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CN103762202B - Chip packaging method and structure - Google Patents

Chip packaging method and structure Download PDF

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Publication number
CN103762202B
CN103762202B CN201410042062.9A CN201410042062A CN103762202B CN 103762202 B CN103762202 B CN 103762202B CN 201410042062 A CN201410042062 A CN 201410042062A CN 103762202 B CN103762202 B CN 103762202B
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substrate
layer
pad
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CN103762202A (en
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王之奇
杨莹
王蔚
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China Wafer Level CSP Co Ltd
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China Wafer Level CSP Co Ltd
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Abstract

一种芯片封装方法及封装结构,所述芯片封装方法包括:提供基底,所述基底包括:衬底和衬底表面的客户层,客户层的表面为基底的第一表面,与第一表面相对的衬底的表面为第二表面,客户层内形成有若干焊垫;刻蚀基底的第二表面,形成凹槽,所述凹槽具有第一子凹槽及位于第一子凹槽两侧的凸出的第二子凹槽,第一子凹槽和第二子凹槽连通,第二子凹槽暴露出焊垫的部分表面,并且所述第二子凹槽仅暴露出所述焊垫的一条边;在凹槽内壁及基底第二表面上形成绝缘层;形成位于焊垫内的通孔,穿透绝缘层和焊垫;形成布线金属层;形成阻焊层,阻焊层内具有开口,开口暴露出部分布线金属层表面;在开口内形成焊球。上述方法可以提高封装结构的可靠性。

A chip packaging method and packaging structure, the chip packaging method includes: providing a base, the base includes: a substrate and a client layer on the surface of the substrate, the surface of the client layer is the first surface of the substrate, opposite to the first surface The surface of the substrate is the second surface, and several pads are formed in the customer layer; the second surface of the substrate is etched to form a groove, and the groove has a first sub-groove and is located on both sides of the first sub-groove. The protruding second sub-groove, the first sub-groove communicates with the second sub-groove, the second sub-groove exposes part of the surface of the pad, and the second sub-groove only exposes the solder pad One side of the pad; form an insulating layer on the inner wall of the groove and the second surface of the substrate; form a through hole in the pad, penetrate the insulating layer and the pad; form a wiring metal layer; form a solder resist layer, inside the solder resist layer There is an opening, and the opening exposes part of the surface of the wiring metal layer; solder balls are formed in the opening. The above method can improve the reliability of the packaging structure.

Description

芯片封装方法及封装结构Chip packaging method and packaging structure

技术领域technical field

本发明涉及半导体技术领域,特别涉及一种芯片封装方法及封装结构。The invention relates to the technical field of semiconductors, in particular to a chip packaging method and packaging structure.

背景技术Background technique

晶圆级芯片封装(Wafer Level Chip Size Packaging,WLCSP)技术是对整片晶圆进行封装测试后再切割得到单个成品芯片的技术,封装后的芯片尺寸与裸片一致。晶圆级芯片尺寸封装技术改变传统封装如陶瓷无引线芯片载具(Ceramic Leadless ChipCarrier)、有机无引线芯片载具(Organic Leadless Chip Carrier)和数码相机模块式的模式,顺应了市场对微电子产品日益轻、小、短、薄化和低价化要求。经晶圆级芯片尺寸封装技术封装后的芯片尺寸达到了高度微型化,芯片成本随着芯片尺寸的减小和晶圆尺寸的增大而显著降低。晶圆级芯片尺寸封装技术是可以将IC设计、晶圆制造、封装测试、基板制造整合为一体的技术,是当前封装领域的热点和未来发展的趋势。Wafer Level Chip Size Packaging (WLCSP) technology is a technology that performs packaging and testing on the entire wafer and then cuts it to obtain a single finished chip. The size of the packaged chip is the same as that of the bare chip. Wafer-level chip-scale packaging technology has changed traditional packaging such as ceramic leadless chip carrier (Ceramic Leadless ChipCarrier), organic leadless chip carrier (Organic Leadless Chip Carrier) and digital camera module mode, conforming to the market demand for microelectronics products Increasingly light, small, short, thin and low-cost requirements. The size of the chip packaged by the wafer-level chip size packaging technology has reached a high degree of miniaturization, and the cost of the chip is significantly reduced with the reduction of the chip size and the increase of the wafer size. Wafer-level chip-scale packaging technology is a technology that can integrate IC design, wafer manufacturing, packaging testing, and substrate manufacturing. It is a hot spot in the current packaging field and a future development trend.

现有的晶圆级芯片尺寸封装方法主要包括以下步骤:The existing wafer-level chip-scale packaging method mainly includes the following steps:

首先,将半导体晶圆与基板压合,所述客户层是指形成有器件的材料层,晶圆表面的器件部分被基板保护,减少外界的污染和损害;对晶圆相对于基板的背面进行减薄后,并利用光刻技术以及等离子体干法刻蚀工艺,对晶圆进行刻蚀,形成凹槽,并暴露出若干焊垫。First, press the semiconductor wafer with the substrate. The client layer refers to the material layer on which the device is formed. The device part on the surface of the wafer is protected by the substrate to reduce external pollution and damage; After thinning, the wafer is etched using photolithography technology and plasma dry etching process to form grooves and expose several welding pads.

然后,在凹槽表面形成绝缘层,并对焊垫进行镭射打孔。Then, an insulating layer is formed on the surface of the groove, and laser drilling is performed on the welding pad.

最后,在晶圆背面上沉积金属层,并对所述金属层进行图形化,形成金属线路,完成布线;在金属线路上形成填充凹槽的阻焊层,并且在焊接处形成开口,在所述开口内形成焊球;再将晶圆沿切割道中心切割开,得到芯片;将芯片通过锡球电连接到PCB板上,实现信号输入和输出。Finally, a metal layer is deposited on the back of the wafer, and the metal layer is patterned to form a metal circuit to complete the wiring; a solder resist layer is formed on the metal circuit to fill the groove, and an opening is formed at the soldering place, and an opening is formed on the metal circuit. Solder balls are formed in the openings; then the wafer is cut along the center of the dicing line to obtain chips; the chips are electrically connected to the PCB board through solder balls to realize signal input and output.

