CN103775976B - Wavelength converter and relevant source system, optical projection system - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及照明及显示技术领域,特别是涉及一种波长转换装置及相关光源系统、投影系统。The invention relates to the technical field of illumination and display, in particular to a wavelength conversion device, a related light source system, and a projection system.
背景技术 Background technique
目前,波长转换材料在照明和显示领域有很广泛的应用。波长转换材料是指能够吸收一种波长的激发光产生不同波长的光的材料。波长转换材料可以是磷光性材料、荧光材料、量子点以及包括至少一种上述材料的混合物。Currently, wavelength conversion materials are widely used in lighting and display fields. The wavelength conversion material refers to a material that can absorb excitation light of one wavelength to generate light of a different wavelength. The wavelength converting material may be a phosphorescent material, a fluorescent material, a quantum dot, and a mixture comprising at least one of the foregoing.
图1为现有技术中的一种发光装置的结构示意图,如图1所示,发光装置包括激发光源102和波长转换层101,波长转换层101可以吸收从激发光源102出射的激发光104,并出射不同波长的受激光103。波长转换材料的转换效率可以被定义为受激光103的光通量与激发光104的光功率的比值。一般来说,激发光会被聚焦到波长转换层的表面形成一个光斑。光斑的尺寸和光斑出射光的光通量将会决定整个发光装置出射光的亮度,一般来说,光斑处的激发光的光功率密度越高,光斑就会出射更多受激光。假设受激光103的发散角度保持不变,在大多数情况下,受激光103的亮度会随激发光104的光功率密度的增大而增大。但是,很多波长转换材料的转换效率会随着激发光的光功率密度的增大而减小,这种现象叫做饱和效应。图2a为受激光的强度与激发光的光功率密度之间的关系曲线,从图2a上可以看出,随着激发光的光功率密度的增大,受激光的强度逐渐增大,但是增大的趋势越来越缓慢。图2b为波长转换材料的转换效率与激发光的光功率密度之间的关系曲线。很明显地,激发光的光功率密度越高,波长转换材料的转换效率越低。Fig. 1 is a schematic structural view of a light-emitting device in the prior art. As shown in Fig. 1, the light-emitting device includes an excitation light source 102 and a wavelength conversion layer 101, and the wavelength conversion layer 101 can absorb excitation light 104 emitted from the excitation light source 102, And emit the received light 103 with different wavelengths. The conversion efficiency of the wavelength conversion material can be defined as the ratio of the luminous flux of the subject light 103 to the light power of the excitation light 104 . Generally, the excitation light will be focused onto the surface of the wavelength conversion layer to form a spot. The size of the light spot and the luminous flux of the light emitted from the light spot will determine the brightness of the light emitted by the entire light-emitting device. Generally speaking, the higher the optical power density of the excitation light at the light spot, the more stimulated light will be emitted from the light spot. Assuming that the divergence angle of the subject light 103 remains unchanged, in most cases, the brightness of the subject light 103 will increase as the optical power density of the excitation light 104 increases. However, the conversion efficiency of many wavelength conversion materials will decrease with the increase of the optical power density of the excitation light. This phenomenon is called the saturation effect. Figure 2a is the relationship curve between the intensity of the stimulated light and the optical power density of the excitation light. The big trend is getting slower and slower. Fig. 2b is a relationship curve between the conversion efficiency of the wavelength conversion material and the optical power density of the excitation light. Obviously, the higher the optical power density of the excitation light, the lower the conversion efficiency of the wavelength conversion material.
发明内容 Contents of the invention
本发明主要解决的技术问题是提供一种可以提高对激发光转换效率的波长转换装置及相关光源系统、投影系统。The technical problem mainly solved by the present invention is to provide a wavelength conversion device, a related light source system, and a projection system that can improve the conversion efficiency of excitation light.
本发明实施例提供了一种发光装置,其特征在于,包括:An embodiment of the present invention provides a light emitting device, which is characterized in that it includes:
层叠设置的第一波长转换子层和第二波长转换子层;The first wavelength conversion sublayer and the second wavelength conversion sublayer are stacked;
第一波长转换子层包括背向第二波长转换子层的入光面,第一波长转换子层用于接收从入光面入射的激发光并将该激发光部分转换为受激光,并将部分激发光透射至第二波长转换子层;The first wavelength conversion sublayer includes a light incident surface facing away from the second wavelength conversion sublayer, the first wavelength conversion sublayer is used to receive the excitation light incident from the light incident surface and partially convert the excitation light into an accepted light, and Part of the excitation light is transmitted to the second wavelength conversion sublayer;
第二波长转换子层的波长转换材料的密度大于第一波长转换子层的波长转换材料的密度。The density of the wavelength converting material of the second wavelength converting sublayer is greater than the density of the wavelength converting material of the first wavelength converting sublayer.
本发明还提供了一种光源系统,该光源系统包括上述波长转换装置。The present invention also provides a light source system, which includes the above-mentioned wavelength conversion device.
本发明还提供了一种投影系统,该投影系统包括上述波长转换装置。The present invention also provides a projection system, which includes the above-mentioned wavelength conversion device.
