CN103787269A - Automatic micro-assembling device with reconfigurable modularization characteristic - Google Patents
Automatic micro-assembling device with reconfigurable modularization characteristic Download PDFInfo
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Abstract
本发明属于机械制造技术领域,具体涉及一种模块化的装配装置。具有可重配置模块化特征的自动微装配装置,其技术方案是:它包括:自主式装配单元(1)、装配线辅助单元(2)以及上下料单元(3);自主式装配单元(1)包括:搬运机械手(5)、微夹持器组件(6)、同轴对位检测组件(7)、微动平台组件(8)、支撑架(9)以及支撑立柱(14);装配线辅助单元(2)包括:输送线模块(10)以及基础单元(11);上下料单元(3)包括:自动送料机构(12)以及搬运机器人(13);本发明整个装配系统设置了上料、装配、检测、点胶、封装以及下料工序,可以完成非硅MEMS零件的批量化高精度装配,也可以实现单件小批量微小型结构件的装配。
The invention belongs to the technical field of mechanical manufacturing, and in particular relates to a modular assembly device. The technical solution of the automatic micro-assembly device with reconfigurable modular features is: it includes: an autonomous assembly unit (1), an assembly line auxiliary unit (2), and a loading and unloading unit (3); the autonomous assembly unit (1) Including: handling manipulator (5), micro gripper assembly (6), coaxial alignment detection assembly (7), micro motion platform assembly (8), support frame (9) and support column (14); assembly line auxiliary unit (2) Including: conveyor line module (10) and basic unit (11); loading and unloading unit (3) includes: automatic feeding mechanism (12) and handling robot (13); the whole assembly system of the present invention is provided with loading, assembly , detection, dispensing, packaging and blanking processes, can complete the batch high-precision assembly of non-silicon MEMS parts, and can also realize the assembly of single small batches of micro-miniature structural parts.
Description
技术领域technical field
本发明属于机械制造技术领域,具体涉及一种模块化的装配装置。The invention belongs to the technical field of mechanical manufacturing, and in particular relates to a modular assembly device.
背景技术Background technique
非硅MEMS器件结构图形复杂,大都由处于微米到毫米量级的中间尺度零部件组装而成,由于没有专门的装配设备,所研制的非硅MEMS器件装配只能在显微镜下手工进行,其装配精度一般要求微米级且装配过程极易损伤。在显微镜下的手工装配存在以下难以克服的问题:Non-silicon MEMS devices have complex structures and graphics, and most of them are assembled from intermediate-scale parts on the order of microns to millimeters. Since there is no special assembly equipment, the assembly of non-silicon MEMS devices can only be carried out manually under a microscope. The precision generally requires micron level and the assembly process is extremely easy to damage. Manual assembly under a microscope has the following insurmountable problems:
(1)无法满足非硅MEMS器件装配的精度要求;人的眼睛目测很难分辨微米级的位置差别,当与手相配合进行装配操作时其位置定位能力更差,所以要达到微米级装配对位精度是不现实的,装配后一致性也很难保证;(1) It cannot meet the accuracy requirements of non-silicon MEMS device assembly; it is difficult for human eyes to distinguish the micron-level position difference, and its position positioning ability is even worse when it cooperates with the hand for assembly operations, so it is necessary to achieve micron-level assembly alignment The accuracy is unrealistic, and the consistency after assembly is difficult to guarantee;
(2)难以满足无损伤可靠装配的需求;由于人眼和手相配合时位置定位能力差,装配时很难保证被装配件之间不发生碰撞和划伤,而对微小型器件来说,特别是微小型引信等弹用器件,细微的损伤就有可能使器件在工作时失效,而这又是弹用器件必须要尽力避免的问题;此外,手工装配过程中的过失误差是弹用器件可靠性问题的主要来源之一;(2) It is difficult to meet the demand for reliable assembly without damage; due to the poor position positioning ability when the human eye and hand cooperate, it is difficult to ensure that there will be no collisions and scratches between the assembled parts during assembly, and for micro-miniature devices, especially For ammunition devices such as micro-miniature fuzes, slight damage may cause the device to fail during operation, and this is a problem that the ammunition device must try to avoid; in addition, errors in the manual assembly process make the ammunition device reliable. one of the main sources of sexual problems;