更多晶圆级芯片尺寸封装方法可以参考公开号为CN101419952A的中国专利。For more wafer-level chip size packaging methods, please refer to the Chinese patent with publication number CN101419952A.

现有的芯片封装方法形成的封装结构的可靠性还有待进一步的提高。The reliability of the packaging structure formed by the existing chip packaging method needs to be further improved.

发明内容Contents of the invention

本发明解决的问题是提供一种芯片封装方法及封装结构,提高封装结构的可靠性。The problem to be solved by the present invention is to provide a chip packaging method and a packaging structure to improve the reliability of the packaging structure.

为解决上述问题,本发明提供一种芯片封装方法,包括:提供基底,所述基底包括第一表面和与所述第一表面相对的第二表面,所述第一表面具有客户层以及位于客户层内的焊垫;刻蚀所述基底的第二表面,形成凹槽,所述凹槽具有第一子凹槽及位于第一子凹槽两侧的凸出的第二子凹槽,所述第一子凹槽和第二子凹槽连通,所述第二子凹槽暴露出焊垫的部分表面,并且所述第二子凹槽最多暴露出所述焊垫的一条边;在所述凹槽内壁表面及基底的第二表面上形成绝缘层;形成通孔,所述通孔位于焊垫内,并穿透绝缘层和焊垫;在所述凹槽、通孔表面形成布线金属层;在所述布线金属层表面形成阻焊层,所述阻焊层内具有开口,所述开口暴露出部分布线金属层的表面;在所述开口内形成位于布线金属层表面的焊球。In order to solve the above problems, the present invention provides a chip packaging method, including: providing a substrate, the substrate includes a first surface and a second surface opposite to the first surface, the first surface has a customer layer and is located on the customer Welding pads in the layer; etching the second surface of the substrate to form a groove, the groove has a first sub-groove and protruding second sub-grooves located on both sides of the first sub-groove, so The first sub-groove communicates with the second sub-groove, the second sub-groove exposes part of the surface of the pad, and the second sub-groove exposes at most one side of the pad; An insulating layer is formed on the inner wall surface of the groove and the second surface of the base; a through hole is formed, and the through hole is located in the pad and penetrates the insulating layer and the pad; and a wiring metal is formed on the surface of the groove and the through hole layer; forming a solder resist layer on the surface of the wiring metal layer, the solder resist layer has an opening, and the opening exposes part of the surface of the wiring metal layer; forming solder balls on the surface of the wiring metal layer in the opening.

可选的,所述第一子凹槽位于相邻焊垫之间的客户层表面。Optionally, the first sub-groove is located on the surface of the client layer between adjacent pads.

可选的,所述第二子凹槽包括第一部分和第二部分,第一部分位于焊垫表面,第二部分位于客户层表面,连通所述第一部分及第一凹槽。Optionally, the second sub-groove includes a first part and a second part, the first part is located on the surface of the pad, the second part is located on the surface of the client layer, and communicates with the first part and the first groove.

可选的,采用激光打孔工艺形成所述通孔。Optionally, a laser drilling process is used to form the through holes.

可选的,还包括:提供基板,将所述基底的第一表面与基板压合后,再形成所述凹槽。Optionally, the method further includes: providing a substrate, and forming the groove after pressing the first surface of the substrate and the substrate.

可选的,所述绝缘层的材料包括高分子有机绝缘聚合物或无机绝缘介电材料。Optionally, the material of the insulating layer includes a polymer organic insulating polymer or an inorganic insulating dielectric material.

可选的,采用喷涂工艺、旋涂工艺或化学气相沉积工艺形成所述绝缘层。Optionally, the insulating layer is formed by using a spray coating process, a spin coating process or a chemical vapor deposition process.

为解决上述问题,本发明的技术方案还提供一种采用上述方法形成的封装结构,包括:基底,所述基底包括第一表面和与所述第一表面相对的第二表面,所述第一表面具有客户层以及位于客户层内的焊垫;位于所述基底第二表面内的凹槽,所述凹槽具有第一子凹槽及位于第一子凹槽两侧的凸出的第二子凹槽,所述第一子凹槽和第二子凹槽连通,所述第二子凹槽暴露出焊垫的部分表面,并且所述第二子凹槽最多暴露出所述焊垫的一条边;位于所述凹槽内壁表面及基底的第二表面的绝缘层;位于焊垫内的通孔,所述通孔穿透绝缘层和焊垫;位于所述凹槽、通孔表面的布线金属层;位于所述布线金属层表面的阻焊层,所述阻焊层内具有开口,所述开口暴露出部分布线金属层的表面;位于所述开口内的位于布线金属层表面的焊球。In order to solve the above problems, the technical solution of the present invention also provides a packaging structure formed by the above method, including: a base, the base includes a first surface and a second surface opposite to the first surface, the first The surface has a client layer and pads located in the client layer; a groove located in the second surface of the substrate, the groove has a first sub-groove and protruding second grooves positioned on both sides of the first sub-groove A sub-groove, the first sub-groove communicates with the second sub-groove, the second sub-groove exposes part of the surface of the pad, and the second sub-groove exposes at most the surface of the pad One edge; the insulating layer located on the inner wall surface of the groove and the second surface of the base; the through hole located in the pad, and the through hole penetrates the insulating layer and the pad; the groove located on the surface of the through hole The wiring metal layer; the solder resist layer located on the surface of the wiring metal layer, the solder resist layer has an opening, and the opening exposes part of the surface of the wiring metal layer; the solder mask located on the surface of the wiring metal layer in the opening ball.

可选的,所述第一子凹槽位于相邻焊垫之间的客户层表面。Optionally, the first sub-groove is located on the surface of the client layer between adjacent pads.

可选的,所述第二子凹槽包括第一部分和第二部分,第一部分位于焊垫表面,第二部分位于客户层表面,连通所述第一部分及第一凹槽。Optionally, the second sub-groove includes a first part and a second part, the first part is located on the surface of the pad, the second part is located on the surface of the client layer, and communicates with the first part and the first groove.

可选的,还包括:基板,所述基底的第一表面与基板压合。Optionally, it also includes: a substrate, the first surface of the substrate is press-bonded with the substrate.

