CN103753745A - Engine exhaust pipeline connector device and production method thereof - Google Patents
Engine exhaust pipeline connector device and production method thereof Download PDFInfo
- Publication number
- CN103753745A CN103753745A CN201310709765.8A CN201310709765A CN103753745A CN 103753745 A CN103753745 A CN 103753745A CN 201310709765 A CN201310709765 A CN 201310709765A CN 103753745 A CN103753745 A CN 103753745A
- Authority
- CN
- China
- Prior art keywords
- joint
- carbon fiber
- pipe
- steel pipe
- taper hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 37
- 239000004917 carbon fiber Substances 0.000 claims abstract description 37
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000000835 fiber Substances 0.000 claims abstract description 24
- 238000005266 casting Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 13
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 27
- 239000010962 carbon steel Substances 0.000 claims description 27
- 238000007596 consolidation process Methods 0.000 claims description 12
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 3
- HSAOVLDFJCYOPX-UHFFFAOYSA-N 2-[4-(1,3-benzothiazol-2-yl)phenyl]-1,3-benzothiazole Chemical compound C1=CC=C2SC(C3=CC=C(C=C3)C=3SC4=CC=CC=C4N=3)=NC2=C1 HSAOVLDFJCYOPX-UHFFFAOYSA-N 0.000 abstract 1
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 abstract 1
- 239000004760 aramid Substances 0.000 abstract 1
- 229920003235 aromatic polyamide Polymers 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000003780 insertion Methods 0.000 abstract 1
- 230000037431 insertion Effects 0.000 abstract 1
- 210000003518 stress fiber Anatomy 0.000 abstract 1
- 230000008719 thickening Effects 0.000 abstract 1
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 abstract 1
- 238000009941 weaving Methods 0.000 abstract 1
- 239000004698 Polyethylene Substances 0.000 description 2
- 229920006231 aramid fiber Polymers 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000011946 reduction process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Exhaust Silencers (AREA)
Abstract
The invention discloses an engine exhaust pipeline connector device and a production method thereof. The engine exhaust pipeline connector device comprises a carbon fiber tube and a joint. The production method comprises the following steps: reaming one end of the carbon fiber tube, and performing folding and insertion weaving; inserting the thickened end of the carbon fiber tube from the small-caliber end of the joint, thickening the end of the carbon fiber tube, uniformly distributing the thickened carbon fiber tube in a casting cup, and casting the carbon fiber tube in the casting cup to cast the end of the carbon fiber tube with the joint; solidifying the cast part in a natural manner or a heating manner; pre-tensioning the cast joint and the thickened part to uniformly stress fibers of the thickened part so as to improve the entire breaking tension. Compared with the prior art, the engine exhaust pipeline connector device has the advantages that the problem of casting strength of a soft rigging and the like is solved; particularly, the effect on a high-strength fiber rope, such as a fiber rope made from aramid, a fiber rope made from an ultra high molecular weight polyethylene material and a fiber rope made from a PBO (poly-p-phenylenebenzobisthiazole) material, is obvious.
Description
Technical field
The present invention relates to a kind of engine exhaust pipeline interface arrangement and production method thereof, belong to exhaust pipe of engine technology for making field.
Background technology
Waste pipe needs noise reduction process, so interface position is higher to the performance requirement of material, structure.
Summary of the invention
In order to make joint casting and cordage have equal strength design, improve fiber utilization rate, to promote the application of fiber casting rigging, the invention provides a kind of pipe interface device.
Object of the present invention is carried out specific implementation by the following technical programs:
Engine exhaust pipeline interface arrangement, comprises carbon fiber pipe and joint, by the reaming of carbon fiber pipe one end, gets 1/3 left and right, is folded and spliced, and then pre-stretch-draw, increases cable body end portion diameter thick;
The link of described joint has taper hole, large 2 to 3 millimeters of carbon fiber pipe end diameter after described joint selects taper hole small-caliber end than overstriking, taper hole length is 3-5 times of the carbon fiber pipe end diameter after overstriking, tapering is got 12-15 degree, then, the carbon fiber pipe end after overstriking is penetrated from the small-caliber end of joint, again the end of carbon fiber pipe is increased thick, fiber is dispersed in the pouring cup of joint inside, and keeps carbon fiber pipe and taper hole coaxial
Then carbon fiber pipe is increased and is slightly evenly distributed in pouring cup, and the carbon fiber pipe in pouring cup is cast, the end of carbon fiber pipe and joint are cast on together, the resinae adhesive that cast material selection intensity is high;
Then casting position is carried out natural consolidation or added hot consolidation;
Finally, to Casting Joint and the pre-stretch-draw of thickened portion, make the fiber of thickened portion stressed evenly, to improve overall rupture pull force.
