CN103754210B - A kind of motor-driven EHB - Google Patents
A kind of motor-driven EHB Download PDFInfo
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Abstract
一种电机驱动的电子液压制动系统,包括:制动踏板;踏板位移传感器;次级主缸;踏板模拟器压力传感器;踏板模拟器;踏板模拟器电磁阀;推杆;电控直线运动模块,其通过电机驱动运动调整机构带动推杆运动,通过位移信号来控制电机,实现制动压力的线性控制;制动主缸,其经过ABS/ESP模块后与车辆车轮制动器液压耦合;ABS/ESP模块,既可以被动调节主缸输送到车轮制动器的压力,也可以主动对各个车轮的制动器压力调节。该电机驱动的电子液压制动系统具有快速响应、精确控制制动液压力、较好模拟驾驶员的制动踏板感觉、最大化的回收制动能量等特点,同时该系统设计了双重失效保护模式,具有很高的安全性和可靠性。
An electro-hydraulic brake system driven by a motor, comprising: brake pedal; pedal displacement sensor; secondary master cylinder; pedal simulator pressure sensor; pedal simulator; pedal simulator solenoid valve; push rod; electronically controlled linear motion module , which drives the push rod to move through the motor-driven motion adjustment mechanism, and controls the motor through the displacement signal to realize the linear control of the brake pressure; the brake master cylinder is hydraulically coupled with the vehicle wheel brake after passing through the ABS/ESP module; ABS/ESP The module can not only passively adjust the pressure delivered to the wheel brakes by the master cylinder, but also actively adjust the brake pressure of each wheel. The electronic hydraulic braking system driven by the motor has the characteristics of fast response, precise control of brake fluid pressure, better simulation of the driver's brake pedal feel, and maximum recovery of braking energy. At the same time, the system is designed with dual failure protection modes , with high security and reliability.
Description
技术领域technical field
本发明属于汽车技术领域,涉及汽车制动技术,尤其是一种电机驱动的电子液压制动系统。The invention belongs to the technical field of automobiles, and relates to automobile braking technology, in particular to an electronic hydraulic braking system driven by a motor.
背景技术Background technique
现今汽车的发展有两个趋势:电动化和智能化。电动汽车上装有大功率驱动电机,在汽车减速制动时,利用电机的拖滞,将电源反接,产生反向电动势,使电动机转变为发电机,进行发电,将汽车的动能转换成为电能储存进蓄电池中,即再生制动(又称制动能量回收)。这些储存的电能可以大量地增加汽车的续驶里程,改变电动汽车续驶里程低、电池尺寸大的缺点。在电池技术还不够完善的今天,能够极大的弥补电池技术欠缺所带来的问题。另一方面是汽车智能化,如今车辆自适应巡航系统(ACC)和制动辅助系统(BAS)等发展迅速,可以大大减轻驾驶员的负担。There are two trends in the development of automobiles today: electrification and intelligence. The electric vehicle is equipped with a high-power drive motor. When the vehicle decelerates and brakes, the motor's drag is used to reverse the power supply to generate a reverse electromotive force, which turns the motor into a generator for power generation, and converts the kinetic energy of the vehicle into electrical energy storage. into the battery, namely regenerative braking (also known as braking energy recovery). These stored electric energy can greatly increase the driving range of the car, and change the disadvantages of low driving range and large battery size of electric vehicles. Today, when the battery technology is not perfect enough, it can greatly make up for the problems caused by the lack of battery technology. On the other hand is the intelligentization of automobiles. Nowadays, adaptive cruise systems (ACC) and brake assist systems (BAS) are developing rapidly, which can greatly reduce the burden on drivers.
电子液压系统(EHB)是线控制动的一种,其制动踏板与液压系统完全没有机械连接。在制动过程中通过计算每次制动时制动踏板的位移与制动力,来判断驾驶员的制动意图,并且调节液压主动动力源来控制、调节液压系统的制动力,配合驱动电机制动力一起完成制动。线控系统也能更好的与ACC、BAS等系统协同作用。Electrohydraulic (EHB) is a type of brake-by-wire in which the brake pedal has no mechanical connection at all to the hydraulic system. During the braking process, the driver’s braking intention is judged by calculating the displacement and braking force of the brake pedal during each braking, and the hydraulic active power source is adjusted to control and adjust the braking force of the hydraulic system. Power together to complete the braking. The wire control system can also better cooperate with ACC, BAS and other systems.