(3)手工装配效率极为低下;由于手工装配非硅MEMS引信等微小型器件须在显微镜下进行,其夹持、对位等操作需要眼手密切配合才能完成,所以比起较大结构器件装配效率更低,无法满足非硅MEMS器件研制和批量试制生产需求;(3) The efficiency of manual assembly is extremely low; since manual assembly of micro-miniature devices such as non-silicon MEMS fuzes must be carried out under a microscope, operations such as clamping and alignment require close eye-hand coordination to complete, so compared with the assembly of larger structural devices Lower efficiency, unable to meet the needs of non-silicon MEMS device development and batch trial production;
目前国内外针对微装配系统的开发要么是针对单项技术进行突破,尚未形成可以实现批量生产的微装配系统,要么是装配精度较低难以满足目前非硅MEMS的装配精度要求,抑或是系统缺乏柔性,当产品改型时,很难以较低成本、较快速度实现装配系统的升级改造。因此,急需要研发针对非硅MEMS批量化生产且具备单件小批量装配能力的柔性自动化微装配系统。At present, the development of micro-assembly systems at home and abroad is either a breakthrough in a single technology, and a micro-assembly system that can achieve mass production has not yet been formed, or the assembly accuracy is low and it is difficult to meet the assembly accuracy requirements of non-silicon MEMS, or the system lacks flexibility. , when the product is modified, it is difficult to upgrade the assembly system at a lower cost and faster speed. Therefore, there is an urgent need to develop a flexible automated micro-assembly system for mass production of non-silicon MEMS and capable of single-piece small-batch assembly.
发明内容Contents of the invention
本发明的目的是:提供一种面向非硅MEMS批量化生产的高精度微装配装置,且该系统可根据装配需求进行可重配置;The purpose of the present invention is to provide a high-precision micro-assembly device for mass production of non-silicon MEMS, and the system can be reconfigured according to assembly requirements;
本发明的技术方案是:具有可重配置模块化特征的自动微装配装置,它包括:自主式装配单元、装配线辅助单元以及上下料单元;The technical solution of the present invention is: an automatic micro-assembly device with reconfigurable modular features, which includes: an autonomous assembly unit, an assembly line auxiliary unit, and a loading and unloading unit;
自主式装配单元包括:搬运机械手、微夹持器组件、同轴对位检测组件、微动平台组件、支撑架以及支撑立柱;The autonomous assembly unit includes: handling manipulator, micro gripper assembly, coaxial alignment detection assembly, micro motion platform assembly, support frame and support column;
搬运机械手具备垂向与水平两个调整自由度;The handling manipulator has two degrees of freedom of adjustment, vertical and horizontal;
微夹持器组件包括:本体、连接法兰以及安装在本体四周的真空吸附头、两指式夹持器、气囊式夹持器以及点胶机;真空吸附头上设有力传感器;两指式夹持器包括:驱动电机、应变式弹簧片、静止挡片;驱动电机与静止挡片通过转接板安装于本体上,应变式弹簧片安装于驱动电机上,在应变式弹簧片贴有应变片;气囊式夹持器包括:中空式转接器与气囊;中空式转接器连接气囊与本体;中空式转接器上设有气管转接头;连接本体上安装连接法兰;The micro gripper assembly includes: body, connecting flange, vacuum suction head installed around the body, two-finger gripper, air bag gripper and dispenser; vacuum suction head is equipped with a force sensor; two-finger type The gripper includes: drive motor, strain-type spring piece, static block; the drive motor and the static block are installed on the body through the adapter plate, the strain-type spring piece is installed on the drive motor, and the strain-type spring piece is attached with a strain The airbag holder includes: a hollow adapter and an airbag; the hollow adapter connects the airbag and the body; the hollow adapter is provided with a trachea adapter; the connecting flange is installed on the body;
同轴对位检测组件包括:棱镜单元、相机调整机构、相机组件、棱镜调整机构以及棱镜进出机构;棱镜单元包括:分光棱镜、光源以及棱镜支撑架;分光棱镜安装在棱镜支撑架上,其上下设置有光源;相机调整机构能够进行俯仰调节与方位调节;棱镜调整机构具有三个调整自由度;棱镜进出机构包括:无杆气缸、液压缓冲器、锥销定位机构;液压缓冲器的数量有两个,分别安装于无杆气缸的两端;锥销定位机构安装于无杆气缸的滑块上,与支撑立柱上的销孔相配合;棱镜单元安装于棱镜调整机构上,棱镜调整机构安装于棱镜进出机构的无杆气缸上,相机组件安装于相机调整机构上;The coaxial alignment detection component includes: prism unit, camera adjustment mechanism, camera assembly, prism adjustment mechanism and prism entry and exit mechanism; the prism unit includes: beam splitting prism, light source and prism support frame; There is a light source; the camera adjustment mechanism can adjust pitch and azimuth; the prism adjustment mechanism has three adjustment degrees of freedom; the prism entry and exit mechanism includes: rodless cylinder, hydraulic buffer, taper pin positioning mechanism; one, respectively installed at both ends of the rodless cylinder; the taper pin positioning mechanism is installed on the slider of the rodless cylinder, and matches the pin hole on the support column; the prism unit is installed on the prism adjustment mechanism, and the prism adjustment mechanism is installed on the On the rodless cylinder of the prism entry and exit mechanism, the camera assembly is installed on the camera adjustment mechanism;