可选的,所述绝缘层的材料包括高分子有机绝缘聚合物或无机绝缘介电材料。Optionally, the material of the insulating layer includes a polymer organic insulating polymer or an inorganic insulating dielectric material.

与现有技术相比,本发明的技术方案具有以下优点:Compared with the prior art, the technical solution of the present invention has the following advantages:

本发明的技术方案中,刻蚀基底的第二表面,形成凹槽,所述凹槽具有第一子凹槽及位于第一子凹槽两侧的凸出的第二子凹槽,所述第一子凹槽和第二子凹槽连通,所述第二子凹槽暴露出焊垫的部分表面,并且所述第二子凹槽仅暴露出所述焊垫的一条边。由于所述第二子凹槽仅暴露出所述焊垫的一条边,所以所述焊垫的其余三条边被焊垫上方的衬底覆盖,所述衬底能够对焊垫起到有效的支撑作用,抵消焊垫受到的应力作用,避免由于焊垫受到过大应力而导致焊垫与衬底的连接处断开,从而可以提高形成的封装结构的可靠性,以及封装芯片的可信赖性。In the technical solution of the present invention, the second surface of the substrate is etched to form a groove, the groove has a first sub-groove and protruding second sub-grooves located on both sides of the first sub-groove, the The first sub-groove communicates with the second sub-groove, the second sub-groove exposes part of the surface of the pad, and the second sub-groove only exposes one side of the pad. Since the second sub-groove only exposes one side of the welding pad, the remaining three sides of the welding pad are covered by the substrate above the welding pad, and the substrate can effectively support the welding pad The role of offsetting the stress on the pads and avoiding the disconnection of the connection between the pads and the substrate due to excessive stress on the pads can improve the reliability of the formed packaging structure and the reliability of the packaged chip.

附图说明Description of drawings

图1至图10是本发明的实施例的封装结构的形成过程的示意图。1 to 10 are schematic views of the forming process of the package structure according to the embodiment of the present invention.

具体实施方式detailed description

如背景技术中所述,现有的芯片封装方法形成的封装结构可靠性较低。As mentioned in the background art, the reliability of the packaging structure formed by the existing chip packaging method is low.

一方面,是由于在凹槽内填充的阻焊层的厚度较大,在形成所述阻焊层的热固化的过程中,由于阻焊层与晶圆的热膨胀系数不同,会产生较大的应力,并传递给客户层,在客户层内产生较大的应力;并且在采用回流焊工艺形成焊球的过程中,由于阻焊层与晶圆的热膨胀系数不同,回流焊过程中的高温也会在客户层内产生应力。On the one hand, because the thickness of the solder resist layer filled in the groove is relatively large, during the thermal curing process of forming the solder resist layer, due to the difference in thermal expansion coefficient between the solder resist layer and the wafer, a larger The stress is transmitted to the customer layer, and a large stress is generated in the customer layer; and in the process of forming solder balls in the reflow soldering process, due to the difference in thermal expansion coefficient between the solder resist layer and the wafer, the high temperature during the reflow soldering process is also Will create stress in the client layer.

另一方面,在完成晶圆封装之后,需要将芯片上的焊球与PCB板以回流焊的方式进行电连接,然后填胶。由于所述阻焊层与填胶时采用的胶材的材料不同,在进行热循环测试的过程中,会由于两者之间的热失配作用产生应力并传递给客户层,由于客户层为一个整体,无法将应力释放出去,又因为所述凹槽底部的硅片和焊垫的连接处较为脆弱,在应力的作用下,焊垫与硅连接处会断开,使封装结构的可靠性降低。On the other hand, after the wafer packaging is completed, it is necessary to electrically connect the solder balls on the chip to the PCB board by means of reflow soldering, and then fill them with glue. Since the material of the solder resist layer is different from that of the glue material used for filling the glue, during the thermal cycle test, stress will be generated due to the thermal mismatch between the two and transmitted to the customer layer, because the customer layer is As a whole, the stress cannot be released, and because the connection between the silicon wafer and the pad at the bottom of the groove is relatively fragile, under the action of stress, the connection between the pad and the silicon will be disconnected, making the reliability of the package structure reduce.

本发明的实施例中,在形成凹槽的过程中,使所述凹槽底部仅暴露出部分的焊垫表面,使得凹槽侧壁的基底能够对焊垫起到足够的保护和支撑作用,避免在应力作用下焊垫与基底连接处断开,从而可以提高封装结构的可靠性。In the embodiment of the present invention, during the process of forming the groove, the bottom of the groove only exposes part of the surface of the pad, so that the base of the side wall of the groove can sufficiently protect and support the pad, The disconnection of the connection between the pad and the substrate under stress is avoided, thereby improving the reliability of the package structure.

为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

请参考图1,提供基底,所述基底包括:衬底100和位于衬底100表面的客户层110,所述客户层110的表面为基底的第一表面11,与所述第一表面11相对的衬底100的表面为第二表面12,所述客户层内110内形成有若干焊垫120。Please refer to FIG. 1 , a substrate is provided, the substrate includes: a substrate 100 and a client layer 110 positioned on the surface of the substrate 100, the surface of the client layer 110 is the first surface 11 of the substrate, opposite to the first surface 11 The surface of the substrate 100 is the second surface 12, and several welding pads 120 are formed in the client layer 110.

所述基底的第二表面12为无器件面,而第一表面11为有器件面。所述客户层110内形成有半导体器件10,所述焊垫120的数量为多个,分立排布在半导体器件10的外围。本实施例中,所述焊垫120的形状为矩形,在本发明的其他实施例中所述焊垫120还可以是其他合适的形状,所述焊垫120作为半导体器件10的内部电路与外部电路连接的输入/输出端。所述半导体器件10可以是影像传感器、光电二极管或微机电系统等。The second surface 12 of the substrate is a surface without devices, while the first surface 11 is a surface with devices. The semiconductor device 10 is formed in the client layer 110 , and the number of the bonding pads 120 is multiple, which are discretely arranged on the periphery of the semiconductor device 10 . In this embodiment, the shape of the welding pad 120 is a rectangle. In other embodiments of the present invention, the shape of the welding pad 120 can also be other suitable shapes. Input/output terminals for circuit connections. The semiconductor device 10 may be an image sensor, a photodiode, or a micro-electro-mechanical system or the like.