Toyota、Bosch、TRW和Continental是最早投入电子液压制动系统研究的公司。日本丰田公司1997年将其电子液压制动系统ECB装载于家用型混合动力轿车,Prius是第一款使用电液复合制动系统的小型汽车。Bosch公司在2012年推出了全新的HAShev系统,液压调节单元沿用了ESP9.0系统。美国天合汽车公司(TRW)在2009年研发了SCB(SlipControlBoost),与Bosch的HAS系统相比,其集成了ESC的功能。Continental也在2012年推出了MKC1电子液压制动系统。Toyota, Bosch, TRW and Continental are the first companies to invest in the research of electronic hydraulic braking system. Toyota Corporation of Japan loaded its electro-hydraulic brake system ECB on a domestic hybrid car in 1997. Prius was the first small car to use an electro-hydraulic brake system. Bosch launched a new HAShev system in 2012, and the hydraulic adjustment unit follows the ESP9.0 system. American Tianhe Motors Corporation (TRW) developed SCB (SlipControlBoost) in 2009. Compared with Bosch's HAS system, it integrates the functions of ESC. Continental also introduced the MKC1 electro-hydraulic braking system in 2012.
现行电子液压制动系统大都采用电机、泵和高压蓄能器作为动力源,然而高压蓄能器存在氮气泄漏的危险,可靠性和安全性还存在隐患。Most of the current electronic hydraulic braking systems use motors, pumps and high-pressure accumulators as power sources. However, high-pressure accumulators have the risk of nitrogen leakage, and there are still hidden dangers in reliability and safety.
在电子机械式液压制动系统中用电机和减速机构代替高压蓄能器、泵,也能实现液压力的主动控制和调节,通过控制线路传递信号,用电机驱动机械结构来推动主缸,不存在高压蓄能器安全隐患等问题,其结构简单,降低了成本,且机械连接的可靠性和安全性更高,通过ECU直接控制,易于实现ABS、TCS、ESP、ACC等功能。这种形式的电子液压制动系统前景光明,是未来制动系统重要的发展方向。In the electromechanical hydraulic braking system, the motor and the deceleration mechanism are used to replace the high-pressure accumulator and the pump, which can also realize the active control and adjustment of the hydraulic pressure. The signal is transmitted through the control circuit, and the motor drives the mechanical structure to push the master cylinder. There are problems such as safety hazards of high-voltage accumulators. Its simple structure reduces costs, and the reliability and safety of mechanical connections are higher. It is directly controlled by ECU, and it is easy to realize ABS, TCS, ESP, ACC and other functions. This form of electronic hydraulic braking system has a bright future and is an important development direction of the future braking system.
发明内容Contents of the invention
本发明的目的在于提供一种电机驱动的电子液压制动系统,用以回收制动能量、提高系统响应时间、精确的控制液压制动力,很好的给驾驶员制动力反馈,实现系统液压力和踏板力的主动控制。The purpose of the present invention is to provide a motor-driven electronic hydraulic braking system, which is used to recover braking energy, improve system response time, accurately control hydraulic braking force, give the driver braking force feedback well, and realize system hydraulic pressure. and active control of pedal effort.
