CN103779461A - Substrate and method for recycling substrate - Google Patents
Substrate and method for recycling substrate Download PDFInfo
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- CN103779461A CN103779461A CN201410050546.8A CN201410050546A CN103779461A CN 103779461 A CN103779461 A CN 103779461A CN 201410050546 A CN201410050546 A CN 201410050546A CN 103779461 A CN103779461 A CN 103779461A
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- 239000000758 substrate Substances 0.000 title claims abstract description 224
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004064 recycling Methods 0.000 title claims abstract description 31
- 239000010410 layer Substances 0.000 claims abstract description 134
- 238000006243 chemical reaction Methods 0.000 claims abstract description 73
- 239000002346 layers by function Substances 0.000 claims abstract description 57
- 238000005530 etching Methods 0.000 claims abstract description 30
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 29
- 229910052802 copper Inorganic materials 0.000 claims abstract description 29
- 239000010949 copper Substances 0.000 claims abstract description 29
- 238000004381 surface treatment Methods 0.000 claims abstract description 27
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052709 silver Inorganic materials 0.000 claims abstract description 23
- 239000004332 silver Substances 0.000 claims abstract description 23
- 238000000151 deposition Methods 0.000 claims abstract description 11
- 230000008021 deposition Effects 0.000 claims abstract description 11
- 238000001704 evaporation Methods 0.000 claims abstract description 11
- 230000008020 evaporation Effects 0.000 claims abstract description 11
- 239000012790 adhesive layer Substances 0.000 claims description 19
- 238000005498 polishing Methods 0.000 claims description 19
- 229920002120 photoresistant polymer Polymers 0.000 claims description 18
- 238000004140 cleaning Methods 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 17
- 229910001218 Gallium arsenide Inorganic materials 0.000 claims description 13
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 7
- 238000011978 dissolution method Methods 0.000 claims description 5
- 239000003960 organic solvent Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- 229910052594 sapphire Inorganic materials 0.000 claims description 3
- 239000010980 sapphire Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000001259 photo etching Methods 0.000 claims 2
- 238000007747 plating Methods 0.000 claims 2
- 238000009713 electroplating Methods 0.000 abstract description 9
- 238000000206 photolithography Methods 0.000 abstract description 9
- 239000010842 industrial wastewater Substances 0.000 abstract description 4
- 238000000407 epitaxy Methods 0.000 description 10
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000008030 elimination Effects 0.000 description 4
- 238000003379 elimination reaction Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02002—Preparing wafers
- H01L21/02005—Preparing bulk and homogeneous wafers
- H01L21/02032—Preparing bulk and homogeneous wafers by reclaiming or re-processing
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
- H10H20/011—Manufacture or treatment of bodies, e.g. forming semiconductor layers
- H10H20/018—Bonding of wafers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/81—Bodies
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
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Abstract
本发明提出了一种衬底及其回收再利用的方法,其中一种能够回收再利用的衬底,包括:生长衬底和预置转换层,所述预置转换层能够将所述生长衬底转换为反射衬底;其中一种衬底进行回收再利用的方法,包括以下步骤:所述生长衬底依次外延生长所述预置转换层和所述功能层,利用腐蚀液选择性消除所述预置转换层,所得的所述生长衬底经过表面处理步骤之后,进行再利用,所得的所述功能层经过表面处理步骤之后,通过沉积、光刻、刻蚀和蒸镀制备介质层和银镜,通过电镀方式制备铜衬底。本发明的生长衬底可以重复利用,节省成本;同时生长衬底的As不会带入后续工艺流程,降低工业废水的污染治理成本,使得其具有明显的技术先进性和良好的经济效益。
The present invention proposes a substrate and a method for recycling the same, wherein a substrate that can be recycled includes: a growth substrate and a preset conversion layer, and the preset conversion layer can transform the growth substrate The bottom is converted into a reflective substrate; one of the methods for recycling the substrate includes the following steps: the growth substrate epitaxially grows the preset conversion layer and the functional layer in turn, and uses an etching solution to selectively eliminate all The preset conversion layer, the obtained growth substrate is reused after the surface treatment step, and the obtained functional layer is prepared by deposition, photolithography, etching and evaporation after the surface treatment step. For silver mirrors, copper substrates are prepared by electroplating. The growth substrate of the present invention can be reused to save cost; at the same time, the As in the growth substrate will not be brought into the subsequent process flow, reducing the pollution treatment cost of industrial wastewater, so that it has obvious technological advancement and good economic benefits.