与现有技术相比,本发明实施例具有如下有益效果:Compared with the prior art, the embodiments of the present invention have the following beneficial effects:
本实施例中,波长转换层的第一波长转换子层的波长转换材料密度小于第二波长转换子层,由于第一波长转换子层的密度变小,第一波长转换子层吸收的激发光的减少了,更多的激发光进入第二波长转换子层。因此低转换效率的第一波长转换子层产生的受激光的减少了,第二波长转换子层产生的受激光的数量增加了,并且第二波长转换子层增加的受激光的数量要多于第一波长转换子层减少的受激光,从而使得波长转换层的整体效率提高了。In this embodiment, the wavelength conversion material density of the first wavelength conversion sublayer of the wavelength conversion layer is smaller than that of the second wavelength conversion sublayer. Since the density of the first wavelength conversion sublayer becomes smaller, the excitation light absorbed by the first wavelength conversion sublayer is reduced, more excitation light enters the second wavelength conversion sublayer. Therefore, the first wavelength conversion sub-layer with low conversion efficiency reduces the amount of the affected light generated by the second wavelength conversion sub-layer, and increases the amount of the affected light generated by the second wavelength conversion sub-layer. The first wavelength conversion sub-layer reduces the received light, so that the overall efficiency of the wavelength conversion layer is improved.
附图说明 Description of drawings
图1为现有技术中的一种发光装置的结构示意图;FIG. 1 is a schematic structural view of a light emitting device in the prior art;
图2a为受激光的强度与激发光的光功率密度之间的关系曲线;Fig. 2a is the relationship curve between the intensity of the subject light and the optical power density of the excitation light;
图2b为波长转换材料的转换效率与激发光的光功率密度之间的关系曲线;Fig. 2b is the relationship curve between the conversion efficiency of the wavelength conversion material and the optical power density of the excitation light;
图3为本发明实施例中波长转换装置的一个实施例的结构示意图;FIG. 3 is a schematic structural diagram of an embodiment of a wavelength conversion device in an embodiment of the present invention;
图4a为一种波长转换材料密度均匀分布的波长转换层的结构示意图;Fig. 4a is a schematic structural diagram of a wavelength conversion layer with uniform distribution of wavelength conversion material density;
图4b为均匀密度的波长转换层中激发光的入射深度与激发光的光功率密度之间的关系曲线;Figure 4b is a relationship curve between the incident depth of the excitation light and the optical power density of the excitation light in the wavelength conversion layer of uniform density;
图5为本发明中波长转换装置的另一实施例的波长转换层的波长转换材料的密度分布示意图;5 is a schematic diagram of the density distribution of the wavelength conversion material of the wavelength conversion layer of another embodiment of the wavelength conversion device in the present invention;
图6为激发光的相对光功率密度随波长转换层的相对深度的增加的变化曲线;Fig. 6 is a variation curve of the relative optical power density of the excitation light with the increase of the relative depth of the wavelength conversion layer;
图7为现有技术中与图3所示实施例中的波长转换层的结构示意图;FIG. 7 is a schematic structural diagram of the wavelength conversion layer in the prior art and in the embodiment shown in FIG. 3;
图8a-8d为本发明的波长转换装置的另一实施例中的波长转换层的密度分布曲线;8a-8d are density distribution curves of the wavelength conversion layer in another embodiment of the wavelength conversion device of the present invention;
图9为波长转换层的波长转换材料的密度分布的设计曲线与实际曲线的对比示意图;Fig. 9 is a schematic diagram comparing the design curve and the actual curve of the density distribution of the wavelength conversion material of the wavelength conversion layer;
图10为本发明的波长转换装置的另一实施例中的波长转换装置的结构示意图;10 is a schematic structural diagram of a wavelength conversion device in another embodiment of the wavelength conversion device of the present invention;
图11为本发明的波长转换装置的另一实施例中的波长转换层的波长转换材料密度分布曲线。FIG. 11 is a distribution curve of the wavelength conversion material density of the wavelength conversion layer in another embodiment of the wavelength conversion device of the present invention.
具体实施方式 detailed description
下面结合附图和实施方式对本发明实施例进行详细说明。Embodiments of the present invention will be described in detail below with reference to the drawings and implementation methods.
实施例一Embodiment one
图3是本发明实施例中波长转换装置的一个实施例的结构示意图,如图3所示,波长转换装置420仅包括波长转换层,该波长转换层包括层叠设置的第一波长转换子层421和第二波长转换子层422。Fig. 3 is a schematic structural diagram of an embodiment of a wavelength conversion device in an embodiment of the present invention. As shown in Fig. 3 , the wavelength conversion device 420 only includes a wavelength conversion layer, and the wavelength conversion layer includes a first wavelength conversion sub-layer 421 stacked. and a second wavelength converting sublayer 422 .
