CN103790546A - Gas pre-pumping drilled hole coal dust backfill sealing method - Google Patents
Gas pre-pumping drilled hole coal dust backfill sealing method Download PDFInfo
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Abstract
本发明公开了一种瓦斯预抽钻孔煤屑回填封孔方法,首先利用钻具对煤层钻孔的同时,对煤粉进行收集并过滤或粉碎过滤,保持煤粉粒径不大于1mm;将过滤后的细煤粉输入搅拌器中并添加水泥和白乳胶搅拌制成细煤混合料,该细煤混合料各成分的重量百分比成分为:细煤粉60~70%,水泥25~35%,白乳胶4~6%;再加入水继续搅拌,使水与细煤混合料比例为0.3~0.5。本发明利用细煤浆代替水泥浆,进行封孔,煤浆与煤体结合紧密,无收缩,对煤体没有污染。细煤粉作为封孔材料,可以就地取材,降低开采成本,调配简单方便,经过多次试验确定封孔效果非常好。而且在开采煤层后不会残留太多水泥砂石等杂物,开采纯度高,开采效率高,非常适合推广实施。
The invention discloses a method for backfilling and sealing holes with coal cuttings in gas pre-extraction drilling holes. Firstly, while drilling a coal seam with a drilling tool, coal powder is collected and filtered or pulverized to keep the particle size of the coal powder not greater than 1mm; The filtered fine coal powder is input into the mixer, and cement and white latex are added to stir to make a fine coal mixture. The weight percentage of each component of the fine coal mixture is: fine coal powder 60-70%, cement 25-35% , white latex 4-6%; then add water and continue stirring, so that the ratio of water to fine coal mixture is 0.3-0.5. The invention uses fine coal slurry instead of cement slurry to seal holes, and the coal slurry is closely combined with the coal body without shrinkage and does not pollute the coal body. As the sealing material, fine coal powder can be obtained locally, which reduces the mining cost and is easy to prepare. After many tests, it has been confirmed that the sealing effect is very good. Moreover, after mining the coal seam, there will not be too much debris such as cement, sand and stone, and the mining purity is high, and the mining efficiency is high, which is very suitable for promotion and implementation.
Description
技术领域 technical field
本发明涉及煤矿技术领域中的封孔技术,具体涉及一种瓦斯预抽钻孔煤屑回填封孔方法。 The invention relates to a hole sealing technology in the technical field of coal mines, in particular to a method for backfilling and sealing holes with coal cuttings in gas pre-extraction drilling holes.
背景技术 Background technique
随着煤炭工业及煤矿生产机械化的高速发展,煤矿生产中的尘害问题依然严峻,煤矿工人尘肺病发病率较高,煤尘爆炸时有发生,瓦斯突出是煤矿井下一种严重的自然灾害,严重制约煤矿的安全生产。标准的采煤过程需要先对煤层抽放瓦斯,由于煤层深埋地下,煤层之间压力大,需要在煤层打孔后插入瓦斯抽放管,将煤层深处瓦斯气体抽出。抽放瓦斯过程需要对抽放管进行密封,传统简便方法是直接采用水泥砂浆封孔,将瓦斯抽放管插入钻孔的封孔段底部用木楔或棉纱堵住然后将水泥封孔。待水泥石浆凝固后便可抽气。用水泥砂浆封孔注水耗费时间长,密封效果欠佳,承受气压能力不强,而且耗费材料多、操作不方便。 With the rapid development of the coal industry and the mechanization of coal mine production, the problem of dust damage in coal mine production is still severe. The incidence of pneumoconiosis among coal miners is relatively high, and coal dust explosions occur from time to time. Gas outburst is a serious natural disaster in coal mines. Seriously restrict the safe production of coal mines. The standard coal mining process needs to drain the gas from the coal seam first. Since the coal seam is buried deep underground and the pressure between the coal seams is high, it is necessary to insert a gas drainage pipe after the coal seam is drilled to extract the gas deep in the coal seam. The gas drainage process needs to seal the drainage pipe. The traditional and simple method is to directly seal the hole with cement mortar, insert the gas drainage pipe into the bottom of the hole sealing section of the drilled hole, block it with wooden wedges or cotton yarn, and then seal the hole with cement. After the cement slurry is solidified, it can be pumped. It takes a long time to seal the hole with cement mortar and inject water, the sealing effect is not good, the ability to withstand air pressure is not strong, and it consumes a lot of materials and is inconvenient to operate.
