CN103772074B - A kind of long-acting dry farming special fertilizer for sweet potato and preparation method thereof - Google Patents
A kind of long-acting dry farming special fertilizer for sweet potato and preparation method thereof Download PDFInfo
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 153
- 244000017020 Ipomoea batatas Species 0.000 title claims abstract description 43
- 235000002678 Ipomoea batatas Nutrition 0.000 title claims abstract description 43
- 238000009328 dry farming Methods 0.000 title claims abstract description 16
- 238000002360 preparation method Methods 0.000 title abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 76
- 239000011248 coating agent Substances 0.000 claims abstract description 75
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000000618 nitrogen fertilizer Substances 0.000 claims abstract description 13
- 150000001875 compounds Chemical class 0.000 claims abstract description 8
- 238000005507 spraying Methods 0.000 claims abstract description 7
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 31
- 238000005469 granulation Methods 0.000 claims description 18
- 230000003179 granulation Effects 0.000 claims description 18
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 16
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 14
- 239000004202 carbamide Substances 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 11
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 10
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 claims description 10
- 239000000654 additive Substances 0.000 claims description 9
- 235000019270 ammonium chloride Nutrition 0.000 claims description 8
- -1 double superhosphate Chemical compound 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 239000004698 Polyethylene Substances 0.000 claims description 7
- 229920000573 polyethylene Polymers 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 5
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 5
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 5
- 235000011151 potassium sulphates Nutrition 0.000 claims description 5
- 239000011573 trace mineral Substances 0.000 claims description 5
- 235000013619 trace mineral Nutrition 0.000 claims description 5
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 4
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 4
- 239000002686 phosphate fertilizer Substances 0.000 claims description 4
- 229940072033 potash Drugs 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- 235000015320 potassium carbonate Nutrition 0.000 claims description 4
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 claims description 4
- 229910001950 potassium oxide Inorganic materials 0.000 claims description 4
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 claims description 4
- 229960001763 zinc sulfate Drugs 0.000 claims description 4
- 229910000368 zinc sulfate Inorganic materials 0.000 claims description 4
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 3
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 claims description 3
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 claims description 3
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 3
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 3
- 238000000889 atomisation Methods 0.000 claims description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 3
- 239000004327 boric acid Substances 0.000 claims description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- 239000011790 ferrous sulphate Substances 0.000 claims description 3
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 3
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 3
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 claims description 3
- 235000019837 monoammonium phosphate Nutrition 0.000 claims description 3
- 239000006012 monoammonium phosphate Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000009479 steam granulation Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 239000002601 urease inhibitor Substances 0.000 claims description 3
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 claims description 2
- 239000004254 Ammonium phosphate Substances 0.000 claims description 2
- 239000005696 Diammonium phosphate Substances 0.000 claims description 2
- 229940090496 Urease inhibitor Drugs 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 229910000148 ammonium phosphate Inorganic materials 0.000 claims description 2
- 235000019289 ammonium phosphates Nutrition 0.000 claims description 2
- 229940043430 calcium compound Drugs 0.000 claims description 2
- 229910000388 diammonium phosphate Inorganic materials 0.000 claims description 2
- 235000019838 diammonium phosphate Nutrition 0.000 claims description 2
- 239000003112 inhibitor Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 claims 2
- 230000003389 potentiating effect Effects 0.000 claims 2
- KAQJMEHRXVENSF-UHFFFAOYSA-N 2-(trichloromethyl)pyridine Chemical compound ClC(Cl)(Cl)C1=CC=CC=N1 KAQJMEHRXVENSF-UHFFFAOYSA-N 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 235000015097 nutrients Nutrition 0.000 abstract description 11