第一波长转换子层421包括背向第二波长转换子层422的入光面421a,第一波长转换子层421接收从入光面421a入射的激发光并将该激发光部分转换为受激光,并将部分激发光透射至第二波长转换子层422。第二波长转换子层422的波长转换材料的密度大于第一波长转换子层421的波长转换材料的密度。波长转换材料最常见的是荧光粉,也可以是量子点或者荧光染料等具有波长转换功能的材料。The first wavelength conversion sublayer 421 includes a light incident surface 421a facing away from the second wavelength conversion sublayer 422, the first wavelength conversion sublayer 421 receives the excitation light incident from the light incident surface 421a and converts the excitation light part into the accepted light , and transmit part of the excitation light to the second wavelength conversion sub-layer 422 . The density of the wavelength conversion material of the second wavelength conversion sublayer 422 is greater than the density of the wavelength conversion material of the first wavelength conversion sublayer 421 . The most common wavelength conversion material is phosphor, and it can also be a material with wavelength conversion function such as quantum dots or fluorescent dyes.
图4a为一种波长转换材料密度均匀分布的波长转换层的结构示意图,如图4a所示,波长转换层210接收激发光220,波长转换层210的波长转换材料颗粒211均匀分布在波长转换层内。当激发光入射到波长转换层的内部,由于波长转换材料颗粒211的散射作用和吸收作用,激发光的光功率密度显著减小。经实验检测,图4b为均匀密度的波长转换层中激发光的入射深度与激发光的光功率密度之间的关系曲线,如图4b所示,在波长转换层的20%深度处,激发光的光功率密度只有波长转换层表面的激发光光功率密度的60%,因此接近波长转换层的入射面处的激发光能量密度很高且波长转换材料具有很高的饱和度,远没有完全吸收入射的激发光,而深层的波长转换材料颗粒接收较低的功率密度的激发光,深层的波长转换材料颗粒不会发生饱和。因此,对于波长转换材料均匀密度分布的波长转换层,其内部的波长转换材料接收较低功率密度的激发光,而远没有达到转换效率的饱和,导致波长转换层的整体转换效率较低。Figure 4a is a schematic structural view of a wavelength conversion layer with uniform distribution of wavelength conversion material density, as shown in Figure 4a, the wavelength conversion layer 210 receives excitation light 220, and the wavelength conversion material particles 211 of the wavelength conversion layer 210 are evenly distributed in the wavelength conversion layer Inside. When the excitation light is incident into the wavelength conversion layer, the optical power density of the excitation light is significantly reduced due to the scattering and absorption effects of the wavelength conversion material particles 211 . Through experimental detection, Fig. 4b is the relationship curve between the incident depth of the excitation light and the optical power density of the excitation light in the wavelength conversion layer with uniform density. As shown in Fig. 4b, at the 20% depth of the wavelength conversion layer, the excitation light The optical power density of the wavelength conversion layer is only 60% of the excitation light power density on the surface of the wavelength conversion layer, so the excitation light energy density near the incident surface of the wavelength conversion layer is very high and the wavelength conversion material has a high degree of saturation, far from complete absorption The incident excitation light, while the wavelength conversion material particles in the deep layer receive the excitation light with a lower power density, the wavelength conversion material particles in the deep layer will not be saturated. Therefore, for a wavelength conversion layer with a uniform density distribution of wavelength conversion materials, the wavelength conversion material inside receives excitation light with a lower power density, and the conversion efficiency is far from saturation, resulting in lower overall conversion efficiency of the wavelength conversion layer.
在本实施例中,波长转换层420的第一波长转换子层421的波长转换材料的密度小于第二波长转换子层422的波长转换材料的密度,由于第一波长转换子层421的波长转换材料的密度变小,第一波长转换子层421吸收的激发光的减少了,更多的激发光进入第二波长转换子层422。因此低转换效率的第一波长转换子层421产生的受激光的减少了,第二波长转换子层422产生的受激光的数量增加了,由于第二波长转换子层422的转换效率要高于第一波长转换子层421的转换效率,第二波长转换子层422增加的受激光的数量要多于第一波长转换子层421减少的受激光的数量,从而使得波长转换层的整体效率提高了。In this embodiment, the density of the wavelength conversion material of the first wavelength conversion sublayer 421 of the wavelength conversion layer 420 is smaller than the density of the wavelength conversion material of the second wavelength conversion sublayer 422, because the wavelength conversion of the first wavelength conversion sublayer 421 The density of the material becomes smaller, the excitation light absorbed by the first wavelength conversion sublayer 421 decreases, and more excitation light enters the second wavelength conversion sublayer 422 . Therefore, the amount of the received light generated by the first wavelength conversion sub-layer 421 with low conversion efficiency is reduced, and the amount of the received light generated by the second wavelength conversion sub-layer 422 is increased, because the conversion efficiency of the second wavelength conversion sub-layer 422 is higher than that of The conversion efficiency of the first wavelength conversion sub-layer 421, the amount of light received by the second wavelength conversion sub-layer 422 is more than the number of light received by the first wavelength conversion sub-layer 421, so that the overall efficiency of the wavelength conversion layer is improved. up.