微动平台组件包括:微动平台以及安装在其上的辅助结构;微动平台两个一维运动平台以及一个微动转台;辅助结构包括:包括四个阶梯式螺钉、气缸A、U型顶块以及气缸支撑架;气缸A安装于气缸支撑架上,U型顶块安装于气缸A的推杆上,四个阶梯式螺钉安装于气缸支撑架上;Micro-motion platform components include: micro-motion platform and auxiliary structure installed on it; micro-motion platform two one-dimensional motion platforms and a micro-motion turntable; auxiliary structure includes: four stepped screws, cylinder A, U-shaped top Block and cylinder support frame; Cylinder A is installed on the cylinder support frame, U-shaped top block is installed on the push rod of cylinder A, and four stepped screws are installed on the cylinder support frame;
自主式装配单元整体连接关系为:支撑立柱安装于支撑架上,搬运机械手安装于支撑立柱上,微夹持器组件通过其连接法兰安装于搬运机械手的前端;同轴对位检测组件中的棱镜进出机构安装于支撑立柱上,同轴对位检测组件中的相机调整机构、安装于支撑架上;微动平台组件安装于支撑架箱体结构内部;The overall connection relationship of the autonomous assembly unit is: the support column is installed on the support frame, the handling manipulator is installed on the support column, the micro gripper assembly is installed on the front end of the handling manipulator through its connecting flange; the coaxial alignment detection component The prism entry and exit mechanism is installed on the support column, the camera adjustment mechanism in the coaxial alignment detection component is installed on the support frame; the micro-motion platform component is installed inside the support frame box structure;
装配线辅助单元包括:输送线模块以及基础单元;Assembly line auxiliary units include: conveyor line modules and basic units;
输送线模块包括:推杆、推杆支撑单元、大行程气缸、导轨、随行夹具以及限位机构;The conveyor line module includes: push rod, push rod support unit, large stroke cylinder, guide rail, accompanying fixture and limit mechanism;
推杆上设有弹簧式伸缩结构;推杆支撑单元包括:滚轮以及滚轮的固定架;导轨上设有凹形油槽、橡胶滚轮以及防尘盖板;随行夹具包括:夹具本体以及安装于夹具本体下表面的润滑带;推杆与大行程气缸连接,推杆支撑单元与导轨安装于自主式装配单元的支撑架上,推杆由滚轮所支撑;随行夹具通过其润滑带与导轨接触;推杆通过其弹簧式伸缩结构推动随行夹具;限位机构安装于导轨的防尘盖板上;The push rod is equipped with a spring-type telescopic structure; the push rod support unit includes: rollers and roller fixing frames; the guide rail is provided with concave oil grooves, rubber rollers and dust-proof covers; the accompanying fixture includes: the fixture body and the fixture installed on the fixture body The lubricating belt on the lower surface; the push rod is connected with the large-stroke cylinder, the push rod support unit and the guide rail are installed on the support frame of the autonomous assembly unit, and the push rod is supported by the roller; the accompanying fixture is in contact with the guide rail through its lubricating belt; the push rod Push the accompanying fixture through its spring-type telescopic structure; the limit mechanism is installed on the dust cover of the guide rail;
基础单元包括:台面为大理石的装配线支撑台;The basic unit includes: an assembly line support table with a marble countertop;
上下料单元包括:自动送料机构以及搬运机器人;The loading and unloading unit includes: automatic feeding mechanism and handling robot;
自动送料机构为上料单元,它包括:震动送料盘、直线送料器以及直线导轨;直线导轨与震动送料盘的出料口连接,直线送料器配置于直线导轨的下方用于驱动直线导轨上工件的移动;The automatic feeding mechanism is a feeding unit, which includes: a vibrating feeding tray, a linear feeder and a linear guide rail; the linear guide rail is connected to the outlet of the vibrating feeding tray, and the linear feeder is arranged under the linear guide rail to drive the workpiece on the linear guide rail the movement of
搬运机器人为下料单元;The handling robot is the unloading unit;
自主式装配单元、上下料单元配置于装配线辅助单元的大理石台面上。The autonomous assembly unit and the loading and unloading unit are arranged on the marble table of the auxiliary unit of the assembly line.