本发明的目的可以通过以下技术方案来实现:一种电机驱动的电子液压制动系统,包括:制动踏板;用于获取驾驶员踩下制动踏板位移信号的踏板位移传感器;次级主缸,正常制动时用于踏板感觉模拟,失效备份时直接用于制动;用于踏板力主动控制和失效判断的踏板模拟器压力传感器;踏板模拟器,用来模拟踏板感觉;踏板模拟器电磁阀,用来主动控制踏板力的反馈;推杆,在电机或人力带动下推动主缸活塞;电控直线运动模块,其通过电机驱动蜗轮蜗杆齿轮齿条机构带动推杆运动,通过位移信号来控制电机,从而实现制动压力的线性控制;制动主缸,其包括三个液压腔,是在传统主缸第一腔的前面增加了一腔,其经过ABS/ESP模块后与车辆车轮制动器液压耦合;ABS/ESP模块,既可以被动调节主缸输送到车轮制动器的压力,也可以主动对各个车轮的制动器进行压力调节。电控单元ECU,根据踏板位移信号计算出此次制动需要的总制动力,然后根据电机、电池状态计算出车辆能够产生的再生制动力,总制动力减去再生制动力后即所述系统需要产生的制动力,其通过电机来控制。该电机驱动的电子液压制动系统包括机械备份模式和液压备份模式。The purpose of the present invention can be achieved through the following technical solutions: a motor-driven electro-hydraulic braking system, comprising: a brake pedal; a pedal displacement sensor for obtaining the displacement signal of the driver depressing the brake pedal; a secondary master cylinder , used for pedal feeling simulation during normal braking, and directly used for braking during failure backup; pedal simulator pressure sensor used for pedal force active control and failure judgment; pedal simulator, used to simulate pedal feeling; pedal simulator electromagnetic The valve is used to actively control the feedback of the pedal force; the push rod is driven by the motor or manpower to push the piston of the master cylinder; the electronically controlled linear motion module drives the push rod to move through the motor-driven worm gear and rack mechanism, and the displacement signal is used to drive the push rod to move. Control the motor to achieve linear control of the brake pressure; the brake master cylinder, which includes three hydraulic chambers, is a chamber added in front of the first chamber of the traditional master cylinder, which is connected to the vehicle wheel brake after passing through the ABS/ESP module Hydraulic coupling; ABS/ESP module, which can not only passively adjust the pressure delivered by the master cylinder to the wheel brakes, but also actively adjust the pressure of the brakes of each wheel. The electronic control unit ECU calculates the total braking force required for this braking according to the pedal displacement signal, and then calculates the regenerative braking force that the vehicle can generate according to the state of the motor and battery. The total braking force minus the regenerative braking force is the system The braking force that needs to be generated is controlled by the electric motor. The electro-hydraulic brake system driven by the motor includes a mechanical backup mode and a hydraulic backup mode.
优选地,制动踏板与次级主缸推杆一端相连,次级主缸推杆另一端与齿条中心的推杆正对,中间留有间隙,克服间隙后两者接触,可传递制动力,通过与推杆常接触的主缸活塞推动主缸。Preferably, the brake pedal is connected to one end of the push rod of the secondary master cylinder, and the other end of the push rod of the secondary master cylinder is directly opposite to the push rod in the center of the rack. , the master cylinder is pushed by the master cylinder piston which is in constant contact with the push rod.
优选地,次级主缸液压管路有两个支路,一路通过一个电磁阀与主缸前腔连接,该电磁阀为常开阀,打开时制动液可进入主缸前腔,另一路与踏板模拟器进液口相连。Preferably, the hydraulic pipeline of the secondary master cylinder has two branches, one of which is connected to the front cavity of the master cylinder through a solenoid valve. Connect to the pedal simulator fluid inlet.
优选地,主缸一共有3个液压腔:前腔、第一工作腔和第二工作腔。主缸前腔通过一个电磁阀与储液罐相连,该电磁阀为常闭阀,通电打开后实现补液的作用;第一、第二工作腔与ABS/ESP模块相连,轮缸液压力调节。Preferably, the master cylinder has three hydraulic chambers: a front chamber, a first working chamber and a second working chamber. The front chamber of the master cylinder is connected to the liquid storage tank through a solenoid valve, which is a normally closed valve, and it can realize the function of replenishing liquid after being energized and opened; the first and second working chambers are connected to the ABS/ESP module, and the hydraulic pressure of the wheel cylinder is adjusted.