Description
技术领域technical field
本发明涉及LED领域,特别是指一种衬底及其回收再利用的方法。The invention relates to the field of LEDs, in particular to a substrate and a method for recycling the same.
背景技术Background technique
现有发光器件的外延结构的制备过程中,将生长衬底一次性使用,或者将其直接作为外延结构的衬底形成产品,或者将其磨薄后随外延结构形成产品。生长衬底大都作为外延结构产品的一部分。In the preparation process of the epitaxial structure of the existing light-emitting device, the growth substrate is used for one time, or it is directly used as the substrate of the epitaxial structure to form a product, or it is ground to form a product with the epitaxial structure. Growth substrates are mostly used as part of epitaxial structure products.
目前使用的红黄光外延结构生长衬底是GaAs,使用这种生长衬底的外延结构产品则会含砷。在使用这种生长衬底的外延结构的制备过程中,如果应用了生长衬底减薄工艺,则工业废水中将含有GaAs颗粒,增加了工业废水的污染,同时提高了企业排污和废水处理的成本。其中的腐蚀停止层腐蚀速度慢,且消除不彻底,需要增加后续复杂的清除工艺。The currently used red-yellow epitaxial structure growth substrate is GaAs, and the epitaxial structure products using this growth substrate will contain arsenic. In the preparation process of the epitaxial structure using this growth substrate, if the growth substrate thinning process is applied, the industrial wastewater will contain GaAs particles, which increases the pollution of industrial wastewater, and at the same time increases the cost of sewage discharge and wastewater treatment of enterprises. cost. Among them, the corrosion rate of the corrosion stop layer is slow, and the removal is not complete, and subsequent complicated removal processes need to be added.
本发明中生长衬底的重复利用使得其具有明显的技术先进性和良好的经济效益。The reuse of the growth substrate in the present invention makes it have obvious technical advancement and good economic benefits.
发明内容Contents of the invention
本发明提出一种衬底及其回收再利用的方法,解决了现有技术中生长衬底无法重复使用使得成本增加、造成环境污染的问题。The invention proposes a substrate and a method for recycling and reusing the same, which solves the problems in the prior art that the growth substrate cannot be reused, which increases the cost and causes environmental pollution.
本发明的技术方案是这样实现的:一种能够回收再利用的衬底,包括:生长衬底和预置转换层,所述预置转换层能够将所述生长衬底转换为反射衬底。The technical solution of the present invention is realized in the following way: a substrate that can be recycled and reused includes: a growth substrate and a preset conversion layer, and the preset conversion layer can convert the growth substrate into a reflective substrate.
进一步地,生长衬底通过外延方式形成所述预置转换层,所述预置转换层通过外延方式形成功能层。Further, the growth substrate forms the preset conversion layer through epitaxy, and the preset conversion layer forms a functional layer through epitaxy.
进一步地,功能层通过粘附方式形成粘合层,所述粘合层附接支撑衬底;或者所述功能层通过键合介质结合所述支撑衬底;所述支撑衬底具体为硅衬底、蓝宝石衬底或石英衬底。Further, the functional layer forms an adhesive layer by adhesion, and the adhesive layer is attached to the support substrate; or the functional layer is bonded to the support substrate through a bonding medium; the support substrate is specifically a silicon substrate bottom, sapphire substrate or quartz substrate.
进一步地,所述键合介质能够被去光阻剂溶解,所述去光阻剂具体为丙酮。Further, the bonding medium can be dissolved by a photoresist remover, and the photoresist remover is specifically acetone.
进一步地,键合介质为光阻剂,所述光阻剂具体为有机胶介质。Further, the bonding medium is a photoresist, and the photoresist is specifically an organic glue medium.
