CN103762829B - A kind of modularized multiple out-put supply - Google Patents
A kind of modularized multiple out-put supply Download PDFInfo
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Abstract
本发明属于航天电子产品研制技术领域,具体涉及一种模块化的多路输出电源。一种模块化的多路输出电源,其技术方案是,它包括:两个以上的输出电源模块(4)以及设备机箱(5);电源电路的印制电路板通过导热垫(2)安装于安装板卡(1)的垂直部分面板的内表面,电源电路的电路元器件安装于安装板卡(1)的水平部分面板的内表面,制电路板与电路元器件之间通过导线连接;输出电源模块(4)安装于设备机箱(5)内,其上的定位凸台(3)与设备机箱(5)内的矩形凸台相配合,并由螺钉固定。本发明优化电路安装组件结构,满足整体结构集成的需要,同时满足电源电路以及功率元器件的散热问题。
The invention belongs to the technical field of aerospace electronic product development, and in particular relates to a modular multi-channel output power supply. A modular multi-channel output power supply, its technical solution is that it includes: more than two output power supply modules (4) and equipment chassis (5); the printed circuit board of the power supply circuit is installed on the The inner surface of the vertical panel of the installation board (1), the circuit components of the power circuit are installed on the inner surface of the horizontal panel of the installation board (1), and the circuit board and the circuit components are connected by wires; output The power supply module (4) is installed in the equipment case (5), and the positioning boss (3) on it cooperates with the rectangular boss in the equipment case (5), and is fixed by screws. The invention optimizes the structure of the circuit installation assembly, satisfies the requirement of overall structure integration, and simultaneously satisfies the problem of heat dissipation of the power supply circuit and power components.
Description
技术领域 technical field
本发明属于航天电子产品研制技术领域,具体涉及一种模块化的多路输出电源。 The invention belongs to the technical field of aerospace electronic product development, and in particular relates to a modular multi-channel output power supply.
背景技术 Background technique
航天电子设备的研制受到真空环境、温度环境、力学振动环境、空间辐射等使用环境的限制,在设备结构设计时,必须涵盖到各个环境方面的因素;另一方面,受到重量和外形尺寸的限制,又必须严格控制重量和外形尺寸;因此必须对设备机箱内部进行合理的布局和结构设计,确定设备的外形、结构形式、内部电路板组件以及独立安装的元器件、电路的连接等。航天电源设备是星上电子设备工作的基础保证,简单的单路或双路电源其结构比较简单,而多路电源产品的设计可以分为整体设计思路和模块化设计思路,其中整体设计思路电路复杂,电路连接关系多,再加上许多的功率元器件需要在设备结构箱体上安装,整体布局较为困难;模块化的设计思路有利于产品技术方案的继承性,便于生产制造,一般作为优选方案,但是模块化的电源电路如何设计,如何考虑兼顾各个设计要求和环境因素以及设备整体的布局是非常重要的。 The development of aerospace electronic equipment is limited by the use environment such as vacuum environment, temperature environment, mechanical vibration environment, and space radiation. When designing the structure of the equipment, various environmental factors must be covered; on the other hand, it is limited by weight and dimensions. , and the weight and dimensions must be strictly controlled; therefore, a reasonable layout and structural design must be carried out inside the equipment chassis to determine the equipment's shape, structure, internal circuit board components, and independently installed components and circuit connections. Aerospace power supply equipment is the basic guarantee for the work of electronic equipment on the planet. The simple single-channel or dual-channel power supply has a relatively simple structure, and the design of multi-channel power supply products can be divided into overall design ideas and modular design ideas. The overall design idea circuit Complicated, with many circuit connections, and many power components need to be installed on the equipment structure box, the overall layout is relatively difficult; the modular design idea is conducive to the inheritance of product technical solutions, and is convenient for manufacturing, generally as the preferred However, how to design the modular power supply circuit, how to take into account various design requirements and environmental factors, as well as the overall layout of the equipment is very important.