优选地,踏板模拟器出口管路通过一个电磁阀与储液罐相连,该电磁阀为常闭阀,可以主动调节模拟踏板反力。Preferably, the outlet pipeline of the pedal simulator is connected to the liquid storage tank through a solenoid valve, and the solenoid valve is a normally closed valve, which can actively adjust the reaction force of the simulated pedal.
优选地,所述电控直线运动模块包括电控单元ECU、电机和直线运动机构,所述电机接受电控单元ECU发出的调节力矩信号控制直线运动机构。Preferably, the electronically controlled linear motion module includes an electronic control unit ECU, a motor and a linear motion mechanism, and the motor receives an adjustment torque signal sent by the electronic control unit ECU to control the linear motion mechanism.
优选地,所述的解耦阀,在正常工作模式下关闭,参与踏板感觉模拟;在液压备份模式下,系统断电,解耦阀打开,实现制动。次级主缸推杆克服空行程后推动推杆向前运动,从而推动主缸推杆,实现机械备份保护。Preferably, the decoupling valve is closed in the normal working mode to participate in pedal feeling simulation; in the hydraulic backup mode, the system is powered off and the decoupling valve is opened to realize braking. The push rod of the secondary master cylinder pushes the push rod forward after overcoming the idle stroke, thereby pushing the push rod of the master cylinder to realize mechanical backup protection.
优选地,所述电控直线运动模块包括旋转电机和将旋转运动转换成直线运动的传动机构,该传动机构包括蜗轮蜗杆机构和齿轮齿条机构。Preferably, the electronically controlled linear motion module includes a rotary motor and a transmission mechanism that converts rotary motion into linear motion, and the transmission mechanism includes a worm gear mechanism and a rack and pinion mechanism.
优选地,电控直线运动模块的传动机构中的直线运动机构包括所述的蜗轮蜗杆机构和齿轮齿条机构,齿条是空心的,中间有一根推杆穿过,推杆左端与次级主缸的活塞右端有一定的间隙,该间隙为了实现只有电机制动时踏板与液压制动解耦,取决于电机能够产生的最大再生制动力。推杆右端与主缸活塞推杆接触。当处于机械备份模式时,克服推杆与次级主缸活塞之间的间隙,刚性接触,直接推动主缸活塞制动。Preferably, the linear motion mechanism in the transmission mechanism of the electronically controlled linear motion module includes the worm gear mechanism and the rack and pinion mechanism. The rack is hollow, and a push rod passes through the middle. There is a certain gap at the right end of the piston of the cylinder, which depends on the maximum regenerative braking force that the motor can generate in order to realize the decoupling of the pedal and the hydraulic brake when only the motor brakes. The right end of the push rod is in contact with the master cylinder piston push rod. When it is in the mechanical backup mode, it overcomes the gap between the push rod and the secondary master cylinder piston, makes rigid contact, and directly pushes the master cylinder piston for braking.
该电机驱动的电子液压制动系统通过解耦阀来完成液压备份作用,通过推杆来完成机械备份作用。正常工作下,系统上电,解耦阀关闭,次级主缸活塞向前运动一个空行程,这段空行程的位移根据电机能够产生最大的再生制动力可以计算出来;液压备份模式下,系统断电,解耦阀打开,次级主缸中的制动液进入主缸前腔MC0,推动主缸活塞;机械备份模式下,次级主缸活塞克服空行程后与推杆接触,推动推杆,进一步推动主缸活塞进行制动。The electro-hydraulic brake system driven by the motor completes the hydraulic backup function through the decoupling valve, and completes the mechanical backup function through the push rod. Under normal operation, the system is powered on, the decoupling valve is closed, and the piston of the secondary master cylinder moves forward for an idle stroke. The displacement of this idle stroke can be calculated according to the maximum regenerative braking force that the motor can generate; in hydraulic backup mode, the system Power off, the decoupling valve opens, the brake fluid in the secondary master cylinder enters the front chamber MC0 of the master cylinder, and pushes the piston of the master cylinder; rod, further pushing the master cylinder piston for braking.