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 abstract description 10
- 239000011591 potassium Substances 0.000 abstract description 10
- 229910052700 potassium Inorganic materials 0.000 abstract description 10
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 9
- 239000011574 phosphorus Substances 0.000 abstract description 9
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 239000002689 soil Substances 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000004615 ingredient Substances 0.000 abstract description 2
- 230000005068 transpiration Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 238000013270 controlled release Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 5
- 230000007774 longterm Effects 0.000 description 4
- PUKLDDOGISCFCP-JSQCKWNTSA-N 21-Deoxycortisone Chemical group C1CC2=CC(=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@@](C(=O)C)(O)[C@@]1(C)CC2=O PUKLDDOGISCFCP-JSQCKWNTSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- FCYKAQOGGFGCMD-UHFFFAOYSA-N Fulvic acid Natural products O1C2=CC(O)=C(O)C(C(O)=O)=C2C(=O)C2=C1CC(C)(O)OC2 FCYKAQOGGFGCMD-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- YYRMJZQKEFZXMX-UHFFFAOYSA-N calcium;phosphoric acid Chemical compound [Ca+2].OP(O)(O)=O.OP(O)(O)=O YYRMJZQKEFZXMX-UHFFFAOYSA-N 0.000 description 3
- YWEUIGNSBFLMFL-UHFFFAOYSA-N diphosphonate Chemical compound O=P(=O)OP(=O)=O YWEUIGNSBFLMFL-UHFFFAOYSA-N 0.000 description 3
- 239000002509 fulvic acid Substances 0.000 description 3
- 229940095100 fulvic acid Drugs 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- DLYUQMMRRRQYAE-UHFFFAOYSA-N phosphorus pentoxide Inorganic materials O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 3
- 239000002426 superphosphate Substances 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 229960002645 boric acid Drugs 0.000 description 2
- 235000010338 boric acid Nutrition 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229960001781 ferrous sulfate Drugs 0.000 description 2
- 239000008098 formaldehyde solution Substances 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 229940099596 manganese sulfate Drugs 0.000 description 2
- 239000011702 manganese sulphate Substances 0.000 description 2
- 235000007079 manganese sulphate Nutrition 0.000 description 2
- 235000021049 nutrient content Nutrition 0.000 description 2
- QJZYHAIUNVAGQP-UHFFFAOYSA-N 3-nitrobicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2(C(O)=O)[N+]([O-])=O QJZYHAIUNVAGQP-UHFFFAOYSA-N 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- MMDJDBSEMBIJBB-UHFFFAOYSA-N [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] Chemical compound [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] MMDJDBSEMBIJBB-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 125000004218 chloromethyl group Chemical group [H]C([H])(Cl)* 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 238000012851 eutrophication Methods 0.000 description 1
- 230000004720 fertilization Effects 0.000 description 1
- 239000004021 humic acid Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000001546 nitrifying effect Effects 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Fertilizers (AREA)
Abstract
本发明涉及一种长效旱作甘薯专用肥及其制备方法,该肥料为颗粒状,包括三层结构,从内到外依次为肥料内核、包膜涂层和保水剂涂层。本发明的长效旱作甘薯专用肥内核含有专门适用于甘薯的氮肥、磷肥、钾肥和复合微肥等有效成份,包膜涂层控制水分进入膜内的速度,调控养分的释放。保水剂涂层则可有效保蓄土壤水分和雨水,减小侧渗径流及水分蒸腾,保证甘薯的中前期生长。该肥料的制备方法是一次喷涂完成,工艺占地较少、设备投资较小、制备流程简单、耗能少,包膜材料成本低、肥料价格大大降低。The invention relates to a special fertilizer for long-acting dry-farmed sweet potatoes and a preparation method thereof. The fertilizer is granular and includes a three-layer structure, which consists of a fertilizer core, a coating coating and a water-retaining agent coating in sequence from the inside to the outside. The core of the special fertilizer for long-acting dry-farming sweet potato of the present invention contains effective ingredients such as nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer and compound micro-fertilizer specially suitable for sweet potato, and the coating coating controls the speed of water entering the film and regulates the release of nutrients. The water-retaining agent coating can effectively retain soil moisture and rainwater, reduce lateral seepage runoff and water transpiration, and ensure the growth of sweet potatoes in the middle and early stages. The preparation method of the fertilizer is completed by spraying once, the process occupies less land, the equipment investment is small, the preparation process is simple, the energy consumption is small, the cost of the coating material is low, and the price of the fertilizer is greatly reduced.
Description
技术领域technical field
本发明涉及农作物肥料及肥料的制备领域,特别涉及一种长效旱作甘薯专用肥及其制备方法。The invention relates to the field of crop fertilizers and the preparation of fertilizers, in particular to a special fertilizer for long-acting dry-farmed sweet potatoes and a preparation method thereof.