进一步地,预置转换层能够被腐蚀液选择性消除,所述腐蚀液具体为HF或BOE。Further, the preset conversion layer can be selectively eliminated by an etching solution, and the etching solution is specifically HF or BOE.
进一步地,生长衬底包括GaAs。Further, the growth substrate includes GaAs.
进一步地,所述预置转换层包括AlAs。Further, the preset conversion layer includes AlAs.
进一步地,所述功能层包括外延层N区、有源区和外延层P区;所述反射衬底包括介质层、银镜和铜衬底,所述介质层包括SiO2、ITO或Si3N4,所述铜衬底厚度范围为70μm~150μm。Further, the functional layer includes an epitaxial layer N region, an active region and an epitaxial layer P region; the reflective substrate includes a dielectric layer, a silver mirror and a copper substrate, and the dielectric layer includes SiO 2 , ITO or Si 3 N 4 , the thickness of the copper substrate ranges from 70 μm to 150 μm.
一种衬底进行回收再利用的方法,包括以下步骤:A method for recycling a substrate, comprising the steps of:
a)所述生长衬底依次外延生长形成所述预置转换层和所述功能层;a) The growth substrate is epitaxially grown in sequence to form the preset conversion layer and the functional layer;
b)利用腐蚀液选择性消除所述预置转换层;b) selectively eliminating the preset conversion layer by using an etching solution;
c)经步骤b)所得的所述生长衬底经过表面处理步骤之后,进行再利用;c) reusing the growth substrate obtained in step b) after undergoing a surface treatment step;
d)经步骤b)所得的所述功能层经过表面处理步骤之后,通过沉积、光刻、刻蚀和蒸镀制备介质层和银镜,通过电镀方式制备铜衬底。d) After the surface treatment step of the functional layer obtained in step b), a dielectric layer and a silver mirror are prepared by deposition, photolithography, etching and evaporation, and a copper substrate is prepared by electroplating.
进一步地,一种衬底进行回收再利用的方法,包括以下步骤:Further, a method for recycling a substrate, comprising the following steps:
A)所述生长衬底依次外延生长所述预置转换层和所述功能层;A) epitaxially growing the preset conversion layer and the functional layer sequentially on the growth substrate;
B)所述功能层通过粘附的方式形成粘合层,所述粘合层附接支撑衬底;或者所述功能层通过键合介质结合所述支撑衬底;B) The functional layer forms an adhesive layer by adhesion, and the adhesive layer is attached to the supporting substrate; or the functional layer is bonded to the supporting substrate through a bonding medium;
C)利用腐蚀液选择性消除所述预置转换层;C) selectively eliminating the preset conversion layer by using an etching solution;
D)经步骤C)所得的所述生长衬底经过表面处理步骤之后,进行再利用;D) The growth substrate obtained in step C) is reused after the surface treatment step;
E)经步骤C)所得的所述功能层经过表面处理步骤之后,通过沉积、光刻、刻蚀和蒸镀制备介质层和银镜,通过电镀方式制备铜衬底。E) After the surface treatment step of the functional layer obtained in step C), a dielectric layer and a silver mirror are prepared by deposition, photolithography, etching and evaporation, and a copper substrate is prepared by electroplating.
进一步地,所述表面处理步骤至多包括抛光步骤、检测步骤以及位于所述抛光步骤之前和/或之后的清洗步骤,所述抛光步骤具体为化学抛光或机械抛光;所述清洗步骤具体为所述腐蚀液清洗或者水清洗;所述检测步骤具体为光滑度检测和表面清洁度检测。Further, the surface treatment step includes at most a polishing step, a detection step, and a cleaning step before and/or after the polishing step, and the polishing step is specifically chemical polishing or mechanical polishing; the cleaning step is specifically the Cleaning with corrosive liquid or water; the detection steps are specifically smoothness detection and surface cleanliness detection.
进一步地,所述步骤E)之后执行步骤G),所述步骤G)通过有机溶剂溶解法消除所述粘合层或所述键合介质,同时移除所述支撑衬底;所述步骤G)在50℃~100℃的温度范围内执行。Further, step G) is performed after the step E), the step G) eliminates the adhesive layer or the bonding medium by an organic solvent dissolution method, and removes the supporting substrate at the same time; the step G ) in the temperature range of 50°C to 100°C.