The production method of engine exhaust pipeline interface arrangement, adopts one end of carbon steel pipe to be spliced the direct overstriking of method;
The link of described joint has taper hole, large 2 to 3 millimeters of carbon steel pipe end diameter after described joint selects taper hole small-caliber end than overstriking, taper hole length is 3-5 times of the carbon steel pipe end diameter after overstriking, tapering is got 12-15 degree, then, the carbon steel pipe end after overstriking is penetrated from the small-caliber end of joint, again the end of carbon steel pipe is increased thick, fiber is dispersed in the pouring cup of joint inside, and keeps carbon steel pipe and taper hole coaxial
Then the end of carbon steel pipe is increased and is slightly evenly distributed in pouring cup, and cast in the end of the carbon steel pipe in pouring cup, the end of carbon steel pipe and joint are cast on together, the resinae adhesive that cast material selection intensity is high;
Then casting position is carried out natural consolidation or added hot consolidation;
Finally, to Casting Joint and the pre-stretch-draw of thickened portion, make the fiber of thickened portion stressed evenly, to improve overall rupture pull force.
Engine exhaust pipeline interface arrangement of the present invention and production method thereof, compared with prior art, solved soft rigging equal strength casting problem, especially, for example, for high strength fibre pipe: aramid fiber, superhigh molecular weight polyethylene material fibre pipe, PBO material fiber pipe texts is obvious.
The specific embodiment
Engine exhaust pipeline interface arrangement, comprises carbon fiber pipe and joint, by the reaming of carbon fiber pipe one end, gets 1/3 left and right, is folded and spliced, and then pre-stretch-draw, increases cable body end portion diameter thick;
The link of described joint has taper hole, large 2 to 3 millimeters of carbon fiber pipe end diameter after described joint selects taper hole small-caliber end than overstriking, taper hole length is 3-5 times of the carbon fiber pipe end diameter after overstriking, tapering is got 12-15 degree, then, the carbon fiber pipe end after overstriking is penetrated from the small-caliber end of joint, again the end of carbon fiber pipe is increased thick, fiber is dispersed in the pouring cup of joint inside, and keeps carbon fiber pipe and taper hole coaxial
Then carbon fiber pipe is increased and is slightly evenly distributed in pouring cup, and the carbon fiber pipe in pouring cup is cast, the end of carbon fiber pipe and joint are cast on together, the resinae adhesive that cast material selection intensity is high;
Then casting position is carried out natural consolidation or added hot consolidation;
Finally, to Casting Joint and the pre-stretch-draw of thickened portion, make the fiber of thickened portion stressed evenly, to improve overall rupture pull force.
The production method of engine exhaust pipeline interface arrangement, adopts one end of carbon steel pipe to be spliced the direct overstriking of method;
The link of described joint has taper hole, large 2 to 3 millimeters of carbon steel pipe end diameter after described joint selects taper hole small-caliber end than overstriking, taper hole length is 3-5 times of the carbon steel pipe end diameter after overstriking, tapering is got 12-15 degree, then, the carbon steel pipe end after overstriking is penetrated from the small-caliber end of joint, again the end of carbon steel pipe is increased thick, fiber is dispersed in the pouring cup of joint inside, and keeps carbon steel pipe and taper hole coaxial
Then the end of carbon steel pipe is increased and is slightly evenly distributed in pouring cup, and cast in the end of the carbon steel pipe in pouring cup, the end of carbon steel pipe and joint are cast on together, the resinae adhesive that cast material selection intensity is high;
Then casting position is carried out natural consolidation or added hot consolidation;
Finally, to Casting Joint and the pre-stretch-draw of thickened portion, make the fiber of thickened portion stressed evenly, to improve overall rupture pull force.