背景技术Background technique
在已有技术中,甘薯专用肥是由含有氮、磷、钾的单质化肥和微肥按照一定比例混合而成。所用肥料原料中的氮肥如尿素、氯化铵、硫酸铵、碳酸氢铵等,在石灰性土壤上施用后很容易产生氨挥发损失,同时,经土壤中的硝化细菌作用转变为硝态氮后,则更易淋失和流失;而肥料中的磷素也较易与土壤中的钙镁铁铝等离子化合生长难溶性沉淀;钾素则易被2:1型粘土矿物固定;不仅导致肥料的利用率较低,造成资源浪费,而且肥料中养分的淋失和流失还会导致水体的富营养化污染。In the prior art, the special fertilizer for sweet potato is formed by mixing elemental chemical fertilizers containing nitrogen, phosphorus and potassium and micro-fertilizers according to a certain ratio. Nitrogen fertilizers used in fertilizer materials such as urea, ammonium chloride, ammonium sulfate, ammonium bicarbonate, etc., are prone to ammonia volatilization loss after application on calcareous soil. At the same time, after being converted into nitrate nitrogen by nitrifying bacteria in the soil , it is easier to leaching and loss; and the phosphorus in the fertilizer is also easier to combine with calcium, magnesium, iron and aluminum in the soil to grow insoluble precipitation; potassium is easy to be fixed by 2:1 clay minerals; not only leads to the utilization of fertilizers The rate is low, resulting in waste of resources, and the leaching and loss of nutrients in fertilizers will also lead to eutrophication of water bodies.
为延长肥效时间,现有的缓释性肥料是在肥料中加入1.5-2.0%的控释添加剂,例如中国专利申请公开(CN1308042A),控释添加剂选用腐殖酸、双氰胺、氢醌。还有的包膜型控释肥料是在肥料内核的外面有缓释放的包膜涂层,包膜材料选择聚合物,例如美国某公司申请的中国专利(ZL95190939.8),是由两个串联的旋转筒在尿素颗粒的表面先喷涂一层硫涂层,然后再喷涂一层二异氰酸酯类的聚合物密封剂。这种二次喷涂工艺占地较大、设备投资较多、制备流程复杂,影响了肥料的推广使用,且单纯的尿素颗粒并不适于甘薯整个生育期施用,其肥料养分的释放曲线与甘薯需肥的吸收曲线常常不一致。In order to prolong the fertilizer effect time, the existing slow-release fertilizer is to add 1.5-2.0% controlled-release additives to the fertilizer, such as Chinese patent application publication (CN1308042A), and the controlled-release additives are selected from humic acid, dicyandiamide, and hydroquinone. There are also coated controlled-release fertilizers that have a slow-release coating on the outside of the fertilizer core. The coating material is selected from polymers. For example, the Chinese patent (ZL95190939.8) applied by an American company is composed of two series The rotating drum of the urea granule sprays a layer of sulfur coating on the surface of the urea granules, and then sprays a layer of diisocyanate polymer sealant. This secondary spraying process occupies a large area, requires a large investment in equipment, and has a complicated preparation process, which affects the popularization and use of fertilizers, and pure urea particles are not suitable for application during the entire growth period of sweet potatoes. The absorption curve of fertilizers is often inconsistent.
发明内容Contents of the invention
针对现有技术存在的诸多缺陷,本发明的目的是提供一种长效旱作甘薯专用肥及其制备方法,解决普通肥料容易流失、缺水导致的肥效降低等、既可以延长肥效时间、又能够满足甘薯整个生育期对肥料需要的问题;并解决现有缓释长效肥价格昂贵、工艺复杂的技术问题。Aiming at many defects in the prior art, the purpose of the present invention is to provide a special fertilizer for long-acting dry-farmed sweet potatoes and a preparation method thereof, which can solve the problems of easy loss of common fertilizers and reduced fertilizer efficiency caused by water shortage, etc. The invention can satisfy the fertilizer demand of sweet potatoes throughout the growth period; and solve the technical problems of high price and complicated process of the existing slow-release long-acting fertilizer.