进一步地,所述步骤B)完成后,加热至90℃~120℃维持10min~30min。Further, after the step B) is completed, heat to 90°C-120°C for 10min-30min.
本发明的有益效果为:The beneficial effects of the present invention are:
1)生长衬底可以重复利用,节省成本;1) The growth substrate can be reused to save costs;
2)生长衬底的As不会带入发光器件制备的后续工艺流程,降低工业废水的污染治理成本;2) As in the growth substrate will not be brought into the subsequent process of light-emitting device preparation, reducing the pollution treatment cost of industrial wastewater;
3)反射衬底具有良好的散热性能。3) The reflective substrate has good heat dissipation performance.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为现有技术生长衬底剥离外延片的结构示意图;FIG. 1 is a schematic structural view of a growth substrate peeled off from an epitaxial wafer in the prior art;
图2为本发明生长衬底重复利用的结构示意图;Fig. 2 is a structural schematic diagram of the reuse of the growth substrate of the present invention;
图3为本发明生长衬底回收再利用方法一个实施例的流程示意图;Fig. 3 is a schematic flow chart of an embodiment of the growth substrate recovery and reuse method of the present invention;
图4为本发明生长衬底回收再利用方法另一个实施例的流程示意图;Fig. 4 is a schematic flow chart of another embodiment of the growth substrate recycling method of the present invention;
图5为图4执行步骤B)后的结构示意图;Fig. 5 is a schematic structural diagram after performing step B) in Fig. 4;
图6为图4执行步骤C)后的结构示意图;Fig. 6 is a schematic structural diagram after performing step C) in Fig. 4;
图7为执行步骤d)或步骤G)后的结构示意图。Fig. 7 is a schematic structural diagram after performing step d) or step G).
图中:In the picture:
1、生长衬底;2-1、腐蚀停止层;2-2、预置转换层;3、外延层N区;4、有源区;5、外延层P区;6、键合介质;7、支撑衬底;8、介质层;9、银镜;10、铜衬底。1. Growth substrate; 2-1. Etching stop layer; 2-2. Preset conversion layer; 3. N region of epitaxial layer; 4. Active region; 5. P region of epitaxial layer; 6. Bonding medium; 7 , supporting substrate; 8, dielectric layer; 9, silver mirror; 10, copper substrate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例1Example 1
如图2和图7所示,本发明一种能够回收再利用的衬底,包括:生长衬底1和预置转换层2-2,预置转换层2-2能够将生长衬底1转换为反射衬底。生长衬底1通过外延方式形成预置转换层2-2,预置转换层2-2通过外延方式形成功能层。As shown in Figure 2 and Figure 7, a substrate that can be recycled and reused in the present invention includes: a
预置转换层2-2能够被腐蚀液选择性消除,腐蚀液具体为BOE。The preset conversion layer 2-2 can be selectively eliminated by an etching solution, and the etching solution is specifically BOE.
其中,生长衬底1包括GaAs,预置转换层2-2包括AlAs。功能层包括外延层N区3、有源区4和外延层P区5;反射衬底包括介质层8、银镜9和铜衬底10,介质层8包括SiO2,铜衬底10厚度为120μm。Wherein, the
相对于图1所示的现有生长衬底利用腐蚀停止层2-1的剥离情况,本发明采用BOE选择性地腐蚀消除预置转换层2-2,消除彻底充分,使得生长衬底1能够回收再利用,降低了其使用成本,进而避免了生长衬底1中的As对环境的污染。Compared with the peeling situation of the existing growth substrate shown in FIG. 1 using the etch stop layer 2-1, the present invention uses BOE to selectively etch and eliminate the preset conversion layer 2-2, and the elimination is complete and sufficient, so that the
实施例2Example 2
如图2及图5~7所示,本发明一种能够回收再利用的衬底,包括:生长衬底1和预置转换层2-2,预置转换层2-2能够将生长衬底1转换为反射衬底。生长衬底1通过外延方式形成预置转换层2-2,预置转换层2-2通过外延方式形成功能层。功能层通过粘附方式形成粘合层,粘合层附接支撑衬底7。支撑衬底7具体为蓝宝石衬底。As shown in Figure 2 and Figures 5-7, a substrate that can be recycled and reused in the present invention includes: a
预置转换层2-2能够被腐蚀液选择性消除,腐蚀液具体为HF。The preset conversion layer 2-2 can be selectively eliminated by an etching solution, and the etching solution is specifically HF.