实际上,为了更好地提高转换效率,波长转换层可以包括多个波长转换子层。优选地,波长转换层还可以包括第三波长转换子层,第一波长转换子层、第二波长转换子层和第三波长转换子层依次层叠设置,该第三波长转换子层的波长转换材料的密度大于第二波长转换子层的波长转换材料的密度。相对于两个波长转换子层的情况,在波长转换层厚度不变且每个子层厚度相同的情况下,包括三个波长转换子层的波长转换层的第一波长转换子层会吸收更少的激发光,而将其透射至第二波长转换子层和第三波长转换子层,逐层吸收,效率会更高。Actually, in order to better improve the conversion efficiency, the wavelength conversion layer may include multiple wavelength conversion sub-layers. Preferably, the wavelength conversion layer may also include a third wavelength conversion sublayer, the first wavelength conversion sublayer, the second wavelength conversion sublayer and the third wavelength conversion sublayer are stacked in sequence, and the wavelength conversion of the third wavelength conversion sublayer The density of the material is greater than the density of the wavelength converting material of the second wavelength converting sub-layer. Compared to the case of two wavelength converting sublayers, the first wavelength converting sublayer of a wavelength converting layer comprising three wavelength converting sublayers absorbs less The excitation light is transmitted to the second wavelength conversion sub-layer and the third wavelength conversion sub-layer, and is absorbed layer by layer, so the efficiency will be higher.
容易理解的是,波长转换层还可以设置三个以上的波长转换子层。例如,本发明中波长转换装置的另一实施例的波长转换层可以由多个波长转换子层层叠而成,其波长转换层的波长转换材料的密度分布示意图如图5所示,每一个阶梯代表了一个波长转换子层的密度分布,多个波长转换子层的波长转换材料的密度成阶梯状梯度分布,且波长转换材料的密度随深度增加逐渐增大。这种结构的波长转换层也比较容易成型。图6为激发光的相对光功率密度随波长转换层的相对深度的增加的变化曲线,其中实线部分为波长转换层的密度如图5所示梯度分布时的变化曲线,虚线部分为波长转换层的密度为均匀分布时的变化曲线,两个曲线的变化趋势有着明显的不同,例如在50%深度处,均匀密度分布的波长转换层的光功率密度降到了表面光功率密度的30%,而梯度分布的波长转换层的光功率密度只降到了表面光功率密度56%,可以看出梯度分布的波长转换层的深层的波长转换材料相对于均匀分布的波长转换层可以接收到更多的激发光。It is easy to understand that the wavelength conversion layer may also be provided with more than three wavelength conversion sub-layers. For example, the wavelength conversion layer of another embodiment of the wavelength conversion device in the present invention can be formed by stacking multiple wavelength conversion sub-layers. The density distribution of the wavelength conversion material in the wavelength conversion layer is shown in Figure 5. Each step Represents the density distribution of a wavelength conversion sublayer, the density of the wavelength conversion material of multiple wavelength conversion sublayers is distributed in a step-like gradient, and the density of the wavelength conversion material increases gradually with increasing depth. The wavelength conversion layer with this structure is also relatively easy to form. Figure 6 is the change curve of the relative optical power density of the excitation light with the increase of the relative depth of the wavelength conversion layer, wherein the solid line part is the change curve of the density of the wavelength conversion layer when the gradient distribution is shown in Figure 5, and the dotted line part is the wavelength conversion When the density of the layer is evenly distributed, the change curves of the two curves are obviously different. For example, at 50% depth, the optical power density of the wavelength conversion layer with uniform density distribution drops to 30% of the surface optical power density, while The optical power density of the wavelength conversion layer with gradient distribution is only reduced to 56% of the surface optical power density. It can be seen that the wavelength conversion material in the deep layer of the wavelength conversion layer with gradient distribution can receive more excitation light than the wavelength conversion layer with uniform distribution. .