一种长效旱作甘薯专用肥,该肥料为颗粒状,包括三层结构,从内到外依次为肥料内核、包膜涂层和保水剂涂层;A special fertilizer for long-acting dry-farmed sweet potatoes. The fertilizer is granular and includes a three-layer structure. From the inside to the outside, it is the fertilizer core, the coating coating and the water-retaining agent coating;
肥料内核占肥料总重量的 75~85%;The fertilizer core accounts for 75-85% of the total weight of the fertilizer;
包膜涂层占肥料总重量的:8~15%;The coating coating accounts for 8-15% of the total weight of the fertilizer;
保水剂涂层占肥料总重量的:5~10%;The water-retaining agent coating accounts for 5-10% of the total weight of the fertilizer;
1)所述肥料内核中含有氮肥、磷肥、钾肥和添加剂,肥料内核中氮肥、磷肥和钾肥分别以纯氮、五氧化二磷和氧化钾计算的重量比为:1∶1~2∶1~4;所述肥料内核中氮肥选自尿素、硝酸铵和硫酸铵中的一种或几种的组合;磷肥选自磷酸铵、重过磷酸钙、磷酸一铵和磷酸二铵中的一种或几种的组合;钾肥选自硫酸钾和氯化钾的一种或两种的组合。所述肥料内核中的添加剂为黄腐酸、脲酶抑制剂、轻质碳酸钙和/或复合微肥;所述复合微肥选自硫酸锌、硫酸锰、硫酸亚铁和硼酸中的一种或几种的组合。1) The fertilizer core contains nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer and additives, and the weight ratio of nitrogen fertilizer, phosphorus fertilizer and potassium fertilizer in the fertilizer core calculated by pure nitrogen, phosphorus pentoxide and potassium oxide is: 1:1~2:1~4 ; The nitrogen fertilizer in the fertilizer core is selected from one or more combinations of urea, ammonium nitrate and ammonium sulfate; the phosphate fertilizer is selected from one or more of ammonium phosphate, double superphosphate, monoammonium phosphate and diammonium phosphate The combination of species; the potash fertilizer is selected from one or a combination of potassium sulfate and potassium chloride. The additive in the kernel of the fertilizer is fulvic acid, urease inhibitor, light calcium carbonate and/or compound micro-fertilizer; the compound micro-fertilizer is selected from one or more of zinc sulfate, manganese sulfate, ferrous sulfate and boric acid Several combinations.
2)所述包膜涂层含有以下占肥料重量百分比的成分组成:5-10%的含0.05-0.5%氯化铵和0.01-1%硫脲的脲甲醛、3-5%的聚乙烯蜡;包膜涂层中还可含有占包膜涂层重量0-5%的硝化抑制剂类型的氮肥增效剂,所述氮肥增效剂选自双氰胺和2-氯-6-(三氯甲基)吡啶中的一种或两种的组合;2) The coating coating contains the following components in percentage by weight of the fertilizer: 5-10% urea-formaldehyde containing 0.05-0.5% ammonium chloride and 0.01-1% thiourea, 3-5% polyethylene wax ; The nitrogen fertilizer synergist that accounts for the nitrification inhibitor type of coating coating weight 0-5% can also be contained in the coating coating, and the nitrogen fertilizer synergist is selected from dicyandiamide and 2-chloro-6-(three Chloromethyl) pyridine or a combination of two;
3)所述保水剂涂层为聚丙烯酸钠高分子保水剂。3) The water-retaining agent coating is a sodium polyacrylate polymer water-retaining agent.