图1中示出了两个连续的芯片的剖面示意图,虚线两侧分别为两个芯片。后续形成封装结构后,在虚线位置处,进行切割,得到封装芯片,所述虚线即为切割线。FIG. 1 shows a schematic cross-sectional view of two continuous chips, with two chips on both sides of the dotted line. After the encapsulation structure is subsequently formed, cutting is performed at the position of the dotted line to obtain the packaged chip, and the dotted line is the cutting line.

请参考图2,提供基板200,将所述基底100的第一表面11与基板200压合。Referring to FIG. 2 , a substrate 200 is provided, and the first surface 11 of the substrate 100 is pressed against the substrate 200 .

所述基板200的尺寸与基底100的尺寸相同,所述基板200包括底板201和空腔壁202。The size of the substrate 200 is the same as that of the base 100 , and the substrate 200 includes a bottom plate 201 and a cavity wall 202 .

具体的,所述底板201可以是玻璃,所述空腔壁202通过在底板201表面旋涂光刻胶,并曝光、显影后形成。在基板200上的空腔壁202远离底板201的一面形成粘合层(图中未示出),所述粘合层可以为高分子粘接材料,例如硅胶、环氧树脂、苯并环丁烯等。所述粘合层既可以实现粘接作用,又可以起到绝缘和密封作用。Specifically, the bottom plate 201 may be glass, and the cavity wall 202 is formed by spin-coating a photoresist on the surface of the bottom plate 201, exposing and developing. On the side of the cavity wall 202 on the substrate 200 away from the bottom plate 201, an adhesive layer (not shown) is formed. The adhesive layer can be a polymer adhesive material, such as silica gel, epoxy resin, benzocyclidine, etc. ene etc. The adhesive layer can not only realize the bonding function, but also play the role of insulation and sealing.

将所述基板200与基底100的第一表面11压合,所述空腔壁202与客户层110所围成的空腔与晶圆100上形成的半导体器件10相对应,焊垫120位于空腔壁202表面,所述半导体器件10位于空腔内。The substrate 200 is pressed against the first surface 11 of the base 100, the cavity surrounded by the cavity wall 202 and the customer layer 110 corresponds to the semiconductor device 10 formed on the wafer 100, and the bonding pad 120 is located in the cavity. On the surface of the cavity wall 202 , the semiconductor device 10 is located in the cavity.

后续的图3至图10为图2中的区域I的局部示意图。Subsequent FIGS. 3 to 10 are partial schematic diagrams of the area I in FIG. 2 .

请参考图3和图4,刻蚀基底的第二表面12,形成凹槽101,所述凹槽101具有第一子凹槽111及位于第一子凹槽111两侧的凸出的第二子凹槽121,所述第一子凹槽111和第二子凹槽121连通,所述第二子凹槽121暴露出焊垫120的部分表面,并且所述第二子凹槽121仅暴露出所述焊垫120的一条边。图3为图4沿AA’方向的割线的剖面示意图。Please refer to FIG. 3 and FIG. 4, the second surface 12 of the substrate is etched to form a groove 101, the groove 101 has a first sub-groove 111 and protruding second grooves located on both sides of the first sub-groove 111. A sub-groove 121, the first sub-groove 111 communicates with the second sub-groove 121, the second sub-groove 121 exposes part of the surface of the pad 120, and the second sub-groove 121 only exposes out of one side of the pad 120. Fig. 3 is a schematic cross-sectional view of a secant line along the AA' direction of Fig. 4 .

在形成所述凹槽101之前,还可以对所述基底的第二表面12进行减薄。具体的,可以采用化学机械研磨工艺对所述基底的第二表面12进行减薄至所需厚度。Before forming the groove 101, the second surface 12 of the substrate may also be thinned. Specifically, the second surface 12 of the substrate may be thinned to a desired thickness by using a chemical mechanical polishing process.

在所述第二表面12上形成具有开口的掩膜层;沿所述开口刻蚀衬底100,形成凹槽101。所述掩膜层可以是光刻胶层,可以采用等离子体刻蚀工艺形成所述凹槽101。所述凹槽101的侧壁倾斜角度和底部宽度可以通过等离子体刻蚀工艺的参数进行控制。A mask layer with an opening is formed on the second surface 12 ; the substrate 100 is etched along the opening to form a groove 101 . The mask layer may be a photoresist layer, and the groove 101 may be formed by a plasma etching process. The inclination angle of the sidewall and the width of the bottom of the groove 101 can be controlled by the parameters of the plasma etching process.

所述凹槽101可以沿相邻芯片之间的切割线20(请参考图4)设置,并关于所述切割线20对称,作为后续进行机械切割工艺的切割道。所述凹槽101底部的若干焊垫120分别对应不同的半导体芯片。The groove 101 can be arranged along the cutting line 20 (please refer to FIG. 4 ) between adjacent chips, and is symmetrical about the cutting line 20 , serving as a dicing line for subsequent mechanical dicing process. Several pads 120 at the bottom of the groove 101 respectively correspond to different semiconductor chips.

具体的,本实施例中,所述凹槽101包括第一子凹槽111和位于所述第一子凹槽111两侧的第二子凹槽121。所述第一子凹槽111与第二子凹槽121连通,并且延伸方向相互垂直,所述凹槽101俯视图形呈排骨孔形状。Specifically, in this embodiment, the groove 101 includes a first sub-groove 111 and second sub-grooves 121 located on both sides of the first sub-groove 111 . The first sub-groove 111 communicates with the second sub-groove 121 , and the extending directions are perpendicular to each other. The top view of the groove 101 is in the shape of a rib hole.

本实施例中,后续沿所述第一子凹槽111对基片进行切割,所述第一子凹槽111位于相邻焊垫120之间的客户层110表面。而第二子凹槽111位于焊垫120上,用于暴露出焊垫120的部分表面。In this embodiment, the substrate is subsequently cut along the first sub-groove 111 , and the first sub-groove 111 is located on the surface of the client layer 110 between adjacent pads 120 . The second sub-groove 111 is located on the pad 120 for exposing part of the surface of the pad 120 .