优选地,通过次级主缸,踏板模拟器,踏板模拟器压力传感器,电磁阀模拟制动踏板感觉,通过调节电磁阀的流量对踏板力进行主动控制。Preferably, through the secondary master cylinder, the pedal simulator, the pressure sensor of the pedal simulator, and the solenoid valve simulate the feeling of the brake pedal, and actively control the pedal force by adjusting the flow of the solenoid valve.
主缸前腔与次级主缸相连,第一工作腔和第二工作腔分别通过液压管路与ABS/ESP模块相连。推杆推动第一活塞,第一工作腔建压后推动第二活塞产生期望的直线运动,制动液经过液压管路流向ABS/ESP模块,继而可以调节各轮缸产生的制动力。The front chamber of the master cylinder is connected with the secondary master cylinder, and the first working chamber and the second working chamber are respectively connected with the ABS/ESP module through hydraulic pipelines. The push rod pushes the first piston, and after the first working chamber is pressurized, it pushes the second piston to produce the desired linear motion. The brake fluid flows to the ABS/ESP module through the hydraulic pipeline, and then the braking force generated by each wheel cylinder can be adjusted.
所述电机驱动的电子液压制动系统提供故障诊断系统,当某个制动部件失效发生故障时,可以将故障信息传递给电控单元。The electro-hydraulic braking system driven by the motor provides a fault diagnosis system, and when a certain braking component fails and a fault occurs, the fault information can be transmitted to the electronic control unit.
所述电机驱动的电子液压制动系统提供故障报警系统,当故障诊断系统诊断出电机驱动液压制动系统出现故障时,报警装置启动,第一时间给驾驶员提供报警。The motor-driven electronic hydraulic braking system provides a fault alarm system. When the fault diagnosis system diagnoses that the motor-driven hydraulic braking system is faulty, the alarm device is activated to provide an alarm to the driver at the first time.
当电控直线运动模块失效时,系统进入液压备份,所有电磁阀断电,次级主缸中的制动液进入主缸前腔,推动主缸第一活塞制动。机械备份时,次级主缸活塞推杆推动推杆,推杆作用在主缸活塞上。在失效备份时,系统的制动液压力完全由人脚提供。当制动管路失效时,电控直线运动模块完好,系统正常工作,管路漏液由报警器提醒驾驶员。When the electronically controlled linear motion module fails, the system enters hydraulic backup, all solenoid valves are powered off, and the brake fluid in the secondary master cylinder enters the front chamber of the master cylinder, pushing the first piston of the master cylinder to brake. During mechanical backup, the secondary master cylinder piston push rod pushes the push rod, and the push rod acts on the master cylinder piston. In failback, the brake fluid pressure of the system is provided entirely by the human foot. When the brake pipeline fails, the electronically controlled linear motion module remains intact, the system works normally, and the pipeline leakage is alerted to the driver by the alarm.
可选择地,电控直线运动模块可以由外包型电机、滚珠丝杠机构构成,丝杠为空心,其中推杆可以穿过。Optionally, the electronically controlled linear motion module can be composed of an outsourcing motor and a ball screw mechanism, and the screw is hollow, through which the push rod can pass.
与现有的电子液压制动系统相比,本发明电机驱动的电子液压制动系统具有如下优点:Compared with the existing electronic hydraulic braking system, the electronic hydraulic braking system driven by the motor of the present invention has the following advantages:
1.采用电机控制直线运动机构,响应速度快,对液压制动力精确控制,很好的配合电机再生制动力,较好的完成驾驶员制动意图。1. The motor is used to control the linear motion mechanism, which has fast response speed and precise control of the hydraulic braking force. It cooperates well with the regenerative braking force of the motor and better completes the driver's braking intention.
2.由于电机可精确控制,从而可以根据电机再生制动力、电池状态,适时的调节液压制动力,从而最大化地回收制动能量。2. Since the motor can be precisely controlled, the hydraulic braking force can be adjusted in a timely manner according to the regenerative braking force of the motor and the state of the battery, thereby maximizing the recovery of braking energy.