2.一种制备上述长效旱作甘薯专用肥的方法具体步骤如下:2. a kind of method concrete steps of preparing above-mentioned long-acting dry farming sweet potato special fertilizer are as follows:
1)、预制肥料内核:将各单质肥料按比例投入搅拌混合器中,混合均匀,造粒,烘干,筛分出需要粒径大小的固体颗粒;肥料内核的造粒工序中可采用转鼓蒸汽造粒、圆盘造粒或喷浆造粒工艺,肥料内核是粒径为2.5-3.5mm的圆球型颗粒状肥料;烘干温度为80-120℃;1) Prefabricated fertilizer core: put each elemental fertilizer into the stirring mixer in proportion, mix evenly, granulate, dry, and screen out the solid particles with the required particle size; drums can be used in the granulation process of the fertilizer core Steam granulation, disc granulation or spray granulation process, the core of the fertilizer is a spherical granular fertilizer with a particle size of 2.5-3.5mm; the drying temperature is 80-120°C;
2)、喷涂包膜:把完成造粒的肥料内核送入流化床涂膜机中,用雾化装置将包膜涂层的各种材料同步喷涂于肥料内核的表面,于70-100℃条件下进行固化包膜加工;2) Spray coating: Send the granulated fertilizer core into the fluidized bed coating machine, and spray the various materials of the coating coating on the surface of the fertilizer core synchronously with an atomization device, at 70-100°C Carry out curing coating processing under certain conditions;
3)、将步骤2)包膜后的肥料,在肥料的外层表面通过滚动粘附上聚丙烯酸钠高分子保水剂作为保水剂涂层;即得到长效旱作甘薯专用肥。3) The fertilizer coated in step 2) is rolled and adhered to the outer surface of the fertilizer with a sodium polyacrylate polymer water-retaining agent as a water-retaining agent coating; the special fertilizer for long-acting dry-farming sweet potatoes is obtained.
有益效果:本发明的长效旱作甘薯专用肥内核含有专门适用于甘薯的氮肥、磷肥、钾肥和复合微肥等有效成份,根据甘薯的需肥比例和需肥时间,先将甘薯生长需要的氮、磷、钾等大量元素和微量元素用单质或化成复合肥料按照适宜的比例,经造粒、烘干等工艺加工成肥料内核后,再通过一个转鼓流化床工艺同步喷涂具有一定厚度的包膜涂层及裹复一层保水剂图层。该包膜涂层及保水剂图层是具有缓释保水的复合涂层,其作用是阻水,提高包膜层的韧性,增强包膜涂层与肥料内核之间的附着性,涂层封闭连续性好。通过控制脲甲醛中尿素与甲醛的摩尔比、可调控脲甲醛与聚乙烯蜡复合膜的致密阻水效能。控制水分进入膜内的速度,调控养分的释放。而保水剂涂层,则可有效保蓄土壤水分和雨水,减小侧渗径流及水分蒸腾,保证甘薯的中前期生长。该肥料的制备方法是一次喷涂完成,工艺占地较少、设备投资较小、制备流程简单、耗能少,包膜材料成本低、肥料价格大大降低。Beneficial effects: the long-acting sweet potato special fertilizer for dry farming of the present invention contains effective ingredients such as nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer and compound micro-fertilizer specially suitable for sweet potato. Nitrogen, phosphorus, potassium and other macroelements and trace elements are used as elemental or compound fertilizers in an appropriate proportion. After granulation, drying and other processes are processed into fertilizer kernels, they are sprayed synchronously with a certain thickness through a drum fluidized bed process. The encapsulating coating and a layer of water-retaining agent layer. The coating coating and the water-retaining agent layer are composite coatings with slow-release water retention, which function to block water, improve the toughness of the coating layer, enhance the adhesion between the coating coating and the fertilizer core, and seal the coating Good continuity. By controlling the molar ratio of urea to formaldehyde in urea-formaldehyde, the dense water-blocking performance of urea-formaldehyde and polyethylene wax composite film can be adjusted. Control the speed of water entering the membrane and regulate the release of nutrients. The water-retaining agent coating can effectively retain soil moisture and rainwater, reduce lateral seepage runoff and water transpiration, and ensure the growth of sweet potatoes in the middle and early stages. The preparation method of the fertilizer is completed by spraying once, the process occupies less land, the equipment investment is small, the preparation process is simple, the energy consumption is small, the cost of the coating material is low, and the price of the fertilizer is greatly reduced.
