CN103776655B - The sample sampler of surface density measuring system - Google Patents
The sample sampler of surface density measuring system Download PDFInfo
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- CN103776655B CN103776655B CN201210417192.7A CN201210417192A CN103776655B CN 103776655 B CN103776655 B CN 103776655B CN 201210417192 A CN201210417192 A CN 201210417192A CN 103776655 B CN103776655 B CN 103776655B
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- 238000005070 sampling Methods 0.000 claims abstract description 22
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 230000004308 accommodation Effects 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract description 6
- 238000001739 density measurement Methods 0.000 abstract description 5
- 230000001066 destructive effect Effects 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000000523 sample Substances 0.000 description 47
- 238000000576 coating method Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010295 mobile communication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Sampling And Sample Adjustment (AREA)
Abstract
本发明公开了一种面密度测量系统的样品取样装置,包括取样架和样品夹具,所述的取样架包括与NDC扫描仪固定连接的U形主架,水平固定连接在U形主架开口端下方的样品载板,所述的样品载板中心处设置与所述的样品夹具匹配的通孔,在所述的通孔底部设置内凸缘以支撑定位样品夹具;所述的样品夹具包括下圆环体和上圆环体,所述的上下圆环体将样品夹持其中并由均匀分布的螺钉固定连接。本发明的样品取样装置,将合格的极片放在取样架上可以模拟合格极片,然后将生产出来的极片和合格的极片(样品)相对比,可以直接验证生产的极片是否合格,避免了对极片的破坏性测量,避免合格产品的浪费。
The invention discloses a sample sampling device of a surface density measurement system, which includes a sampling frame and a sample fixture. The sampling frame includes a U-shaped main frame fixedly connected with an NDC scanner, and is horizontally and fixedly connected to the opening end of the U-shaped main frame. The sample support plate below, the center of the sample support plate is provided with a through hole matching the sample holder, and an inner flange is provided at the bottom of the through hole to support and position the sample holder; the sample holder includes a lower A ring body and an upper ring body, the upper and lower ring bodies clamp the sample therein and are fixedly connected by evenly distributed screws. The sample sampling device of the present invention can simulate qualified pole pieces by placing qualified pole pieces on the sampling rack, and then compare the produced pole pieces with qualified pole pieces (samples) to directly verify whether the produced pole pieces are qualified , avoiding the destructive measurement of the pole piece and avoiding the waste of qualified products.
Description
技术领域technical field
本发明涉及电池制备技术领域,特别是涉及一种面密度测量系统的样品取样装置。The invention relates to the technical field of battery preparation, in particular to a sample sampling device of a surface density measurement system.
背景技术Background technique
锂离子电池广泛应用于移动式通讯设备和便携式电子设备,而其核心的极片生产质量的控制显得尤为重要。极片的制备过程中,涂敷工序的涂敷量(面密度)是极片极为重要的参数,NDC测量系统主要包括NDC扫描仪,其是用于监控产品的面密度的检测仪器,其通过上探头的放射出的β射线穿过待测产品,下探头接受穿过的β射线的高能量粒子,产品质量越大,被吸收的的粒子越多,探测装置的电信号输出越小,通过对电信号输出线性转化后,得到产品的单位面积的质量,即面密度。Lithium-ion batteries are widely used in mobile communication devices and portable electronic devices, and the quality control of the core pole pieces is particularly important. In the preparation process of the pole piece, the coating amount (area density) of the coating process is an extremely important parameter of the pole piece. The NDC measurement system mainly includes an NDC scanner, which is a detection instrument for monitoring the surface density of the product. It passes The β-rays emitted by the upper probe pass through the product to be tested, and the lower probe receives the high-energy particles of the β-rays that pass through. The greater the quality of the product, the more particles are absorbed, and the smaller the electrical signal output of the detection device. After the linear conversion of the electrical signal output, the mass per unit area of the product is obtained, that is, the surface density.
但是现在的NDC扫描仪在进行产品质量判断确定这一个正确参数,以往是以破坏性方式将生产合格的极片的对应参数设定为正确参数,不但浪费合格产品,而且参数设定有一定的偏差。However, the current NDC scanner is making product quality judgments to determine the correct parameters. In the past, the corresponding parameters of the qualified pole pieces were set to the correct parameters in a destructive way, which not only wastes qualified products, but also has certain limitations in parameter setting. deviation.
发明内容Contents of the invention
本发明的目的是针对现有技术中存在的技术缺陷,而提供一种面密度测量系统的样品取样装置。The object of the present invention is to provide a sample sampling device for an areal density measurement system aiming at the technical defects existing in the prior art.