所述第二子凹槽121包括第一部分和第二部分,第一部分位于焊垫120表面,第二部分位于客户层110表面,连通所述第一部分及第一凹槽111。所述第二子凹槽121仅暴露出所述焊垫120靠近第一子凹槽111位置处的一条边,使所述焊垫120的其他三条边及边缘的部分焊垫120被上方的衬底100覆盖,从而所述衬底100可以对焊垫120提供支撑。The second sub-groove 121 includes a first part and a second part, the first part is located on the surface of the pad 120 , the second part is located on the surface of the client layer 110 , and communicates with the first part and the first groove 111 . The second sub-groove 121 only exposes one side of the welding pad 120 near the position of the first sub-groove 111, so that the other three sides of the welding pad 120 and part of the welding pad 120 on the edge are covered by the upper lining. The bottom 100 covers, so that the substrate 100 can provide support for the bonding pad 120 .

与现有技术相比,本发明的实施例可以提高焊垫120与衬底100连接处的可靠性,在后续涉及热处理的制程产生的应力作用下,不至将衬底100与焊垫120连接处拉断,可以提高封装结构的信赖性。Compared with the prior art, the embodiment of the present invention can improve the reliability of the connection between the pad 120 and the substrate 100, and the substrate 100 and the pad 120 will not be connected under the stress generated by the subsequent process involving heat treatment. It can improve the reliability of the packaging structure.

本实施例中,所述第二子凹槽121仅暴露出所述焊垫120靠近第一子凹槽111一侧的一条边,其余边均被焊垫上方的基底100覆盖。所述第二子凹槽121的侧壁与焊垫120未被暴露出的边之间的垂直距离较低,使焊垫120暴露出的面积较大,以降低后续在焊垫120上形成通孔的对准难度。In this embodiment, the second sub-groove 121 only exposes one side of the solder pad 120 close to the first sub-groove 111 , and the other sides are covered by the substrate 100 above the solder pad. The vertical distance between the sidewall of the second sub-groove 121 and the unexposed side of the welding pad 120 is relatively low, so that the exposed area of the welding pad 120 is relatively large, so as to reduce the subsequent formation of vias on the welding pad 120. Alignment difficulty of holes.

焊垫120被其上方的衬底100压住较多的部分,使衬底100对焊垫120提供有效的支撑,并且,所述衬底100覆盖焊垫120的三条边,使得焊垫120被衬底100压住的位置分布范围较广,对施加在焊垫120上的应力的抵消作用较强。The welding pad 120 is pressed against more parts by the substrate 100 above it, so that the substrate 100 provides effective support for the welding pad 120, and the substrate 100 covers the three sides of the welding pad 120, so that the welding pad 120 is The positions where the substrate 100 is pressed are distributed in a wide range, and have a strong offsetting effect on the stress applied to the bonding pad 120 .

请参考图5,在所述凹槽101内壁表面及基底的第二表面12上形成绝缘层102。Referring to FIG. 5 , an insulating layer 102 is formed on the inner wall surface of the groove 101 and the second surface 12 of the substrate.

所述绝缘层102的材料可以为光刻胶、硅胶等高分子有机绝缘聚合物材料,所述绝缘层102的材料还可以是氮化硅、氧化硅等无机绝缘介质材料,可以采用喷涂工艺、化学气相沉积工艺、旋涂工艺等形成所述绝缘层102。所述绝缘层102的厚度可以为2um~20um。The material of the insulating layer 102 can be high molecular organic insulating polymer materials such as photoresist and silica gel, and the material of the insulating layer 102 can also be inorganic insulating dielectric materials such as silicon nitride and silicon oxide. The insulating layer 102 is formed by a chemical vapor deposition process, a spin coating process, and the like. The thickness of the insulating layer 102 may be 2um˜20um.

所述绝缘层102作为后续形成的布线金属层与基底100之间的隔离层。The insulating layer 102 serves as an isolation layer between the subsequently formed wiring metal layer and the substrate 100 .

请参考图6和图7,形成通孔103,所述通孔103位于焊垫120内,并穿透绝缘层102和焊垫120。图7为形成所述通孔103之后的俯视示意图(其中,绝缘层未示出)。图6为沿图7中割线AA’方向的剖面示意图。Referring to FIG. 6 and FIG. 7 , a via hole 103 is formed. The via hole 103 is located in the pad 120 and penetrates the insulating layer 102 and the pad 120 . FIG. 7 is a schematic top view after forming the through hole 103 (wherein, the insulating layer is not shown). Fig. 6 is a schematic cross-sectional view along the secant line AA' in Fig. 7 .

采用激光打孔工艺形成所述通孔103,所述通孔103的横截面可为圆形或者椭圆形等,并且所述通孔103完全位于所述焊垫120内,穿透焊垫120表面的绝缘层102以及焊垫120。形成所述通孔103后,所述通孔103的侧壁暴露出焊垫120。The through hole 103 is formed by a laser drilling process, the cross section of the through hole 103 can be circular or oval, etc., and the through hole 103 is completely located in the welding pad 120, penetrating the surface of the welding pad 120 The insulating layer 102 and the pad 120. After the through hole 103 is formed, the sidewall of the through hole 103 exposes the pad 120 .

请参考图8,在所述凹槽101、通孔103表面形成布线金属层104。Referring to FIG. 8 , a wiring metal layer 104 is formed on the surface of the groove 101 and the through hole 103 .

形成所述布线金属层104的方法包括:在所述凹槽101、通孔103和绝缘层102表面形成金属层;图形化所述金属层,形成布线金属层104。The method for forming the wiring metal layer 104 includes: forming a metal layer on the surface of the groove 101 , the through hole 103 and the insulating layer 102 ; and patterning the metal layer to form the wiring metal layer 104 .

所述金属层的厚度不宜过大,避免在形成金属层的过程中,将通孔103顶部开口堵住,在所述第二凹槽103内形成孔洞,影响金属层与焊垫120的接触质量。The thickness of the metal layer should not be too large, so as to avoid blocking the top opening of the through hole 103 during the formation of the metal layer, and form holes in the second groove 103, which will affect the contact quality between the metal layer and the welding pad 120 .

