Summary of the invention
The problem of the oxidation-resistance deficiency based on traditional hard coat performance, the invention provides the preparation method of a kind of oxidation-resistance rigid composite coating TiN/ (TiAlLa) N that has added earth La.First preparing one deck TiN transition layer at workpiece surface by hot cathode ion plating makes coating entirety have more excellent comprehensive mechanical property; Use TiAlLa composite alloy target to be more conducive to control the stability of technique.
A preparation method for anti-oxidant rigid composite coating, comprises workpiece heating, workpiece plasma clean, transition layer preparation, coating preparation process,
1) the Ti source of described transition layer preparation using the Ti ingot casting in crucible as TiN transition layer, by the velocity of evaporation of the post arc power current control Ti ingot casting in hot cathode ion plating;
2) described coating is prepared the source using plane TiAlLa target as (TiAlLa) N coating corresponding element, by regulating the sputtering raste of power control target of medium-frequency pulse power supply;
3) adopt high-purity Ar as ionization of gas.Guarantee effective glow discharging process.
4) adopt N
2as reactant gases, make its ionization and be combined with Ti, Al, La element, in matrix surface formation of deposits (TiAlLa) N coating.
Compound coating has lower frictional coefficient and wear rate compared with single coating, therefore TiN/ (TiAlLa) N compound coating energy
The better shortcoming that solves coating oxidation-resistance deficiency.
Described preparation method first will put into after substrate pretreated on the fixture of hot cathode ion plating and medium frequency magnetron sputtering composite coating equipment, and this fixture rotates with pivoted frame platform, rotation simultaneously.To guarantee the homogeneity of coating process.
At described workpiece heating steps, workpiece packs into after coating chamber, first coating chamber is evacuated to 5.0 × 10
-3pa, then passes into Ar, and controlling total pressure in coating chamber is 3.0 × 10
-1~4.5 × 10
-1pa, opens hot-cathode, and post arc current is 140~180A, to workpiece heating 40~150min.
In workpiece plasma clean step, regulate Ar flow, make coating chamber internal gas pressure remain on 1.5 × 10
-1~2.0 × 10
-1pa, post arc current is 110~160A, workpiece direct current (DC) bias-100~200V, pulsed bias-400~-800V, with the plasma body of 7.0~10.0KW to workpiece surface Bombardment and cleaning, time length 15~50min;
In transition layer preparation process, after workpiece cleaning completes, regulate Ar flow, and pass into N in coating chamber
2, Ar/N
2remain on 1/1.5~1/3, in coating chamber, pressure is 3.0 × 10
-1~4.5 × 10
-1pa, post arc current is 180~220A, workpiece direct current (DC) bias-100~200V, pulsed bias-400~-800V, is coated with one deck TiN transition layer at workpiece surface with the hot-cathode ion of power 11.0~14.0KW, is coated with time 5~20min.
In coating preparation process, direct current (DC) bias is adjusted into-40~-70V, by Ar/N
2be 1/1.5~1/3 in coating chamber, to pass into Ar and N
2mixed gas, regulating pressure in coating chamber is 3.0 × 10
-1~4.5 × 10
-1pa, post arc current remains on 100~110A, opens the control power supply of TiAlLa target, and target power supply electric current remains on 4.0~7.0A, on TiN transition layer, carry out (TiAlLa) N coating with the medium frequency magnetron sputtering of power 3.0~5.0KW and prepare, be coated with time 120~240min.
Described pre-treatment comprises surface degreasing, immerses ultrasonic cleaning and oven dry in alcohol after sandblasting.
Described TiAlLa target is TixAl
yla
l-x-Ycomposite alloy target, its titanium aluminium lanthanum atomic ratio is 60~70: 20~40: 1~5, purity is 99.99%.
Cooling 60~150min after the preparation of described (TiAlLa) N coating.
Totally four of described plane TiAlLa targets, and be placed in mode facing each other on the inwall of coating chamber.
After measured, TiN/ (TiAlLa) N rigid composite coating prepared by the inventive method, thickness is 2 microns.
Adopt nanohardness tester (MTS Systems Corp., Oak Ridge, TN, USA) test, more than nano hardness 40Gpa.Through contrast experiment, TiN/TiAlLaN coating has higher consistency and elasticity modulus compared with TiAlN coating, has better wear resistance, longer service life.
Adopt Rockwell pressing in method (HR-150A Rockwell hardness instrument) test, TiN/TiAlLaN coating indentation test grade is HFl, has mechanical property.Through contrast experiment, TiN/TiAlLaN coating is finer and closely woven than TiAlN coating (impression grade is HF3) tissue, and purity is higher, surfacing.Bonding force is better, incrust, and consistence and the homogeneity of thickness are better.Be particularly suitable for applying on high-speed dry type cutting cutter.
Prepared TiN/ (TiAlLa) N rigid composite coating is heated to 900 ℃ in air, be incubated 2 hours, after cool to room temperature, adopt XRD Xing to penetrate instrument (PW-1700 type, Philips) detect its oxide content well below general T iAlN coating through XRD, show that coating has good antioxidant property.