另外,现有利用水泥浆与煤体结合部紧密,水泥浆凝固后有微小收缩,密封效果差,还会污染煤体,造成煤的灰份增加。 In addition, the existing joints between the cement slurry and the coal body are tight, and the cement slurry shrinks slightly after solidification, the sealing effect is poor, and the coal body will be polluted, resulting in an increase in the ash content of the coal.
发明内容 Contents of the invention
本发明的目的是针对现有技术存在的问题和不足,提供一种可以有效防止喷孔的多段囊袋封孔器。 The object of the present invention is to provide a multi-section bladder sealer that can effectively prevent spray holes in view of the problems and deficiencies in the prior art.
为实现上述目的,采用如下技术方案:一种瓦斯预抽钻孔煤屑回填封孔方法,(1)利用钻具对煤层钻孔的同时,对煤粉进行收集并过滤或粉碎过滤,保持煤粉粒径不大于1mm;(2)将过滤后的细煤粉输入搅拌器中并添加水泥和白乳胶搅拌制成细煤混合料,该细煤混合料各成分的重量百分比成分为:细煤粉60~70%,水泥25~35%,白乳胶4~6%;(3)再加入水继续搅拌,使水与细煤混合料比例为0.3~0.5;(4)利用注浆泵将细煤浆输送压入注浆封孔装置的注浆口,所述注浆封孔装置包括瓦斯抽放管和前、后囊袋及注浆管,在瓦斯抽放管的管体前后分别固定有前后囊袋,在各囊袋内贯穿连接有注浆管,所述注浆管通过支管与囊袋内腔连通,并在支管上安装有单向阀;在相邻两囊袋之间的注浆管壁上设置有爆破阀。所述细煤混合料各成分重量百分比优选:细煤粉65~70%,水泥27~30%,白乳胶5~6%,进一步优选:细煤粉68%,水泥27%,白乳胶5%。水与细煤混合料比例为0.4。在各囊袋外侧至少设置一个约束套圈。所述瓦斯抽放管最内端设置有集气段,在该集气段上分布有条形或圆形透气孔。
In order to achieve the above purpose, the following technical scheme is adopted: a method for backfilling and sealing holes with coal cuttings in gas pre-extraction drilling, (1) while drilling the coal seam with drilling tools, the coal powder is collected and filtered or pulverized to keep the coal The powder particle size is not more than 1mm; (2) Input the filtered fine coal powder into the mixer and add cement and white latex to stir to make a fine coal mixture. The weight percentage of each component of the fine coal mixture is: fine coal Powder 60-70%, cement 25-35%, white latex 4-6%; (3) Add water and continue stirring, so that the ratio of water to fine coal mixture is 0.3-0.5; (4) Use a grouting pump to mix fine coal The coal slurry is transported and pressed into the grouting port of the grouting and sealing device. The grouting and sealing device includes a gas drainage pipe, front and rear pockets and a grouting pipe. The front and back bladders are connected with grouting pipes through each bladder, and the grouting tubes communicate with the inner cavity of the bladders through branch pipes, and a one-way valve is installed on the branch pipes; the grouting pipe between two adjacent bladders A burst valve is provided on the wall of the slurry pipe. The weight percentage of each component of the fine coal mixture is preferably: fine coal powder 65-70%, cement 27-30%, white latex 5-6%, more preferably: fine coal powder 68%, cement 27%,
细煤粉或水泥采用定量加料装置被输入搅拌器中,所述定量加料装置包括一个横卧的筒状料仓和一个横卧安装于该筒状料仓内的转筒,筒状料仓的上、下分别设置有进料口和出料口,转筒的侧壁上设置有叶片,各叶片的外轮廓与筒状料仓内壁匹配。由于叶片间隙为定量间隙,通过设置不同型号的定量加料装置可以确保每次释放特定的物料。 Fine coal powder or cement is fed into the mixer by a quantitative feeding device. The quantitative feeding device includes a horizontal cylindrical silo and a rotating drum installed horizontally in the cylindrical silo. The upper and the lower are respectively provided with a material inlet and a material outlet, and blades are arranged on the side wall of the drum, and the outer contour of each blade matches the inner wall of the cylindrical silo. Since the gap between the blades is a quantitative gap, a specific material can be released each time by setting different types of quantitative feeding devices.