为实现本发明的目的所采用的技术方案是:The technical scheme adopted for realizing the purpose of the present invention is:
一种面密度测量系统的样品取样装置,包括取样架和样品夹具,所述的取样架包括与NDC扫描仪固定连接的U形主架,水平固定连接在U形主架开口端下方的样品载板,所述的样品载板中心处设置与所述的样品夹具匹配的通孔,在所述的通孔底部设置内凸缘以支撑定位样品夹具;所述的样品夹具包括下圆环体和上圆环体,所述的上下圆环体将样品夹持其中并由均匀分布的螺钉固定连接。A sample sampling device for an areal density measurement system, comprising a sampling rack and a sample holder, the sampling rack includes a U-shaped main frame fixedly connected to an NDC scanner, and a sample carrier fixedly connected horizontally to the open end of the U-shaped main frame plate, the center of the sample carrier plate is provided with a through hole matching the sample holder, and an inner flange is provided at the bottom of the through hole to support and position the sample holder; the sample holder includes a lower ring body and The upper ring body, the upper and lower ring bodies clamp the sample therein and are fixedly connected by evenly distributed screws.
在所述的上圆环体或下圆环体内侧突出地形成有压环。A pressing ring is protrudingly formed inside the upper or lower annular body.
在所述的样品载板上固定设置有水平仪。A level is fixedly arranged on the sample carrier.
所述的样品载板通过两侧的四个长螺栓与U形主架固定连接。The sample support plate is fixedly connected with the U-shaped main frame by four long bolts on both sides.
在所述的样品载板容纳槽一侧形成有半圆形的缺口以方便手指出入取放样品夹具。A semicircular notch is formed on one side of the sample support plate accommodation groove to facilitate finger access to the sample holder.
所述的样品载板采用铝合金材料制成。The sample carrier is made of aluminum alloy.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明的样品取样装置,结构简单稳定,提高了扫描准确度,同时对不同批次的产品可采用不同的样品进行检测,更换简便,调节方便。将合格的极片放在取样架上可以模拟合格极片,然后将生产出来的极片和合格的极片(样品)相对比,可以直接验证生产的极片是否合格,避免了对极片的破坏性测量,避免合格产品的浪费。The sample sampling device of the present invention has a simple and stable structure, improves the scanning accuracy, and can use different samples to detect different batches of products, and is easy to replace and adjust. Putting the qualified pole piece on the sampling rack can simulate the qualified pole piece, and then comparing the produced pole piece with the qualified pole piece (sample), can directly verify whether the produced pole piece is qualified, avoiding the Destructive measurement to avoid waste of qualified products.
附图说明Description of drawings
图1所示为本发明的取样装置结构示意图;Fig. 1 shows the structural representation of sampling device of the present invention;
图2所示为本发明的样品载板结构示意图;Fig. 2 shows the structural representation of the sample carrier plate of the present invention;
图3所示为本发明的上圆环体结构示意图;Fig. 3 shows the schematic diagram of the structure of the upper ring body of the present invention;
图4所示为本发明的下圆环体结构示意图。Fig. 4 is a schematic diagram of the structure of the lower torus of the present invention.
具体实施方式detailed description
以下结合附图和具体实施例对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1-4所示,本发明的面密度测量系统的样品取样装置包括与所述的NDC测量系统,如NDC8000扫描仪固定连接的取样架1和用以承载样品的样品夹具2,所述的取样架包括U形主架11,水平固定连接在U形主架开口端下方的样品载板12,所述的样品载板中心处设置与所述的样品夹具匹配的通孔13,在所述的通孔底部设置内凸缘以支撑定位样品夹具,即所述的样品夹具会被支撑定位在通孔底部的支撑沿上。同时,在所述的样品载板容纳槽一侧形成有半圆形的缺口15以方便手指出入取放样品夹具。As shown in Figures 1-4, the sample sampling device of the areal density measurement system of the present invention includes a sampling frame 1 fixedly connected with the NDC measurement system such as the NDC8000 scanner and a sample holder 2 for carrying samples, the The sampling rack includes a U-shaped main frame 11, and a sample support plate 12 fixedly connected horizontally to the open end of the U-shaped main frame. The center of the sample support plate is provided with a through hole 13 matching the sample holder. The bottom of the through hole is provided with an inner flange to support and position the sample fixture, that is, the sample fixture will be supported and positioned on the support edge at the bottom of the through hole. At the same time, a semicircular notch 15 is formed on one side of the accommodating groove of the sample support plate to facilitate finger access to the sample holder.