Embodiment
Embodiment below in conjunction with embodiment is described in further detail foregoing of the present invention again.But this should be interpreted as to the scope of the above-mentioned theme of the present invention only limits to following examples.Without departing from the idea case in the present invention described above, various replacements or the change made according to ordinary skill knowledge and customary means, all should be included in protection scope of the present invention.
Embodiment 1
By ordinary method, carbide-tipped milling cutter is carried out putting into coating chamber after oil removing, sandblasting and ultrasonic cleaning, then coating chamber is evacuated to 5.0 × 10
-3pa, passes into argon gas, and making total pressure in vacuum chamber is 4.0 × 10
-1pa, and to control post arc current be that 150A treats and is coated with cutter heating 150min; At pressure 1.8 × 10
-1under the argon shield of Pa, control the direct current (DC) bias of cutter and be-200V, pulsed bias-600V, controlling post arc current is 120A, cutter is waited to cleaning, lasting 30min with the plasma body of 7.0KW; Pass into Ar/N
2=1/2 Ar and N
2mixed gas, keep pressure be 3.0 × 10
-1pa, with post arc heating Ti ingot casting, post arc current is 180A, power is 11.0KW, at direct current (DC) bias-200V, under pulsed bias-400V, is coated with 10min; Keep Ar/N
2=i/2 and 3.0 × 10
-1the pressure of Pa, use medium frequency magnetron sputtering sputtered with Ti: Al: La=69: the composite alloy target of 30: 1, sputtering current is 5.0A, power is 3.0KW, under direct current (DC) bias-50V, is coated with 150min; Naturally cooling 90min, takes out cutter.
On this carbide-tipped milling cutter, apply after TiN/ (TiAlLa) N rigid composite coating, adopt nanohardness tester (MTSSystems Corp., Oak Ridge, TN, USA) recording hardness is 41~44Gpa, and coat-thickness is 2 microns, TiN transition region thickness 200 nanometers, adopt Rockwell pressing in method (HR-150A Rockwell hardness instrument) test, impression grade is HFl.
Prepared TiN/ (TiAlLa) N rigid composite coating is heated to 900 ℃ in air, be incubated 2 hours, after cool to room temperature, adopt XRD Xing to penetrate instrument (PW-1700 type, Philips) detect and still retain coated component through XRD, show that coating has good oxidation-resistance.
Embodiment 2
By ordinary method, carbide-tipped lathe tool is carried out putting into coating chamber after oil removing, sandblasting and ultrasonic cleaning, then coating chamber is evacuated to 5.0 × 10
-3(claim is 5.0 × 10 to pa
-3pa), pass into argon gas, making total pressure in vacuum chamber is 4.0 × 10
-1pa, and to control post arc current be that 160A treats and is coated with cutter heating 80min; At pressure 1.5 × 10
-1under the argon shield of Pa, control the direct current (DC) bias of cutter and be-200V, pulsed bias-500V, controlling post arc current is 130A, cutter is waited to cleaning, lasting 30min with the plasma body of 8.0KW; Pass into Ar/N
2=1/3 Ar and N
2mixed gas, keep pressure be 3.5 × 10
-1pa, with post arc heating Ti ingot casting, post arc current is 200A, power is 12.0KW, at direct current (DC) bias-200V, under pulsed bias-500V, is coated with 10min; Keep Ar/N
2=1/3 and 3.5 × 10
-1the pressure of pa, use medium frequency magnetron sputtering sputtered with Ti: Al: La=69: the composite alloy target of 29: 2, sputtering current is 7.0A, power is 4.0KW, under direct current (DC) bias-45V, is coated with 200min; Naturally cooling 90min, takes out cutter.
On this carbide-tipped lathe tool, apply after TiN/ (TiAlLa) N rigid composite coating, adopt nanohardness tester (MTSSystems Corp., Oak Ridge, TN, USA) recording hardness is 43~45Gpa, and coat-thickness is 2 microns, TiN transition region thickness 200 nanometers, adopt Rockwell pressing in method (HR-150A Rockwell hardness instrument) test, impression grade is HFl.
Prepared TiN/ (TiAlLa) N rigid composite coating is heated to 900 ℃ in air, be incubated 2 hours, after cool to room temperature, adopt XRD Xing to penetrate instrument (PW-1700 type, Philips) detect and still retain coated component through XRD, show that coating has good oxidation-resistance.