本发明长效旱作甘薯专用肥中各养分的配比非常适合甘薯生长的需要,由于长效旱作甘薯专用肥中有控制释放的包膜,其养分释放曲线与甘薯需肥的吸收曲线一致,能够及时满足甘薯对养分的需求,同时又可控制释放,防止养分被淋失和固定,提高肥料利用率5个百分点以上。本发明在甘薯起垄时施用长效旱作甘薯专用肥,或甘薯扦插时一次性施用,既可以调控养分释放、延长肥效时间,又能够满足甘薯整个生育期对肥料的需要,不需在甘薯的生育期中再追肥、可避免普通肥料对甘薯幼苗的损害、防止前期徒长、后期缺肥、特别是后期钾素的供应。该肥料具有一次施肥可满足甘薯全生育期对养分需要的特点,肥效长久而安全,施肥简便、节省肥料,节省用工、提高肥效、保护环境,既可以作为基肥一次施入,也可在甘薯扦插时同时以种肥或穴施追肥的形式施入,可在甘薯生长期间持续供应甘薯养分,根据甘薯的生育期,其养分释放时间可设定为45~120天。通过降低肥料用量,既可节省肥料资源而又不需要农民增加投资,是环保型、傻瓜型的甘薯专用肥。The ratio of each nutrient in the long-acting dry-farming sweet potato special fertilizer of the present invention is very suitable for the needs of sweet potato growth. Since the long-acting dry-farming sweet potato special fertilizer has a controlled-release coating, its nutrient release curve is consistent with the absorption curve of the sweet potato fertilizer. , can meet the demand of sweet potato for nutrients in time, and at the same time can control the release, prevent the nutrients from being leached and fixed, and increase the fertilizer utilization rate by more than 5 percentage points. The present invention applies the special fertilizer for long-acting dry-farmed sweet potatoes when the sweet potatoes are ridged, or one-time application when the sweet potatoes are cut. Topdressing during the growth period can avoid the damage of common fertilizers to sweet potato seedlings, prevent excessive growth in the early stage, lack of fertilizer in the later stage, and especially the supply of potassium in the later stage. The fertilizer has the characteristics that one-time fertilization can meet the nutrient needs of sweet potatoes during the whole growth period. The fertilizer effect is long-term and safe. It is easy to fertilize, saves fertilizer, saves labor, improves fertilizer efficiency, and protects the environment. At the same time, it is applied in the form of seed fertilizer or hole application topdressing, which can continuously supply sweet potato nutrients during the growth period of sweet potatoes. According to the growth period of sweet potatoes, the nutrient release time can be set at 45-120 days. By reducing the amount of fertilizer, it can save fertilizer resources without requiring farmers to increase investment. It is an environmentally friendly and fool-friendly special fertilizer for sweet potatoes.
具体实施方式Detailed ways
实施例1Example 1
一种长效旱作甘薯专用肥,具体的原料及制备方法如下:A special fertilizer for long-acting dry-farmed sweet potatoes, the specific raw materials and preparation method are as follows:
(1)、预制肥料内核:将200kg的养分P2O5含量为40%的粉状重过磷酸钙,480kg的K2O含量为50%的硫酸钾,55kg的粉状尿素,25kg黄腐酸投入搅拌混合器中,混合均匀。(1), prefabricated fertilizer core: 200kg of nutrient P 2 O 5 content of 40% powdery superphosphate, 480kg of K 2 O content of 50% potassium sulfate, 55kg of powdery urea, 25kg of yellow rot Put the acid into the stirring mixer and mix well.
使用喷浆造粒工艺造粒,具体的为:将已混合均匀的粉状重过磷酸钙、硫酸钾、粉状尿素、添加剂送入造粒滚筒中。将100kg尿素熔融,采用喷浆造粒工艺,将其喷涂在造粒筒中的肥料混合料中,再经90℃烘干、筛分成粒径为2.5-3.5mm的圆球型颗粒状肥料内核,其中肥料内核中氮肥、磷肥和钾肥分别以纯氮、五氧化二磷和氧化钾计算的重量比为:8.3~9.5~27.9。The spray granulation process is used for granulation, specifically: the uniformly mixed powdered triple superphosphate, potassium sulfate, powdered urea, and additives are fed into the granulation drum. Melt 100kg of urea, spray it into the fertilizer mixture in the granulation cylinder by spray granulation process, then dry it at 90°C and sieve it into a spherical granular fertilizer core with a particle size of 2.5-3.5mm. The weight ratios of nitrogen fertilizer, phosphorus fertilizer and potassium fertilizer in the fertilizer core calculated by pure nitrogen, phosphorus pentoxide and potassium oxide are: 8.3-9.5-27.9.