本发明的有益效果是:(1)本发明可根据装配需求进行可重配置,以较低成本、较快速度适应产品的改型需求。该微装配系统综合装配对位精度可以达到3μm,装配节拍30秒/件,整个装配过程无需人工参与;The beneficial effects of the present invention are: (1) The present invention can be reconfigured according to assembly requirements, and adapt to product modification requirements at a lower cost and faster. The comprehensive assembly alignment accuracy of the micro-assembly system can reach 3μm, the assembly cycle is 30 seconds/piece, and the entire assembly process does not require manual participation;
(2)本发明包括自主式装配单元、装配线辅助单元、上下料单元,整个装配系统设置了上料、装配、检测、点胶、封装以及下料工序,可以完成非硅MEMS零件的批量化高精度装配,也可以实现单件小批量微小型结构件的装配;(2) The present invention includes an autonomous assembly unit, an assembly line auxiliary unit, and a loading and unloading unit. The entire assembly system is equipped with loading, assembly, testing, dispensing, packaging, and unloading processes, which can complete the batch production of non-silicon MEMS parts. Precision assembly can also realize the assembly of small structural parts in small batches;
(3)根据装配节拍要求以及装配对象零件数目的不同可对自主式装配单元进行可重配置,柔性组合成满足功能效率需求的微装配系统。(3) According to the assembly cycle requirements and the number of assembly object parts, the autonomous assembly unit can be reconfigured and flexibly assembled into a micro-assembly system that meets the functional efficiency requirements.
附图说明Description of drawings
图1是本发明的结构俯视图;Fig. 1 is a structural top view of the present invention;
图2是本发明的结构组成框图;Fig. 2 is a structural composition block diagram of the present invention;
图3是本发明自主式装配单元的结构示意图;Fig. 3 is a schematic structural view of an autonomous assembly unit of the present invention;
图4是本发明自主式装配单元中微夹持器组件的结构示意图;Fig. 4 is the structural representation of the micro-gripper assembly in the self-contained assembly unit of the present invention;
图5是本发明自主式装配单元中同轴对位检测组件的结构示意图;Fig. 5 is a schematic structural view of the coaxial alignment detection component in the autonomous assembly unit of the present invention;
图6是本发明自主式装配单元中微动平台组件的结构示意图;Fig. 6 is a schematic structural view of the micro-movement platform assembly in the autonomous assembly unit of the present invention;
图7是本发明装配线辅助单元的结构示意图;Fig. 7 is a schematic structural view of the assembly line auxiliary unit of the present invention;
图8是本发明装配线辅助单元中推杆支撑单元的结构示意图;Fig. 8 is a schematic structural view of the push rod support unit in the auxiliary unit of the assembly line of the present invention;
图9是本发明装配线辅助单元中导轨的结构示意图;Fig. 9 is a schematic structural view of the guide rail in the auxiliary unit of the assembly line of the present invention;