其中,生长衬底1包括GaAs,预置转换层2-2包括AlAs。功能层包括外延层N区3、有源区4和外延层P区5;反射衬底包括介质层8、银镜9和铜衬底10,介质层8包括ITO,铜衬底10厚度为100μm。Wherein, the
相对于图1所示的现有生长衬底利用腐蚀停止层2-1的剥离情况,本发明采用HF选择性地腐蚀消除预置转换层2-2,消除彻底充分,使得生长衬底1能够回收再利用,降低了其使用成本,进而避免了生长衬底1中的As对环境的污染。实施例3Compared with the peeling situation of the existing growth substrate shown in FIG. 1 using the etch stop layer 2-1, the present invention uses HF to selectively etch and eliminate the preset conversion layer 2-2, and the elimination is complete and sufficient, so that the
如图2及图5~7所示,本发明一种能够回收再利用的衬底,包括:生长衬底1和预置转换层2-2,预置转换层2-2能够将生长衬底1转换为反射衬底。生长衬底1通过外延方式形成预置转换层2-2,预置转换层2-2通过外延方式形成功能层。功能层通过键合介质6结合支撑衬底7,支撑衬底7具体为石英衬底。As shown in Figure 2 and Figures 5-7, a substrate that can be recycled and reused in the present invention includes: a
预置转换层2-2能够被腐蚀液选择性消除,腐蚀液具体为HF。键合介质6能够被去光阻剂溶解,所述去光阻剂具体为丙酮。键合介质6为光阻剂,光阻剂具体为有机胶介质。The preset conversion layer 2-2 can be selectively eliminated by an etching solution, and the etching solution is specifically HF. The
其中,生长衬底1包括GaAs,预置转换层2-2包括AlAs。功能层包括外延层N区3、有源区4和外延层P区5;反射衬底包括介质层8、银镜9和铜衬底10,介质层8包括Si3N4,铜衬底10厚度为70μm。Wherein, the
相对于图1所示的现有生长衬底利用腐蚀停止层2-1的剥离情况,本发明采用HF选择性地腐蚀消除预置转换层2-2,消除彻底充分,使得生长衬底1能够回收再利用,降低了其使用成本,进而避免了生长衬底1中的As对环境的污染。实施例4Compared with the peeling situation of the existing growth substrate shown in FIG. 1 using the etch stop layer 2-1, the present invention uses HF to selectively etch and eliminate the preset conversion layer 2-2, and the elimination is complete and sufficient, so that the
如图2及图5~7所示,本发明一种能够回收再利用的衬底,包括:生长衬底1和预置转换层2-2,预置转换层2-2能够将生长衬底1转换为反射衬底。生长衬底1通过外延方式形成预置转换层2-2,预置转换层2-2通过外延方式形成功能层。功能层通过键合介质6结合支撑衬底7,支撑衬底7具体为硅衬底。As shown in Figure 2 and Figures 5-7, a substrate that can be recycled and reused in the present invention includes: a
预置转换层2-2能够被腐蚀液选择性消除,腐蚀液具体为BOE。键合介质6能够被去光阻剂溶解,所述去光阻剂具体为丙酮。键合介质6为光阻剂,光阻剂具体为有机胶介质。The preset conversion layer 2-2 can be selectively eliminated by an etching solution, and the etching solution is specifically BOE. The
其中,生长衬底1包括GaAs,预置转换层2-2包括AlAs。功能层包括外延层N区3、有源区4和外延层P区5;反射衬底包括介质层8、银镜9和铜衬底10,介质层8包括SiO2、ITO或Si3N4,铜衬底10厚度为150μm。Wherein, the