为了进一步说明本实施例的波长转换装置的工作原理,这里将现有技术与本实施例中的波长转换装置进行对比。图7为现有技术中与图3所示实施例中的波长转换层的结构示意图,如图7所示,波长转换装置A为现有技术中的波长转换层,包括第一波长转换子层a和第二波长转换子层b,波长转换层B为本实施例中的波长转换层,包括第一波长转换子层c和第二波长转换子层d。这里我们假定第一波长转换子层a、第二波长转换子层b、第二波长转换子层d中波长转换材料的密度相同,第一波长转换子层c的波长转换材料的密度为第一波长转换子层a的一半,所有波长转换子层的厚度相同。当有200单位的激发光光子入射第一波长转换子层a,假设有100单位光子被吸收,剩余100单位的光子会由于被散射等原因而均匀入射到第二波长转换子层b。若在第一波长转换子层a的入射面的相对光功率密度为1,根据图6可知,在相对深度0.5处即第二波长转换子层b的表面处,均匀密度波长转换层的激发光的相对光功率密度为0.30。再根据图2b可以得到,光功率密度1时第一波长转换子层a的相对转换效率为0.38,光功率密度0.30时第二波长转换子层b的相对转换效率为0.94,因此可以得到波长转换层A的出射的受激光为:0.38×100+0.94×100=132单位。同理,对于波长转换层B,当有200单位的激发光光子入射至第一波长转换子层c,由于第一波长转换子层c的波长转换材料密度为第一波长转换子层a的一半,会有50单位光子被吸收,剩余的150单位的光子被散射等原因而均匀入射到第二波长转换子层d。第一波长转换子层c的入射面的相对光功率密度同样为1,根据图6可知,在相对深度0.5处即第二波长转换子层d的表面处,梯度分布的波长转换层的激发光的相对光功率密度为0.56。再根据图2b可以得到,相对光功率密度为1的第一波长转换子层c的相对转换效率为0.38,相对光功率密度为0.56的第二波长转换子层d的相对转换效率为0.88,因此可以得到波长转换层B的出射的受激光为:0.38×50+0.88×150=141单位,从这里可以看出梯度分布的波长转换层相对于均匀分布的波长转换层,其对激发光的整体效率有所提高。In order to further illustrate the working principle of the wavelength conversion device in this embodiment, the prior art is compared with the wavelength conversion device in this embodiment. Figure 7 is a schematic structural view of the wavelength conversion layer in the prior art and the embodiment shown in Figure 3, as shown in Figure 7, the wavelength conversion device A is the wavelength conversion layer in the prior art, including the first wavelength conversion sub-layer a and the second wavelength conversion sublayer b, the wavelength conversion layer B is the wavelength conversion layer in this embodiment, including the first wavelength conversion sublayer c and the second wavelength conversion sublayer d. Here we assume that the density of the wavelength conversion material in the first wavelength conversion sublayer a, the second wavelength conversion sublayer b, and the second wavelength conversion sublayer d is the same, and the density of the wavelength conversion material in the first wavelength conversion sublayer c is the first half of the wavelength conversion sublayer a, and all the wavelength conversion sublayers have the same thickness. When 200 units of excitation light photons are incident on the first wavelength conversion sub-layer a, assuming that 100 units of photons are absorbed, the remaining 100 units of photons will uniformly enter the second wavelength conversion sub-layer b due to scattering or other reasons. If the relative optical power density on the incident surface of the first wavelength conversion sublayer a is 1, according to Figure 6, at the relative depth of 0.5, that is, at the surface of the second wavelength conversion sublayer b, the excitation light of the uniform density wavelength conversion layer The relative optical power density is 0.30. According to Figure 2b, it can be obtained that when the optical power density is 1, the relative conversion efficiency of the first wavelength conversion sublayer a is 0.38, and when the optical power density is 0.30, the relative conversion efficiency of the second wavelength conversion sublayer b is 0.94, so the wavelength conversion can be obtained The received light emitted from layer A is: 0.38×100+0.94×100=132 units. Similarly, for the wavelength conversion layer B, when 200 units of excitation light photons are incident on the first wavelength conversion sublayer c, since the wavelength conversion material density of the first wavelength conversion sublayer c is half of that of the first wavelength conversion sublayer a , 50 units of photons will be absorbed, and the remaining 150 units of photons will be uniformly incident on the second wavelength conversion sub-layer d due to reasons such as scattering. The relative optical power density of the incident surface of the first wavelength conversion sublayer c is also 1. According to FIG. The relative optical power density is 0.56. According to Figure 2b, it can be obtained that the relative conversion efficiency of the first wavelength conversion sublayer c with a relative optical power density of 1 is 0.38, and the relative conversion efficiency of the second wavelength conversion sublayer d with a relative optical power density of 0.56 is 0.88, so It can be obtained that the emitted light of the wavelength conversion layer B is: 0.38×50+0.88×150=141 units, from which it can be seen that the gradient distribution of the wavelength conversion layer has a greater impact on the overall excitation light than the uniform distribution of the wavelength conversion layer. Efficiency has improved.
另外,由于在第一波长转换子层的转换效率较低,大量的激发光能量被转换成热量,导致第一波长转换子层的温度较高,会降低波长转换材料的转换效率。梯度分布的波长转换层将更多的激发光在深度更深的地方进行转换,因此第一波长转换子层的发热量减少了,这将提高第一波长转换子层的波长转换材料的转换效率,进一步提高了波长转换层的整体转换效率。In addition, because the conversion efficiency of the first wavelength conversion sublayer is low, a large amount of excitation light energy is converted into heat, resulting in a high temperature of the first wavelength conversion sublayer, which reduces the conversion efficiency of the wavelength conversion material. The gradient-distributed wavelength conversion layer converts more excitation light at deeper depths, so the calorific value of the first wavelength conversion sublayer is reduced, which will improve the conversion efficiency of the wavelength conversion material of the first wavelength conversion sublayer, The overall conversion efficiency of the wavelength conversion layer is further improved.
由实验可知,第一波长转换子层和第二波长转换子层所吸收的激发光能量比较接近时,波长转换层的整体效率较高。优选地,第一波长转换子层的波长转换材料的密度小于第二波长转换子层的波长转换材料的密度的70%,经实验验证,此时整体转换效率会提升的比较明显。It can be known from experiments that when the excitation light energy absorbed by the first wavelength conversion sublayer and the second wavelength conversion sublayer are relatively close, the overall efficiency of the wavelength conversion layer is higher. Preferably, the density of the wavelength conversion material in the first wavelength conversion sublayer is less than 70% of the density of the wavelength conversion material in the second wavelength conversion sublayer. It has been verified by experiments that the overall conversion efficiency will be significantly improved at this time.
