A kind of high hardness alloy steel and preparation method thereof for composite roll upper layer
Technical field
The present invention relates to roll technology field, relate in particular to a kind of composite roll upper layer high hardness alloy steel and preparation method thereof.
Background technology
Roll is the central module of wire rod machine, and gadolinium part is carried out to gadolinium processing processed, makes metal produce the main tool of viscous deformation.Roll working load is large, bears very large gadolinium pressing pressure and torsional moment, and has very strong shock load and very large mass force; In addition, the Working environment of roll is harsh, bear very high temperature, has again water coolant, is in the cold and hot lower work that accompanies each other, serious wear.
High carbon and chromium cast steel, the several types such as ordinary steel and Wimet.High carbon and chromium cast steel is owing to there being certain wear resistance, and low price, is therefore widely used, and high carbon and chromium running roller has 13Cr13WMoV and 18Cr20WMoV with the conventional material of steel.Because these two kinds of steel hardness and wear resistance mainly rely on the carbide Cr of chromium
7c
3and Cr
23c
6, thermostability is poor, generally more than 450 ℃, starts agglomeration and softening gradually.In the time of 550 ℃, hardness will be down to below HRC50.And the temperature of wire rod running roller under operation can reach 550 ℃ of left and right, this just makes running roller obviously reduce work-ing life.The secondary hardening temperature of ordinary steel is 550 ℃ of left and right, and hardness maintains HRC62 ~ 64, can improve significantly the work-ing life of running roller; Wimet also has good hot hardness and wear resistance.But because the manufacturing cost of ordinary steel and Wimet is too high, in the use of high line running roller material, be restricted.Therefore study excellent performance, the roll material that cost is cheaper just seems particularly important.
Summary of the invention
The object of the present invention is to provide a kind of composite roll upper layer high hardness alloy steel and preparation method thereof, this alloy material has that hardness is high, wear resistance good, resistant to elevated temperatures advantage.
Technical scheme of the present invention is as follows:
A kind of composite roll upper layer high hardness alloy steel, is characterized in that: chemical element composition and mass percent thereof that it contains are: carbon 0.8-0.9, tungsten 2.5-3, molybdenum 2.2-2.5, vanadium 0.5-0.8, chromium 3.5-4.0, niobium 0.05-0.10, cerium 0.05-0.10, nickel 1.4-1.6, cobalt 0.06-0.09, P≤0.030, S≤0.030, surplus are iron.
The production method of high hardness alloy steel for described composite roll upper layer, is characterized in that:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:0.5-1.5 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove be: (1) vanadium, chromium; (2) tungsten, molybdenum, niobium; (3) other remaining components; The each batch of timed interval of dropping into element is 22-25 minute, after feeding intake, stirs.
Described casting postheat treatment is: be first warming up to 660-670 ℃ by room temperature with 200-210 ℃/h of speed, and insulation 40-50 minute, then be warming up to 970-980 ℃ with 220-230 ℃/h of speed, insulation 4-5 hour; Be cooled to 570-580 ℃ with 170-180 ℃/h of speed again, then be warming up to 720-730 ℃ with 210-220 ℃/h of speed, then be cooled to 220-230 ℃ with 170-180 ℃/h of speed, insulation 3-4 hour; Be warming up to 340-350 ℃ with 100-110 ℃/h of speed again, insulation 40-50 minute, then be warming up to 520-530 ℃ with 100-110 ℃/h of speed, insulation 3-4 hour, takes out air cooling and get final product.
Described refining agent is made up of the raw material of following weight part: instrument comminuted steel shot 3-5, clay 10-12, Sodium Silicofluoride 3-4, sodium carbonate 2-3, sodium tetraborate 1-2, stalk ashes 4-5, potassium felspar sand 36-40, jade powder 3-4, carclazyte 6-8, ground dolomite 3-4; Preparation method mixes each raw material, is heated to 2600-2900 ℃ to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
Beneficial effect of the present invention
The present invention is by add the multiple alloying elements such as nickel, niobium, cerium on the basis of high carbon steel, and through secondary refining, postheat treatment temperature is cast in rationally control, throwing raw materials in batches, steel alloy is had high temperature resistant, red hard height, hardness degree and toughness are worked good, and it is good to have surface abrasion resistance, antistripping is good, cold shortness is low, good processability, strong with middle layer bonding force, be suitable for the upper layer of composite roll, hardness is even, long service life.The present invention uses part scrap iron as raw material, makes more stable uniform of alloy quality, improves comprehensive mechanical property.Refining agent of the present invention is for Foundry Production, and the degree of porosity obviously improving in yield rate, particularly foundry goods reduces 1-2 degree, can not produce pore at cast(ing) surface, and trapped oxide also obviously reduces, and oxide inclusion is 2 grades of left and right.
Embodiment
A kind of composite roll upper layer high hardness alloy steel, chemical element composition and mass percent thereof that it contains are: carbon 0.8-0.9, tungsten 2.5-3, molybdenum 2.2-2.5, vanadium 0.5-0.8, chromium 3.5-4.0, niobium 0.05-0.10, cerium 0.05-0.10, nickel 1.4-1.6, cobalt 0.06-0.09, P≤0.030, S≤0.030, surplus are iron.
Described composite roll upper layer by the production method of high hardness alloy steel is:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:1 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove be: (1) vanadium, chromium; (2) tungsten, molybdenum, niobium; (3) other remaining components; The each batch of timed interval of dropping into element is 24 minutes, after feeding intake, stirs.
Described casting postheat treatment is: be first warming up to 665 ℃ by room temperature with 205 ℃/h of speed, be incubated 45 minutes, then be warming up to 975 ℃ with 225 ℃/h of speed, be incubated 4.5 hours; Be cooled to 575 ℃ with 175 ℃/h of speed again, then be warming up to 725 ℃ with 215 ℃/h of speed, then be cooled to 225 ℃ with 175 ℃/h of speed, be incubated 3.5 hours; Be warming up to 345 ℃ with 105 ℃/h of speed again, be incubated 45 minutes, then be warming up to 525 ℃ with 105 ℃/h of speed, be incubated 3.5 hours, take out air cooling and get final product.
Described refining agent by following weight part (kilogram) raw material make: described refining agent by following weight part (kilogram) raw material make: instrument comminuted steel shot 3, clay 10, Sodium Silicofluoride 4, sodium carbonate 2, sodium tetraborate 1, stalk ashes 4, potassium felspar sand 36, jade powder 3, carclazyte 6, ground dolomite 3; Preparation method mixes each raw material, is heated to 2600-2900 ℃ to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
Composite roll upper layer of the present invention by the mechanical property of high hardness alloy steel is: tensile strength 1289MPa, yield strength 918MPa, unit elongation 15%, relative reduction in area 37%, impact absorbing energy 56J, impelling strength 66J/cm2, hardness 289HB.