surface of the tested rotor, θ represents the angle at which the highest point of the fitting plane of the axial installation measuring surface is located.
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