3.通过踏板模拟器出口液压调节,可以对驾驶员的踏板力进行主动控制。3. The pedal force of the driver can be actively controlled through the outlet hydraulic adjustment of the pedal simulator.
4.次级主缸与主缸前腔之间有管路连接,电机失效时进入液压备份模式,系统稳定,安全性好,制动感觉好。4. There is a pipeline connection between the secondary master cylinder and the front chamber of the master cylinder. When the motor fails, it will enter the hydraulic backup mode. The system is stable, safe, and the brake feels good.
5.制动踏板和制动主缸之间保持机械连接,降低了系统失效的风险,即使电机失效,液控管路漏油,在推杆作用下,仍然可以产生一定的液压制动力,从而确保系统具有很高的安全性,可靠性。5. The mechanical connection between the brake pedal and the brake master cylinder reduces the risk of system failure. Even if the motor fails and the hydraulic control pipeline leaks oil, a certain hydraulic braking force can still be generated under the action of the push rod, thereby Ensure that the system has high security and reliability.
附图说明Description of drawings
图1为本发明的一个实施例的电机驱动的电子液压制动系统的简图。FIG. 1 is a schematic diagram of an electro-hydraulic braking system driven by a motor according to an embodiment of the present invention.
图2为电机-蜗轮蜗杆减速机构示意图。Figure 2 is a schematic diagram of the motor-worm gear reduction mechanism.
图3为直线运动模块示意图。Figure 3 is a schematic diagram of the linear motion module.
附图中的标号表示:The label in the accompanying drawing indicates:
1—踏板;2—踏板位移传感器;3—踏板推杆;4—次级主缸;5—次级主缸活塞;6—蜗轮;7—蜗杆;8—齿轮;9—齿条;10—推杆;11—主缸第一活塞;12—电机;13—主缸前腔;14—储液罐;15—主缸第一工作腔;16—主缸第二活塞;17—主缸第二工作腔;18—主缸;19—ABS/ESP;20—补液阀;21—解耦阀;22—调节阀;23—液压力传感器1;24—踏板模拟器;25—踏板模拟器活塞;26—液压力传感器;27—电控单元ECU。1—pedal; 2—pedal displacement sensor; 3—pedal push rod; 4—secondary master cylinder; 5—secondary master cylinder piston; 6—worm gear; 7—worm; 8—gear; 9—rack; 10— Push rod; 11—first piston of master cylinder; 12—motor; 13—front cavity of master cylinder; 14—liquid storage tank; 15—first working chamber of master cylinder; 16—second piston of master cylinder; 17—second piston of master cylinder Two working chambers; 18—master cylinder; 19—ABS/ESP; 20—hydration valve; 21—decoupling valve; 22—regulating valve; 23—hydraulic pressure sensor 1; 24—pedal simulator; 25—pedal simulator piston ; 26—hydraulic pressure sensor; 27—electric control unit ECU.
具体实施方式detailed description
如图1所示,该电机驱动的电子液压制动系统主要包括制动踏板1、次级主缸3、踏板模拟器24、解耦阀21、电机12、蜗轮6、蜗杆7、主缸18、踏板位移传感器2、液压力传感器26,电磁阀20、22。As shown in Figure 1, the electronic hydraulic braking system driven by a motor mainly includes a brake pedal 1, a secondary master cylinder 3, a pedal simulator 24, a decoupling valve 21, a motor 12, a worm gear 6, a worm screw 7, and a master cylinder 18 , Pedal displacement sensor 2, hydraulic pressure sensor 26, electromagnetic valve 20,22.