(2)、喷涂包膜:把完成造粒的肥料内核送入流化床涂膜机中,温度控制在100℃,用雾化装置将含0.5%氯化铵和1%硫脲的脲甲醛溶液60kg和30kg的聚乙烯蜡同步喷涂于肥料内核的表面;(2) Spray coating: send the granulated fertilizer core into the fluidized bed coating machine, the temperature is controlled at 100°C, and the urea formaldehyde containing 0.5% ammonium chloride and 1% thiourea is sprayed with an atomizing device Solution 60kg and 30kg of polyethylene wax are sprayed on the surface of the fertilizer core synchronously;
(3)最后,在肥料的外层表面通过滚动黏附50kg聚丙烯酸钠保水剂。包膜加工好之后,即为长效旱作甘薯专用肥。(3) Finally, stick 50kg of sodium polyacrylate water retaining agent on the outer surface of the fertilizer by rolling. After the coating is processed, it is a special fertilizer for long-term dry farming sweet potatoes.
通过上述方法制备的肥料,包膜涂层和保水剂涂层的重量占肥料总重量的14%,缓释周期为90天。For the fertilizer prepared by the above method, the weight of the coating coating and the water-retaining agent coating accounts for 14% of the total weight of the fertilizer, and the slow-release period is 90 days.
在工艺和材料与本实施例中上述的完全相同的情况下,将步骤(2)中的材料替换为含0.5%氯化铵和1%硫脲的脲甲醛溶液93kg和40kg聚乙烯蜡,制备的肥料中包膜涂层和保水剂涂层的重量占肥料总重量的17.6%,缓释期为120天。In the case that the process and materials are exactly the same as those mentioned above in this example, replace the materials in step (2) with 93kg of urea-formaldehyde solution containing 0.5% ammonium chloride and 1% thiourea and 40kg of polyethylene wax to prepare The weight of the coating coating and the water-retaining agent coating in the fertilizer accounted for 17.6% of the total weight of the fertilizer, and the slow-release period was 120 days.
该类长效旱作甘薯专用肥适于北方丘陵区旱薄地土壤。This kind of long-acting special fertilizer for dry-farming sweet potatoes is suitable for the dry and thin soil in the northern hilly area.
实施例2:Example 2:
含微量元素锌的长效旱作甘薯专用肥可用如下步骤制备。The special fertilizer for long-acting dry-farming sweet potato containing trace element zinc can be prepared by the following steps.
(1)、预制肥料内核:把50kg粉状尿素,110kg N-P2O5-K2O养分含量为12~55~0的粉状磷酸一铵,480kg的K2O含量为50%的硫酸钾,含锌量24%硫酸锌42kg,38kg黄腐酸混合均匀。已混合均匀的上述肥料送入造粒滚筒中。(1) Prefabricated fertilizer core: 50kg of powdered urea, 110kg of powdered monoammonium phosphate with a nutrient content of NP 2 O 5 -K 2 O of 12-55-0, and 480 kg of potassium sulfate with a K 2 O content of 50% , 42kg of zinc sulfate with a zinc content of 24%, and 38kg of fulvic acid are mixed evenly. The above-mentioned fertilizers that have been mixed evenly are sent into the granulation drum.
把140kg尿素熔融,采用喷浆造粒工艺,将熔融的140kg尿素全部喷涂在造粒筒中的肥料混合料中,并控制达到适宜的粒径大小,为养分含量11.7~7~27.9的甘薯专用肥(还含有1%的微量元素锌)。该造粒工序也可采用转鼓蒸汽造粒或圆盘造粒。在烘干工序中,烘干窑的烘干成粒温度为100℃。在筛分工序中,其内核是粒径为2.5~3.5mm的圆球型颗粒状肥料。Melt 140kg of urea, and use the spray granulation process to spray all the melted 140kg of urea into the fertilizer mixture in the granulation tube, and control to achieve a suitable particle size, which is a special fertilizer for sweet potatoes with a nutrient content of 11.7-7-27.9 (Also contains 1% trace element zinc). The granulation process can also adopt drum steam granulation or disc granulation. In the drying process, the drying and granulation temperature of the drying kiln is 100°C. In the screening process, the inner core is a spherical granular fertilizer with a particle size of 2.5-3.5mm.