所述定量加料装置通过手动驱动转轴旋转;或者将将转筒的转轴与动力机构传动连接。动力机构的输出轴与转筒的转轴连接,设置有改变动力机构转速的控制机构。 The quantitative feeding device is manually driven to rotate the rotating shaft; or the rotating shaft of the drum is connected to the power mechanism through transmission. The output shaft of the power mechanism is connected with the rotating shaft of the drum, and a control mechanism for changing the speed of the power mechanism is provided.
另一种瓦斯预抽钻孔煤屑回填封孔方法,(1)利用钻具对煤层钻孔的同时,对煤粉进行收集并过滤或粉碎过滤,保持煤粉粒径不大于1mm;(2)将过滤后的细煤粉输入搅拌器中并添加水泥和白乳胶搅拌制成细煤混合料,该细煤混合料各成分的重量百分比成分为:细煤粉80~92%,白乳胶8~20%,搅拌制成细煤混合料;(3)再加入水继续搅拌,使水与细煤混合料比例为0.3~0.5;搅拌制成细煤浆;(4)利用注浆泵将细煤浆输送压入注浆封孔装置的注浆口,所述注浆封孔装置包括瓦斯抽放管和前、后囊袋及注浆管,在瓦斯抽放管的管体前后分别固定有前后囊袋,在各囊袋内贯穿连接有注浆管,所述注浆管通过支管与囊袋内腔连通,并在支管上安装有单向阀;在相邻两囊袋之间的注浆管壁上设置有爆破阀。所述细煤混合料各成分重量百分比优选:细煤粉90%,白乳胶10%。
Another method for backfilling and sealing holes with coal cuttings in gas pre-extraction drilling: (1) While drilling the coal seam with drilling tools, collect and filter or pulverize and filter the coal powder to keep the particle size of the coal powder not greater than 1mm; (2 ) Input the filtered fine coal powder into the agitator and add cement and white latex to stir to make a fine coal mixture. The weight percentage of each component of the fine coal mixture is: fine coal powder 80-92%,
有益效果:本发明利用细煤粉作为封孔材料,可以就地取材,降低开采成本,调配简单方便,经过多次试验确定封孔效果非常好。本发明利用细煤浆代替水泥浆,进行封孔,煤浆与煤体结合紧密,无收缩,对煤体没有污染。而且在开采煤层后不会残留太多水泥砂石等杂物,开采纯度高,开采效率高,非常适合推广实施。 Beneficial effects: the invention uses fine coal powder as the hole sealing material, which can be obtained locally, reduces the mining cost, is simple and convenient to prepare, and has been confirmed to have a very good sealing effect after many tests. The invention uses fine coal slurry instead of cement slurry to seal holes, and the coal slurry is closely combined with the coal body without shrinkage and does not pollute the coal body. Moreover, after mining the coal seam, there will not be too much debris such as cement, sand and gravel, and the mining purity is high, and the mining efficiency is high, which is very suitable for promotion and implementation.
附图说明 Description of drawings
图1是本发明封孔方法的流程示意图之一; Fig. 1 is one of flow diagrams of sealing method of the present invention;
图2是本发明封孔方法的流程示意图之二; Fig. 2 is the second schematic flow chart of the sealing method of the present invention;
图3是本发明中注浆封孔装置的外观结构示意图; Fig. 3 is a schematic diagram of the appearance structure of the grouting sealing device in the present invention;
图4是图3的剖面结构示意图; Fig. 4 is a schematic cross-sectional structure diagram of Fig. 3;
图5是本发明中定量加料装置的结构示意图。 Fig. 5 is a structural schematic diagram of the quantitative feeding device in the present invention.
图中标号1为瓦斯抽放管,2为囊袋,3为约束套圈,4为注浆管,5为爆破阀,6为集气段,7为单向阀,8为搅拌器,9为注浆泵,10为阀门,11为横卧的筒状料仓,12为加料入口,13为加料出口,14为转筒,15为驱动轴,16为叶片。
In the figure, the
具体实施方式 Detailed ways
实施例1:一种瓦斯预抽钻孔煤屑回填封孔方法,参加图1,在利用钻具对煤层钻孔的同时,对煤粉进行收集并过滤或粉碎过滤,保持煤粉粒径不大于1mm;然后,将过滤后的细煤粉输入搅拌器中并添加水泥和白乳胶搅拌制成细煤混合料。 Embodiment 1: A method for backfilling and sealing holes with coal cuttings in gas pre-extraction drilling holes, referring to Fig. 1, while utilizing the drilling tool to drill the coal seam, coal dust is collected and filtered or crushed and filtered to keep the coal dust particle size constant greater than 1mm; then, input the filtered fine coal powder into the mixer and add cement and white latex to stir to make a fine coal mixture.