发明内容 Contents of the invention
本发明的目的是:在满足空间特殊环境的要求的前提下,充分考虑生产制造因素,优化电路安装组件结构,满足整体结构集成的需要,同时满足电源电路以及功率元器件的散热问题。 The purpose of the present invention is: on the premise of meeting the requirements of the special space environment, fully consider the manufacturing factors, optimize the structure of the circuit mounting components, meet the needs of the overall structure integration, and meet the heat dissipation problems of the power circuit and power components.
本发明的技术方案是:一种模块化的多路输出电源,它包括:两个以上的输出电源模块以及设备机箱; The technical solution of the present invention is: a modular multi-channel output power supply, which includes: more than two output power supply modules and equipment chassis;
输出电源模块包括:电源电路、安装板卡和导热垫;电源电路包括:印制电路板以及电路元器件;安装板卡为L型垂直弯折面板结构,其垂直部分面板的内表面为印制电路板的安装面,其水平部分面板的内表面为电路元器件的安装面,其垂直部分面板的外表面设有定位凸台,定位凸台分为水平段、竖直段和过渡段三段,水平段沿垂直部分面板的一端水平向另一端延伸,水平段的下表面与垂直部分面板形成直角定位面,竖直段位于水平段延伸方向的一端,竖直段由垂直部分面板的顶边向下竖直延伸,竖直段的底面与垂直部分面板的端面位于同一平面,过渡段位于水平段和竖直段之间,定位凸台与安装卡板为一体结构; The output power module includes: power circuit, installation board and thermal pad; the power circuit includes: printed circuit board and circuit components; the installation board is an L-shaped vertical bending panel structure, and the inner surface of the vertical part of the panel is printed The mounting surface of the circuit board, the inner surface of the horizontal part of the panel is the mounting surface of circuit components, and the outer surface of the vertical part of the panel is provided with positioning bosses, which are divided into three sections: horizontal section, vertical section and transition section , the horizontal section extends horizontally from one end of the vertical section panel to the other end, the lower surface of the horizontal section forms a right-angle positioning surface with the vertical section panel, the vertical section is located at one end of the horizontal section extension direction, and the vertical section is formed by the top edge of the vertical section panel Extending vertically downwards, the bottom surface of the vertical section and the end surface of the vertical panel are on the same plane, the transition section is located between the horizontal section and the vertical section, and the positioning boss and the installation clamp are integrated;
设备机箱为矩形箱体,其内表面沿箱体的长度方向上设置等间距且相互平行的矩形凸台,矩形凸台的长度和分段与安装板卡上的定位凸台一致,矩形凸台的水平段位于设备机箱的内底面,竖直段和过渡段位于设备机箱的内侧面; The equipment chassis is a rectangular box, and its inner surface is provided with equidistant and parallel rectangular bosses along the length direction of the box. The length and segmentation of the rectangular bosses are consistent with the positioning bosses on the installation board. The rectangular bosses The horizontal section is located on the inner bottom of the equipment case, and the vertical section and transition section are located on the inner side of the equipment case;
其连接关系为:电源电路的印制电路板通过导热垫安装于安装板卡的垂直部分面板的内表面,与水平部分面板的内表面间留有间隙,电源电路的电路元器件安装于安装板卡的水平部分面板的内表面,印制电路板与电路元器件之间通过导线连接;输出电源模块安装于设备机箱内,其上的定位凸台通过其直角定位面与设备机箱内的矩形凸台相配合,并由螺钉固定。 The connection relationship is: the printed circuit board of the power circuit is installed on the inner surface of the vertical part panel of the installation board through the thermal pad, and there is a gap between the inner surface of the horizontal part panel, and the circuit components of the power circuit are installed on the installation board The inner surface of the panel of the horizontal part of the card, the printed circuit board and the circuit components are connected by wires; the output power module is installed in the equipment case, and the positioning boss on it is connected with the rectangular protrusion in the equipment case through its right-angled positioning surface. Matched with the platform and fixed by screws.