对于梯度分布的多个波长转换子层组成的波长转换层,其密度分布的趋势可以具有多种形式。图8a-8d为本发明的波长转换装置的另一实施例中的波长转换层的密度分布曲线,如图8a所示,波长转换层的密度可以随着波长转换层深度的增加而呈线性增加。如图8b-8d所示,波长转换层的密度也可以随着波长转换层深度的增加而呈非线性增加。其中,图8b所示的波长转换层的密度分布曲线为递增的凸曲线,图8c所示的波长转换层的密度分布曲线为递增的凹曲线,图8d所示的波长转换层的密度分布曲线为前半部分为凸曲线,后半部分为凹曲线的递增曲线,且与图8a-8d不同的是,图8d所示的波长转换层的表面的波长转换材料的相对密度不为零。当然,本发明中,波长转换层的表面的波长转换材料的相对密度是可以根据需要进行设置。这里所列举的对波长转换层的波长转换材料的密度分布曲线只是对本发明的波长转换层的波长转换材料的密度分布的举例,并不对本发明构成限制。实际上,本发明的波长转换层的波长转换材料的密度分布曲线可以有更多的形式,该密度分布曲线可以根据波长转换材料层的厚度以及应用场合等确定,以使得波长转换装置达到最优的转换效率。For a wavelength conversion layer composed of multiple wavelength conversion sub-layers with gradient distribution, the density distribution trend may have various forms. Figures 8a-8d are the density distribution curves of the wavelength conversion layer in another embodiment of the wavelength conversion device of the present invention, as shown in Figure 8a, the density of the wavelength conversion layer can increase linearly with the increase of the depth of the wavelength conversion layer . As shown in Figures 8b-8d, the density of the wavelength conversion layer can also increase non-linearly as the depth of the wavelength conversion layer increases. Wherein, the density distribution curve of the wavelength conversion layer shown in Figure 8b is an increasing convex curve, the density distribution curve of the wavelength conversion layer shown in Figure 8c is an increasing concave curve, and the density distribution curve of the wavelength conversion layer shown in Figure 8d is The first half is a convex curve, and the second half is an increasing curve with a concave curve, and different from Figs. 8a-8d, the relative density of the wavelength conversion material on the surface of the wavelength conversion layer shown in Fig. 8d is not zero. Certainly, in the present invention, the relative density of the wavelength conversion material on the surface of the wavelength conversion layer can be set as required. The density distribution curve of the wavelength conversion material of the wavelength conversion layer listed here is only an example of the density distribution of the wavelength conversion material of the wavelength conversion layer of the present invention, and does not constitute a limitation of the present invention. In fact, the density distribution curve of the wavelength conversion material of the wavelength conversion layer of the present invention can have more forms, and the density distribution curve can be determined according to the thickness of the wavelength conversion material layer and the application occasion, so that the wavelength conversion device can be optimized. conversion efficiency.
在波长转换层的制备过程中,由于工艺误差等因素的存在,波长转换层的波长转换材料的密度分布曲线不可能是完全按照预定设计的曲线变化,而往往包括多个起伏。例如,图9为波长转换层的波长转换材料的密度分布的设计曲线与实际曲线的对比示意图,如图9所示,设计曲线为线性递增曲线,而实际曲线却是分布在设计曲线周围的具有较多起伏的曲线,但是设计曲线和实际曲线的大体密度变化趋势是一致的。另一方面,在实际的波长转换层的制作过程中,波长转换层往往是由多个波长转换子层组成的,因此波长转换层的密度分布还可能是不连续的,而成阶梯状的梯度分布。当波长转换层的各个波长转换子层的厚度较薄的时候,可以认为波长转换层的波长转换材料的密度分布近似连续。During the preparation of the wavelength conversion layer, due to process errors and other factors, the density distribution curve of the wavelength conversion material in the wavelength conversion layer cannot completely follow the predetermined design curve, but often includes multiple fluctuations. For example, FIG. 9 is a schematic diagram of the comparison between the design curve and the actual curve of the density distribution of the wavelength conversion material in the wavelength conversion layer. As shown in FIG. 9, the design curve is a linear increasing curve, while the actual curve is distributed around the design curve. There are more undulating curves, but the general density change trend of the design curve and the actual curve is consistent. On the other hand, in the actual manufacturing process of the wavelength conversion layer, the wavelength conversion layer is often composed of multiple wavelength conversion sub-layers, so the density distribution of the wavelength conversion layer may also be discontinuous, forming a stepped gradient distributed. When the thickness of each wavelength conversion sub-layer of the wavelength conversion layer is relatively thin, it can be considered that the density distribution of the wavelength conversion material in the wavelength conversion layer is approximately continuous.