制成细煤粉混合料的各原料可以采用定量加料装置或者定量加液装置。其中定量加液体装置可以采用阀门控制,而定量加料装置可以采用如图5所述的结构。图5中,定量加料装置包括一个横卧的筒状料仓11和一个横卧安装于该筒状料仓内的转筒14,筒状料仓11的上、下分别设置有进料口12和出料口13,转筒14的侧壁上设置有叶片16,各叶片16的外轮廓与筒状料仓11内壁匹配。由于叶片间隙为定量间隙,通过设置不同型号的定量加料装置可以确保每次释放特定的物料。
The raw materials for making the fine coal powder mixture can use a quantitative feeding device or a quantitative liquid feeding device. The quantitative liquid feeding device can be controlled by a valve, and the quantitative feeding device can adopt the structure as shown in FIG. 5 . In Fig. 5, the quantitative feeding device includes a recumbent
所述定量加料装置可以通过手动驱动转轴15旋转;也可以将其变成可控定量加料装置,即将转筒14的转轴15与动力机构传动连接。动力机构的输出轴与转筒的转轴15连接,设置有改变动力机构转速的控制机构。
The quantitative feeding device can be manually driven to rotate the rotating
细煤混合料各成分的重量百分比成分:向图3中的搅拌器8中添加以下重量百分比成分:细煤粉60~70%,水泥25~35%,白乳胶4~6%,搅拌制成细煤混合料;再加入水继续搅拌,使水与细煤混合料比例为0.3~0.5。
The weight percentage composition of each composition of fine coal mixture: add following weight percentage composition in the
如图3和图4,利用注浆泵将细煤浆输送压入注浆封孔装置的注浆口。在瓦斯抽放管1的管体上依次固定有前、后囊袋2,位于瓦斯抽放管1两端的囊袋2之间相隔为3m~15m间距。在各囊袋2内贯穿连接有注浆管4,所述注浆管4通过支管与囊袋2内腔连通,并在支管上安装有单向阀7,注浆管4末端固定密封在后侧的囊袋2内;在相邻两囊袋2之间的注浆管壁上设置有爆破阀5;在各囊袋2外侧各套装两个具有约束力的约束套圈3。在相邻两囊袋2之间注浆管壁上的爆破阀5,注浆压力增加到0.5MPa时即刻爆破,挡中间的两个爆破阀5爆破后,浆液进入前后囊袋2之间的空间,进行加压封孔。另外,瓦斯抽放管4最内端设置有集气段6,在该集气段6上分布有条形或圆形透气孔。
As shown in Figure 3 and Figure 4, the fine coal slurry is transported and pressed into the grouting port of the grouting sealing device by a grouting pump. Front and
实施例2:内容与实施例1基本相同,相同之处不重述,不同的是:细煤混合料各成分重量百分比:细煤粉65~70%,水泥27~30%,白乳胶5~6%。再加入水继续搅拌,使水与细煤混合料比例为0.4~0.5。
Embodiment 2: The content is basically the same as in Example 1, and the similarities are not repeated. The difference is: the weight percentages of the components of the fine coal mixture: fine coal powder 65~70%, cement 27~30%,
实施例3:内容与实施例2基本相同,相同之处不重述,不同的是:细煤粉68%,水泥27%,白乳胶5%。再加入水继续搅拌,使水与细煤混合料比例为0.4。
Embodiment 3: content is basically the same as
实施例4:另一种瓦斯预抽钻孔煤屑回填封孔方法,参加图2,在利用钻具对煤层钻孔的同时,对煤粉进行收集并过滤或粉碎过滤,保持煤粉粒径不大于1mm;然后,将过滤后的细煤粉输入搅拌器中并添加水泥和白乳胶搅拌制成细煤混合料。 Embodiment 4: Another method for backfilling and sealing holes with coal cuttings in gas pre-extraction drilling holes, refer to Fig. 2, while using the drilling tool to drill the coal seam, the coal powder is collected and filtered or pulverized to keep the coal powder particle size No more than 1mm; then, input the filtered fine coal powder into the mixer and add cement and white latex to stir to make fine coal mixture.