本发明的有益效果是:(1)本发明中单个电源模块采用了类似直角板的结构既解决了电路板、功率元器件的安装问题,便于调试;又通过多面结构同时接触来增加接触面积,解决了电源模块在设备内部集成后的安装和热量的传递问题,便于产品的高密度安装,减小了设备的体积和重量。 The beneficial effects of the present invention are: (1) In the present invention, a single power module adopts a structure similar to a right-angle board, which not only solves the installation problem of circuit boards and power components, but also facilitates debugging; and increases the contact area through simultaneous contact of multi-faceted structures, It solves the problem of installation and heat transfer after the power module is integrated in the device, facilitates high-density installation of the product, and reduces the volume and weight of the device.
(2)本发明利用多个电源模块的排列结构,对抗空间辐射也起到了加强作用。 (2) The present invention utilizes the arrangement structure of a plurality of power supply modules, which also plays a strengthening role in resisting space radiation.
附图说明 Description of drawings
图1为本发明中输出电源模块正面结构示意图; Fig. 1 is a schematic diagram of the front structure of the output power supply module in the present invention;
图2为本发明中输出电源模块背面结构示意图 Figure 2 is a schematic diagram of the back structure of the output power supply module in the present invention
图3为本发明结构示意图; Fig. 3 is a structural representation of the present invention;
图4为本发明中安装底板与设备机箱底板全接触的结构示意图; Fig. 4 is a structural schematic diagram of the full contact between the installation base plate and the equipment chassis base plate in the present invention;
其中,1-安装底板、2-导热垫、3-定位凸台、4-电路元器件安装板卡、5-设备机箱。 Among them, 1-installation bottom plate, 2-thermal conduction pad, 3-positioning boss, 4-circuit component installation board, 5-equipment chassis.
具体实施方式 detailed description
参见附图1,一种模块化的多路输出电源,它包括:输出电源模块4以及设备机箱5; Referring to accompanying drawing 1, a kind of modular multi-channel output power supply, it comprises: output power supply module 4 and equipment chassis 5;
参见附图3、4,输出电源模块4包括:电源电路、安装板卡1和导热垫2;电源电路包括:印制电路板以及电路元器件;安装板卡为L型垂直弯折面板结构,其垂直部分面板的内表面为印制电路板的安装面,其水平部分面板的内表面为电路元器件的安装面,其垂直部分面板的外表面设有定位凸台3,定位凸台3分为水平段、竖直段和过渡段三段,水平段沿垂直部分面板的一端水平向另一端延伸,水平段的下表面与垂直部分面板形成直角定位面,竖直段位于水平段延伸方向的一端,竖直段由垂直部分面板的顶边向下竖直延伸,竖直段的底面与垂直部分面板的端面位于同一平面,过渡段位于水平段和竖直段之间,定位凸台3与安装卡板1为一体结构; Referring to accompanying drawings 3 and 4, the output power module 4 includes: a power circuit, a mounting board 1 and a thermal pad 2; the power circuit includes: a printed circuit board and circuit components; the mounting board is an L-shaped vertically bent panel structure, The inner surface of the vertical part of the panel is the mounting surface of the printed circuit board, the inner surface of the horizontal part of the panel is the mounting surface of the circuit components, and the outer surface of the vertical part of the panel is provided with a positioning boss 3, and the positioning boss is 3 points It consists of three sections: horizontal section, vertical section and transition section. The horizontal section extends horizontally from one end of the vertical section panel to the other end. The lower surface of the horizontal section forms a right-angled positioning surface with the vertical section panel. At one end, the vertical section extends vertically downwards from the top edge of the vertical section panel, the bottom surface of the vertical section is on the same plane as the end surface of the vertical section panel, the transition section is located between the horizontal section and the vertical section, and the positioning boss 3 and The installation card board 1 is an integral structure;