所述金属层可以采用溅射工艺形成,使金属层具有较高的均匀性,所述金属层的材料可以是铜、钨、铝、钛、铝镍合金、金等金属材料。The metal layer can be formed by a sputtering process, so that the metal layer has high uniformity, and the material of the metal layer can be copper, tungsten, aluminum, titanium, aluminum-nickel alloy, gold and other metal materials.

对金属层图形化之后,形成布线金属层104,所述布线金属层104包括位于基底第二表面12上的球下金属层部分和位于凹槽101内与焊垫120连接的外引线部分;所述外引线部分将球下金属层部分与焊垫120电连通。After the metal layer is patterned, the wiring metal layer 104 is formed, and the wiring metal layer 104 includes the under-ball metal layer part on the second surface 12 of the substrate and the outer lead part connected to the pad 120 in the groove 101; The part of the outer lead is electrically connected to the part of the metal layer under the ball and the pad 120 .

图形化金属层的过程是将金属层分割成多条相互断开的外引线和球下金属层部分。The process of patterning the metal layer is to divide the metal layer into a plurality of mutually disconnected outer leads and under-ball metal layer parts.

具体的,可以采用光刻工艺和湿法刻蚀工艺,图形化所述金属层,形成布线金属层104。Specifically, a photolithography process and a wet etching process may be used to pattern the metal layer to form the wiring metal layer 104 .

请参考图9,在所述布线金属层104表面形成阻焊层106,所述阻焊层106内具有开口107,所述开口107暴露出部分布线金属层104的表面。Referring to FIG. 9 , a solder resist layer 106 is formed on the surface of the wiring metal layer 104 , the solder resist layer 106 has an opening 107 therein, and the opening 107 exposes part of the surface of the wiring metal layer 104 .

所述阻焊层106所述阻焊层106覆盖布线金属层,所述阻焊层106可以采用与绝缘层102相同的材料,可以为光刻胶、硅胶等高分子有机绝缘聚合物材料,可以采用旋涂或喷涂工艺形成所述阻焊层106。The solder resist layer 106, the solder resist layer 106 covers the wiring metal layer, the solder resist layer 106 can be made of the same material as the insulating layer 102, can be photoresist, silica gel and other polymer organic insulating polymer materials, can be The solder resist layer 106 is formed by spin coating or spray coating.

所述阻焊层106内的开口107的位置为后续形成连接布线金属层的焊球的位置。The positions of the openings 107 in the solder resist layer 106 are the positions of the solder balls connected to the wiring metal layer to be subsequently formed.

形成所述阻焊层106的方法可以是在布线金属层104表面形成阻焊层材料之后,对所述阻焊层材料进行图形化,在后续需要形成焊球的位置处形成开口107。The method of forming the solder resist layer 106 may be to pattern the solder resist layer material after forming the solder resist layer material on the surface of the wiring metal layer 104, and form openings 107 at positions where solder balls need to be formed subsequently.

所述阻焊层106可以保护布线金属层104不受后续工艺的影响,并且可以减少避免焊接点以外的金属暴露,在形成焊球的过程中造成短路问题。The solder resist layer 106 can protect the wiring metal layer 104 from subsequent processes, and can reduce the exposure of metal other than solder joints, which may cause short circuit problems during the process of forming solder balls.

请参考图10,在所述开口107(请参考图9)内形成位于布线金属层104表面的焊球108。Referring to FIG. 10 , solder balls 108 on the surface of the wiring metal layer 104 are formed in the opening 107 (please refer to FIG. 9 ).

所述焊球108通过布线金属层104与焊垫120电连接。The solder balls 108 are electrically connected to the solder pads 120 through the wiring metal layer 104 .

具体的,可以采用丝网印刷技术和回流技术形成所述焊球108。Specifically, the solder balls 108 may be formed by screen printing technology and reflow technology.

后续可以通过切割工艺,沿所述第一子凹槽111对基片进行切割,得到有球栅阵列的芯片级尺寸封装芯片,并将所述芯片通过焊球与PCB板以回流焊的方式进行电连接,然后填胶,实现信号的输入和输出,并进行热循环测试。Subsequently, the substrate can be cut along the first sub-groove 111 through a cutting process to obtain a chip-scale packaged chip with a ball grid array, and the chip is reflowed through solder balls and a PCB board. Electrical connection, then glue filling, signal input and output, and thermal cycle test.

由于填胶过程中使用的胶材与所述阻焊层的材料不同,在进行热循环测试的过程中,由于两者的热膨胀系数不同,会产生热机械应力。所述热机械应力通过阻焊层传递到焊垫及客户层上,由于客户层为一个整体,应力无法及时释放,使得焊垫会受到较大的应力作用。Since the glue material used in the glue filling process is different from the material of the solder resist layer, thermomechanical stress will be generated due to the difference in thermal expansion coefficient between the two during the thermal cycle test. The thermomechanical stress is transmitted to the solder pad and the client layer through the solder resist layer. Since the client layer is a whole, the stress cannot be released in time, so that the solder pad will be subject to greater stress.

现有技术中,焊垫仅有小部分被其上方的衬底覆盖,焊垫在凹槽根部与衬底100的连接处较为脆弱,在热循环测试中产生的应力作用下,所述衬底100与焊垫120的连接处容易断开,导致封装芯片的信赖性降低。In the prior art, only a small part of the solder pad is covered by the substrate above it, and the solder pad is relatively fragile at the connection between the root of the groove and the substrate 100. Under the stress generated in the thermal cycle test, the substrate The connection between 100 and pad 120 is easily disconnected, which reduces the reliability of the packaged chip.