本实施例中,波长转换层除了包括波长转换材料还包括粘接剂,例如硅胶,PMMA,透明玻璃等,该粘接剂可以粘接波长转换材料,波长转换材料可以均匀地分布在粘接剂中而形成一个整体。粘接剂可以起到固定波长转换材料的作用,并能隔绝空气以保护波长转换材料。In this embodiment, in addition to the wavelength conversion material, the wavelength conversion layer also includes an adhesive, such as silica gel, PMMA, transparent glass, etc., the adhesive can bond the wavelength conversion material, and the wavelength conversion material can be evenly distributed on the adhesive to form a whole. The adhesive can play the role of fixing the wavelength conversion material, and can isolate the air to protect the wavelength conversion material.
本发明中,波长转换层的波长转换材料的密度分布曲线不一定在波长转换层的深度方向上一直单调递增,也可以是其它形式。图10为本发明的波长转换装置的另一实施例中的结构示意图,如图10所示,波长转换装置包括波长转换层520,本实施例中的波长转换装置与图3所示的波长转换装置的不同点在于:In the present invention, the density distribution curve of the wavelength conversion material in the wavelength conversion layer does not necessarily increase monotonously in the depth direction of the wavelength conversion layer, and may be in other forms. Figure 10 is a schematic structural view of another embodiment of the wavelength conversion device of the present invention, as shown in Figure 10, the wavelength conversion device includes a wavelength conversion layer 520, the wavelength conversion device in this embodiment is the same as the wavelength conversion device shown in Figure 3 The differences between the devices are:
(1)本实施例中的波长转换层520除包括第一波长转换子层521和第二波长转换子层522以外,还包括第三波长转换子层523与第四波长转换子层524,第三波长转换子层523的波长转换材料的密度小于第二波长转换子层522的波长转换材料的密度,第四波长转换子层524的波长转换材料的密度大于第三波长转换子层523的波长转换材料的密度,第一波长转换子层521、第二波长转换子层522、第三波长转换子层523和第四波长转换子层524依次层叠设置。实际上,本实施例中的波长转换层相当于两个图3所示实施例中的波长转换层的叠加,因此本实施例中的波长转换层同样可以提高整体的转换效率。另外,在波长转换层的整体厚度相同的情况下,本实施例中的波长转换子层的厚度更薄,因此更多的激发光会透射过第一波长转换子层进入转换效率更高的第二波长转换子层进行转换,从而进一步提高了转换效率。优选地,第一波长转换子层和第三波长转换子层的波长转换材料的密度相等,第二波长转换子层和第四波长转换子层的波长转换材料的密度相等。这样的优点在于:只需要制备两种密度的波长转换子层,减少工序,节省成本。(1) In addition to the first wavelength conversion sublayer 521 and the second wavelength conversion sublayer 522, the wavelength conversion layer 520 in this embodiment also includes a third wavelength conversion sublayer 523 and a fourth wavelength conversion sublayer 524. The density of the wavelength conversion material of the third wavelength conversion sublayer 523 is less than the density of the wavelength conversion material of the second wavelength conversion sublayer 522, and the density of the wavelength conversion material of the fourth wavelength conversion sublayer 524 is greater than the wavelength of the third wavelength conversion sublayer 523 The density of the conversion material, the first wavelength conversion sublayer 521 , the second wavelength conversion sublayer 522 , the third wavelength conversion sublayer 523 and the fourth wavelength conversion sublayer 524 are stacked in sequence. In fact, the wavelength conversion layer in this embodiment is equivalent to the superposition of the wavelength conversion layers in the two embodiments shown in FIG. 3 , so the wavelength conversion layer in this embodiment can also improve the overall conversion efficiency. In addition, when the overall thickness of the wavelength conversion layer is the same, the thickness of the wavelength conversion sub-layer in this embodiment is thinner, so more excitation light will be transmitted through the first wavelength conversion sub-layer and enter the second wavelength conversion sub-layer with higher conversion efficiency. The second wavelength conversion sublayer performs conversion, thereby further improving the conversion efficiency. Preferably, the densities of the wavelength converting materials of the first wavelength converting sublayer and the third wavelength converting sublayer are equal, and the densities of the wavelength converting materials of the second wavelength converting sublayer and the fourth wavelength converting sublayer are equal. The advantage of this is that only two kinds of densities of wavelength conversion sub-layers need to be prepared, which reduces the number of procedures and saves costs.
容易想到的是,在本发明的其它实施方式中,波长转换层还可以具有更多的密度大小交替分布的不同波长转换子层。例如,波长转换装置的波长转换层可以由多个不同低密度和高密度的波长转换子层交叠而成,其波长转换层的波长转换材料密度分布曲线如图11所示,波长转换层随着深度的增大,波长转换子层的密度高低交叉分布,这里的不同的低密度波长转换子层与高密度波长转换子层的密度各自相等,在其它实施方式,不同的低波长转换子层的密度可以不相同,不同的高波长转换子层的密度也可以不相同。It is easily conceivable that, in other embodiments of the present invention, the wavelength conversion layer may also have more different wavelength conversion sub-layers whose densities are distributed alternately. For example, the wavelength conversion layer of the wavelength conversion device can be formed by overlapping multiple wavelength conversion sub-layers with different low densities and high densities. The density distribution curve of the wavelength conversion material of the wavelength conversion layer is shown in Figure 11. As the depth increases, the density of the wavelength conversion sub-layers is distributed across high and low. The densities of the different low-density wavelength conversion sub-layers and the high-density wavelength conversion sub-layers here are respectively equal. In other embodiments, the different low-wavelength conversion sub-layers The densities of different high-wavelength conversion sub-layers may also be different.