图10是本发明装配线辅助单元中随行夹具的结构示意图;Fig. 10 is a schematic structural view of the accompanying fixture in the auxiliary unit of the assembly line of the present invention;
图11是本发明装配线辅助单元中基础单元的结构示意图;Fig. 11 is a schematic structural view of the basic unit in the auxiliary unit of the assembly line of the present invention;
图12是本发明上下料单元中自动送料机构的结构示意图;Fig. 12 is a schematic structural view of the automatic feeding mechanism in the loading and unloading unit of the present invention;
其中,1-自主式装配单元、2-装配线辅助单元、3-上下料单元、5-搬运机械手、6-微夹持器组件、6-1本体、6-2连接法兰、6-3真空吸附头、6-3-1力传感器、6-4两指式夹持器、6-4-1驱动电机、6-4-2应变式弹簧片、6-4-3静止挡片、6-5气囊式夹持器、6-5-1中空式转接器、6-5-2气囊、6-5-3气管转接头、6-6点胶机、7-同轴对位检测组件、7-1棱镜单元、7-1-1分光棱镜、7-1-2光源、7-1-3棱镜支撑架、7-2相机调整机构、7-3相机组件、7-4棱镜调整机构、7-5棱镜进出机构、7-5-1无杆气缸、7-5-2液压缓冲器、7-5-3锥销定位机构、8-微动平台组件、8-1微动平台、8-2辅助结构、8-2-1阶梯式螺钉、8-2-2气缸A、8-2-3U型顶块、8-2-4气缸支撑架、9-支撑架、10-输送线模块、10-1推杆、10-2推杆支撑单元、10-2-1滚轮、10-2-2固定架、10-3大行程气缸、10-4导轨、10-4-1凹形油槽、10-4-2橡胶滚轮、10-4-3防尘盖板、10-5随行夹具、10-6限位机构、11-基础单元、11-1大理石、11-2装配线支撑台、12-自动送料机构、12-1震动送料盘、12-2直线送料器、12-3直线导轨、13-搬运机器人、14-支撑立柱。Among them, 1-autonomous assembly unit, 2-assembly line auxiliary unit, 3-loading and loading unit, 5-handling manipulator, 6-micro gripper assembly, 6-1 body, 6-2 connecting flange, 6-3 vacuum Adsorption head, 6-3-1 force sensor, 6-4 two-finger gripper, 6-4-1 drive motor, 6-4-2 strain spring, 6-4-3 static block, 6- 5 air bag holder, 6-5-1 hollow adapter, 6-5-2 air bag, 6-5-3 air pipe adapter, 6-6 dispensing machine, 7-coaxial alignment detection component, 7-1 Prism unit, 7-1-1 Dichroic prism, 7-1-2 Light source, 7-1-3 Prism support frame, 7-2 Camera adjustment mechanism, 7-3 Camera assembly, 7-4 Prism adjustment mechanism, 7-5 prism entry and exit mechanism, 7-5-1 rodless cylinder, 7-5-2 hydraulic buffer, 7-5-3 taper pin positioning mechanism, 8-micro-motion platform assembly, 8-1 micro-motion platform, 8 -2 auxiliary structure, 8-2-1 stepped screw, 8-2-2 cylinder A, 8-2-3U top block, 8-2-4 cylinder support frame, 9-support frame, 10-conveyor line module , 10-1 push rod, 10-2 push rod support unit, 10-2-1 roller, 10-2-2 fixed frame, 10-3 large stroke cylinder, 10-4 guide rail, 10-4-1 concave oil tank , 10-4-2 rubber roller, 10-4-3 dust cover, 10-5 accompanying fixture, 10-6 limit mechanism, 11-basic unit, 11-1 marble, 11-2 assembly line support table, 12 -Automatic feeding mechanism, 12-1 vibrating feeding tray, 12-2 linear feeder, 12-3 linear guide rail, 13-handling robot, 14-supporting column.