而本发明的实施例中,在基底的第二表面形成排骨孔形状的凹槽,所述凹槽具有第一子凹槽和第二子凹槽,所述第二子凹槽暴露出焊垫的部分表面,并且仅暴露出所述焊垫的一条边,使所述焊垫的其余三条边被焊垫上方的衬底覆盖,所述衬底可以对焊垫起到有效的支撑作用,抵消后续工艺中对焊垫产生的应力作用,避免在热循环测试中焊垫与衬底的连接处断开的问题,提高封装结构的可靠性以及封装芯片的信赖性。However, in an embodiment of the present invention, a groove in the shape of a rib hole is formed on the second surface of the substrate, the groove has a first sub-groove and a second sub-groove, and the second sub-groove exposes the solder pad Part of the surface of the pad, and only one side of the pad is exposed, so that the remaining three sides of the pad are covered by the substrate above the pad, and the substrate can effectively support the pad and offset The stress effect on the pads in the subsequent process can avoid the problem of disconnection of the connection between the pads and the substrate during the thermal cycle test, and improve the reliability of the packaging structure and the reliability of the packaged chip.

为解决上述问题,本发明还提供一种上述方法形成的封装结构。To solve the above problems, the present invention also provides a packaging structure formed by the above method.

请参考图10,为所述封装结构的剖面示意图。Please refer to FIG. 10 , which is a schematic cross-sectional view of the packaging structure.

所述封装结构包括:基底,所述基底包括:衬底100和位于衬底100表面的客户层110,所述客户层110的表面为基底的第一表面11,与所述第一表面11相对的衬底100的表面为第二表面12,所述客户层内110内形成有若干焊垫120;位于所述第二表面12内的凹槽101,所述凹槽101具有第一子凹槽111及位于第一子凹槽111两侧的凸出的第二子凹槽121,所述第一子凹槽111和第二子凹槽121连通,所述第二子凹槽121暴露出焊垫120的部分表面,并且所述第二子凹槽121仅暴露出所述焊垫120的一条边;位于所述凹槽101内壁表面及基底100的第二表面12的绝缘层102;位于焊垫120内的通孔,所述通孔并穿透绝缘层102和焊垫120;位于所述凹槽101、通孔表面的布线金属层104;位于所述布线金属层104表面的阻焊层106,所述阻焊层106内具有开口,所述开口暴露出部分布线金属层104的表面;位于所述开口内的位于布线金属层104表面的焊球108。The packaging structure includes: a base, the base includes: a substrate 100 and a client layer 110 located on the surface of the substrate 100, the surface of the client layer 110 is the first surface 11 of the substrate, opposite to the first surface 11 The surface of the substrate 100 is the second surface 12, and several welding pads 120 are formed in the customer layer 110; the groove 101 located in the second surface 12, the groove 101 has a first sub-groove 111 and the protruding second sub-groove 121 located on both sides of the first sub-groove 111, the first sub-groove 111 communicates with the second sub-groove 121, and the second sub-groove 121 exposes the solder Part of the surface of the pad 120, and the second sub-groove 121 only exposes one side of the pad 120; the insulating layer 102 located on the inner wall surface of the groove 101 and the second surface 12 of the substrate 100; The through hole in the pad 120, the through hole penetrates the insulating layer 102 and the pad 120; the wiring metal layer 104 on the surface of the groove 101 and the through hole; the solder resist layer on the surface of the wiring metal layer 104 106 , there is an opening in the solder resist layer 106 , and the opening exposes part of the surface of the wiring metal layer 104 ; and the solder ball 108 on the surface of the wiring metal layer 104 is located in the opening.

所述封装结构还包括:基板200,所述基底100的第一表面11与基板200压合。所述基板200的尺寸与基底100的尺寸相同,所述基板包括底板201和空腔壁202。The packaging structure further includes: a substrate 200 , and the first surface 11 of the substrate 100 is pressed against the substrate 200 . The size of the substrate 200 is the same as that of the base 100 , and the substrate includes a bottom plate 201 and a cavity wall 202 .

请参考图7,图7为所述封装结构中凹槽101、通孔103与焊垫120以及基底100的俯视示意图。Please refer to FIG. 7 , which is a schematic top view of the groove 101 , the through hole 103 , the pad 120 and the substrate 100 in the package structure.

本实施例中,所述第一子凹槽111位于相邻焊垫120之间的客户层表面。In this embodiment, the first sub-groove 111 is located on the surface of the client layer between adjacent pads 120 .

所述第二子凹槽121暴露出焊垫120的一条边。The second sub-groove 121 exposes a side of the pad 120 .

所述第二子凹槽121的侧壁与焊垫120的未被暴露出的边之间的垂直距离较小,使焊垫120暴露出的面积较大,使通孔103能够完全位于焊垫120内。The vertical distance between the sidewall of the second sub-groove 121 and the unexposed side of the welding pad 120 is small, so that the exposed area of the welding pad 120 is large, so that the through hole 103 can be completely located on the welding pad. Within 120.

所述封装结构中,焊垫120被其上方的衬底覆盖三条边,提高了衬底对焊垫120的支撑作用,并且暴露出更多的焊垫表面,能够有效抵消热循环测试中产生的热机械应力对焊垫的作用,避免焊垫与衬底的连接处断开,从而提高封装结构的可靠性,提高封装芯片的信赖性。In the package structure, the solder pad 120 is covered by the substrate above it on three sides, which improves the support of the substrate to the solder pad 120, and exposes more of the solder pad surface, which can effectively offset the thermal cycle test. The effect of thermomechanical stress on the pad prevents the disconnection of the connection between the pad and the substrate, thereby improving the reliability of the packaging structure and the reliability of the packaged chip.

虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.