所述的U形主架11包括横梁以及垂直地形成在横梁一侧两端的支臂,所述的支臂下部与横梁间还设置有加强筋以提高支臂强度。其中,所述的U形主架的横梁中部与NDC8000的机体固定连接,U形主架11的开口以可以允许NDC的探头进出,其中,所述的样品载板12采用铝合金材料制成,其轻便且不易变型,长时间使用也不会因为自重而失去水平。所述的样品载板12通过两侧的四个长螺栓13与U形主架的支臂端部固定连接,每个长螺栓都有两个分别位于平台上下两侧的蝴蝶螺丝,所述的螺丝起到调整平台水平作用。The U-shaped main frame 11 includes a beam and arms vertically formed at both ends of one side of the beam, and reinforcing ribs are provided between the lower part of the arms and the beam to increase the strength of the arms. Wherein, the middle part of the beam of the U-shaped main frame is fixedly connected with the body of the NDC8000, and the opening of the U-shaped main frame 11 can allow the probe of the NDC to enter and exit, wherein the sample support plate 12 is made of aluminum alloy material, It is light and not easily deformed, and it will not lose its level due to its own weight even if it is used for a long time. The sample carrier plate 12 is fixedly connected with the end of the support arm of the U-shaped main frame through four long bolts 13 on both sides, and each long bolt has two butterfly screws respectively located on the upper and lower sides of the platform. The screw plays a role in adjusting the level of the platform.
进一步地,为观察样品载板的水平状态,在所述的样品载板上固定设置有水平仪14,具体地说,在所述的样品载板上设置通孔,将所述的水平仪嵌设在通孔内并用螺钉固定即可。Further, in order to observe the horizontal state of the sample carrier, a level 14 is fixedly arranged on the sample carrier, specifically, a through hole is set on the sample carrier, and the level is embedded in the Insert it into the through hole and fix it with screws.
所述的样品夹具包括下圆环体21和上圆环体22,下圆环体内侧突出地形成有压环23,所述的上下圆环体将样品夹持,借助压环可以将样品夹紧定位在样品夹具中,然后用八个平均分布的沉头螺丝固定,可保证样品处于紧绷状态,有利于涂敷量的测量。The sample holder includes a lower ring body 21 and an upper ring body 22, and a pressure ring 23 is protrudingly formed on the inner side of the lower ring body. The upper and lower ring bodies clamp the sample, and the sample can be clamped by means of the pressure ring. Tightly positioned in the sample holder, and then fixed with eight evenly distributed countersunk screws, it can ensure that the sample is in a tight state, which is beneficial to the measurement of the coating amount.
在检测时,首先将合格的极片取下,将取下的合格的极片放在上下夹具中间,用沉头螺丝固定以夹紧绷直样品,然后将制作好的样品夹具放在样品载板上,调整样品载板的高度和水平,调好后,锁紧螺丝,取样架基本上就不用动了。在NDC测量系统上设定取样点,一般位置在取样架的样品中心,点击取样,NDC探头分别先后扫描产品和样品,通过NDC扫描仪的显示屏可以观测到产品和样品的涂敷量(即面密度)的比较结果,可以直接判定产品合格与否。When testing, first remove the qualified pole piece, place the removed qualified pole piece in the middle of the upper and lower fixtures, fix it with countersunk screws to clamp and straighten the sample, and then place the prepared sample fixture on the sample holder. On the plate, adjust the height and level of the sample support plate. After adjustment, tighten the screws, and the sampling rack basically does not need to be moved. Set the sampling point on the NDC measurement system. The general position is in the sample center of the sampling rack. Click sampling, the NDC probe scans the product and the sample successively, and the coating amount of the product and the sample can be observed through the display screen of the NDC scanner (ie Area density) comparison results can directly determine whether the product is qualified or not.
以上所述仅是本发明的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the protection scope of the present invention.
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CN2814382Y (en) * | 2005-06-30 | 2006-09-06 | 深圳市比克电池有限公司 | Automatic sampling device for battery pole piece |
CN201146213Y (en) * | 2007-11-28 | 2008-11-05 | 比亚迪股份有限公司 | Clamper for battery pole piece |
CN201440114U (en) * | 2009-07-15 | 2010-04-21 | 深圳市海太阳实业有限公司 | A battery electrode sampling fixture |
CN101992174A (en) * | 2010-09-14 | 2011-03-30 | 天津力神电池股份有限公司 | Method for monitoring surface density of coating quantity of lithium ion battery pole piece |
CN202057511U (en) * | 2011-03-04 | 2011-11-30 | 万向电动汽车有限公司 | Density sampling device for surfaces of test-coating pole pieces of lithium batteries |
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US8556564B2 (en) * | 2007-06-26 | 2013-10-15 | Siemens Healthcare Diagnostics Inc. | Mobile sample storage and retrieval unit for a laboratory automated sample handling worksystem |
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Patent Citations (5)
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CN2814382Y (en) * | 2005-06-30 | 2006-09-06 | 深圳市比克电池有限公司 | Automatic sampling device for battery pole piece |
CN201146213Y (en) * | 2007-11-28 | 2008-11-05 | 比亚迪股份有限公司 | Clamper for battery pole piece |
CN201440114U (en) * | 2009-07-15 | 2010-04-21 | 深圳市海太阳实业有限公司 | A battery electrode sampling fixture |
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