Engine exhaust pipeline interface arrangement of the present invention and production method thereof, compared with prior art, solved soft rigging equal strength casting problem, especially, for example, for high strength fibre pipe: aramid fiber, superhigh molecular weight polyethylene material fibre pipe, PBO material fiber pipe texts is obvious.
Claims (4)
1. engine exhaust pipeline interface arrangement, comprises carbon fiber pipe and joint, by the reaming of carbon fiber pipe one end, is folded and spliced, and then pre-stretch-draw, increases cable body end portion diameter thick;
The link of described joint has taper hole, large 2 to 3 millimeters of carbon fiber pipe end diameter after described joint selects taper hole small-caliber end than overstriking, taper hole length is 3-5 times of the carbon fiber pipe end diameter after overstriking, tapering is got 12-15 degree, then, the carbon fiber pipe end after overstriking is penetrated from the small-caliber end of joint, again the end of carbon fiber pipe is increased thick, fiber is dispersed in the pouring cup of joint inside, and keeps carbon fiber pipe and taper hole coaxial
Then carbon fiber pipe is increased and is slightly evenly distributed in pouring cup, and the carbon fiber pipe in pouring cup is cast, the end of carbon fiber pipe and joint are cast on together;
Then casting position is carried out natural consolidation or added hot consolidation;
Finally, to Casting Joint and the pre-stretch-draw of thickened portion, make the fiber of thickened portion stressed evenly, to improve overall rupture pull force.
2. engine exhaust pipeline interface arrangement as claimed in claim 1, is characterized in that, the resinae adhesive that cast material selection intensity is high.
3. the production method of engine exhaust pipeline interface arrangement, adopts one end of carbon steel pipe to be spliced the direct overstriking of method;
The link of described joint has taper hole, large 2 to 3 millimeters of carbon steel pipe end diameter after described joint selects taper hole small-caliber end than overstriking, taper hole length is 3-5 times of the carbon steel pipe end diameter after overstriking, tapering is got 12-15 degree, then, the carbon steel pipe end after overstriking is penetrated from the small-caliber end of joint, again the end of carbon steel pipe is increased thick, fiber is dispersed in the pouring cup of joint inside, and keeps carbon steel pipe and taper hole coaxial
Then the end of carbon steel pipe is increased and is slightly evenly distributed in pouring cup, and cast in the end of the carbon steel pipe in pouring cup, the end of carbon steel pipe and joint are cast on together;
Then casting position is carried out natural consolidation or added hot consolidation;
Finally, to Casting Joint and the pre-stretch-draw of thickened portion, make the fiber of thickened portion stressed evenly, to improve overall rupture pull force.
4. engine exhaust pipeline interface arrangement as claimed in claim 3, is characterized in that, the resinae adhesive that cast material selection intensity is high.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310709765.8A CN103753745A (en) | 2013-12-21 | 2013-12-21 | Engine exhaust pipeline connector device and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310709765.8A CN103753745A (en) | 2013-12-21 | 2013-12-21 | Engine exhaust pipeline connector device and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103753745A true CN103753745A (en) | 2014-04-30 |
Family
ID=50521140
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310709765.8A Pending CN103753745A (en) | 2013-12-21 | 2013-12-21 | Engine exhaust pipeline connector device and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103753745A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102853176A (en) * | 2012-09-25 | 2013-01-02 | 中国人民解放军总后勤部油料研究所 | Thermoplastic plastic composite tube |
| WO2013080018A1 (en) * | 2011-11-28 | 2013-06-06 | Future Pipe Industries Group Limited | Fiberglass pipe jointing methods and systems |
| CN103334326A (en) * | 2013-06-09 | 2013-10-02 | 无锡市华牧机械有限公司 | Fiber rope end forming method |
-
2013
- 2013-12-21 CN CN201310709765.8A patent/CN103753745A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013080018A1 (en) * | 2011-11-28 | 2013-06-06 | Future Pipe Industries Group Limited | Fiberglass pipe jointing methods and systems |
| CN102853176A (en) * | 2012-09-25 | 2013-01-02 | 中国人民解放军总后勤部油料研究所 | Thermoplastic plastic composite tube |
| CN103334326A (en) * | 2013-06-09 | 2013-10-02 | 无锡市华牧机械有限公司 | Fiber rope end forming method |
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| PB01 | Publication | ||
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| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140430 |