Embodiment 3
By ordinary method, high speed steel screw tap is carried out putting into coating chamber after oil removing, sandblasting and ultrasonic cleaning, then coating chamber is evacuated to 5.0 × 10
-3pa, passes into argon gas, and making total pressure in vacuum chamber is 3.0 × 10
-1pa, and to control post arc current be that 140A treats and is coated with cutter heating 40min; At pressure 1.5 × 10
-1under the argon shield of pa, control the direct current (DC) bias of cutter and be-100V, pulsed bias-500V, controlling post arc current is 140A, cutter is cleaned with the plasma body of 9.0KW lasting 15min; Pass into Ar/N
2=1/1.5 Ar and N
2mixed gas, keep pressure be 3.0 × 10
-1pa, with post arc heating Ti ingot casting, post arc current is 180A, power is 13.0KW, at direct current (DC) bias-100V, under pulsed bias-500V, is coated with 5min; Keep Ar/N
2=1/1.5 and 3.0 × 10
-1the pressure of Pa, use medium frequency magnetron sputtering sputtered with Ti: Al: La=69: the composite alloy target of 30: 1, sputtering current is 4.0A, power is 3.5KW, under direct current (DC) bias-40V, is coated with 120min; Naturally cooling 60min, takes out cutter.
On this high speed steel screw tap, apply after TiN/ (TiAlLa) N rigid composite coating, adopt nanohardness tester (MTS Systems Corp., Oak Ridge, TN, USA) recording hardness is 39~41Gpa, and coat-thickness is 2 microns, TiN transition region thickness 200 nanometers, adopt Rockwell pressing in method (HR-150A Rockwell hardness instrument) test, impression grade is HF1.
Prepared TiN/ (TiAlLa) N rigid composite coating is heated to 900 ℃ in air, is incubated 2 hours, after cool to room temperature, adopt XRD Xing to penetrate instrument (PW
-1700 types, Philips) detect and still retain coated component through XRD, show that coating has good oxidation-resistance.
Embodiment 4
By ordinary method, carbide hob is carried out putting into coating chamber after oil removing, sandblasting and ultrasonic cleaning, then coating chamber is evacuated to 5.0 × 10
-3pa, passes into argon gas, and making total pressure in vacuum chamber is 4.5 × 10
-1pa, and to control post arc current be that 180A treats and is coated with cutter heating 100min; At pressure 2.0 × 10
-1under the argon shield of Pa, control the direct current (DC) bias of cutter and be-200V, pulsed bias-800V, controlling post arc current is 160A, cutter is cleaned with the plasma body of 10.0KW lasting 50min; Pass into Ar/N
2=1/3 Ar and N
2mixed gas, keep pressure be 4.5 × 10
-1pa, with post arc heating Ti ingot casting, post arc current is 220A, power is 14.0KW, at direct current (DC) bias-200V, under pulsed bias-800V, is coated with 20min; Keep Ar/N
2=1/3 and 4.5 × 10
-1the pressure of Pa, use medium frequency magnetron sputtering sputtered with Ti: Al: La=67: the composite alloy target of 28: 5, sputtering current is 7.0A, power is 5.0KW, under direct current (DC) bias-70V, is coated with 240min; Naturally cooling 150min, takes out cutter.
This carbide hob applies after TiN/ (TiAlLa) N rigid composite coating, adopt nanohardness tester (MTS Systems Corp., Oak Ridge, TN, USA) recording hardness is 41~43Gpa, and coat-thickness is 2 microns, TiN transition region thickness 200 nanometers, adopt Rockwell pressing in method (HR-150A Rockwell hardness instrument) test, impression grade is HFl.
Prepared TiN/ (TiAlLa) N rigid composite coating is heated to 900 ℃ in air, is incubated 2 hours, after cool to room temperature, adopt XRD Xing to penetrate instrument (PW-1700 type, Philips) and detect and still retain coated component through XRD, table
Bright coating has good oxidation-resistance.
? |
Cooling time |
Claims |
60~150min |
Embodiment 1 |
90min |
Embodiment 2 |
90min |
Embodiment 3 |
60min |
Embodiment 4 |
150min |
Contrast experiment:
1. hardness contrast
Adopt nanohardness tester (MTS Systems Corp., Oak Ridge, TN, USA), the hardness of contrast TiAlNTiN/TiAlLaN coating, can see, TiN/TiAlLaN coating has higher hardness and lower Young's modulus compared with TiAlN.
2. fracture contrast
Adopt scanning electron microscope (S300-N, Hitachi, Japan), observe and obtain Fig. 1,2.TiAlN coating in accompanying drawing 1 has more obvious column crystal form, and the crystal habit of TiN/TiAlLaN coating in accompanying drawing 2 is more tiny, fine and close.
3. bonding force contrast
Adopt Rockwell pressing in method (HR-150A Rockwell hardness instrument), observe and obtain accompanying drawing 3,4.TiAlN coating in accompanying drawing 3, impression grade is HF3, the TiN/TiAlLaN coating in accompanying drawing 4, impression grade is HFl, and peeling off of visible TiAlN coating is more serious, and bonding force is poorer.
4. oxidation-resistance contrast
In air, be heated to 900 ℃, be incubated 2 hours, after cool to room temperature, adopt XRD Xing to penetrate instrument (PW-1700 type, Philips) carry out XRD detection, find that TiN/TiAlLaN coating still retains coated component (accompanying drawing 5), have obvious TiN Xing to penetrate peak, show that coating has good oxidation-resistance.TiAlN coating under the same terms is all oxidized, and has SiO, TiO
2, γ-A1
2o
3.