具体实施方式Detailed ways
参见附图1、2,具有可重配置模块化特征的自动微装配装置,整个装配系统设置了上料、装配、检测、点胶、封装以及下料工序,可以完成非硅MEMS零件的批量化高精度装配,也可以实现单件小批量微小型结构件的装配;See attached
整个装配系统包括单元级别的:自主式装配单元1、装配线辅助单元2以及上下料单元3;每个单元又由多个模块化的组件构成;根据装配节拍要求以及装配对象零件数目的不同可对自主式装配单元1进行可重配置,柔性组合成满足功能效率需求的微装配系统;The whole assembly system includes unit level:
以下对自主式装配单元1、装配线辅助单元2以及上下料单元3内模块化的组件做进一步介绍;The following is a further introduction to the modular components in the
参见附图3,自主式装配单元1包括:搬运机械手5、微夹持器组件6、同轴对位检测组件7、微动平台组件8、支撑架9以及支撑立柱14;Referring to the accompanying
搬运机械手5具备垂向与水平两个调整自由度;The
参见附图4,微夹持器组件6包括:本体6-1、连接法兰6-2以及安装在本体6-1四周的真空吸附头6-3、两指式夹持器6-4、气囊式夹持器6-5以及点胶机6-6;真空吸附头6-3上设有力传感器6-3-1;两指式夹持器6-4包括:驱动电机6-4-1、应变式弹簧片6-4-2、静止挡片6-4-3;驱动电机6-4-1与静止挡片6-4-3通过转接板安装于本体6-1上,应变式弹簧片6-4-2安装于驱动电机6-4-1上,在应变式弹簧片6-4-2贴有应变片;气囊式夹持器6-5包括:中空式转接器6-5-1与气囊6-5-2;中空式转接器6-5-1连接气囊6-5-2与本体6-1;中空式转接器6-5-1上还设有气管转接头6-5-3;连接本体上安装连接法兰6-2;Referring to accompanying
参见附图5,同轴对位检测组件7包括:棱镜单元7-1、相机调整机构7-2、相机组件7-3、棱镜调整机构7-4以及棱镜进出机构7-5;棱镜单元7-1包括:分光棱镜7-1-1、光源7-1-2以及棱镜支撑架7-1-3;分光棱镜7-1-1安装在棱镜支撑架7-1-3上,其上下设置有光源7-1-2;相机调整机构7-2具有俯仰调节与方位调节功能;棱镜调整机构7-4具有三个调整自由度;棱镜进出机构7-5包括:无杆气缸7-5-1、液压缓冲器7-5-2、锥销定位机构7-5-3;液压缓冲器7-5-2的数量有两个,分别安装于无杆气缸7-5-1的两端;锥销定位机构7-5-3安装于无杆气缸7-5-1的滑块上,与支撑立柱14上的销孔相配合;棱镜单元7-1安装于棱镜调整机构7-4上,棱镜调整机构7-4安装于棱镜进出机构7-5的无杆气缸7-5-1上,相机组件7-3安装于相机调整机构7-2上;Referring to accompanying
参见附图6,微动平台组件8包括:微动平台8-1以及安装在其上的辅助结构8-2;微动平台8-1两个一维运动平台以及一个微动转台;辅助结构8-2包括:包括四个阶梯式螺钉8-2-1、气缸A8-2-2、U型顶块8-2-3以及气缸支撑架8-2-4;气缸A8-2-2安装于气缸支撑架8-2-4上,U型顶块8-2-3安装于气缸A8-2-2的推杆上,四个阶梯式螺钉8-2-1安装于气缸支撑架8-2-4上;Referring to accompanying
自主式装配单元1整体连接关系为:支撑立柱14安装于支撑架9上,搬运机械手5安装于支撑立柱14上,微夹持器组件6通过其连接法兰6-2安装于搬运机械手5的前端;同轴对位检测组件7中的棱镜进出机构7-5安装于支撑立柱14上,同轴对位检测组件7中的相机调整机构7-2、安装于支撑架9上;微动平台组件8安装于支撑架9箱体结构内部;The overall connection relationship of the
参见附图7,装配线辅助单元2包括:输送线模块10以及基础单元11;Referring to Figure 7, the assembly line
输送线模块10包括:推杆10-1、推杆支撑单元10-2、大行程气缸10-3、导轨10-4、随行夹具10-5以及限位机构10-6;The
参见附图8、9、10,推杆10-1上设有弹簧式伸缩结构;推杆支撑单元10-2包括:滚轮10-2-1以及滚轮10-2-1的固定架10-2-2;导轨10-4上设有凹形油槽10-4-1、橡胶滚轮10-4-2以及防尘盖板10-4-3;随行夹具10-5包括:夹具本体10-5-1以及安装于夹具本体下表面的润滑带10-5-2;推杆10-1与大行程气缸10-3连接,推杆支撑单元10-2与导轨10-4安装于自主式装配单元1的支撑架9上,推杆10-1由滚轮10-2-1所支撑;随行夹具10-5通过其润滑带10-5-2与导轨10-4接触;推杆10-1通过其弹簧式伸缩结构推动随行夹具10-5;限位机构10-6安装于导轨10-4的防尘盖板10-4-3上;推杆10-1采用多节结构,每节结构间采用销钉连接;推杆10-1的节数与自主式装配单元1的数量相对应;限位机构10-6采用气缸B;Referring to accompanying drawings 8, 9, and 10, the push rod 10-1 is provided with a spring type telescopic structure; the push rod support unit 10-2 includes: a roller 10-2-1 and a fixed frame 10-2 for the roller 10-2-1 -2; guide rail 10-4 is provided with concave oil groove 10-4-1, rubber roller 10-4-2 and dust cover 10-4-3; accompanying fixture 10-5 includes: fixture