在该实施例中,电控直线运动模块包括电控单元ECU27、电机12、减速机构(蜗轮6、蜗杆7)、直线运动机构(齿轮8、齿条9)。电机12通过控制线路与电控单元ECU27相连,根据电控单元传递的电机力矩信号控制直线运动机构。图1中表示的是电控直线运动模块的一种优选,电机12是旋转电机,减速机构是蜗轮蜗杆机构,直线运动机构是齿轮齿条机构。主缸18包括前腔13、第一活塞11、第一工作腔15、第二活塞16、第二工作腔17,前腔13分别通过电磁阀与次级主缸4、储液罐14相连,第一工作腔15和第二工作腔17被第二活塞16分隔开,并且都有连接储液罐的补偿孔。第一工作腔15和第二工作腔17分别通过液压管路与ABS/ESP模块19相连。ABS/ESP模块再通过液压管路连接到四个车轮制动器上。In this embodiment, the electronically controlled linear motion module includes an electronic control unit ECU27, a motor 12, a reduction mechanism (worm gear 6, worm 7), and a linear motion mechanism (gear 8, rack 9). The motor 12 is connected with the electronic control unit ECU27 through the control circuit, and controls the linear motion mechanism according to the motor torque signal transmitted by the electronic control unit. Shown in Fig. 1 is a kind of preferred electric control linear motion module, motor 12 is a rotary motor, the reduction mechanism is a worm gear mechanism, and the linear motion mechanism is a rack and pinion mechanism. The master cylinder 18 includes a front chamber 13, a first piston 11, a first working chamber 15, a second piston 16, and a second working chamber 17. The front chamber 13 is respectively connected to the secondary master cylinder 4 and the liquid storage tank 14 through a solenoid valve. The first working chamber 15 and the second working chamber 17 are separated by the second piston 16, and both have a compensation hole connected to a liquid storage tank. The first working chamber 15 and the second working chamber 17 are respectively connected with the ABS/ESP module 19 through hydraulic pipelines. The ABS/ESP module is then connected to the four wheel brakes via hydraulic lines.
本发明的电机驱动的电子液压制动系统具体工作过程如下:驾驶员踩下制动踏板1,补液阀20、解耦阀21、调节阀22上电,踏板位移传感器2获得踏板位移,接收到驾驶员的制动意图,将采集到的信号传递到电控单元27中,电控单元根据电机工作特性以及电池工作状态计算出驱动电机再生制动力的大小,通过总的制动力需求减去驱动电机再生制动力,得到此次制动中所需的液压制动力大小,然后电控单元通过控制线路控制电机12驱动直线运动模块,直线运动模块推动与主缸推杆相连的第一活塞11,在第一活塞挡住第一补偿孔时第一工作腔开始建压,继而通过弹簧、顶杆推动第二活塞16直线运动,当第二活塞挡住第二补偿孔时第二工作腔开始建压,制动液经过液压管路流向ABS/ESP模块19,继而流向各轮缸产生制动力。The specific working process of the electro-hydraulic braking system driven by the motor of the present invention is as follows: the driver steps on the brake pedal 1, the fluid replenishment valve 20, the decoupling valve 21, and the regulating valve 22 are powered on, and the pedal displacement sensor 2 obtains the pedal displacement. The driver’s braking intention transmits the collected signal to the electronic control unit 27, and the electronic control unit calculates the magnitude of the regenerative braking force of the driving motor according to the working characteristics of the motor and the working state of the battery, and subtracts the driving force from the total braking force demand. The motor regenerates the braking force to obtain the hydraulic braking force required for this braking, and then the electronic control unit controls the motor 12 to drive the linear motion module through the control circuit, and the linear motion module pushes the first piston 11 connected to the master cylinder push rod, When the first piston blocks the first compensation hole, the first working chamber starts to build up pressure, and then pushes the second piston 16 to move linearly through the spring and the ejector rod. When the second piston blocks the second compensation hole, the second working chamber starts to build up pressure. The brake fluid flows to the ABS/ESP module 19 through the hydraulic pipeline, and then flows to each wheel cylinder to generate braking force.