(2)在实施例中,波长转换装置还包括基板510,基板510与波长转换层520背向入光面521a的表面紧密接触。相对于波长转换材料的密度均匀分布的波长转换层,本发明中波长转换装置会在波长转换层的背光面产生更多的热量,热量源靠近基板,有利于热量的传导。当然,在本发明的其他实施方式中,在波长转换层强度足够的情况下,基板也是可以省略的。另外,本实施例中的基板可以是透明的,如透明玻璃基板,此时波长转换装置为透射式;基板也可以是具有反光功能或者其表面设置反射层,如高反铝片,此时波长转换装置为反射式。(2) In the embodiment, the wavelength conversion device further includes a substrate 510, which is in close contact with the surface of the wavelength conversion layer 520 facing away from the light incident surface 521a. Compared with the wavelength conversion layer in which the density of the wavelength conversion material is evenly distributed, the wavelength conversion device in the present invention will generate more heat on the backlight surface of the wavelength conversion layer, and the heat source is close to the substrate, which is conducive to heat conduction. Of course, in other embodiments of the present invention, the substrate can also be omitted if the strength of the wavelength conversion layer is sufficient. In addition, the substrate in this embodiment can be transparent, such as a transparent glass substrate, and the wavelength conversion device is a transmission type at this time; The conversion device is reflective.
(3)在本实施例中,波长转换装置还包括一驱动装置530,该驱动装置530可以驱动基板510和波长转换层520转动,以使激发光在波长转换层520上形成的光斑沿预定路径作用于该波长转换层,以避免激发光长时间作用于波长转换层520的同一位置而导致的该波长转换层温度升高的问题。具体地,本实施例中,驱动装置530用于驱动波长转换层520转动,以使激发光在该波长转换层上形成的光斑沿预定的圆形路径作用于该波长转换层。优选地,基板510呈圆盘状,波长转换层520呈与该圆盘同心的环状,驱动装置530为呈圆柱形的马达,并且驱动装置530与波长转换层520同轴固定。在本发明其它实施方式中,驱动装置530也可以驱动波长转换层520以其它方式运动,例如水平往复运动等。在波长转换层520的波长转换材料可以耐受较高温度的情况下,波长转换装置也可以不设置驱动装置。(3) In this embodiment, the wavelength conversion device further includes a driving device 530, which can drive the substrate 510 and the wavelength conversion layer 520 to rotate, so that the spot formed by the excitation light on the wavelength conversion layer 520 follows a predetermined path act on the wavelength conversion layer to avoid the temperature rise of the wavelength conversion layer caused by excitation light acting on the same position of the wavelength conversion layer 520 for a long time. Specifically, in this embodiment, the driving device 530 is used to drive the wavelength conversion layer 520 to rotate, so that the light spot formed by the excitation light on the wavelength conversion layer acts on the wavelength conversion layer along a predetermined circular path. Preferably, the substrate 510 is in the shape of a disk, the wavelength conversion layer 520 is in the shape of a ring concentric with the disk, the driving device 530 is a cylindrical motor, and the driving device 530 and the wavelength conversion layer 520 are coaxially fixed. In other embodiments of the present invention, the driving device 530 may also drive the wavelength conversion layer 520 to move in other ways, such as horizontal reciprocating movement. In the case that the wavelength conversion material of the wavelength conversion layer 520 can withstand relatively high temperature, the wavelength conversion device may not be provided with a driving device.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
本发明实施例还提供一种发光装置,该发光装置包括用于出射激发光的激光光源,该发光装置还包括波长转换装置,该波长转换装置可以具有上述各实施例中的结构与功能。The embodiment of the present invention also provides a light emitting device, the light emitting device includes a laser light source for emitting excitation light, the light emitting device also includes a wavelength conversion device, and the wavelength conversion device may have the structures and functions in the above embodiments.
本发明实施例还提供一种投影系统,包括发光装置,该发光装置可以具有上述各实施例中的结构与功能。该投影系统可以采用各种投影技术,例如液晶显示器(LCD,LiquidCrystalDisplay)投影技术、数字光学处理器(DLP,DigitalLightProcessor)投影技术。此外,上述发光装置也可以应用于照明系统,例如舞台灯照明。An embodiment of the present invention also provides a projection system, including a light emitting device, and the light emitting device may have the structures and functions in the above-mentioned embodiments. The projection system may adopt various projection technologies, such as liquid crystal display (LCD, Liquid Crystal Display) projection technology, digital optical processor (DLP, Digital Light Processor) projection technology. In addition, the above-mentioned light-emitting device can also be applied to lighting systems, such as stage lighting.
以上所述仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only the embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.
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