相对于图1所示的现有生长衬底利用腐蚀停止层2-1剥离的情况,本发明中预置转换层2-2采用BOE选择性地腐蚀消除,消除彻底充分,使得生长衬底1能够回收再利用,降低了其使用成本,进而避免了生长衬底1中的As对环境的污染。Compared with the situation that the existing growth substrate shown in FIG. 1 is peeled off by the corrosion stop layer 2-1, the preset conversion layer 2-2 is selectively etched and eliminated by BOE in the present invention, and the elimination is complete and sufficient, so that the
实施例5Example 5
如图2、图3和图7所示,本发明一种衬底进行回收再利用的方法,包括以下步骤:As shown in Fig. 2, Fig. 3 and Fig. 7, a method for recycling a substrate of the present invention comprises the following steps:
a)生长衬底1依次外延生长预置转换层2-2和功能层;a) The
b)利用腐蚀液选择性消除预置转换层2-2;b) Selectively eliminate the preset conversion layer 2-2 by using corrosive liquid;
c)经步骤b)所得的生长衬底1经过表面处理步骤之后,进行再利用;c) reusing the
d)经步骤b)所得的功能层经过表面处理步骤之后,通过沉积、光刻、刻蚀和蒸镀制备介质层8和银镜9,通过电镀方式制备铜衬底10。d) After the surface treatment step of the functional layer obtained in step b), the
其中,生长衬底1包括GaAs,预置转换层2-2包括AlAs。功能层包括外延层N区3、有源区4和外延层P区5;反射衬底包括介质层8、银镜9和铜衬底10,介质层8包括SiO2。Wherein, the
步骤b)实现了生长衬底1的剥离,步骤d)实现了反射衬底的结合,通过以上步骤实现了生长衬底1的反复利用。Step b) realizes the stripping of the
实施例6Example 6
如图2、图3和图7所示,本发明一种衬底进行回收再利用的方法,包括以下步骤:As shown in Fig. 2, Fig. 3 and Fig. 7, a method for recycling a substrate of the present invention comprises the following steps:
a)生长衬底1依次外延生长预置转换层2-2和功能层;a) The
b)利用腐蚀液选择性消除预置转换层2-2;b) Selectively eliminate the preset conversion layer 2-2 by using corrosive liquid;
c)经步骤b)所得的生长衬底1经过表面处理步骤之后,进行再利用;c) reusing the
d)经步骤b)所得的功能层经过表面处理步骤之后,通过沉积、光刻、刻蚀和蒸镀制备介质层8和银镜9,通过电镀方式制备铜衬底10。d) After the surface treatment step of the functional layer obtained in step b), the
其中,生长衬底1包括GaAs,预置转换层2-2包括AlAs。功能层包括外延层N区3、有源区4和外延层P区5;反射衬底包括介质层8、银镜9和铜衬底10,介质层8包括ITO或Si3N4。Wherein, the
步骤b)实现了生长衬底1的剥离,步骤d)实现了反射衬底的结合,通过以上步骤实现了生长衬底1的反复利用。Step b) realizes the stripping of the
表面处理步骤包括检测步骤和清洗步骤;清洗步骤具体为腐蚀液清洗或者水清洗;检测步骤具体为光滑度检测和表面清洁度检测。The surface treatment step includes a detection step and a cleaning step; the cleaning step is specifically corrosive solution cleaning or water cleaning; the detection step is specifically smoothness detection and surface cleanliness detection.