制成细煤粉混合料的各原料可以采用定量加料装置或者定量加液装置。其中定量加液体装置可以采用阀门控制,而定量加料装置可以采用如图5所述的结构。图5中,定量加料装置包括一个横卧的筒状料仓11和一个横卧安装于该筒状料仓内的转筒14,筒状料仓11的上、下分别设置有进料口12和出料口13,转筒14的侧壁上设置有叶片16,各叶片16的外轮廓与筒状料仓11内壁匹配。由于叶片间隙为定量间隙,通过设置不同型号的定量加料装置可以确保每次释放特定的物料。
The raw materials for making the fine coal powder mixture can use a quantitative feeding device or a quantitative liquid feeding device. The quantitative liquid feeding device can be controlled by a valve, and the quantitative feeding device can adopt the structure as shown in FIG. 5 . In Fig. 5, the quantitative feeding device includes a recumbent
所述定量加料装置可以通过手动驱动转轴15旋转;也可以将其变成可控定量加料装置,即将转筒14的转轴15与动力机构传动连接。动力机构的输出轴与转筒的转轴15连接,设置有改变动力机构转速的控制机构。
The quantitative feeding device can be manually driven to rotate the
细煤混合料各成分的重量百分比成分:向图3中的搅拌器8中添加以下重量百分比成分:细煤粉80~92%,白乳胶8~20%,搅拌制成细煤混合料;再加入水继续搅拌,使水与细煤混合料比例为0.3~0.5。
The weight percentage composition of each composition of fine coal mixture: add following weight percent composition in the
如图3和图4,利用注浆泵将细煤浆输送压入注浆封孔装置的注浆口。在瓦斯抽放管1的管体上依次固定有前、后囊袋2,位于瓦斯抽放管1两端的囊袋2之间相隔为3m~15m间距。在各囊袋2内贯穿连接有注浆管4,所述注浆管4通过支管与囊袋2内腔连通,并在支管上安装有单向阀7,注浆管4末端固定密封在后侧的囊袋2内;在相邻两囊袋2之间的注浆管壁上设置有爆破阀5;在各囊袋2外侧各套装两个具有约束力的约束套圈3。在相邻两囊袋2之间注浆管壁上的爆破阀5,注浆压力增加到0.5MPa时即刻爆破,挡中间的两个爆破阀5爆破后,浆液进入前后囊袋2之间的空间,进行加压封孔。另外,瓦斯抽放管4最内端设置有集气段6,在该集气段6上分布有条形或圆形透气孔。
As shown in Figure 3 and Figure 4, the fine coal slurry is transported and pressed into the grouting port of the grouting sealing device by a grouting pump. Front and
利用注浆泵将细煤浆输送压入注浆封孔装置的注浆口,所述注浆封孔装置包括瓦斯抽放管和前、后囊袋及注浆管,在瓦斯抽放管的管体前后分别固定有前后囊袋,在各囊袋内贯穿连接有注浆管,所述注浆管通过支管与囊袋内腔连通,并在支管上安装有单向阀;在相邻两囊袋之间的注浆管壁上设置有爆破阀。 The grouting pump is used to transport and press the fine coal slurry into the grouting port of the grouting and sealing device. The grouting and sealing device includes a gas drainage pipe, front and rear pockets and a grouting pipe. The front and rear bladders are respectively fixed on the front and rear of the tube body, and a grouting pipe is connected through each bladder, and the grouting tube communicates with the inner cavity of the bladder through a branch pipe, and a one-way valve is installed on the branch pipe; A burst valve is arranged on the wall of the grouting pipe between the bladders.
实施例5:内容与实施例4基本相同,相同之处不重述,不同的是:细煤混合料各成分重量百分比优选:细煤粉90%,白乳胶10%。再加入水继续搅拌,使水与细煤混合料比例为0.4。
Embodiment 5: The content is basically the same as that of Example 4, and the similarities will not be repeated. The difference is that the weight percentages of each component of the fine coal mixture are preferably: fine coal powder 90%,
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CN111794682A (en) * | 2020-08-03 | 2020-10-20 | 河南理工大学 | A passive extruding pulsed coal chip jet pressure relief and permeability enhancement device for breaking coal and using method |
CN115559685A (en) * | 2022-10-20 | 2023-01-03 | 中国矿业大学(北京) | Device and method for preparing coal-based composite hole sealing material in real time and sealing holes in drilling process |
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