根据本发明的一个优选的实施例,电控直线运动模块包括旋转电机12、蜗轮蜗杆减速机构和将旋转运动转换成直线运动的齿轮齿条机构,蜗杆7固连在旋转电机12的转轴上,通过电机旋转运动驱动蜗轮转动,从而带动同轴的齿轮转动,齿轮驱动齿条,将旋转运动变为直线运动,推动推杆运动。根据本发明的一个优选的实施例,上述的直线运动模块也可以是电机和滚珠丝杠机构或者丝杠-螺母机构构成。According to a preferred embodiment of the present invention, the electronically controlled linear motion module includes a rotary motor 12, a worm gear reduction mechanism and a rack and pinion mechanism that converts rotary motion into linear motion, and the worm 7 is fixedly connected to the rotating shaft of the rotary motor 12. The rotation of the motor drives the worm gear to rotate, thereby driving the coaxial gear to rotate, and the gear drives the rack to change the rotation into a linear motion and push the push rod to move. According to a preferred embodiment of the present invention, the above-mentioned linear motion module may also be composed of a motor and a ball screw mechanism or a lead screw-nut mechanism.
按照国家法规要求制动系统必须考虑到失效情况的发生以及某些制动部件发生故障时,系统仍然可以进行一定强度的制动。本发明电机驱动的电子液压制动系统中也包含了失效保护方案。According to the national regulations, the braking system must consider that when failure occurs and certain braking components fail, the system can still perform braking with a certain intensity. The electro-hydraulic braking system driven by the motor of the present invention also includes a fail-safe solution.
制动开始或制动进行中电机12无法提供力矩或直线运动机构损坏以致无法传递运动,故障诊断系统诊断出故障信息,传递给电控单元27,电控单元立刻令整个系统断电,解耦阀21断电后,次级主缸与主缸前腔接通,补液阀20断电后,前腔与储液罐之间的管路关闭。此时再踩下踏板,次级主缸4中的制动液进入主缸前腔13进行制动,进一步踩踏板,次级主缸活塞5与推杆10接触,推动主缸第一活塞11制动。When braking starts or is in progress, the motor 12 cannot provide torque or the linear motion mechanism is damaged so that the movement cannot be transmitted. The fault diagnosis system diagnoses the fault information and transmits it to the electronic control unit 27. The electronic control unit immediately powers off the entire system and decouples it. After the valve 21 is powered off, the secondary master cylinder is connected to the front chamber of the master cylinder, and after the replenishment valve 20 is powered off, the pipeline between the front chamber and the liquid storage tank is closed. At this time, step on the pedal again, the brake fluid in the secondary master cylinder 4 enters the front cavity 13 of the master cylinder for braking, and further step on the pedal, the piston 5 of the secondary master cylinder contacts the push rod 10, pushing the first piston 11 of the master cylinder brake.
目前一些电动车上还是装备的真空助力器,用电机来驱动真空泵使真空助力器产生一定真空度。在一些紧急制动或者连续制动工况下,真空泵工作响应时间长,使得制动效能大大降低。本发明采用电机推动主缸具有响应快速,液压制动力调节精确,很好的克服了在紧急制动工况或者连续制动工况下制动效能的稳定性,同时根据电机特性和电池状态适时调节液压制动力。At present, some electric vehicles are still equipped with a vacuum booster, and a motor is used to drive a vacuum pump to make the vacuum booster generate a certain degree of vacuum. In some emergency braking or continuous braking conditions, the vacuum pump has a long response time, which greatly reduces the braking efficiency. The invention adopts the motor to drive the master cylinder, which has fast response and precise adjustment of hydraulic braking force, which well overcomes the stability of braking efficiency under emergency braking conditions or continuous braking conditions, and at the same time, according to the characteristics of the motor and the state of the battery Adjust hydraulic braking force.
本发明的电机驱动的电子液压制动系统也可应用在新能源汽车上,以驱动电机制动能量回收最大化为目标,通过电控单元对电机输出转矩进行调节,让再生制动和液压制动一起形成总的制动力。The motor-driven electronic hydraulic braking system of the present invention can also be applied to new energy vehicles, with the goal of maximizing the braking energy recovery of the driving motor, and adjusting the output torque of the motor through the electronic control unit, so that regenerative braking and hydraulic pressure The brakes together form the total braking force.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于这里的实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is for those of ordinary skill in the art to understand and apply the present invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative efforts. Therefore, the present invention is not limited to the embodiments herein. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.
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