实施例7Example 7
如图2及图4~6所示,本发明一种衬底进行回收再利用的方法,包括以下步骤:As shown in Figure 2 and Figures 4-6, a method for recycling a substrate of the present invention comprises the following steps:
A)生长衬底1依次外延生长预置转换层2-2和功能层;A) The
B)功能层通过粘附的方式形成粘合层,粘合层附接支撑衬底7;或者功能层通过键合介质6结合支撑衬底7;B) The functional layer forms an adhesive layer through adhesion, and the adhesive layer is attached to the supporting
C)利用腐蚀液选择性消除预置转换层2-2;C) Selectively eliminate the preset conversion layer 2-2 by using an etching solution;
D)经步骤C)所得的生长衬底1经过表面处理步骤之后,进行再利用;D) The
E)经步骤C)所得的功能层经过表面处理步骤之后,通过沉积、光刻、刻蚀和蒸镀制备介质层8和银镜9,通过电镀方式制备铜衬底10。E) After the surface treatment step of the functional layer obtained in step C), the
其中,键合介质6能够被去光阻剂溶解,去光阻剂具体为丙酮。键合介质6为光阻剂,光阻剂具体为有机胶介质。生长衬底1包括GaAs,预置转换层2-2包括AlAs。功能层包括外延层N区3、有源区4和外延层P区5;反射衬底包括介质层8、银镜9和铜衬底10,介质层8包括ITO。Wherein, the
其中,表面处理步骤包括抛光步骤、检测步骤以及位于抛光步骤之前和之后的清洗步骤,抛光步骤具体为化学抛光;清洗步骤具体为腐蚀液清洗;检测步骤具体为光滑度检测和表面清洁度检测。Wherein, the surface treatment step includes a polishing step, a detection step, and a cleaning step before and after the polishing step. The polishing step is specifically chemical polishing; the cleaning step is specifically corrosive liquid cleaning; and the detection step is specifically smoothness detection and surface cleanliness detection.
其中,步骤B)完成后,加热至90℃维持30min。Wherein, after step B) is completed, heat to 90° C. for 30 minutes.
步骤C)生长衬底1借助支撑衬底7实现了剥离,步骤E)实现了反射衬底的结合,通过以上步骤实现了生长衬底1的反复利用。Step C) the
实施例8Example 8
如图2及图4~7所示,本发明一种衬底进行回收再利用的方法,包括以下步骤:As shown in Figure 2 and Figures 4-7, a method for recycling a substrate of the present invention comprises the following steps:
A)生长衬底1依次外延生长预置转换层2-2和功能层;A) The
B)功能层通过粘附的方式形成粘合层,粘合层附接支撑衬底7;B) The functional layer forms an adhesive layer by means of adhesion, and the adhesive layer is attached to the supporting
C)利用腐蚀液选择性消除预置转换层2-2;C) Selectively eliminate the preset conversion layer 2-2 by using an etching solution;
D)经步骤C)所得的生长衬底1经过表面处理步骤之后,进行再利用;D) The
E)经步骤C)所得的功能层经过表面处理步骤之后,通过沉积、光刻、刻蚀和蒸镀制备介质层8和银镜9,通过电镀方式制备铜衬底10;E) After the surface treatment step of the functional layer obtained in step C), the
G)通过有机溶剂溶解法消除粘合层,同时移除支撑衬底7。G) The adhesive layer is eliminated by organic solvent dissolution method, and the
其中,步骤G)在80℃的温度下执行。Wherein, step G) is performed at a temperature of 80°C.
其中,步骤B)完成后,加热至120℃维持10min。Wherein, after step B) is completed, heat to 120° C. for 10 minutes.
其中,生长衬底1包括GaAs,预置转换层2-2包括AlAs。功能层包括外延层N区3、有源区4和外延层P区5;反射衬底包括介质层8、银镜9和铜衬底10,介质层8包括SiO2。Wherein, the
步骤C)生长衬底1借助支撑衬底7实现了剥离,步骤E)实现了反射衬底的键合,通过以上步骤实现了生长衬底1的反复利用。Step C) the
实施例9Example 9
如图2及图4~7所示,本发明一种衬底进行回收再利用的方法,包括以下步骤:As shown in Figure 2 and Figures 4-7, a method for recycling a substrate of the present invention comprises the following steps:
A)生长衬底1依次外延生长预置转换层2-2和功能层;A) The
B)功能层通过粘附的方式形成粘合层,粘合层附接支撑衬底7;B) The functional layer forms an adhesive layer by means of adhesion, and the adhesive layer is attached to the supporting
C)利用腐蚀液选择性消除预置转换层2-2;C) Selectively eliminate the preset conversion layer 2-2 by using an etching solution;
D)经步骤C)所得的生长衬底1经过表面处理步骤之后,进行再利用;D) The
E)经步骤C)所得的功能层经过表面处理步骤之后,通过沉积、光刻、刻蚀和蒸镀制备介质层8和银镜9,通过电镀方式制备铜衬底10;E) After the surface treatment step of the functional layer obtained in step C), the
G)通过有机溶剂溶解法消除粘合层,同时移除支撑衬底7。G) The adhesive layer is eliminated by organic solvent dissolution method, and the
其中,步骤G)在50℃的温度下执行。Wherein, step G) is performed at a temperature of 50°C.