body 10-5- 1 and the lubricating belt 10-5-2 installed on the lower surface of the fixture body; the push rod 10-1 is connected to the large-stroke cylinder 10-3, and the push rod support unit 10-2 and the guide rail 10-4 are installed on the autonomous assembly unit 1 On the support frame 9, the push rod 10-1 is supported by the roller 10-2-1; the accompanying fixture 10-5 contacts the guide rail 10-4 through its lubricating belt 10-5-2; the push rod 10-1 passes through its spring The telescopic structure pushes the accompanying fixture 10-5; the limit mechanism 10-6 is installed on the dust cover 10-4-3 of the guide rail 10-4; the push rod 10-1 adopts a multi-section structure, and pins are used between each section connection; the number of sections of the push rod 10-1 corresponds to the number of autonomous assembly units 1; the limit mechanism 10-6 adopts the cylinder B;
参见附图11,基础单元11包括:台面为大理石11-1的装配线支撑台11-2;Referring to accompanying drawing 11, the
参见附图12,上下料单元3包括:自动送料机构12以及搬运机器人13;Referring to accompanying drawing 12, loading and
自动送料机构12为上料单元,它包括:震动送料盘12-1、直线送料器12-2以及直线导轨12-3;直线导轨12-3与震动送料盘12-1的出料口连接,直线送料器12-2配置于直线导轨12-3的下方用于驱动直线导轨12-3上工件的移动;The
搬运机器人13为下料单元;The handling
整体连接关系为:自主式装配单元1、上下料单元3配置于装配线辅助单元2的大理石11-1台面上。The overall connection relationship is as follows: the
使用时:装配线辅助单元2中的随行夹具10-5在推杆10-1与大行程气缸10-3的驱动下进行运动,直至被限位机构10-6所限位,随行夹具10-5夹持基体零件到达装配区;微动平台组件8中的辅助结构8-2通过气缸A8-2-2及U型顶块8-2-3将随行夹具10-5顶起,使得四个阶梯式螺钉8-2-1的上端卡入随行夹具10-5下表面的T形槽,实现微动平台组件8与随行夹具10-5的连接;与此同时,上下料单元3中的自动送料机构12将待装配件按照一定姿态摆放在震动送料盘12-1的出料口,搬运机械手5移动至震动送料盘12-1的出料口并通过微夹持器组件6夹持待装配件,随后移动至装配区;When in use: the accompanying fixture 10-5 in the assembly line
同轴对位检测组件7中的棱镜单元7-1在棱镜进出机构7-5的驱动作用下移动至待装配件与基体零件之间,并通过其锥销定位机构7-5-3实现棱镜单元7-1的精确定位;打开上方的光源7-1-2,通过相机组件7-3采集待装配件的图像信息;关闭上方的光源7-1-2,打开下方的光源7-1-2采集基体零件的图像信息,根据基体零件与待装配件的图像信息进行位置偏差检测,将偏差信息输送至微动平台组件8,微动平台组件8带动随行夹具实现基体零件的精确位姿调整;棱镜单元7-1在棱镜进出机构7-5的驱动作用下移出;搬运机械手5以及微夹持器组件6向下移动,完成装配;The prism unit 7-1 in the coaxial
具有可重配置模块化特征的自动微装配装置配有多个同时工作的自主式装配单元1,每个自主式装配单元1完成1-2个装配工序,根据设定选用真空吸附头6-3、两指式夹持器6-4、气囊式夹持器6-5以及点胶机6-6,实现吸附、夹持或点胶的装配工序;该处的装配工序完成后,该处的装配线辅助单元2中的随行夹具10-5将基体零件输送到下一个自主式装配单元1处继续进行装配,直至装配工作全部完成;The automatic micro-assembly device with reconfigurable modular features is equipped with multiple
随行夹具10-5将装配成品运输到下料工位,由搬运机器人13进行下料储存。The accompanying jig 10-5 transports the assembled product to the unloading station, and the handling
上述方案中的,搬运机器人13采用ABB IRB120;真空吸附头6-3采用气力可公司的PAT-02;点胶机6-6采用AXXON D-510;相机组件7-3中的相机采用POINT GREY FL2G-50S5M/C,镜头采用NAVITAR 12*ZOOM;力传感器6-3-1的型号为WM-5N。In the above scheme, the handling
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