设备机箱5为矩形箱体,其内表面沿箱体的长度方向上设置等间距且相互平行的矩形凸台,矩形凸台的长度和分段与安装板卡1上的定位凸台一致,矩形凸台的水平段位于设备机箱5的内底面,竖直段和过渡段位于设备机箱5的内侧面; The equipment case 5 is a rectangular box, and its inner surface is provided with equidistant and parallel rectangular bosses along the length direction of the box. The length and segmentation of the rectangular bosses are consistent with the positioning bosses on the installation board 1. The horizontal section of the boss is positioned at the inner bottom surface of the equipment cabinet 5, and the vertical section and the transition section are positioned at the inner surface of the equipment cabinet 5;
其连接关系为:电源电路的印制电路板通过导热垫2安装于安装板卡1的垂直部分面板的内表面,与水平部分面板的内表面间留有间隙,电源电路的电路元器件安装于安装板卡1的水平部分面板的内表面,印制电路板与电路元器件之间通过导线连接。导线布置在电源电路的印制电路板与水平部分面板内表面的间隙内;输出电源模块4安装于设备机箱5内,其上的定位凸台3通过其直角定位面与设备机箱5内的矩形凸台相配合,并由螺钉固定。 The connection relationship is: the printed circuit board of the power circuit is installed on the inner surface of the vertical part panel of the installation board 1 through the thermal pad 2, leaving a gap between the inner surface of the horizontal part panel, and the circuit components of the power circuit are installed on the The inner surface of the panel of the horizontal part of the board 1 is installed, and the printed circuit board and the circuit components are connected by wires. The wires are arranged in the gap between the printed circuit board of the power circuit and the inner surface of the horizontal part panel; the output power module 4 is installed in the equipment case 5, and the positioning boss 3 on it is connected to the rectangular shape in the equipment case 5 through its right-angled positioning surface. The bosses are matched and fixed by screws.
功率较小的印制电路板将热量通过导热垫2传导到安装板卡1上的垂直部分面板,功耗较大的整流管、MOS管的热量直接通过安装板卡1上的水平部分面板传递散热; The printed circuit board with low power conducts heat to the vertical part panel on the installation board 1 through the heat conduction pad 2, and the heat of the rectifier tube and MOS tube with large power consumption is directly transferred through the horizontal part panel on the installation board 1 heat dissipation;
参见附图2,较优的,为了增大输出电源模块4与设备机箱5底板的接触面积,减小了热阻,提高了散热效率,可以将安装底板1的水平面设计为与设备机箱5的底面完全接触,通过接触面增大更好的传递散热。 Referring to accompanying drawing 2, preferably, in order to increase the contact area between the output power supply module 4 and the bottom plate of the equipment chassis 5, reduce the thermal resistance, and improve the heat dissipation efficiency, the horizontal plane of the installation bottom plate 1 can be designed to be the same as that of the equipment chassis 5 The bottom surface is in full contact, and the heat dissipation is better transmitted through the increase of the contact surface.
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CN105764310B (en) * | 2016-04-29 | 2018-05-29 | 许继集团有限公司 | A kind of protective relaying device and its feature card |
CN107222990A (en) * | 2017-06-26 | 2017-09-29 | 上海空间电源研究所 | A kind of space battery management system unit |
CN108366506B (en) * | 2018-01-31 | 2020-11-20 | 上海航天控制技术研究所 | Modularized single machine structure for spacecraft |
CN114980504B (en) * | 2022-07-27 | 2022-11-08 | 之江实验室 | High-density power supply device for wafer-level processor |
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CN202550899U (en) * | 2012-05-09 | 2012-11-21 | 中国西电电气股份有限公司 | Inverter module and frequency converter speed regulation device provided with inverter module |
EP2590493A2 (en) * | 2011-11-07 | 2013-05-08 | Lenze Automation Gmbh | Frequency inverter |
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CN202550899U (en) * | 2012-05-09 | 2012-11-21 | 中国西电电气股份有限公司 | Inverter module and frequency converter speed regulation device provided with inverter module |
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