其中,步骤B)完成后,加热至110℃维持15min。Wherein, after step B) is completed, heat to 110° C. for 15 minutes.
其中,生长衬底1包括GaAs,预置转换层2-2包括AlAs。功能层包括外延层N区3、有源区4和外延层P区5;反射衬底包括介质层8、银镜9和铜衬底10,介质层8包括SiO2。Wherein, the
步骤C)生长衬底1借助支撑衬底7实现了剥离,步骤E)实现了反射衬底的键合,通过以上步骤实现了生长衬底1的反复利用。Step C) the
表面处理步骤包括抛光步骤、检测步骤以及位于抛光步骤之前和之后的清洗步骤,抛光步骤具体为机械抛光;清洗步骤具体为者水清洗;检测步骤具体为光滑度检测和表面清洁度检测。The surface treatment step includes a polishing step, a detection step, and a cleaning step before and after the polishing step. The polishing step is specifically mechanical polishing; the cleaning step is specifically water cleaning; the detection step is specifically smoothness detection and surface cleanliness detection.
实施例10Example 10
如图2及图4~7所示,本发明一种衬底进行回收再利用的方法,包括以下步骤:As shown in Figure 2 and Figures 4-7, a method for recycling a substrate of the present invention comprises the following steps:
A)生长衬底1依次外延生长预置转换层2-2和功能层;A) The
B)功能层通过键合介质6结合支撑衬底7;B) The functional layer is bonded to the supporting
C)利用腐蚀液选择性消除预置转换层2-2;C) Selectively eliminate the preset conversion layer 2-2 by using an etching solution;
D)经步骤C)所得的生长衬底1经过表面处理步骤之后,进行再利用;D) The
E)经步骤C)所得的功能层经过表面处理步骤之后,通过沉积、光刻、刻蚀和蒸镀制备介质层8和银镜9,通过电镀方式制备铜衬底10;E) After the surface treatment step of the functional layer obtained in step C), the
G)通过有机溶剂溶解法消除键合介质6,同时移除支撑衬底7。G) The
其中,步骤G)在100℃的温度下执行。Wherein, step G) is performed at a temperature of 100°C.
其中,步骤B)完成后,加热至100℃维持20min。Wherein, after step B) is completed, heat to 100° C. for 20 minutes.
步骤C)生长衬底1借助支撑衬底7实现了剥离,步骤E)实现了反射衬底的键合,通过以上步骤实现了生长衬底1的反复利用。Step C) the
以上实施例中,预置转换层2-2对HF或BOE腐蚀液有十万倍以上的选择性腐蚀,由于预置转换层2-2的选择腐蚀性,预置转换层2-2被腐蚀液消融,功能层就与生长衬底1剥离。剥离后的生长衬底1,经过清洗、检测或抛光后,可以重复使用。In the above embodiments, the preset conversion layer 2-2 has a selective corrosion rate of more than 100,000 times to HF or BOE etching solution. Due to the selective corrosion of the preset conversion layer 2-2, the preset conversion layer 2-2 is corroded. The liquid is ablated, and the functional layer is peeled off from the
以上实施例涉及的功能层通过键合介质6与支撑衬底7结合,该操作目的是使两部分结构单元的结合,具体实施时可以是键合方式,也可以是粘合方式,以及其他可以实现结合目的的方式或技术手段。The functional layer involved in the above embodiments is combined with the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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