(2)、喷涂包膜:把完成造粒的肥料内核送入流化床涂膜机中,用雾化装置将含0.5%氯化铵和1%硫脲固化剂的脲甲醛溶液60kg和30kg聚乙烯蜡同步喷涂于肥料内核的表面;(2) Spray coating: Send the granulated fertilizer core into the fluidized bed coating machine, use an atomization device to spray 60kg and 30kg of urea-formaldehyde solutions containing 0.5% ammonium chloride and 1% thiourea curing agent Polyethylene wax is simultaneously sprayed on the surface of the fertilizer core;
(3)最后,在肥料的外层表面通过滚动黏附50kg聚丙烯酸钠保水剂。包膜加工好之后,即为长效旱作甘薯专用肥。(3) Finally, stick 50kg of sodium polyacrylate water retaining agent on the outer surface of the fertilizer by rolling. After the coating is processed, it is a special fertilizer for long-term dry farming sweet potatoes.
该长效旱作甘薯专用肥的组成和含量是:长效旱作甘薯专用肥中的氮、磷、钾折合成氮、五氧化二磷、氧化钾后,三者的重量和是长效旱作甘薯专用肥重量的42±1%;控释膜的重量占肥料总重量的14%,控释期为90天。The composition and content of the special fertilizer for long-acting dry-farming sweet potatoes are: after the nitrogen, phosphorus, and potassium in the special fertilizer for long-acting dry-farming sweet potatoes are converted into nitrogen, phosphorus pentoxide, and potassium oxide, the weight sum of the three is the long-term dry-growing sweet potato fertilizer. 42±1% of the weight of the special fertilizer for sweet potatoes; the weight of the controlled-release film accounts for 14% of the total weight of the fertilizer, and the controlled-release period is 90 days.
在工艺和材料与本实施例中上述的完全相同的情况下,将步骤(2)中的材料替换为:含0.5%氯化铵和1%硫脲固化剂的脲甲醛溶液93kg和40kg聚乙烯蜡,制备的肥料中包膜涂层和保水剂涂层的重量占肥料总重量的18.3%,缓释期为120天。In the case that the process and materials are exactly the same as those mentioned above in this example, replace the materials in step (2) with: 93kg of urea-formaldehyde solution containing 0.5% ammonium chloride and 1% thiourea curing agent and 40kg of polyethylene Wax, the weight of the coated coating and the water-retaining agent coating in the prepared fertilizer accounted for 18.3% of the total weight of the fertilizer, and the slow-release period was 120 days.
实施例3:Example 3:
在制作工艺与实施例1和2相同的情况下,调节材料的种类和配比,所制作不同的肥料内核,如表1所示:Under the situation that manufacturing process is identical with embodiment 1 and 2, adjust the kind and proportioning of material, the different fertilizer inner cores of making, as shown in table 1:
表1肥料内核组合配比选用Table 1 Fertilizer core combination ratio selection
所述添加剂1选自黄腐酸、脲酶抑制剂和轻质碳酸钙中的一种或几种的混合物;所述添加剂2为复合微肥,选自硫酸锌、硫酸锰、硫酸亚铁和硼酸中的一种或几种的组合。The additive 1 is selected from one or more mixtures of fulvic acid, urease inhibitors and light calcium carbonate; the additive 2 is a compound micro-fertilizer selected from zinc sulfate, manganese sulfate, ferrous sulfate and boric acid one or a combination of several.
在肥料内核外面其喷涂的包膜涂层和保水剂图层的厚度不同,及包膜涂层中固化剂的材料配比不同则可生产不同缓释时间和保水能力的专用肥料(见表2)。On the outside of the fertilizer core, the thickness of the coating coating and the water-retaining agent layer sprayed are different, and the material ratio of the curing agent in the coating coating is different, which can produce special fertilizers with different slow-release time and water retention capacity (see Table 2 ).
表2包膜涂层及保水剂图层材料的组合配比选用Table 2 Combination ratio selection of coating coating and water-retaining agent coating materials
所述固化剂为占脲甲醛重量的0.05-0.5%氯化铵和占脲甲醛重量的0.01-1%硫脲的组合物。The curing agent is a composition of 0.05-0.5% of ammonium chloride accounting for the weight of urea-formaldehyde and 0.01-1% of thiourea accounting for the weight of urea-formaldehyde.
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