Claims (12)

1.一种芯片封装方法,其特征在于,包括:1. A chip packaging method, characterized in that, comprising: 提供基底,所述基底包括:衬底和位于衬底一个表面的客户层,所述客户层的另一表面为基底的第一表面,所述衬底与第一表面相对的另一表面为基底的第二表面,所述客户层为内部形成有若干焊垫的材料层;A base is provided, the base includes: a substrate and a client layer located on one surface of the substrate, the other surface of the client layer is the first surface of the substrate, and the other surface of the substrate opposite to the first surface is the substrate The second surface of the client layer is a material layer with several welding pads formed inside; 刻蚀所述基底的第二表面,形成凹槽,所述凹槽具有第一子凹槽及位于第一子凹槽两侧的凸出的第二子凹槽,所述第一子凹槽和第二子凹槽连通,所述第二子凹槽暴露出焊垫的部分表面,并且所述第二子凹槽仅暴露出所述焊垫的一条边;Etching the second surface of the base to form a groove, the groove has a first sub-groove and protruding second sub-grooves located on both sides of the first sub-groove, the first sub-groove Communicating with the second sub-groove, the second sub-groove exposes part of the surface of the pad, and the second sub-groove only exposes one side of the pad; 在所述凹槽内壁表面及基底的第二表面上形成绝缘层;forming an insulating layer on the inner wall surface of the groove and the second surface of the base; 形成通孔,所述通孔位于焊垫内,并穿透绝缘层和焊垫;forming a via hole within the pad and penetrating the insulating layer and the pad; 在所述凹槽、通孔表面形成布线金属层;forming a wiring metal layer on the surface of the groove and the through hole; 在所述布线金属层表面形成阻焊层,所述阻焊层内具有开口,所述开口暴露出部分布线金属层的表面;A solder resist layer is formed on the surface of the wiring metal layer, and an opening is formed in the solder resist layer, and the opening exposes part of the surface of the wiring metal layer; 在所述开口内形成位于布线金属层表面的焊球。A solder ball on the surface of the wiring metal layer is formed in the opening. 2.根据权利要求1所述的芯片封装方法,其特征在于,所述第一子凹槽位于相邻焊垫之间的客户层表面。2 . The chip packaging method according to claim 1 , wherein the first sub-groove is located on the surface of the client layer between adjacent pads. 3 . 3.根据权利要求1所述的芯片封装方法,其特征在于,所述第二子凹槽包括第一部分和第二部分,第一部分位于焊垫表面,第二部分位于客户层表面,连通所述第一部分及第一凹槽。3. The chip packaging method according to claim 1, wherein the second sub-groove includes a first part and a second part, the first part is located on the surface of the pad, and the second part is located on the surface of the client layer, communicating with the The first part and the first groove. 4.根据权利要求1所述的芯片封装方法,其特征在于,采用激光打孔工艺形成所述通孔。4. The chip packaging method according to claim 1, wherein the through hole is formed by a laser drilling process. 5.根据权利要求1所述的芯片封装方法,其特征在于,还包括:提供基板,将所述基底的第一表面与基板压合后,再形成所述凹槽。5. The chip packaging method according to claim 1, further comprising: providing a substrate, and forming the groove after pressing the first surface of the substrate to the substrate. 6.根据权利要求1所述的芯片封装方法,其特征在于,所述绝缘层的材料包括高分子有机绝缘聚合物或无机绝缘介电材料。6 . The chip packaging method according to claim 1 , wherein the material of the insulating layer comprises a polymer organic insulating polymer or an inorganic insulating dielectric material. 7.根据权利要求1所述的芯片封装方法,其特征在于,采用喷涂工艺、旋涂工艺或化学气相沉积工艺形成所述绝缘层。7 . The chip packaging method according to claim 1 , wherein the insulating layer is formed by a spray coating process, a spin coating process or a chemical vapor deposition process. 8.一种封装结构,其特征在于,包括:8. A packaging structure, characterized in that, comprising: 基底,所述基底包括:衬底和位于衬底一个表面的客户层,所述客户层的另一表面为基底的第一表面,所述衬底与第一表面相对的另一表面为基底的第二表面,所述客户层为内部形成有若干焊垫的材料层;A substrate, the substrate comprising: a substrate and a client layer positioned on one surface of the substrate, the other surface of the client layer being the first surface of the substrate, and the opposite surface of the substrate being the first surface of the substrate On the second surface, the client layer is a material layer with several welding pads formed inside; 位于所述基底第二表面的凹槽,所述凹槽具有第一子凹槽及位于第一子凹槽两侧的凸出的第二子凹槽,所述第一子凹槽和第二子凹槽连通,所述第二子凹槽暴露出焊垫的部分表面,并且所述第二子凹槽仅暴露出所述焊垫的一条边;A groove located on the second surface of the base, the groove has a first sub-groove and protruding second sub-grooves located on both sides of the first sub-groove, the first sub-groove and the second sub-groove The sub-grooves are connected, the second sub-groove exposes part of the surface of the pad, and the second sub-groove only exposes one side of the pad; 位于所述凹槽内壁表面及基底的第二表面的绝缘层;an insulating layer located on the inner wall surface of the groove and the second surface of the base; 位于焊垫内的通孔,所述通孔穿透绝缘层和焊垫;a via in the pad that penetrates the insulating layer and the pad; 位于所述凹槽、通孔表面的布线金属层;The wiring metal layer located on the surface of the groove and the through hole; 位于所述布线金属层表面的阻焊层,所述阻焊层内具有开口,所述开口暴露出部分布线金属层的表面;A solder resist layer located on the surface of the wiring metal layer, the solder resist layer has an opening, and the opening exposes part of the surface of the wiring metal layer; 位于所述开口内的位于布线金属层表面的焊球。Solder balls located on the surface of the wiring metal layer within the opening. 9.根据权利要求8所述的封装结构,其特征在于,所述第一子凹槽位于相邻焊垫之间的客户层表面。9. The package structure according to claim 8, wherein the first sub-groove is located on the surface of the client layer between adjacent pads. 10.根据权利要求8所述的封装结构,其特征在于,所述第二子凹槽包括第一部分和第二部分,第一部分位于焊垫表面,第二部分位于客户层表面,连通所述第一部分及第一凹槽。10. The package structure according to claim 8, wherein the second sub-groove comprises a first part and a second part, the first part is located on the surface of the pad, and the second part is located on the surface of the customer layer, communicating with the second part. A part and the first groove. 11.根据权利要求8所述的封装结构,其特征在于,还包括:基板,所述基底的第一表面与基板压合。11 . The package structure according to claim 8 , further comprising: a substrate, the first surface of the substrate is press-bonded with the substrate. 12.根据权利要求8所述的封装结构,其特征在于,所述绝缘层的材料包括有机高分子聚合物或无机绝缘介电材料。12 . The package structure according to claim 8 , wherein the insulating layer is made of an organic polymer or an inorganic insulating dielectric material. 13 .
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